Asset Integrity Analysis

WEMCO T – 1414 B
SANTAN PROCESS

KLO
Reliability Engineering & Asset Integrity Team

12.01.19 0 For Review MBN

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Proce
STN WEMCO PHKT 000
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 Asset Integrity Analysis of WEMCO

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Table of Contents

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 Asset Integrity Analysis of WEMCO

1. Introduction …………………………………………………………………… 4
2. Objectives (Scopes) …………………………………………………………… 4
3. Standards and References ……………………………………………………… 4
4. Data …………………………………………..………………………………… 4
5. Inspection Condition ………………………………………………………….... 5
6. Inspection Data & Summary ………………………………………………….. 5
7. Data Analysis …………………………………………………………………... 14
8. Final Recommendation ………………………………………………………… 15

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 Asset Integrity Analysis of WEMCO

1 Introduction
The WEMCO is the Trade-Mark derived from name of the Founding Company. The
WEMCO Depurator is used to remove oil and suspended solids from liquid. In this process
free oxygen is removed from the liquid if gas other than air is utilized. Conversely, an
oxygen deficient liquid is oxygenized by the use of air. The WEMCO Depurator
accomplishes this by introducing a large volume of finely disseminated gas bubbles into the
liquid. Under the proper conditions of chemical treatment, the contaminating oil and solid
particle become attached to gas bubbles and are carried to the surface of the liquid to the
removed as float material by the Depurator skimmers.

2 Objectives (Scope)
To develop comprehensive assessment for WEMCO Depurator T-1414 B Santan Process,
which include :
 Conduct visual inspection and thickness measurement on shell, and piping system.
 Calculation Remaining life Assessment
 Final Recommendation

3 Standards and References

Industrial Standards Description
ASME B31.3 Process Piping
API 570 Piping Inspection Code: In-service Inspection, rating, repair,
and Alteration of Piping Systems
API RP 574 Inspection Practice for Piping System components

4 Data
Tag No : T-1414 B
Serial No : 8150459
Description : WEMCO Depurator
Service : Liquid
Capacity :-
Design Pressure : Atmospheric
Design Temperature : - oF
Material : Unknown
Corrosion Allowance :-
Manufacturer : WEMCO
Year Built : 1972
Design Code :-

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 Asset Integrity Analysis of WEMCO

5 Inspection Condition:
Inspection date : December 16, 2018
Type of Inspection :
 Visual Inspection
 UT Thickness

1 Inspection Data & Summary

1.1 WEMCO
a. Visual Inspection Shell
 East Side

 West Side

 South Side

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 Asset Integrity Analysis of WEMCO

 North Side

Finding:
 Slight external corrosion has occurred on shell due to dirty condition.

 Top Side

Finding:
 Medium external corrosion has occurred on shell due to painting damage.

 Level Control

Finding:
 Medium to heavy external corrosion has occurred on chamber, flanges and
bolts/nuts.

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 Asset Integrity Analysis of WEMCO

 Level Glass

Finding:
 Heavy external corrosion has occurred nipple and coupling.
 Medium external corroded on Level glass.

b. UT Thickness Measurement

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Finding:
 Minimum thickness based on UT Thickness: (Nominal Thickness: 10 mm)
 East Side : 7.00 mm (CML – B2-1)
 West Side : 8.41 mm (CML – B1-1)
 South Side : 12.12 mm (CML – B-4)
 North Side : 10.12 mm (CML – D-1)
 Bottom Side : 9.79 mm (CML – D-4)
 Top Side : 6.68 mm (CML – J-1)

1.2 PROCESS PIPING

 Line : From 1170-A-16” to T-1414 A/B
Line No : 1171-U-24” & 16”
P&ID No : ST-PP_4121 2/3

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 Asset Integrity Analysis of WEMCO

Finding:
 No significant metal loss

 Line : From T-1414 B to 1182-A-14” & 1188-A-14”

Line No : 1174-U-16”
P&ID No : ST-PP0-4121 2/3 & 4122 – R4

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 Asset Integrity Analysis of WEMCO

Finding:
 No significant metal loss
 Slighly external corrosion due to painting demage at some location pipe spool

 Line : From T-1414 B to P – 1223 A/B

Line No : 1174-U-16”
P&ID No : ST-PP0-4121 2/3 & 4122 – R4

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 Asset Integrity Analysis of WEMCO

Finding:
 Internal corrosion has been occurred on Inspection points P.5 (Remain
Thickness : 3.58 mm & P.6 (Remain thickness 2.84 mm). Nominal thickness
7.11 mm (metal loss > 50%)

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 Asset Integrity Analysis of WEMCO

2 Data Analysis :
7.1 WEMCO
In generally, the shall plate has been in a dirty condition due to the splash of liquid from
WEMCO which take place for long time, so that it can slight external corrosion in some
section of the shell plate, but at the top side there are medium external corrosion due to
painting damage. The remaining thickness in the area have medium external corrosion at
the top side is 6.68 mm from nominal thickness 10 mm. (metal loss approximate 30%).
2.1 PROCESS PIPING
 Line : From 1170-A-16” to T-1414 A/B
Line No : 1171-U-24” & 16”
P&ID No : ST-PP_4121 2/3
In generally, these line piping is in good condition. The results of thickness
measurements have no significant metal loss.

 Line : From T-1414 B to 1182-A-14” & 1188-A-14”

Line No : 1174-U-16”
P&ID No : ST-PP0-4121 2/3 & 4122 – R4
In generally, these line piping is in good condition, but slight external corrosion was
found in some location of the line piping. The results of thickness measurements have
no significant metal loss.

 Line : From T-1414 B to P – 1223 A/B

Line No : 1174-U-16”
P&ID No : ST-PP0-4121 2/3 & 4122 – R4

Result of thickness measurement in this line piping have been found internal
corrosion at inspection point P5. And P.6 with minimum remaining thickness 2.84
mm from nominal thickness 7.11 (metal loss >50%).
Based on RLA calculation obtained thickness requirement 2.80 mm, almost close to
the minimum remaining thickness is 2.84 mm and corrosion rate 0.175 mm/year

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 Asset Integrity Analysis of WEMCO

3 Final Recommendation :
 Sandblasting and repainting the shell plate of WEMCO.
 Replace line piping with line no 1174-U-16” ( from E4 to P.5) with new spool.

Priority : Discrepant Material

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