‫عمليــاتالخفجـي المشتركــة‬

AL-KHAFJI JOINT OPERATIONS

Kuwait Gulf Oil Company Aramco Gulf INSPECTION REPORT
Operations

REPORT No:

EQUIPMENT DATA

EQUIPMENT NO 1721-V-0905 B REPORT DATE

EQUIPMENT HP FLARE & SPIRE KO PLANT NO 1721
DESCRIPTION DRAM
SERVICE HYDROCARBON – H2O LOCATION GAS-PLANT
MATERIAL SHELL SA-516-Gr,70N DESIGN PRESSURE 350 (50.8) Kpa (psi)
(INT)
MATERIAL SHELL 14 MM DESIGN TEMP 250 (482) ◦ C (◦F)
THICKNESS
MATERIAL HEADS SA-516-Gr,70N EXTERNAL INS/ UN- UN-INSULATED
INS
MATERIAL HEAD 18 MM CORROSION 1.6 (0.063) MM (in)
THICKNESS ALLOWANCE

SUMMERY: -
During the rotational inspection on JULY-2022, The 1721-V-0905 B- HP FLARE & SPIRE KO
DRAM was drained, blinded, and opened for inspection and testing. Internal Inspection, external
visual Inspection and NDT were conducted as per API standards, ARAMCO standards and company
specifications. Details of the inspection are as follows....

EXTERNAL INSPECTION – UN - INSULATED

S.NO DESCRIPTION CONDITION REMARK

1 NAME PLATE GOOD
2 SHELL GOOD
3 DISH END GOOD
4 EXTERNAL COATING GOOD
5 MAN-WAY GOOD
6 NOZZLE GOOD
7 BOLTS & NUTS GOOD
8 FOUNDATION / SHADDLE SUPPORT GOOD
9 SKIRT SUPPORT N/A N/A
10 LADDERS N/A N/A
11 PLAT FORM GOOD
12 HANDRAIL N/A
13 EARTHING GOOD
 ‫عمليــاتالخفجـي المشتركــة‬
AL-KHAFJI JOINT OPERATIONS
Kuwait Gulf Oil Company Aramco Gulf INSPECTION REPORT
Operations

INTERNAL INSPECTION

PRELIMINARY VISUAL INSPECTION

➢ Noticed – Dark Black colour (Hydrocarbon) process deposit at shell internal 6 o’clock
position (bottom side)
➢ Noticed – uniform corrosion on Manhole Flange face and Flange cover

AFTER CLEANING VISUAL INSPECTION

➢ SHELL side Manhole (Flange face) no noticeable observation
➢ SHELL side Manhole Flange cover (Manhole) no noticeable observation
➢ SHELL internal wall and both Dish end condition found satisfactory
➢ The condition of VORTEX BREAKER weld seams found intact
➢ All Nozzle internal no noticeable observation
➢ Ultrasonic thickness measurement (UTT) Thickness measurement were performed NO
noticeable metal loss – Thickness found acceptable – Ref - Report attached
➢ Magnetic particle test (MPT)was performed from internal circumference weld seem DISH
END TO SHELL JOINTS BOTH END (2 No) and T-Joint (1 No) weld seem location – No
noticeable indication
➢ External condition no noticeable observation
➢ Condition of SADDLE support found intact
➢ All NOZZLE Flange face no noticeable observation
➢ Earthing condition found intact
RECOMMENDATIONS
➢ Cleaning inside the HP FLARE & SPIRE KO DRAM shell side and both head to be done for
further detailed visual inspection and NDT.
➢ Cleaning inside all Nozzle location, Drain and VORTEX BREAKER to be done for further
detailed visual inspection and NDT.
➢ Clean all the GASKET seating area of MANWAYS and NOZZLES and all the fasteners shall
be apply grease/molykote on nuts and bolts
➢ Replace all manway nozzles gasket with new.
 ‫عمليــاتالخفجـي المشتركــة‬
AL-KHAFJI JOINT OPERATIONS
Kuwait Gulf Oil Company Aramco Gulf INSPECTION REPORT
Operations
TESTS: -

NDT

➢ Ultrasonic thickness measurement test (UTT) was conducted for the shell and heads
(From outside only), and for all the nozzles (Accessible), manways, all the readings were
found the acceptable limits,
➢ Magnetic particle test (MPT)was performed from internal circumference weld seem DISH
END TO SHELL JOINTS BOTH END (2 No) and T-Joint (1 No) weld seem location – No
noticeable indication
➢ All NDT tests were conducted as per API Standards, ARAMCO Standards and company
specifications.

HYDRO TEST
➢ N/A

ACTION COMPLETED

➢ Internal cleaning of the shell, heads, and all other appurtenances.

➢ Liquid penetrant test (LPT)for test Longitudinal seams and circumferential seams welds of
shell (accessible).
➢ Magnetic particle test (MPT) from internal circumference weld seems DISH END TO SHELL
JOINTS BOTH END (2 No) and T-Joint (1 No) weld seem location.
➢ All manways gasket replaced with new,
➢ Equipment boxed up.

ACTION BALANCE

➢ N/A

REPORTS: ATTACHED
✓ Ultrasonic Thickness Testing (UTS)
✓ Magnetic particle test (MPT)

Prepared By Approved By
Name VIVEKANANTHAN Name KAMAL A YOUSEF
Signature Signature

Date Date
 QUALITY CONTROL SERVICES CO.

Ultrasonic Thickness Measurement QCS/KJO/UTT/13/

Appendix: UTT Report Format

Report No.: QCS/KJO/UTT/13/ Page 01 OF 02 Date: 15.08.2022

Client KJO Project/ Job No. HQ628ES19 Location/Site 1721

Job Information
Procedure Acceptance API 510
QCS / EP / UT – 01 Rev-08 DRAWING NO: KD-116927
No. & Rev. Criteria ASME VIII
Surface Calibration Coupland
PAINTED STEP WEDGE TRANSOUND GEL
Condition Blocks (Brand & Type)
Equipment Equipment 5141332 Cable Type &
A1214EXPERT DUAL CABLE 1.5m
Model Serial # length
TR
Probe Serial Material CS Temperature AMBIENT

Probe
Single Dual /Crystal Probe Size 10mm Frequency 4MHZ
Type

JOB IDENTIFICATION: 1721-V-0905B

Temperature Nominal
UT READING Correction Thickness Remarks
TML Size (mm)
COMPONENT Factor%
PT. (in)
NORTH SOUTH EAST WEST TOP BOTTOM O.D

North HEAD 18.12 19.30 18.10 18.01

SHELL(N) 15.10 15.00 15.10 1520
SHELL(M) 15.01 15.10 15.20 14.92
SHELL(M) 15.20 15.34 15.22 15.10
SHELL(S) 15.50 15.40 15.20 15.62
South HEAD 18.50 18.23 18.32 18.10
M1
N1 NOZZLE 30” 19.33 18.90 19.01 19.12
N2 NOZZLE 30” 18.80 19.01 18.70 18.91
N3 NOZZLE 6” 11.70 11.12 11.60 11.42
N5 NOZZLE 2” N/A
N6 NOZZLE 2” 9.82 9.62 10.10 9.90
K3 NOZZLE 2” 15.09

REMARKS: SEE ATTACHED DRAWING FOR REFERENCES

Performed By Reviewed/Verified By Approved By
Name RASHID VIVEKANANTHAN KAMAL A YOUSEF
Level II
Signature
Date 15/08/2022 15/08/2022 15/08/2022
Note: The readings were taken along with coating.

Classified as Company General Use

 QUALITY CONTROL SERVICES CO. ‫شركة خدمات ضبط الجودة‬
P.O.BOX:4607, AL Khobar 31952, KSA ‫ المملكة العربية السعودية‬31952 ‫ الخبر‬4607 ‫ص ب‬
Tel: +966 3 8989300 00966 -3-8989300 : ‫هاتف‬
Fax: +966 3 8989440 00966-3-8989440 : ‫فاكس‬
E-Mail: info@qcs-co.com : ‫بريد الكتروني‬info@qcs-co.com

MAGNETIC PARTICLE TEST REPORT Request No.:

EQUIPTMENT NO – V-0905B

Client: KJO Surface Temperature:

Project/J.O. No.: Date: 23-08-2022
32℃
Reference Code: Surface Condition:
Location: 1721 Calibration: 10Lb
ASME SEC VIII DIV. I As Welded/CLEANED
MT Yoke Mg. S/N Method Particle Light Intensity Material Mg. Batch
AC
HWDC White
PARKER 26760 Visible Wet White light: Magna flux 200516
FWDC Contrast

Light Fluorescent Dry

- - Black light: Particle Magna flux 200503
Meter
Result
SR Drawing/ ISO Weld
Description Size - Defect Details and location Accept/ Remark
# Number Type
Reject

1 CS1 1.8M - Butt NO INDICATION ACCEPTED

1721-KD-116927

2 CS2 2.0M - Butt NO INDICATION ACCEPTED

1721-KD-116927

3 LS1 FULL Butt NO INDICATION ACCEPTED

1721-KD-116927

4 LS1-T JOINT FULL BUTT NO INDICATION ACCEPTED

1721-KD-116927

5 LS2-T JOINT FULL BUTT NO INDICATION ACCEPTED

1721-KD-116927

Sketch:

Signature : ______________ ______________ __________________ __________________

Name : MERAJ/ RASHID RASHID VIVEKANANTHAN ___KAMAL A YOUSEF_

MT Technician Interpreted by Reviewed / Verified by Approved By

Classified as Company General Use