~ FOR APPROVAL

~
• FOR INFORMATION

• FOR REVIEW

• FOR CONSTRUCTION

• AS BUilT / FINAL

MESSRS: ENEXEL ENGINEERING PTE LT~

FOR· CDPL 24 ENGINEER BRIGADE

PROJECT:

NAME- PUMP INSPECTION AND TEST PROCEDURE

ITEM No.: P-BP-O2O1A/B, P-ML-O3O1A/B

PUMP-IFT NO.: CDPL -RFP-O4

Date 2,v"L?.-0S--J_.?

;?lf'/ REVIEWED BY V
Signature
QA Deoartment

REV. DATE CHEK'D REV'D APP'D NOTE SHIN NIPPON MACHINERY CO.,LTD.
PUMP DEPARTMENT DESIGN SECTION
1
2 APPROVED BY. 0. ::,:, ~~n&_

3 REVIEWED BY. ✓

4 CHECKED BY. ~~=

DATE OF DRAWING 2022. 5. 26 DRAWN BY. v
MFG.No.
BANPC-2X- 47938~47939
DRAWING No. 4TP- 47938
( ...?J SHEETS COVER INC.)
 P-1

CONTENTS

1 APPLICABLE CODES AND STANDARDS 2

2 DESCRIPTIONS 2～11
No.1 Material inspection 2
No.2 Non-Destructive Examination 3
No.3 NDE of Repair Welding for Castings 4
No.4 Welding Inspection for Fabrication 4
No.5 Pressure Test 5
No.6 Run-Out Check 6
No.7 Dynamic Balancing Test 7
No.8 Clearance Check 7
No.9 Performance Test 8
No.10 NPSH Test 8
No.11 Mechanical Running Test 9
No.12 Dismantling Inspection 10
No.13 Outline Dimensional Inspection 11
No.14 Painting Inspection 11
No.15 Final Inspection 11
3 APPENDIX 12～21
Appendix-1: Measuring Instrument List 12
Appendix-2: Test Loop Schematic 13～15
Appendix-3: Testing Motor List 16
Appendix-4: Accessories For The Shop Test 16
Appendix-5: Acceptance Standard 17～21
Appendix-6: Reference Drawing for Hydrostatic Test 22
 P-2

1 APPLICABLE CODES AND STANDARDS

■ JIS B 8301(Testing Methods for Centrifugal Pumps, Mixed Flow Pumps and Axial Flow
Pumps)
■ JIS B 8302(Measurement Methods of Pump Discharge)
■ JIS B 8310(Methods of Noise level Measurement for Pumps)
■ JIS B 0905(Balance Quality of Rotating Machinery)
■ ASME Section Ⅷ, Division 1
■ ASME Section Ⅴ
■ Hydraulic Institute Standards for Centrifugal Pumps
■ API Standard 610 11th
■ MSS SP-55 (Quality Standard for steel Castings)

2 DESCRIPTIONS
No.1 Material inspection
(1)Material Certificate(Mill-Sheet)
Applicable Material Standard (refer to approval drawing)
■ JIS Material
■ ASTM Material
 P-3

No.2 Non-Destructive Examination

Part Name NDE Procedure Acceptance Std. Remarks
■ Casting ■ Visual ■ MSS-SP-55 ■ MSS-SP-55
■ Welded Part Inspection ■ SNM STD ■ SNM STD
■ Casting ■ MT ■ ASME Sec.Ⅴ ■ ASME Sec.Ⅷ Before Machining

■ Head Article 7 DIV. 1, On Mill Sheet

■ Impeller and 25 App. 7

(ASTM E709)

■ PT ■ ASME Sec.Ⅴ ■ ASME Sec.Ⅷ Before Machining

Article 6 DIV. 1, On Mill Sheet

(MT or PT 100%) and 24 App. 7

(ASTM E165)

■ Forged & Bar ■ UT ■ ASME Sec.Ⅴ ■ SNM STD Before Machining

■ Case Article 5 On Mill Sheet

■ Head and 23
■ Packing or Seal (ASTM A388)
Housing

■ Shaft

Note: *As for ASME Sec.Ⅷ Div.1 App. 7, the defect less than 1.6mm shall be excluded
from evaluation of acceptability.
 P-4

No.3 NDE of Repair Welding for Castings

Repair Welds shall be examined by MT or PT (and RT for major repair).
Major defect : The depth of the cavity exceeds 50% of wall thickness or 1"(25mm),
whichever is smaller, or that exceed approximately 10sq. in (65cm2)
in area. Leak holes found out on hydrostatic test.
Minor defect : All other defect not define as major.

No.4 Welding Inspection for Fabrication

Part Name NDE Procedure Acceptance Std. Remarks
■ Welded Joint ■ MT ■ ASME Sec.Ⅴ ■ ASME Sec.Ⅷ After Welding

■ Suc. & Dis Nozzle Article 7 DIV. 1,

■ Outer Case and 25 App. 6
■ Process Piping (ASTM E709)
■ Connection
Welds to Press. Casing ■ PT ■ ASME Sec.Ⅴ ■ ASME Sec.Ⅷ After Welding

Article 6 DIV. 1,
and 24 App. 8
(ASTM E165)
(MT or PT 100%)
 P-5

No.5 Pressure Test

1 Hydrostatic Test
(1) Applicable Procedure
■ API 610 & As follows

(2) Test Procedure

All pressure casing components shall be hydrostatically tested with liquid at
a minimum of 1.5 times the maximum allowable working pressure.

(2)-1 Test Pressure and Holding Time

Test pressure shall be to the following table as a minimum value, and
be held for 30 minutes.
(Unit : kg/cm2G )
Seal
Pump Pump Oil Cooler/
Reservoir
No. SNM JOB No. Item No. Casing Column, Oil Filter/
(Fluid side/
(SUC./DIS.) Bowl Oil Pump
C.W. side)

1 BANPC-2X-47938 P-BP-0201A/B 29 29 29 / --- ---

2 BANPC-2X-47939 P-ML-0301A/B 210 --- 210 / --- 15

(Unit : kg/cm2G )
Process Utility
piping piping
No. SNM JOB No. Item No. Flushing, Lube Oil Line
Vent & Drain (Supply /
line Return)

1 BANPC-2X-47938 P-BP-0201A/B 29 ---

2 BANPC-2X-47939 P-ML-0301A/B 210 15/1.5

(2)-2 Test Medium

■ City Water

Note :
(1) The chloride content of liquids used to austenitic stainless
steel materials shall not exceed 50mg/kg (50ppm).
d) The material are known to have poor castability.
(2) For hydrostatic test of vertical pump column & bowl,
refer to Appendix-6 reference drawing.
(2)-3 Test Temperature
■ Room Temp.

(3) Acceptance Standard

There shall be no evidence of leaking or weeping.
(NOTE) As for the pressure containing auxiliary equipments which are manufacutured
by SNM's sub-vendor, pressure test of which shall be maintained for the
sub-vendor standard period of item to permit complete examination of parts
 P-6

2 Marking
After the pressure test, the following items shall be stamped on the casing:
■ Serial No.

No.6 Run-Out Check

Measuring points and acceptance standard shall be as follows:

(1) Measuring points:

■ Shaft
(for Between Bearings Pumps and Vertical Pumps)
■ Runout of impeller hubs, balancing drum, and interstage sleeves
(for Between Bearings Pumps)

(2) Acceptance standard:

2-1 Shaft Runout for Vertical Pumps

Vertical pump : within 40μm per 1m of length by TIR

(Total runout shall not exceed 80μm over total shaft length.)

2-2 Runout of shaft, impeller hubs, balancing drum, and interstage sleeves for
Between Bearing Pumps

Flexibility factor 9 9
L4/D2, mm2 (*1) >1.9 x 10 ≦1.9 x 10

Allowable shaft runout

TIRμm 40 25

Component fit on shaft Clearance Interference Clearance Interference

Allowable rotor radial

Runout, μm 90 60 75 50
TIR (*2)

(*1) : L= bearing span; D= shaft diameter(largest) at impeller

(*2) : Runout of impeller hubs, balancing drum, and interstage sleeves
 P-7

No.7 Dynamic Balancing Test

Acceptance Standard of balancing test shall be as follows.
Impeller : JIS B 0905 / ISO 1940 G2.5
(Note) : Component balancing may be single plane when the ratio D/B is 6.0
or greater.
D: Impeller Diameter, B: Impeller Discharge width

Coupling :
For P-BP-0201A/B: JIS B 0905 / ISO 1940 G6.3

For P-ML-0301A/B: ISO 10441 or API671 Method 2(Components balance and assembly check balance)

Rotor of Between bearing pumps : JIS B 0905 / ISO 1940 G2.5

No.8 Clearance Check

Measuring points and acceptance standard shall be as follows.

(1) Measuring points:

■ Wearing ring
■ Interstage bushing
■ Pressure reducing bushing
■ Sleeve bearing (If any)

(2) Acceptance standard:

■ API 610 (Wearing ring)
■ Manufacture's Standard (Other parts such as bushings)
 P-8

No.9 Performance Test

No.10 NPSH Test
Testing Conditions
Performance Test NPSH Test
In the performance test, the total head, flow rate, □ NPSH Test shall be performed regardless of margin
brake horsepower, pump efficiency and pump speed □ A NPSH test shall only be carried out when the
shall be measured. margin between the minimum NPSH available and
the expected NPSH required is less than 1m.
General
Note:
Any change in performance, whether a drop in head
of within 3 percent, shall be regarded as cavitation
and determine the NPSH required.
■ JIS B 8301 (Same method (code) as shown in performance test
■ JIS B 8302 and the followings;)
■ API 610 11th □ Vacuum tank
□ □ Valve throttling
Method □
For Two and multistage pumps
□ Divide total head by the No. of stages to
approximate first stage head
□ Extract first stage head
Measuring
■ Refer to Appendix-1
Instruments
List
Test Loop ■ Refer to Appendix-2
Schematic
1. Testing Liquid
(1) Kind of Liquid
■ City water
(2) Temperature
Test
Conditions ■ Ordinary temp. (0～40℃)
2. Testing Speed (Refer to Appendix-3)
■ Within ±3% of the rated speed shown
on the pump data sheet.
□ Other
1. Speed
■ Yes ■ JIS B 8301
□ No
Correction 2. Specific Gravity
of
Measuring ■ Yes ■ JIS B 8301
Data □ No
3. Viscosity
■ Yes ■ ISO 17766
□ No
Testing Refer to Appendix-3 and 4.
Facilities
Five (5) Points including the followings shall be Five (5) Points including the followings shall be
taken. taken.
□ Minimum flow
■ Minimum flow □ Midway between min. flow and rated flow or
Measuring reasonable point
■ Midway between min. flow and rated flow or
Point
reasonable point □ Rated flow
■ Rated flow □ Approximately the best efficiency Point(If applicab
■ Approximately the best efficiency Point(If applicab □ 125% of Best Efficiency Point
■ 120% of Best Efficiency Point
□ JIS B 8301 ( □ Criterion 1, □ Criterion 2)
Acceptance
Standard ■ API 610; Refer to Appendix-5
□
The testing method for vertical pump, refer to Appendix-2.
Note
Retest is required the reduction in diameter less than 5% of the original diameter. The diameter of the
Diameter impellers at the time of shop test as well as the final diameter of the impeller, shall be recorded on a
reduction certified shop test curve that shows the operating characteristics after the diameter of the impeller has
of been reduced.
impeller
 P-9

No.11 Mechanical Running Test (Running condition is same as performance test condition)
1. Test Condition

(1) Pump capacity

■ Rated flow ±5%
(2) Test Speed
■ Within ±3% of rated speed shown on the pump data sheet
(3) Running Test
■ Pump shall be run for Four (4) hours after stabilization of bearing temperature

2. Test / Inspection Item

(1) Bearing Temperature

(1)-1 Measuring Location
■ On bearing housing for P-BP-0201A/B
■ Bearing Oil and Metal temperature for P-ML-0301A/B
(1)-2 Acceptance standard; refer to Appendix-5
(2) Vibration
(2)-1 Measuring Method
For all bearing type
■ Unfiltered Velocity
■ Filtered Velocity by FFT [N, 2N, NZ]
(N: Rotating speed, Z: No. of impeller vane)

For hydrodynamic journal bearings

(If the pump has provisions for proximity probes.)
■ Unfiltered displacement determined by FFT
■ Filtered displacement determined by FFT

Note: Pumps furnished with proximity probes shall meet both bearing
housing and shaft vibration limits.

(2)-2 Measuring Location

(a) Horizontal Pump
■ On bearing housing(s) or Equivalent location(s) for all bearing type.
(Horizontal, Vertical and Axial direction, as per API 610 11th Fig.31)
■ On shaft for Hydrodynamic bearing with proximity probe if pump has
provision for proximity probes.
 P-10

(b) Vertical Pump

■ Pump thrust bearing housing(*1) or Top flange of driver mount for all
bearing type.
(Horizontal, Vertical and Axial direction, as per API 610 11th Fig.32)
(*1): When pumps furnished with thrust bearing.

(2)-3 Measuring Point

■ Each test point except shutoff.

(2)-4 Acceptance Standard

■ Refer to Appendix-5

(3) Noise (for reference at shop test) ※

(3)-1 Measuring Method and Location
■ JIS B 8310

(3)-2 Measuring Point

■ Rated flow ±5%

(3)-3 Measuring Value

■ Overall:dB(A)
※ Our shop running condition is not same at site condition.
shop facility is not considered any sound protection.

(NOTE) Seal shall not have a visible leakage during the pump test.
Seal leakage for tandem inner seal shall be judged by whether the seal
reservoir level is not changed during running test in visual.
No.12 Dismantling Inspection
Procedure The following parts shall be dismantled and visually inspected after running
test.
■ Case
■ Head
■ Impeller
■ Wearing ring
■ Shaft
■ Sleeve bearing (If any)
■ Bushing
Acceptance There shall be no evidence of harmful defects, such as heavy scratches and
standard scoring.
 P-11

No.13 Outline Dimensional Inspection

Inspection Procedure and acceptance standard shall be as follows.
■ Manufacturer's Standard
Main Nozzle Dimensions ± 6.0 mm
Base Plate Dimensions
・ Pitch tolerance between each neighbouring hole
less than ± 3.0 mm
・ Total pitch tolerance between each hole of end to end of the straight line
less than ± 3.0 mm
・ Auxiliary piping connections
less than ± 50 mm

No.14 Painting Inspection

Painting procedure and inspection shall be conducted to meet the followings:
■ Manufacturer's Standard and approved painting procedure

The painting inspection shall include the followings.

■ Visual check for painted surface
■ Check of coating film thickness

No.15 Final Inspection

1. The following items shall be checked
Final inspection will be performed as shipping condition
(Some of piping & auxiliary perts could be disassembled from pump unit)
■ Layout of all pipings
■ Size, type, and quantity of anchor bolts and nuts
■ Size, number, and location of grout holes
■ Arrow mark indicating the direction of rotation
■ Name plate
■ Auxiliary parts
■ Visual check for proper rust prevention

2. Spare parts shall be checked for quantity, appearance, and conformance to the
specifications based on the spare parts list.
 P-12

3 APPENDIX
Appendix-1:Measuring Instrument List
Item Instruments
■ Flowmeter
Pump Capacity □ Weir

■ Bourdon type press. Gauge

■ Bourdon type Compound press. Gauge
Pressure
■ Pressure Transmitter
□ U-tube manometer
■ Alcohol thermometer
Temperature ■ Thermocouple
■ RTD
■ Tachometer
Pump Speed □
□
■ Voltmeter
Voltage □
□
■ Ammeter
Electricity Current □
□
■ Watt meter
Input ■ Torque meter
□
■ Vibrometer
Vibration ■ Analyzer
□
■ Sound level meter
Sound Level □ Octave band filter
□
Remarks
Calibrated instruments shall be used.
 P-13

Appendix-2(1/3): Test Loop Schematic

For Vertical Pump

WATT METER or
TORQUE METER MOTOR

PRESSURE
COMPOUND
GAUGE
GAUGE FLOW METER

TANK

PRESSURE
GAUGE
(If Applicable)

ACTUAL TESTED ACTUAL TESTED COLUMN

No. Item No. PUMP TYPE STAGE(S) COLUMN REMARKS
STAGE(S) CONFIGURATION
NO.

1 P-BP-0201A/B CZ 20/2536-3st 3 Full Stage 2 Full Column Job Shaft

 P-14

Appendix-2(2/3): Test Loop Schematic

For Horizontal Pump FLOW METER

PRESSURE
GAUGE
COMPOUND
GAUGE

TANK

PUMP

WATT METER or MOTOR

TORQUE METER
Appendix-2 (3/3) : Shop L.O. System loop Schematic for P-ML-0301A/B

SG SG
C.W

SHOP TG TG

C.W IN L.O UNIT

PG
SHOP or
MOP PUMP JOB
MOTOR
TG

PG : Pressure Gauge
PG PG
TG :Temperature Indicator
FM FM SG : Sight Glass
FM : Flow Meter

Test Condition P-ML-0301A/B

Oil Grade ISO VG#46 Turbine Oil
Supply Press.(kg/cm2G) 1.2 ± 0.2
Design Supply Capacity ≦2.5
(m3/h) [Pump : 2.5(CP side: 0.4,
NCP side:2.1) ]
Supply Temp. (℃) 43 ± 5
Return Temp. (℃) Max. 70 (ΔT :28)
P-15
 P-16

Appendix-3:Testing Motor List

TEST MOTOR
No. SNM JOB No. Item No. PUMP TYPE 50 Hz REMARKS
Output(kW) x Pole
1 BANPC-2X-47938 P-BP-0201A/B CZ 20/2536-3st 200 x 4 Shop Motor
2 BANPC-2X-47939 P-ML-0301A/B 10 BTBF-6st 3000 x 2 Shop Motor

(NOTE) : According to circumstances, Test Motor may be changed.

Appendix-4:Accessories For The Shop Test

Base Plate(Driver Mount)

Flushing Piping

Mechanical Seal

Instruments(*)

Seal Reservoir
C.W. Piping

Elect Motor

L.O. system

Noise Cover
L.O.Piping

Coupling

Shaft
No. PUMP TYPE Item No.

1 CZ 20/2536-3st P-BP-0201A/B △ － － △ △ － ○ △ － ○ △ －

2 10 BTBF-6st P-ML-0301A/B △ － △ △ △ △ ○ △ ○ ○ △ －

NOTE 1: "○"marked shows that job parts shall be used for the test.
"△"marked shows that shop parts shall be used for the test.
(*)Vibration Probe, RTD
 P-17

Appendix-5:Acceptance Standard
1. Performance Test
When operated at rated speed and rated capacity, pumps shall be within the tolerances,
given in Table 1, of the guaranteed characteristics

Table 1: Performance Tolerances

Rated point Shutoff
Condition
(%) (%)
Rated differential
Over 75～ -3 +8
head(m)
300 +3 -8(*1)

-3 +5
Over 300
+3 -5(*1)

Rated power +4(*2)

NPSH REQ. +0

Note: Efficiency is not a rating value.

(*1) A rising head capacity curve is specified, the negative tolerance specified
here shall be allowed only if the test curve still shows a rising characteristic.
(*2) Under any combination of the above. (Cumulative tolerances are not acceptable.)
 P-18

2. Vibration
Vibration values shall be measured and recorded during the performance test in accordance
with API 610 11th Para. 6.9.3.
The vibration measured during the performance test shall not exceed the values shown in
the followings:
Vibration Limits for Overhung and Between Bearings Pumps
Location of Vibration Measurement

Criteria Pump Shaft

Bearing Housing
(adjacent to bearing)

Pump bearing type

All
Hydrodynamic
journal bearings

Vibration at any flowrate within the pump's preferred operating

region (*1)

Overall □ For pumps running at up

to 3600 r/min and Au < (5.2x10 6/n)0.5μm peak-to-peak
absorbing up to 300kW
(400hp) per stage Not to exceed:
Au < 50μm peak-to-peak
Vu < 3.0 mm/sec RMS

■ For pumps running above

3600 r/min or absorbing
more than 300kW (400hp)
per stage. See Figure 1.

Discrete frequencies Vf < 2.0 mm/sec RMS for f < n: Af < 0.33 Au

Allowable increase in
vibration at flows outside
the preferred operating 30% 30%
region but within the
allowable operating region

(*1) When it is not specified in specially, preferred operating region is 70～120% of BEP.
Note:
Power calculated for BEP of rated impeller with liquid relative density
(specific gravity)=1.0
Where:
Vu is the unfiltered velocity; Af is the amplitude of filtered displacement;
Vf is the filtered velocity; f is the frequency;
Au is the amplitude of unfiltered displacement, as measured;
n is the rotational speed, expressed in revolutions per minute.
Vibration velocity and amplitude values calculated from the basic limits shall be rounded
off to two significant figures.
P-19
 P-20

Vibration Limits for Vertically Pumps

Location of Vibration Measurement

Criteria Pump thrust bearing Pump Shaft

housing or
Motor mounting flange (adjacent to bearing)

Pump bearing type

All Hydrodynamic guide bearing

adjacent to accessible region of
shaft

Vibration at any flow within the pump's preferred operating

region (*1)

Overall
Vu < 5.0 mm/sec RMS Au < (6.2x10 6/n)0.5μm peak-to-peak

Not to exceed:
Au < 100μm peak-to-peak

Discrete frequencies Vu < 3.4 mm/sec RMS Af < 0.75 Au

Allowable increase in
vibration at flows outside
the preferred operating 30% 30%
region but within the
allowable operating region

(*1) When it is not specified in specially, preferred operating region is 70～120% of BEP.
Note:
Vibration velocity and amplitude values calculated from the basic limits shall be rounded
off to two significant figures.

Where:
Vu is the unfiltered velocity;
Vf is the filtered velocity;
Au is the amplitude of unfiltered displacement, as measured;
Af is the amplitude of filtered displacement;
n is the rotational speed, expressed in revolutions per minute.
 P-21

3. Bearing Temperature
Table 1: Bearing Temperature Limits
On Bearing Bearing
Lubrication type Bearing Oil (℃) Item No.
Housing (℃) Metal (℃)

Flood < 82 or ΔT≦40 - － P-BP-0201A/B

Pressure － 93 < 70 (ΔT≦28) P-ML-0301A/B

Note: The bearing temperature limits are based on a rated operating condition and
shop ambient temperature.
Appendix-6: Reference Drawing for Hydrostatic Test
P-22