Instruction Leaflets For Component - R0

CERT'D
NATIONAL GRID SA
-
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ELECTRICITY CO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
C.S.KOO
APPR'D
■ CUSTOMER : NATIONAL GRID - SAUDI ARABIA

M.K.LEE
CHK'D
■ PROJECTS : 8232 132/13.8kV SUBSTATION

FIRST SUBMITTAL
DESCRIPTION
INSTRUCTION LEAFLETS
of
TR67 YNyn0+d1-132
H.T.OH
BY
POWER TRANSFORMER
23.10.2016
DATE
NO.
REVISIONS
DRAWN
BY: H.T OH
29.08.2016
CHECKED
BY: M.K.LEE
29.08.2016
OPRG. DEPT
BY: Y.S.CHOI
29.08.2016
ENG'G. DEPT.
BY: C.S.KOO
29.08.2016
CERTIFIED.
BY:
AS BUILT BY DATE 24.10.2016

DRAWING TITLE INDEX PLANT DOCUMENT NO. SHEET NO. REV NO.
THIS DRAWING IS NOT
TO BE USED FOR INSTRUCTION LEAFLETS
CONSTRUCTION OF
FOR ORDERING
P 8232 CE-888794 - 0
MATERIALS UNTIL 8232 SUBSTATION 132/13.8kV 67MVA TR
CERTIFIED AND
DATED
JOB ORDER NO. - DWG. CONT. SHT. CE-888775
SAUDI ARABIA
SEC-A (2004/10)
EXCEL
HYOSUNG REF No. : C41-4145-201507-0000-1
No. DESCRIPTION REMARK

1 H.V. bushing Trench_COT
2 L.V. bushing CEDASPE_BUSHING
3 T.V. bushing CEDASPE_BUSHING
4 H.V. Neutral bushing CEDASPE_BUSHING
5 L.V. Neutral bushing CEDASPE_BUSHING
6 Grounding bushing 20098
7 Air Seal Cell Rubber Bag HANSOL
8 On load tap changer VMIII 650Y-72.5_B-14271W
9 OLTC motor driving unit ED
10 OLTC protective relay RS2001
11 Pressure relief device XPRD
12 Buchholz relay CEDASPE_BH
13 Winding and oil temperature Indicator Messko OTI WTI
14 Fiber optic monitor EasyGrid
15 Dissolved gas analyzer MINITRANS
16 Gas detect relay GDR
17 Oil level gauge for main & OLTC OLG
18 Breather for main & OLTC conservator IB-8002E
19 Radiator IB-2107E
20 Radiator valve CEDASPE_VALVE
21 Fan with motor FAN TAIJIN
22 Rapid pressure rise relay RPRR
23 Upper filter and lower filter/Drain valve GATE VALVE
OIP Transformer Outdoor Bushings
Type COT(C) 125…COT (C) 1800
24kV to 550kV
up to 3150A
IEC 60137-2008
Features
Features
If you need any transformer

If you need any transformer
bushing proven in operation
bushing proven in operation
conditions around the world,
conditions around the world,
Trench has it !
Trench has it !
experience in manufacturing available with porcelain or

experience
of bushings in manufacturing
for more than available
composite withonporcelain
insulator air or
100 years
of bushings for more than side composite insulator on air
100 years side
capacitive fine graded oil- inclination in service up to
papercapacitive
insulation fine
with graded
long oil- 30° from vertical. in service up to
inclination
experience
paper insulation with long For COT(C) 125 vertical.
30° from and
COT(C) 170 even
experience For COT(C) 125 and
computer optimized horizontal operation is
COT(C) 170 even
electrical field distribution possible
computer optimized horizontal operation is
electrical field distribution possible
horizontal transport for all
proven high electrical
withstand against transient types possible
proven
or impulse high electrical
stresses horizontal transport for all
withstand against transient tan α and types possiblemore
PD-values
or impulse
excellent stresses
long term stability than twice as good as
due to extremely low partial tan by
requested α and
IEC PD-values
60137 more
discharge and power
excellent lossstability
long term than twice as good as
factordue to extremely low partial currentrequested
rating can byeasily
IECbe60137
discharge and power loss increased by exchanging
oil immersed
factor part covered by the cable bolt with
current a can easily be
rating
epoxy resin tube providing removable split conductor
increased by exchanging
high impact resistance on existing bushing
oil immersed part covered by the cable bolt with a
epoxy resin tube providing removable split conductor
electrode embedded in
high impact resistance
the lower epoxy resin part Toon existingour
preserve bushing
- avoids external shielding environment the free oil
electrode
- reduces embedded
distance to groundin volume in COT-bushings
thetransformer
lower epoxy resin part To preserve our
is minimized
- lower costs
- avoids external shielding environment the free oil
- reduces distance volume in COT-bushings
porcelain cemented into to ground
- lower
flange transformer
provides higher costs is minimized
mechanical strength than level Certified ISO 9001
II of IEC
porcelain cemented into
Transformer Bushings Type
flange provides higher
COT(C) 125 to COT(C) 1800
mechanical strength than level Certified ISO 9001
II of IEC
Transformer Bushings Type
COT(C) 125 to COT(C) 1800
Page 2 / 24 40497230_00
Substitute for E 322.81&E 322.91
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40497230_04
Cut view
Cut view
General design
General design
Design 1
Design 10 1
10
2
2
3
3
1 1 Top terminal
Top terminal
6 6 Active part
Active part
44
Terminal
Terminal (Aluminium
(Aluminium or or
Copper)
Copper) The
Theactive
activepart is is
part made
made ofofoil-
oil-
forfor
connection of overhead
connection of overhead lines
lines impregnated wide
impregnated wide bandband paper
paper
or or
bus bars and arcing horns.
bus bars and arcing horns. with layers
with layers ofof
aluminium
aluminium foil
foiltoto
Trench
Trench design
design provides
provides aa control
controlthe electrical
the electricalfield radially
field radially
55
maintenance free termination
maintenance free termination andand and axially. Depending on
and axially. Depending on the the
ensures
ensures that thethe
that connection
connection willwill current
currentrating,
rating,the
thepaper
paper and
andfoilfoil
notnot
become
become loose
loosein in
service.
service. are wound
are wound ononeither
eitheraacentral
centraltube
tube
oror solid
solid conductor
conductor
2 2 Assembly
Assembly
7 7 Flange
Flange
The
The whole
whole bushing
bushing is is tightened
tightened
together by the central
together by the central tubetube
or or Mounting
Mounting flange
flange with
with integrated
integrated
conductor.
conductor. test
test tap
tap made
made ofof corrosion
corrosion free
free
aluminium alloy, machined toto
aluminium alloy, machined
66
3 3 Head
Head ensure an excellent seal between
ensure an excellent seal between
the bushing and the transformer.
Al-casted head with oil the bushing and the transformer.
Al-casted head with oil
expansion chamber and oil level 8 CT-Pocket
expansion chamber and oil level 8 CT-Pocket
indicator. The chamber is
indicator. The chamber is
hermetically sealed against If current transformers are
hermetically sealed against
several environmental conditions.
If current transformers are
required on the bushing, the
several environmental conditions. required
groundon the bushing,
sleeve the
can be extended.
4 Oil filling ground sleeve can be extended.
4 Oil filling 9 Oil side end
COT bushings are filled with 9 Oil side end
COT bushings
dried, degassedare insulating
filled with The insulator on the oil side is 7
dried, degassed insulating The insulator 7
mineral oil. made of an on the resin
epoxy oil side is It
tube.
mineral oil. made of an epoxy
is designed resin
to stay tube. It
installed
is designed to stay installed
during the in-tank drying 8
5 Insulator process
during the of the transformer
in-tank drying and 8
5 Insulator process of the transformer andup
can withstand temperatures
Porcelain insulator made of high
canto withstand
130°C. temperatures up
grade electrotechnical
Porcelain insulator madeporcelain
of high
according to IEC 60815. The to 130°C.
grade electrotechnical porcelain 10 End-shielding
insulatortoisIEC
according connected
60815. to
Thethe
mounting flange using cement
10ForEnd-shielding
voltages starting between 52kV 9
insulator is connected to the
and sealed with O-ring gasket. & 300kV a special aluminium 9
mounting flange using cement For voltages starting between 52kV
instead of porcelain a electrode is casted into the end of
and sealed with O-ring gasket. & 300kV a special aluminium 10
composite insulator is also the epoxy resin tube. This end
instead of porcelain a electrode is casted into the end of
available. shielding controls the electrical field 10
composite insulator is also the epoxy resin tube. This end
strength in this area to ground.
available. shielding controls the electrical field
strength in this area to ground.
Page 3 / 24 40497230_00
Page 3 / 24 40497230_00
40497230_04
One of several TRENCH winding machines
Test tap for C and tan measurement
Page 4 / 24 40497230_00
40497230_04
High
Highvoltage
voltagetest
testlaboratory
laboratory
Epoxy
Epoxyinsulator
insulatorwith
withembedded
embeddedend
endshield
shield
Cut
Cutview
view
Insulation
Insulation
See
Seepage
page1616
Cable
Cable
Page5 5/ 24
Page / 24 40497230_00
40497230_00
40497230_04
Substitute
Substitutefor
for
EE322.81&E
322.81&E322.91
322.91
Type COT 125……450
01
01 0202 0303 0404 05 05 06 06 07 07 08 08 09 09 10 1011 11
12 1213 13
14 14
15 15
Power frequency voltage

Bushing Dry Power frequency voltage
Transformer Power frequency voltage
Impulse withstand voltage
Switching Impulse wet (SIL): 250/2500µs

Lightning Impulse withstand voltage

Maximum phase to earth voltage
page 12
CT Space L4 see fig.3 page 12
creepage distance
Standard creepage distance
Connection to Transformer
AD Arcing distance (min.)

(min.)
Cantilever test load (min)

test load (min)
see fig.3
Highest voltage (Um)
Cable cross section
Cable cross section
distance
Rated current (Ir)
Rated current (Ir)
(AC)
withstand (AC)
withstand (AC)
(AC)
Mass Approx.
Approx.
ArcingL4
Dry
Transformer
Conductor
Cantilever
Conductor
withstand
withstand
Lightning
ADSpace
Standard
Bushing
Type
(BIL)
Mass
Type
(BIL)
N°N°
CT
mm²
kV kV kV kV kV kV A mm mm mm kg N
kV kV kV kV kV kV A mm mm² mm mm mm kg N
mm
01 COT 125 24 14 55 50 125 / 800 cable 400 235 600 22 2000
01
02 COT 125 24 14 55 50 125 / 1000 800 cable
1 400 235 600 22 2000
25mm/kV
cable ) 400 22 2000
1
02
25mm/kV
12501000 cable ) ) 400 22 2000
2
03 rem.Co-cond. 35 28 2000
2
03
04 16001250
fixedrem.Co-cond.
Co-cond. ) - 35 29 28
2000 2000
04
05 25001600
fixedfixed Co-cond. -
Co-cond. - 32 29
2000 2000
05
06 31502500
Co-cond. - 36 32
3150 2000
06
07 COT 170 36 21 77 70 170 / 8003150
cablefixed Co-cond. 400 - 340 *1116 31 36
2000 3150
1
07
08 COT 170 36 21 77 70 170 / 1000 800
cablecable
) 400 400 340
*1116 *1116
31 31
2000 2000
2
09
08 12501000
rem.Co-cond.
cable ) )
1
35 400 *1116 *1116
38 2000
31 2000
10
09 16001250
fixedrem.Co-cond.
Co-cond. 2 -
) 35 *1116 *1116
44 2000
38 2000
11
10 25001600
fixedfixed
Co-cond.
Co-cond. - - *1116 *1116
49 2000
44 2000
12
11 31502500
fixedfixed
Co-cond.
Co-cond. - - *1116 *1116
53 3150
49 2000
Standard: 0, 300, 500
13
12 COT 250 52 30 105 95 250 / 800 cable
3150 fixed Co-cond. 400 - 465
Standard: 0, 300, 500 1300 26
*1116 2000
53 3150
1
14 1000 cable ) 400 26 2000
13 COT 250 52 30 105 95 250 / 800 cable 2
400 465 1300 26 2000
15 1250 rem.Co-cond.
1 ) 35 35 2000
14 1000 cable ) 400 26 2000
16
15
1600
1250
fixed Co-cond.
rem.Co-cond. )
2 -
35
/ kV 36 2000
35 2000
17 2500 fixed Co-cond. - 54 3150
16
18
17
19 COT 325 72,5 42 155 140 325 /
3150
800
1600
2500
cable
fixed Co-cond.
fixed Co-cond.
fixed Co-cond.
400
-
-
-
600
mm kV / kV
1820
75
31
36
4000
54
2000
2000
3150
18
20 3150 fixed
1000 cable )
1 Co-cond. 400 - 31
75
2000
4000
19
21 COT 325 72,5 42 155 140 325 / 1250 800 cable 2)
rem.Co-cond. 35 400 600 1820
40 31
2000 2000
25 mm
1
20
22 16001000
fixedcable )
Co-cond. - 400 44 31
2000 2000
25 25mm/
2
25mm/kV
21
23 25001250
fixedrem.Co-cond.
Co-cond. ) - 35 62 40
3150 2000
22
24 31501600
Co-cond. - 88 44
4000 2000
23
25 COT 450 100 58 205 185 450 / 8002500
cablefixed Co-cond. 400 - 820 2540 40 62
2000 3150
1
26
24 10003150
cablefixed
) Co-cond. 400 - 40 88
2000 4000
2
27
25 COT 450 100 58 205 185 450 / 1250 800
rem.Co-cond.
cable ) 35 400 820 52
2540 2000
40 2000
28
26 16001000
fixedcable
Co-cond.
1
) - 400 56 2000
40 2000
29
27 25001250
fixedrem.Co-cond.
Co-cond. 2 -
) 35 80 3150
52 2000
30
28 31501600
fixedfixed
Co-cond.
Co-cond. - - 106 4000
56 2000
29
Comments related to columns 1…33: 04: Bushings test voltage2500
at 50Hz fixed Co-cond.
60 sec. - 80 3150
301) Class F insulation
09: 2
3150 conductor
) Removable solid rod copper fixed Co-cond.Connection
- system see pages 17 to 23 106 4000
11: Extension for current transformer (other extensions on request) 13: * 31mm/kV in standard
Comments related to columns 1…33: 04: Bushings test voltage at 50Hz 60 sec.
1 2
09: ) Class F insulation ) Removable solid rod copper conductor Connection system see pages 17 to 23
11: Extension for current transformer (other extensions on request) 13: * 31mm/kV in standard
Page 6 / 24 40497230_00
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40497230_04
0808 1616 1717 18
18 19
19 20
20 21
21 22
22 24
24 25
25 2626 2727 2828 29 29 30 3031 3132 32 33 33
Rated current (Ir)
Rated current (Ir)
D7 see
D see
L L1 L2 L3 L6 L7 D D2 D3 D4 D5 D6 min 7 øt n e fig.
L L1 L2 L3 L6 L7 D D2 D3 D4 D5 D6 min øt n e fig.
A mm mm
A mm mm
800 761 140 621 452 80 60 80 184 240 210 190 30 40 24 4 12 19
800
1000 761 761 140
140 621 621 452
452 80
80 60
60 80 184
80 184 240
240 210 190
210 190 30 30 40 40 24 24 4 4 12 1219 19
1000 761
1250 761 140
140 621
621 452 - 80
80 60
60 80 184
80 184 240
240 210 190
210 190 30 30 - 40 24 24 4 4 12 1220 19
1250
1600 761
729 140
140 621
589 -- 80
125 60
60 80 184
80 184 240
240 210 190
210 190 40 30 - - 24 24 4 4 12 1221 20
1600
2500 729 729 140
140 589 589 -- 125
125 60
60 80 184
80 184 240 210
240 210 190
190 40 40 - - 24 24 4 4 12 1221 21
2500
3150 729 729 140
140 589 589 -- 125
125 60
60 80 184
80 184 240 210
240 210 190
190 40 40 - - 24 24 4 4 12 1221 21
3150 729
800 895 140
169 589
726 -
557 125
80 60
60 80 184
80 184 240 230
240 210 190
190 30 40 40 - 24 24 4 4 12 1219 21
1000 895
800 895 169 726
169 726 557
557 80
80 60 80
80 184
184 240
240 230
230 190
190 30 30 40 40 24 24 4 4 12 1219 19
1250 895
1000 895 169 726
169 726 557 - 80
80 60 80
80 184
184 240
240 230
230 190
190 30 30 - 40 24 24 4 4 12 1220 19
1600 895
1250 863 169 726
169 694 -- 125
80 60 80
80 184
184 240
240 230
230 190
190 40 30 - - 24 24 4 4 12 1221 20
2500
1600 863 863 169
169 694
694 -- 125
125 60
60 80
80 184
184 240
240 230
230 190
190 40 40 - - 24 24 4 4 12 1221 21
3150 863
2500 863 169 694
169 694 -- 125
125 60
60 80
80 184
184 240
240 230
230 190
190 40 40 - - 24 24 4 4 12 1221 21
800 863
3150 1090 169 140 694 950 760
- 80
125 100
60 100
80 185
184 225
240 200
230 170
190 30 40 35 - 16 24 6 4 14 1222 21
1000 1090 140 950 760 80 100 100 185 225 200 170 30 35 16 6 14 22
800 1090 140 950 760 80 100 100 185 225 200 170 30 35 16 6 14 22
1250 1090 140 950 - 80 100 100 185 225 200 170 30 - 16 6 14 23
1000 1090 140 950 760 80 100 100 185 225 200 170 30 35 16 6 14 22
1600 1135 140 995 - 125 100 100 185 225 200 170 40 - 16 6 14 24
1250 1090 140 950 - 80 100 100 185 225 200 170 30 - 16 6 14 23
2500 1095 140 955 - 125 110 120 200 240 231 170 60 - 22 6 15 25
1600 1135 140 995 - 125 100 100 185 225 200 170 40 - 16 6 14 24
3150 1105 140 965 - 125 110 130 290 335 242 170 60 - 16 12 16 26
2500 1095 140 955 - 125 110 120 200 240 231 170 60 - 22 6 15 25
800 1210 175 1035 845 80 100 100 185 225 210 170 30 35 16 6 14 22
3150 1105 140 965 - 125 110 130 290 335 242 170 60 - 16 12 16 26
1000 1210 175 1035 845 80 100 100 185 225 210 170 30 35 16 6 14 22
800 1210
1250 1210 175
175 1035
1035 845 - 80
80 100
100 100 185
100 185 225
225 210
210 170
170 30 30 - 35 16 16 6 6 14 1423 22
1000
1600 12101255 175 175 10351080 845 - 80
125 100
100 100 185
100 185 225
225 210 170
210 170 40 30 - 35 16 16 6 6 14 1424 22
1250
2500 12101275 175 175 10351100 -- 80
125 100
110 100 200
120 185 225
240 210 170
231 170 60 30 - - 22 16 6 6 15 1425 23
1600 1255
3150 1285 175
175 1080
1110 -- 125
125 100
110 100 290
130 185 225 242
335 210 170
170 60 40 - - 16 1612 6 16 1426 24
2500
800 12751503 175 230 11001273 -
1085 125
80 110
100 120 185
100 200 240 210
225 231 170
170 30 60 35 - 16 22 6 6 14 1522 25
3150
1000 12851503 175 230 11101273 -
1085 125
80 110
100 130 185
100 290 335 210
225 242 170
170 30 60 35 - 16 16 6 12 14 1622 26
1250 1503
800 1503 230 230 12731273 1085- 80
80 100
100 100
100 185
185 225
225 210
210 170
170 30 30 - 35 16 16 6 6 14 1423 22
1600 1503
1000 1548 230 230 12731318 1085- 125
80 100
100 100
100 185
185 225
225 210
210 170
170 40 30 - 35 16 16 6 6 14 1424 22
2500 1503
1250 1543 230 230 12731313 -- 125
80 110
100 120
100 200
185 240
225 231
210 170
170 60 30 - - 22 16 6 6 15 1425 23
3150 1548
1600 1553 230 230 13181323 -- 125
125 110
100 130
100 290
185 335
225 242
210 170
170 60 40 - - 16 1612 6 16 1426 24
2500
12, 13: 1543 230 porcelain,
Brown glazed 1313 other colours
- and125 110
16, 17: 120 200L1 depends
240 on231 170 in the
L4. The values 60 table are
- valid22 6 15 25
3150 1553 Other creepage
230 distances
1323 upon request
- 125 110 130 290for L4=335
0mm. If242
L4>0mm170
add L4 to60
L1 and L.- 16 12 16 26
15: According to IEC 137 level II or better 24, 25, 29, 32: Other dimensions on request.
12, 13: Brown glazed porcelain, other colours and 16, 17: L1 depends on L4. The values in the table are valid
Other creepage distances upon request for L4= 0mm. If L4>0mm add L4 to L1 and L.
Page 7 / 24 40497230_00
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40497230_04
TypeCOT
Type COT550……1050
550……1050
01
01 0202 0303 0404 05 05 06 06 07 07 08 08 09 09 10 1011 11
12 12
13 13
14 14
15 15


page 12
creepage distance
test load (min.)

(min.)
Cantilever test load (min.)

Arcing distance (min.)
see fig.3
Cable cross section
L4distance
Cable cross section
Rated current (Ir)
Rated current (Ir)
Dry(AC)
withstand (AC)
withstand (AC)
Lightning(AC)
Mass Approx.
Approx.
Transformer
Conductor
Arcing
Cantilever
withstand
Conductor
withstand
Lightning
Space
Standard
Bushing
Type
(BIL)
Mass
Type
(BIL)
AD
N°N°
AD
CT
mm²
mm
01 COT 550 123 71 255 230 550 / 800 cable 400 1050 3100 62 3150
01
02 COT 550 123 71 255 230 550 / 1000 800
cablecable
1
) 400 400 1050 3100
62 62
3150 3150
1
02
03 12501000 cable 2))
rem.Co-cond. 35 400 74 62
3150 3150
03
04 16001250
fixed rem.Co-cond.
Co-cond.
2
) - 35 79 74
3150 3150
25mm / kV
04
05 25001600
fixed fixed Co-cond.- - 79 3150
25mm / kV
Co-cond. 165 4000
05
06 31502500
fixed fixed Co-cond.-
Co-cond. - 173 165
4000 4000
07
06 COT 650 145 84 305 275 650 / 8003150
cablefixed Co-cond.
400 - 1250 3625 81 3150
173 4000
1
08
07 COT 650 145 84 305 275 650 / 1000 800
cablecable
) 400 400 1250 81
3625 3150
81 3150
09
08 12501000 12
rem.Co-cond.
cable )) 35 400 98 3150
81 3150
10
09 16001250
fixed rem.Co-cond.
Co-cond. 2) - 35 101 3150
98 3150
11
10 2500 fixed Co-cond.
1600 fixed Co-cond.- - Standard: 0, 300, 500 190 4000
101 3150
12 3150 fixed Co-cond. - 198 4000
Standard: 0, 300, 500
11 2500 fixed Co-cond. - 190 4000
13 COT 750 170 98 355 325 750 / 800 cable 400 1460 4250 92 4000
12 3150 fixed
1
Co-cond. - 198 4000
14 1000 cable ) 500 92 4000
13 COT 750 170 98 355 325 750 / 800 cable 400 1460 4250 92 4000
15 1250 rem.Co-cond.12) 35 111 4000
14 1000 cable ) 500 92 4000
16 1600 fixed Co-cond. - 117 4000
15
17 2500
1250 rem.Co-cond. )
fixed Co-cond.
2
-
35
*5270 315
111
5000
4000
16
18 31501600
fixed fixed Co-cond.-
Co-cond. - 223 117
5000 4000
17
19 COT 1050 245 142 505 460 1050 750 8002500
cablefixed Co-cond.
400 - 2150 6125 *5270 315
236 4000 5000
18
20 750 10003150
cablefixed
1
) Co-cond.
500 - 236 223
4000 5000
19
21 COT 1050 245 142 505 460 1050750 7501250 800 cable )
rem.Co-cond. 2
38 400 2150 6125
266 236
4000 4000
1
20
22 750 75016001000
fixed cable )
Co-cond. - 500 285 236
4000 4000
21
23 750 75025001250
fixed rem.Co-cond.
Co-cond.
2
) - 38 328 266
5000 4000
24
22 750 75031501600
fixed fixed
Co-cond.
Co-cond.- - 332 5000
285 4000
25
23 COT 1050 300 173 560 510 1050 850 75010002500
Cablefixed Co-cond.
630 - 2400 7500 350 5000
328 5000
26
24 850 75016003150
fixed fixed
Co-cond.
Co-cond.- - 440 5000
332 5000
27
25 COT 1050 300 173 560 510 1050850 85025001000
fixed Cable
Co-cond. - 630 2400 445
7500 5000
350 5000
26 850 1600 fixed Co-cond. - 440 5000
Comments related to columns 1…33:
27 850 2500 fixed Co-cond. - 445 5000
04: Bushings test voltage at 50Hz 60 sec. 09: 1) Class F insulation 2
) Removable solid rod copper conductor
11: Extension for current transformer (other extensions on request) Connection system see pages 17 to 23
13: * 31mm/kV in standard
04: Bushings test voltage at 50Hz 60 sec. 09: 1) Class F insulation 2
) Removable solid rod copper conductor
11: Extension for current transformer (other extensions on request) Connection system see pages 17 to 23
13: * 31mm/kV in standard
Page 8 / 24 40497230_00
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40497230_04
Type COT 550……1050
Type COT 550……1050
08 08 1616 1717 1818 19
19 20
20 21
21 22
22 23
23 24
24 25
25 2626 2727 2828 29 29 30 3031 3132 3233 33
Rated current (Ir)
Rated current (Ir)
D7 see
L L1 L2 L3 L6 L7 D D1 D2 D3 D4 D5 D6 minD7 øt n e fig. see
L L1 L2 L3 L6 L7 D D1 D2 D3 D4 D5 D6 min øt n e fig.
A mm mm
A mm mm
800 1805 310 1495 1306 80 110 120 - 250 290 231 170 30 35 16 8 15 27
800
1000 1805
1805 310
310 1495
1495 1306
1306 80
80 110
110 120
120 -- 250 290
250 290 231
231 170
170 30 30 35 35 16 16 8 8 15 15 27 27
1000
1250 1805
1805 310
310 1495
1495 1306
- 80
80 110
110 120
120 -- 250 290
250 290 231
231 170
170 30 30 - 35 16 16 8 8 15 15 28 27
1250
1600 1805
1850 310
310 1495
1540 -- 80
125 110
110 120
120 -- 250 290
250 290 231
231 170
170 40 30 - - 16 16 8 8 15 15 29 28
1600
2500 1850
2089 310
310 1540
1779 -- 125
125 110
195 120
175 -- 250 290
290 290 295
231 300
170 60 40 - - 20 1612 8 20 15 30 29
2500
3150 2089
2052 310
310 1779
1742 -- 125
125 195
195 175
175 -- 290 450
400 290 295
295 300
300 60 60 - - 22 2012 1222 20 31 30
3150
800 2052
2055 310
360 1742
1695 -
1506 125
80 195
110 175
130 -- 400 335
290 450 242
295 170
300 30 60 35 - 16 2212 1216 22 27 31
1000
800 2055 360
2055 360 1695
1695 1506
1506 80
80 110
110 130
130 -- 290
290 335
335 242
242 170
170 30 30 35 35 16 1612 1216 16 27 27
1250
1000 2055
2055 360
360 1695
1695 -
1506 80
80 110
110 130
130 -- 290
290 335
335 242
242 170
170 30 30 - 35 16 1612 1216 16 28 27
1600
1250 2100 360
2055 360 1695
1740 -- 125
80 110
110 130
130 -- 290
290 335
335 242
242 170
170 40 30 - - 16 1612 1216 16 29 28
2500
1600 2339 360
2100 360 1740
1979 -- 125
125 195
110 175
130 -- 290
290 335
335 295
242 300
170 60 40 - - 20 1612 1220 16 30 29
3150
2500 2302 360
2339 360 1979
1942 -- 125
125 195
195 175
175 -- 400
290 450
335 295
295 300
300 60 60 - - 22 2012 1222 20 31 30
3150800 2325 360
2302 420 1942
1905 1716
- 80
125 110
195 130
175 -- 290
400 335
450 242
295 170
300 30 60 35 - 16 2212 1216 22 27 31
1000 2325 420 1905 1716 80 110 130 - 290 335 242 170 30 35 16 12 16 27
800 2325 420 1905 1716 80 110 130 - 290 335 242 170 30 35 16 12 16 27
1250 2325 420 1905 - 80 110 130 - 290 335 242 170 30 - 16 12 16 28
1000 2325 420 1905 1716 80 110 130 - 290 335 242 170 30 35 16 12 16 27
1600 2370 420 1950 - 125 110 130 - 290 335 242 170 40 - 16 12 16 29
1250 2325 420 1905 - 80 110 130 - 290 335 242 170 30 - 16 12 16 28
2500 2609 420 2189 - 125 195 175 - 290 335 335 300 60 - 20 12 20 30
1600 2370 420 1950 - 125 110 130 - 290 335 242 170 40 - 16 12 16 29
3150 2572 420 2152 - 125 195 175 - 400 450 295 300 60 - 22 12 22 31
2500 2609 420 2189 - 125 195 175 - 290 335 335 300 60 - 20 12 20 30
800 3518 684 2834 2500 80 195 175 - 400 450 295 300 30 40 22 12 22 32
3150
1000 3518 684 2834
2572 420 2152 -
2500
125
80
195
195
175
175
-
-
400
400 450
450
295
295
300 30
300
40 22 12
60
22
-
32
22 12 22 31
800
1250 3518
3518 684
684 2834
2834 2500
- 80
80 195
195 175
175 -- 400 450
400 450 295
295 300
300 30 30 - 40 22 2212 1222 22 33 32
1000
1600 3518
3563 684
684 2834
2879 2500
- 80
125 195
195 175
175 -- 400 450
400 450 295
295 300
300 40 30 - 40 22 2212 1222 22 34 32
1250
2500 3518
3563 684
684 2834
2879 -- 80
125 195
195 175
200 -- 400 450
400 450 340
295 300
300 60 30 - - 22 2212 1222 22 35 33
1600
3150 3563
3407 684
684 2879
2842 -- 125
125 195
195 175
200 -- 400 450
400 450 340
295 300
300 60 40 - - 22 2212 1222 22 36 34
2500
1000 3563
3813 684
684 2879
3129 -
2750 125
80 195
195 200
200 -- 400 450
400 450 350
340 300
300 40 60 55 - 22 2212 1222 22 37 35
1600
3150 3813 684
3407 684 2842
3129 -- 125
125 195
195 200
200 -- 400
400 450
450 350
340 300
300 40 60 - - 22 2212 1222 22 38 36
2500 3813
1000 3742 684 650 31293092 2750 - 125
80 195
195 200
200 -- 400
400 450
450 350
350 300
300 50 40 - 55 22 2212 1222 22 39 37
1600 3813 684 3129 - 125 195 200 - 400 450 350 300 40 - 22 12 22 38
12, 13: Brown glazed
2500 3742 650 3092 porcelain, other
- colours and
125 195 16, 200
17: - L400
1 depends on L4. 350
450 The values
300in the50
table are- valid 22 12 22 39
Page 9 / 24 40497230_00
Page 9 / 24 40497230_00
40497230_04
TypeCOT
Type COT1175……1800
1175……1800
01
01 0202 0303 0404 0505 06 06 07 07 08 08 09 09 10 1011 1112 1213 1314 14
15 15





test load (min)
Cantilever test load (min)

Cable cross section
Cable cross section

Rated current (Ir)
Rated current (Ir)
(AC)
withstand (AC)
withstand (AC)
Lightning(AC)
Mass Approx.
Approx.
Dry
Transformer
Conductor
Cantilever
withstand
Conductor
withstand
Lightning
Bushing
Type
(BIL)
Mass
Type
(BIL)
N°N°
mm²
mm
01 COT 1175 362 209 560 510 1175 950 1000 cable 630 2800 9115 480 5000
01 COT 1175 362 209 560 510 1175 950 1000 cable 630 2800 9115 480 5000
25m m/kV
02 1600 Fixed cond. - 2800 5000
25m m/kV
02 1600 Fixed cond. - 2800 5000
03 2500 Fixed cond. - 2800 540 5000
03 2500 Fixed cond. - 2800 540 5000
04 COT 1300 362 209 625 570 1300 950 1000 cable 630 2800 9115 500 5000
04 COT 1300 362 209 625 570 1300 950 1000 cable 630 2800 9115 500 5000
05 1600 Fixed cond. - 2800 530 5000
05 1600 Fixed cond. - 2800 530 5000
06 2500 Fixed cond. - 2800 560 5000
06 COT 1425
07 420 243 695 630 1425 1050 1000
2500 Fixed cond. 630
cable
- 3300
2800
*13750 865
560
5000
5000
07
08 COT 1425 420 243 695 630 1425 105016001000
Fixedcable
cond. - 630 Standard: 0, 300, 500 3300 3300
*13750*13750
930 865
5000 5000
08
09 25001600
FixedFixed
cond.cond. - - Standard: 0, 300, 500
3300 3300
*13750*13750
990 930
5000 5000
09 COT 1550
10 550 318 750 680 1550 1175 10002500
cableFixed cond. 630 - 3800 3300
14350*13750
940 990
5000 5000
25 mm / kV
10
11 COT 1550 550 318 750 680 1550 117516001000
Fixedcable
cond. - 630 3800 3800 14350
1000 940
5000 5000
25 mm / kV
12
11 25001600
FixedFixed
cond.cond. - - 3800 3800 1030 5000
1000 5000
13
12 COT 1675 550 318 750 680 1675 1175 10002500
cableFixed cond. 630 - 3800 3800
14350 980 5000
1030 5000
14
13 COT 1675 550 318 750 680 1675 117516001000
Fixedcable
cond. - 630 3800 3800 1060
14350 5000
980 5000
15
14 25001600
FixedFixed
cond.cond. - - 3800 3800 1100 5000
1060 5000
16 COT 1800 550 318 870 790 1800 1300 1000 cable 630 4200 14350 1050 5000
15 2500 Fixed cond. - 3800 1100 5000
17 1600 Fixed cond. - 4200 1150 5000
16 COT 1800 550 318 870 790 1800 1000 cable 630 4200 14350 1050 5000
18 2500 Fixed cond. - 4200 1200 5000
17 1600 Fixed cond. - 4200 1150 5000
18
2500 Fixed cond. - 4200 1200 5000
04: Bushings test voltage at 50Hz 60 sec. 11: Extension for current transformer (other extensions on request)
Connection
Commentssystem see
related topages 17 to1…33:
columns 23 13: * 31mm/kV in standard for Type COT 1425
04: Bushings test voltage at 50Hz 60 sec. 11: Extension for current transformer (other extensions on request)
Connection system see pages 17 to 23 13: * 31mm/kV in standard for Type COT 1425
Page 10 / 24 40497230_00
Page 10 / 24 40497230_00
40497230_04
Type COT
Type 1175……1800
COT 1175……1800
08 08 1616 1717 1818 19
19 20
20 21
21 22
22 23
23 24
24 25
25 2626 2727 2828 29 29 30 3031 3132 32 33 33
Rated current (Ir)
Rated current (Ir)
see
L L1 L2 L3 L6 L7 D D1 D2 D3 D4 D5 D6 D7 øt n e fig. see
L L1 L2 L3 L6 L7 D D1 D2 D3 D4 D5 D6 D7 øt n e fig.
A mm mm
A mm mm
1000 4270 720 3550 3240 125 250 235 - 400 450 390 330 40 55 22 12 22 40
1000 4270 720 3550 3240 125 250 235 - 400 450 390 330 40 55 22 12 22 40
1600 4230 720 3510 - 125 250 235 - 400 450 390 330 40 - 22 12 22 41
1600 4230 720 3510 - 125 250 235 - 400 450 390 330 40 - 22 12 22 41
2500 4230 720 3510 - 125 250 235 - 400 450 390 330 40 - 22 12 22 41
2500 4230 720 3510 - 125 250 235 - 400 450 390 330 40 - 22 12 22 41
1000 4270 720 3550 3240 125 250 235 - 400 450 390 330 40 55 22 12 22 40
1000 4270 720
1600 4230 720
3550
3510
3240
-
125
125
250
250
235
235 -
- 400
400
450
450
390
390
330
330 40
40
-
55
22
22
12
12
22
22
41
40
1600 4230 720

2500 4230 720
3510
3510
-
-
125
125
250
250
235
235 -
- 400
400
450
450
390
390
330
330 40
40
-
-
22
22
12
12
22
22
41
41
2500
10004230
5055 720
820 3510
4235 -
3995 125
125 250
280 235
291 -
380 400
530 450 477
590 390 400
330 40 40 68 - 23 2212 1225 2242 41
1000
16005055
4965 820
820 4235
4145 3995
- 125
125 280
280 291
291 380
380 530
530 590 477
590 477 400
400 40 40 - 68 23 2312 1225 2543 42
1600
25004965
4965 820
820 4145
4145 -- 125
125 280
280 291
291 380
380 530
530 590 477
590 477 400
400 50 40 - - 23 2312 1225 2543 43
2500
10004965
5790 820
1055 4145
4735 -
4495 125
125 280
280 291
291 380
380 530
530 590 455
590 477 500
400 40 50 68 - 23 2312 1225 2542 43
16005790
1000 5700 1055
1055 4735
4645 -
4495 125
125 280
280 291
291 380
380 530
530 590
590 455
455 500
500 40 40 - 68 23 2312 1225 2543 42
25005700
1600 5700 1055
1055 4645
4645 -- 125
125 280
280 291
291 380
380 530
530 590
590 455
455 500
500 50 40 - - 23 2312 1225 2543 43
10005700
2500 5935 1055
1200 4645
4735 4495
- 125
125 280
280 291
291 380
380 530
530 590
590 455
455 500
500 40 50 68 - 23 2312 1225 2542 43
1600 5845 1200 4645 - 125 280 291 380 530 590 455 500 40 - 23 12 25 43
1000 5935 1200 4735 4495 125 280 291 380 530 590 455 500 40 68 23 12 25 42
2500 5845 1200 4645 - 125 280 291 380 530 590 455 500 50 - 23 12 25 43
1600 5845 1200 4645 - 125 280 291 380 530 590 455 500 40 - 23 12 25 43
1000 6345 1200 5145 4895 125 280 291 380 530 590 455 500 40 68 23 12 25 42
2500 5845 1200 4645 - 125 280 291 380 530 590 455 500 50 - 23 12 25 43
1600 6245 1200 5045 - 125 280 291 380 530 590 455 500 40 - 23 12 25 43
1000 6345 1200 5145 4895 125 280 291 380 530 590 455 500 40 68 23 12 25 42
2500 6255 1200 5055 - 125 280 291 380 530 590 455 500 50 - 23 12 25 43
1600 6245 1200 5045 - 125 280 291 380 530 590 455 500 40 - 23 12 25 43
2500
12, 13:6255 1200 porcelain,
Brown glazed 5055 other-colours125
and 280 16, 17:
291 380 L530 590 455 500 50 -
1 depends on L4. The values in the table are valid
23 12 25 43
Page 11 / 24 40497230_00
Page 11 / 24 40497230_00
40497230_04
Dimensional Drawing
Dimensional Drawing
View A
D6 D6View A
L6
L6
D5
D5
L3
AD L2
L3
Fig. 1 Fig. 2 AD L L2
D4
COT 550…1050 (Um =245kV),
3150 A
Fig. 1 Fig. 2
COT 1050 (Um=300kV), 2500A L
D4
COTCOT 1175 … 1800
550…1050 (Um =245kV),
3150 A
COT 1050 (Um=300kV), 2500A
COT 1175 … 1800
e L7
L4 L7
e
D1
Only for COT
L1 ≥ 420 kV
≥ 30 L4
D1
L1
Only for COT
L1 ≥ 420 kV
D7 D ≥ 30
Fig. 3 Fig. 4 Fig. 5
L1
D7 Page 12 / 24 D40497230_00
Fig. 3 Fig. 4 Fig. 5
Page 12 / 24 40497230_00
40497230_04
Porcelain and composite
Porcelain insulator
and composite insulator
Porcelain Insulator
Porcelain (Type
Insulator COT)
(Type COT) CompositeInsulator
Composite Insulator (Type
(Type COTC)
COTC)
BrownBrown
color color Gray
Gray color
color Alternate sheds
Alternate sheds Helicoil sheds
Helicoil sheds
(RAL 8016) (ANSI gray N70) (ANSI gray N70) (ANSI gray N70)
(RAL 8016) (ANSI gray N70) (ANSI gray N70) (ANSI gray N70)
D4 D4 D4 D4
D4 D4 D4 D4
All COT(C) can be equipped with silicone rubber insulators upon request without affecting dimensions
except D4
All COT(C) can be equipped with silicone rubber insulators upon request without affecting dimensions
Page 13 / 24 40497230_00
Substitute for E 322.81&E 322.91 except D4
Page 13 / 24 40497230_00
40497230_04
Standard
Standard
OilOil
level
levelindicator
indicator Oil level
Oil level indicator
indicator
COT 125,
COT 125, COT COT170
170 COTCOT
250 … 250 …1050
COT COT 1050
Ø20
Ø20
Ø60
Fig. 6 Fig. 7
Ø60
Test tap (2kV) Air escape screw
Fig. 6 O-ring gasket Fig. 7
Test tap (2kV) Air escape screw

22
O-ring gasket
6
22
Multiple spring contact

Flat gasket
Fig. 8 Fig. 9

Flat gasket
Page 14 / 24 40497230_00
Fig. 8
Substitute for E 322.81&E 322.91 Fig. 9
Page 14 / 24 40497230_00
40497230_04
Options
Options
Magnetic
Magnetic oil level
oil level indicator
indicator (Ø95)
(Ø95) Arcing
Arcinghorns
horns
COT 250
COT 250 … COT 1800… COT 1800
Type S
Type min S max
min mm max S
COT 125 - mm - S
COT125
COT 170 -- - -
COT 250 220 270

COT 170 - -
COT 325 300 390
COT 250 220 270
COT 450 430 520
COT 325 300 390
COT 550 420 650
COT 450 430 520
COT 650 500 750
COT
COT550
750 420
500 650
850
COT 650
COT 1050 500
750 750
1200
COT 750 500 850
COT 1050 750 1200
Fig. 10 Fig. 11
Voltage tap according to ANSI/IEEE (20kV) Oil sampling device

Fig. 10 Valve Fig. 11
Voltage tap according to ANSI/IEEE (20kV) Oil sampling device
Multiple spring contact Valve
Fig. 12 Fig. 13
Page 15 / 24 40497230_00
Fig. 12 Fig. 13
Page 15 / 24 40497230_00
40497230_04
Recommendations for
Recommendations forlead
leadout
out arrangement
arrangement
Embedded
Embeddedshield
shield External
External shieldshield
These bushings
These bushings are
are
equipped on the lower
equipped on the lower
end with a cone shaped
end with a cone shaped
epoxy resin tube and an
epoxy resin tube
embedded and an
electrode. R1
embedded electrode. R1
Therefore, additional
Therefore, additional
barriers or electrodes
barriers
may be oromittedelectrodes
and
distance
may be toomitted
ground andis
reduced
distance to ground is
reduced
S
Oil conditions:
Mineral
S oil with less than 10ppm water content and
dielectric strength higher than 60kV (acc. to IEC 60156)
Oil conditions: Fig. 14 Fig. 15
Mineral oil with less than 10ppm water content and
Draw lead insulation
dielectric strength higher than 60kV (acc. to IEC 60156) Cable insulation and distance to grounded
COT 550…750 COT 1050 parts
Fig. 14 Ø40 Fig. 15
Min.
Ø35,7 Min. distance to
Type insulation
Draw lead insulation thickness
grounded parts
Cable insulation and distance to grounded
COT 550…750 COT 1050 S R
parts
R1
mm
Ø40 Min.
Ø35,7 Min. distance to
Type
COT 125 5 insulation
65 -
grounded parts
COT 170 5 thickness75 -
COT 250 10 S 85 R - R1
28 COT 325 10 120
mm
-
50 COT 450 12 135 -
30° COT 125 5 65 -
COT 550 12 145 250
COT 170 5 75 -
COT 650 15 180 275
COT 250 10 85 -
COT 750 15 225 300
28 S S COT COT
1050 325 20 10 300 120 375 -
50 COT COT
1175 450 12 135 -
15° 30° Ø80 (Um=245kV) to - -
See spec
40497124
Ø94 (Um=300kV) COT COT
1800 550 12 145 250
Fig. 16 Fig. 17 COT 650 15 180 275
COT 750 15 225 300
S S COT 1050 20 300 375
COT 1175
15° Ø80 (Um=245kV) to - -
See spec
40497124
Ø94 (Um=300kV) COT 1800
Page 16 / 24 40497230_00
Fig. 16 for E 322.81&E 322.91
Substitute Fig. 17
Page 16 / 24 40497230_00
40497230_04
Removable split conductor
Removable split conductor
COT
COT 125 …125
COT… 1175
COT 1175
1250
1250 A A
Cable bolt
Cable bolt
Removable
split Removable
conductor
split conductor
30
3 fixing screws
30
3 fixing screws
Position of standard split

conductor.
Others positions on request
Position of standard split
conductor. 30
Others positions on request Ø29
Fig. 18
Oil side end 30

Ø29
COT 125, COT 170
Fig. 18
… 1000A … 1250A 1600 … 3150A
Oil side end
Ø40 Ø40
COT 125, COT 170
… 1000A … 1250A 1600 … 3150A
Ø40 Ø40
30
8 125
Ø29
Conductor Ø35
30 Ø40
Ø80 Ø80 Ø80
8 125
Cable Fig. 19 RemovableØ29
copper conductor Fig. 20 Fixed copper-conductor Fig. 21
Conductor Ø35
Ø40
Ø80 Ø80 Ø80
Page 17 / 24 40497230_00
Cable
Substitute for E 322.81&E
Fig. 19 322.91 Removable copper conductor Fig. 20 Fixed copper-conductor Fig. 21
Page 17 / 24 40497230_00
40497230_04
Oil side endend
Oil side
COTCOT … COT
250 250 450450
… COT
… 1000A
… 1000A …
…1250A
1250A … 1600
… A1600 A
30
30
8
Ø29
8
Ø29 90
Conductor Ø35
90
Ø35,7 Conductor Ø35
Ø35
Ø35,7
Ø80 Ø80 Ø80
Cable Fig. 22 Removable copper conductor Fig. 23 Ø35
Fixed copper-conductor Fig. 24
Ø80 Ø80 Ø80

… 2500A … 3150A
Cable Fig. 22 Removable copper conductor Fig. 23 Fixed copper-conductor Fig. 24
… 2500A … 3150A
125 125
125 125
Ø40 Ø40
Ø94 Ø104
Fixed copper-conductor Fig. 25 Fixed copper-conductor Fig. 26
Ø40 Ø40
Ø94 Ø104
Fixed copper-conductor
Page 18 / 24 40497230_00
Substitute for E 322.81&E 322.91 Fig. 25 Fig. 26
Page 18 / 24 40497230_00
40497230_04
Oil side
Oilend
side end
COT
COT 550 …550
COT… 750
COT 750
… 1000A
… 1000A ……1250A
1250A … 1600 A A
… 1600
30
30
41
28
41
28
15° Ø29
15° Ø29 90
Conductor Ø35
Conductor Ø35 90
Ø35,7
Ø35
Ø35,7 Ø68 Ø68 Ø68
Cable Removable copper conductor

Ø35
Fig. 27 Fig. 28 Fig. 29
Ø68 Ø68 Ø68
… 2500A … 3150A
… 2500A … 3150A
15°
22,5
15°
125
22,5
195
125
150
Ø40 125
Ø86 195
125
Ø40 150
Ø114
Ø160
Ø40
Ø240
Fixed copper-conductor Fig. 30 Fixed copper-conductor with removable screwed shield Fig. 31
Ø86
Ø40
Ø114
Ø160
Ø240
Page 19 / 24 40497230_00
Fixed
Substitute copper-conductor
for E 322.81&E 322.91 Fig. 30 Fixed copper-conductor with removable screwed shield Fig. 31
Page 19 / 24 40497230_00
40497230_04
Oil side endend
Oil side
COTCOT 1050,
1050, UmUm = 245
= 245 kVkV
… 1000A
… 1000A …
…1250A
1250A … 1600
…A 1600 A
30° 30
30° 30
78
50
14 78
50
Ø40 14 Ø29
90
25° Ø29
Ø40
Conductor Ø38 90
Ø80 25° Ø35
Conductor Ø38
Ø119 Ø119 Ø119
Ø80 Ø35
Ø119 Ø119 Ø119
… 2500A … 3150A
… 2500A … 3150A
230
125 125
170
Ø40 Ø40 230

125 125
Ø95 170
Ø180
Ø134 Ø260
Ø40 Ø40
Fixed copper-conductor Fig. 35 Fixed copper-conductor with removable screwed shield Fig. 36
Ø95
Ø180
Ø134 Ø260
Fixed copper-conductor 40497230_00

Page 20 / 24Fixed copper-conductor with removable screwed shield
Substitute for E 322.81&E 322.91 Fig. 35 Fig. 36
Page 20 / 24 40497230_00
40497230_04
Oil side
Oilend
side end
COT Um
COT 1050, 1050,
= Um
300=kV
300 kV
… 1000A
… 1000A ……
1600A
1600A
30°
30°
50
14
50
Ø55 14
90
25°
Ø55 90
Ø35
25°
Ø95 Ø95
Ø35
Ø134 Ø134
Ø95 Ø95
Cable Fig. 37 Fixed copper-conductor Fig. 38
Ø134 Ø134
… 2500A
Cable Fig. 37 Fixed copper-conductor Fig. 38
… 2500A
230
125
170
Ø40
230
125
Ø180 170
Ø260
Ø40 with removable screwed shield

Fixed copper-conductor Fig. 39
Ø180
Ø260
Page 21 / 24 40497230_00
Substitute for E 322.81&E 322.91Fixed copper-conductor with removable screwed shield Fig. 39
Page 21 / 24 40497230_00
40497230_04
Oil side endend
Oil side
COTCOT 1175
1175 … 1300
… 1300
…… 1000A
1000A … 1600A
… 1600A
120
80 120
80
Ø55
Ø110 Ø125
Ø55
Ø190
Ø110 Oil side connector according to customer request
Ø125
Cable with fixed shield Fixed conductor
Ø190 Fig. 40 Fig. 41
Oil side connector according to customer request
COT 1425 … 1800
Cable with fixed shield Fig. 40 Fixed conductor Fig. 41
… 1000A … 1600A
COT 1425 … 1800
… 1000A … 1600A
Ø68 280
210
Ø160
Ø68 280
Ø210 210 Ø160
Ø160
Ø330
Cable with fixed shield Fig. 42 Fixed conductor Fig. 43
Ø210 Ø160
Ø330
Page 22 / 24 40497230_00
Substitute forCable with322.91
E 322.81&E fixed shield Fig. 42 Fixed conductor Fig. 43
Page 22 / 24 40497230_00
40497230_04
Oil sideOilend
side: External shields
end : External shields
FIXED
FIXED SHIELD
SHIELD SHIELD
SHIELDWITH
WITHBAYONET SYSTEM
BAYONET SYSTEM
ØD
ØD
3 x M6 depth 15mm equidistant

on a drilling diameter D
3 x M6 depth 15mm
Fig. 44 equidistant
on a drilling diameter D
SCREWED SHIELD
Fig. 44 A
SCREWED SHIELD
A
Detail A
Detail A
Connection according to
customer drawing
Fig. 45 Fig. 46
Connection according to
customer drawing
Page 23 / 24 40497230_00
Fig. 45 Fig. 46
Page 23 / 24 40497230_00
40497230_04
Product Range Quality
Bushings for At Trench quality is a way of life.

Trench quality assurance
• Power Transformers complies with the most stringent
up to 550 kV, 3150A standards of ISO 9001 and ISO 14001.
• High Current Application Certified by AFAQ since 1994

up to 52 kV, 31,5KA
• Transformer to SF6
connection up to 550kV
• Gas-insulated Switchgear
(GIS) up to 800 kV, 6000A
• Generators
up to 36 kV, 50000 A
• Railways
• Buildings , Wall
up to 245 kV, 5000 A
• Bushings according
Standard IEC 60137
• Bushings according to
customer’s special specification
Trench® Limited
Bushing Sales Office
1865 Clements Road
Pickering, ON
L1W 3R8
Canada
Phone : +1-647-925-9799
+1-647-925-9793
Fax : +1-416-751-6952
Trench® France SAS

16, rue du Général Cassagnou
B.P.80070
F-68302 Saint-Louis Cedex France
Phone : +33 3 89 70 23 23 All rights reserved.
Fax : +33 3 89 70 23 59 Brands and trademarks used in this document
are the property of Trench®
Subject to change without prior notice.
The information in this document contains general
imprimerie de saint-louis
substitute for E 322.81&E 322.91 www.trenchgroup.com descriptions of the technical options which are not
necessarily available in every single case. The required
40497230_04 Sales-bushing.fr@trench-group.com
features must therefore be defined in each individual case
when concluding the contract.
BUSHINGS: GENERAL INFORMATION
1.0 Electrical characteristics (Ir = rated current; Ur = rated voltage)
1.1Standard insulation levels
Rated voltage One minute power frequency Dry lighting impulse

Ur withstand voltage wet and dry withstand voltage dry
kV (r.m.s.) kV (r.m.s.) (1,2/50 ms) kV
1 10 20
3,6 10 40
12 28 75
24 50 125
36 70 170
52 95 250
1.2 Standard values of rated thermal short time current (Ith) 25 times the rated current (Ir) for 2 s ; for Ir equal or
greater than 4000A, Ith is always 100kA
1.3 Overload conditions (IEC 354): Bushing selected with Ir not less than 120% of the rated current of the transformers
are considered to be able to withstand the overload conditions according to IEC 354.
2.0 Mechanical characteristic
2.1 Cantilever operating load (bushing installed less than 30° from vertical)
Ur Ir
kV 800 A 1600 A 2500 A 3150 A
36 500 N 625 N 1000 N 1575 N
52 500 N 625 N 1000 N 1575 N
2.2 Cantilever operating load ( bushing installed more than 30° from vertical)
Ur Ir
kV 800 A 1600 A 2500 A 3150 A
36 300 N 375 N 600 N 945 N
52 300 N 375 N 600 N 945 N
2.3 Cantilever test load
Ur Ir
kV 800 A 1600 A 2500 A 3150 A
36 1000 N 1250 N 2000 N 3150 N
52 1000 N 1250 N 2000 N 3150 N
3.0 Tightening torque (suggested values, +/- 10% depending on the quality of the tank cover surface)
3.1 On the central conductor LV/HV in brass or copper
Size Torque Size Torque

M8 10 Nm M42x3 110 Nm
M12 13 Nm M48x3 180 Nm
M20 30 Nm M55x3 250 Nm
M30x2 70 Nm M75x3 250 Nm
File : ISOL POT UNCONTROLLED COPY Rev. 3 dtd 10/10/08

3.2 On the steel fixing stud of HV bushings
Size Torque
M10 15 Nm
M12 25 Nm
M16 40 Nm
3.3 On the locking bolts of the flags
Size Torque
M10 25 Nm
M12 40 Nm
M16 90 Nm
4.0 Surface treatment of active metallic parts

Unless by special request, all active metallic parts in brass and copper have self colour surfaces.
Upon request, particularly for use in highly polluted enviroment conditions or in tropical climate, above parts can be
supplied with electrolytic tinplated surfaces with 6-8 micron average coating thickness.
5.0 N.B.R. gaskets

The material of our gaskets is suitable to be used in mineral oil at the max temperature of 100°C (minimum temperature -
20°C) for continous service; for different limit temperatures, please contact our engineering department.
During the impregnation of the transformer it is possible to reach the max temperature of 110°C in oil and 120°C in air for
24 hours, without damaging the gaskets.
Upon request available cork rubber impregnated gaskets, or in Viton, or in silicon rubber.
File : ISOL POT UNCONTROLLED COPY Rev. 3 dtd 10/10/08

Section B O.E.M. & Utility Products
O.E.M. and Utility Products
Low Voltage Bushing Assemblies
1.2 kV Class 30 kV BIL 208 and 417 Amps
Stud Type External Clamped
For Sidewall Mounting in 1 13/16 ” Dia. Tank Opening
Assembly kVA Voltage Thread Size Clamp Dimensions

No. Pattern (Inches)
F A E
20095 37 1/2 - 50 240 / 120 1/2 - 13 NC-2 1 6 1/2 1 11/16

20096 75 240 / 120 5/8 - 11 NC-2 1 7 2 3/16
20098 37 1/2 - 50 240 / 120 1/2 - 13 NC-2 2 6 1/2 1 11/16
20099 75 240 / 120 5/8 - 11 NC-2 2 7 2 3/16
PAGE 35
Busan
Overseas Office
CONTENTS
General Information for Product p. 3
Special Features p. 4
Products Specification p. 5~p. 6
Manufacturing Process p. 7
Facilities for Production and Test p. 8
Quality Assurance p. 9
Rubber Bag Technical Data p. 10
Industrial Rubber Product Manufacturing Expert

General Information for Product
It’s a main issue of utmost importance The main cause of oil deterioration is in oxidation.
for ensuring that an oil-immersed This oxidation of the insulation oil is caused through
transformer will operate with stability contact with the air, and this action is accelerated by
and healthy for long time period at high the temperature rise of the transformer and contact of
dielectric strength, is to always keep its the transformer with metals such as copper and iron,
characteristics of insulation oil at the and also by the elusion of the insulation
same level as those at the time of first varnish. Therefore, the prevention of the deterioration
manufacture in the factory. To do this, it of the insulating oil is the essential assignments in the
should be provided to the prevention of operation and maintenance of a transformer.
the deterioration of the insulation oil but
a through study of the gases dissolved The Rubber Bag system we offer here is an ideal
in the oil is a subject that demands device for resolving these problems by preventing the
attention. deterioration of the insulating oil in the oil-immersed
transformer stable operation.
Rubber Bag Type Conservator

Structural View
Rubber Bag, as an essential parts of an ideal oil preservation system

This system is bag shape which inside is filled with the atmosphere. It is hung on the upper part of a cylindrical
conservator tank, and free to float in the oil filled in the conservator. When oil volume changes due to temperature
fluctuation, Rubber Bag is forced to breath in and out through a breather flange. The oil, therefore, completely
sealed from the atmosphere to give security against moisture contamination.
3
Special Features
The HansolTECH Rubber Bag product must The Rubber Bag made from this rubber sheet possesses
not only be resistant to oil and permeation but superior abrasion resistance qualities,
should demonstrate stable characteristics on and its superior adaptability to the constant changes in
all point throughout a long period of use. In the shape of the rubber bag, due to variations in the
order to satisfy these conditions, a nitrile temperature of the transformer oil, has been ascertained
butadiene rubber sheet specially treated for through actual endurance tests conducted on full-size
strength and in non-permeation characteristics models, so that we are recommending its use with
is used. confidence that it will give full satisfaction.
The Rubber Bag is shaped like an envelope with

trimmed corners. The joints in the rubber sheet are
formed through a special vulcanizing adhesion method,
and the entire rubber bag may be said to be of uniform
strength.
Nitrile Butadiene Rubber
Nylon Fabric
Surface View Sectional View
Rubber Bag Raw Material Sheet
HansolTECH Rubber Bag Product Features
 Impermeable and super flexible synthetic rubber material as shown above sectional view.
A special nylon fabric layer is covered both side by thin nitril butadiene membranous rubber material.
 The Rubber bag is chemically compatible with oil, offers an Incomparable durability due to fully vulcanized
and gives trouble free operation. Thus, no maintenance is required.
4
Product Specification
 RB-Series
HansolTECH is a leading company of Rubber

Bag product to transformer manufacturers and
utility company through all the world. We do best
to produce most reliable and most efficient
product for transformers.
RB-Series Rubber Bag covers all of the

customer’s technical needs, can produce 1.2 mm
thickness with limitation of width and length
Capacity(Liter) Model A B C D E F Pad Q'ty

1000 RB-1000A 1490 2350 420 - - 550 4
1500 RB-1500A 1650 2800 565 - - 600 4
2000 RB-2000A 1650 3450 900 - - 600 4
2500 RB-2500A 2070 3100 535 - - 820 4
3000 RB-3000A 2070 3510 740 - - 820 4
3500 RB-3500A 2070 3940 965 - - 820 4
4000 RB-4000A 2070 4340 1165 - - 820 4
4500 RB-4500A 2070 4740 1365 - - 820 4
5000 RB-5000A 2070 5140 1565 - - 820 4
5500 RB-5500A 2070 5500 1755 600 - 820 8

6000 RB-6000A 2070 5900 1955 665 - 820 8
6500 RB-6500A 2070 6300 2155 730 - 820 8
7000 RB-7000A 2070 6700 2355 800 - 820 8
7500 RB-7500A 2070 7100 2565 1540 520 820 12

8000 RB-8000A 2070 7500 2765 1660 560 820 12
8500 RB-8500A 2070 7900 2965 1780 600 820 12
9000 RB-9000A 2070 8300 3165 1900 640 820 12
※ HansolTECH’s Rubber Bag products can be possible to make

100 liter difference capacity by customer requirement except
above standard model.
5
Product Specification
 RB-Series
HansolTECH is a leading company of Rubber

Bag product to transformer manufacturers and
utility company through all the world. We do best
to produce most reliable and most efficient
product for transformers.
RB-Series Rubber Bag covers all of the

customer’s technical needs, can produce 1.2 mm
thickness with limitation of width and length
Capacity(Liter) Model L1 L2 L3 L4 L5 L6 Pad Q’ty

202 RB015-HDA 1825 410 - 795 390 - 4
252 RB020-HDA 2120 560 - 795 390 - 4
303 RB025-HDA 2415 710 - 795 390 - 4
371 RB030-HDA 2820 910 - 795 390 - 4
365 RB030-HDB 2175 530 - 955 470 - 4
415 RB035-HDB 2370 630 - 955 470 - 4
517 RB045-HDB 2765 830 - 955 470 - 4
618 RB055-HDB 3160 1030 - 955 470 - 4
721 RB065-HDB 3550 1230 - 955 470 - 4
899 RB080-HDC 2845 755 - 1260 630 - 4
1131 RB100-HDC 3335 1000 - 1260 630 - 4
1362 RB120-HDC 3830 1245 - 1260 630 - 4
1642 RB150-HDC 4420 1545 - 1260 630 - 4
1970 RB180-HDC 5105 1895 - 1260 630 - 4
2831 RB220-HDD 3935 1070 530 1900 954 - 8
3383 RB270-HDD 4425 1320 630 1900 954 - 8
3932 RB320-HDD 4920 1570 780 1900 954 - 8
4814 RB400-HDD 5705 1970 980 1900 954 - 8
5914 RB500-HDD 6695 2470 1230 1900 954 - 8
7016 RB600-HDD 7675 2970 1480 1900 954 - 8
6686 RB600-HDE 5370 1585 780 2445 1230 - 8
7629 RB700-HDE 5875 1840 920 2445 1230 - 8
8737 RB800-HDE 6465 2140 1070 2445 1230 - 8
9680 RB900-HDE 6965 2395 1200 2445 1230 - 8
10807 RB1000-HDE 7565 2700 1350 2445 1230 - 8
11731 RB1100-HDE 8060 2950 1470 2445 1230 - 8
14000 RB1400-HDE 9690 2200 720 2445 1230 3700 12
※ HansolTECH’s Rubber Bag products can be possible to make

100 liter difference capacity by customer requirement except
above standard model.
6
Manufacturing Process
Raw
Material
Acceptance
Inspection
• Appearance Inspection
Cutting
• Dimension Inspection
• Hardness Test
Preparation
Surface
Process
Inspection
Body • Dimension Inspection

Jointing • Sand Papered Area Inspection
• Surface Roughness Inspection
• Joint Status Inspection
• Particle Insertion Inspection
Parts
Attaching※
Final
Inspection
• Appearance Inspection
• Dimension Inspection
Shipping
• Pressure Test
• Packing Inspection
※ Parts : Flange, Pad and Name Plate
7
Facilities for Production and Test
No. Equipment Specification Q’ty Usage Remark
1 Auto-Press 1 150 ton 1 Surface Joint
2 Auto-Press 2 150 ton 1 Surface Joint

Manufacturing Equipment
3 Band Press 150x3000 1 Surface Joint
4 Silicon Roller 4” 1
5 Cutter 1000 mm 2 Code Cutting
6 Manual Press 100 ton 1 Surface Joint
7 O2-Welder 1 Welding
8 Arc-Welder 1 Welding
9 Desk Drill 1 Punching

10 Manual Drilling M/C 1 Punching
11 Desk Grinder 1 Grinding
1 Cold Resistance Tester 1 Cold Resistance

Test Equipment
2 Oil Resistance Tester 1 Oil Resistance
3 Aging Tester 1 Aging Test
4 Tension Tester 1 Tensile & Elongation
5 Other Tester 1 Dimension Inspection
Band Press Test Equipments
8
Quality Assurance
 Quality Policy
We do our best to achieve customer satisfaction

on the basis of product reliability.
 Quality Goal
 Introduction Quality Management System ▶ Established In-Process Inspection

 Achievement Low cost • High Efficiency ▶ Cost Down and Loss Reduction
 Continual Technology Development ▶ Development New Product
 Quality Assurance System
Flow Quality Execution

Management
Quotation
① Check the client’s requirement

① Placed Order
② Technical review in details,
Control by design review sheet
② Design per each stage
Design Review
③ Input the qualified Sub-materials
③ Procurement
to the materials administration dept.
Acceptance Inspection Separate the disqualified
④ Production sub-materials after marking
Process Inspection
④ Pre-approval about procedure
⑤ Test • Inspection
Self-Inspection ⑤ Employ the worker’s return system.
⑥ Inspect the goods whether meet

⑥ Shipment Final Inspection the quality requirement
⑦ Recording and Management

⑦ Recording Outgoing Inspection
ISO-9001 Certified Company

9
Rubber Bag Technical Data
No. Test item Unit Test value Control value Test condition Remark
1 Thickness mm 1.19 1.25±0.25 Under normal temperature -
2 Specific gravity - 1.31 1.2±0.2 Water replacement method KSM 6519
Vertical 476
3 Tensile strength N/㎝ Over 294 Under normal temperature KSK 0521
Horizontal 385
Vertical 18
4 Elongation % Over 15 Under normal temperature KSK 0521
Horizontal 24
Vertical 65
5 Tear Strength N/㎝ Over 39 Under normal temperature KSK 0536
Horizontal 64
6 Crease flex test - Passed No cracks or peelings Do 50,000 Times
7 Peeling resistance N/㎝ 39.0 Over 30 Under normal temperature KSM 6518
8 Free sulfur Wt% 0.04 Less than 0.1 Under normal temperature KSM 6513
9 Adhesive strength of metal surface N/㎝ 103 Over 5 Do KSM 6518
10 Transmissivity of gas (ml/㎠․min․atm) 1.61×10-6 Less than 5×10-6 ASTM D 3985 ASTM 3985
11 Bending test - Passed No cracks or peelings Under normal temperature -
No. Test item Unit Test value Control value Test condition Remark
Rate of change Vertical ＋13.4

in tensile strength % Within -10 KSK 0521
Horizontal -5.2

in elongation % Within -20 Aging resistance KSK 0521
Horizontal -8.3
12 At 80℃, 96Hours
Vertical N 53.0 Over 39.0
Tear Strength After restoration KSK 0536
Horizontal N 56.0 Over 39.0
at normal temperature
Crease flex test(50,000 times) ℃ Passed No cracks or peelings -
Rate of change hardness ° ＋3 Less than ＋5 KSM 6518

in tensile strength % Within -10 KSK 0521
Horizontal -2.3
Rate of change Vertical 0

in elongation % Within -20 Immersed in insulating KSK 0521
Horizontal -8.3
Mineral Oil
Vertical N 61.0 Over 39.0
13 Tear Strength At 80℃, 96Hours KSK 0536
Horizontal N 63.0 Over 39.0
After restoration
Crease flex test (50,000 times) ℃ Passed No cracks or peelings -
at normal temperature
Rate of change weight % ＋0.2 Within ＋15 KSM 6518
Rate of change volume % ＋1.5 Within ＋15 KSM 6518
No. Rate of change hardness
Test item Unit
° Test＋0
value Less thanvalue
Control ＋5 Test condition KSM 6518
Remark
Percentage of volume increased
14 Waterproofness % ＋2.5 Within 5.0 KSM 6518
After 25℃, 240Hours
Rate of change Vertical -5.3
% Within -10 KSK 0521
in tensile strength Horizontal -0.3
At -50℃, 1Hour
15 % Within -20 After restoration KSK 0521
in elongation Horizontal 0 at normal temperature
Crease flex test(50,000 times) ℃ Passed No cracks or peelings -
Rate of change hardness ° ＋1 Less than ＋5 KSM 6518
Should be free from bulging, Under normal temperature
16 Visual inspection - Passed -
creases and cracks Color and exterior
Should be free from bulging, At 110℃
17 Long run oil immersed test - Passed Immersed in insulating -
creases particles and cracks
Mineral Oil
18 Rate of change hardness % ＋3 Within 5.0 (From Sept. 30, 2000 KSM 6518
To Apr. 30, 2003)
10
In case of defectiveness in our products, we carry out rapidly
After Sales Services with our A/S team for the customer
satisfaction. For the most customer convenient, we operate
the overseas sales office in Busan, located in southern part of
Korean peninsular. Anytime available to contact with Phone/FAX
or email/messenger.
Overseas Sales Office
Room#202, 516-2, Jangjeon-2Dong, Geumjeong-Gu

Busan, Korea 609-841
TEL/+82-51-583-9808 • Mobile/+82-16-565-4180
FAX/+82-51-583-9809
2009 HansolTECH Product Information : Rubber_Bag_2009CAT(ENG).pptx Email/kshim@chol.com
Head Office & Plant
95-1, Wanggil-Dong, Seo-Gu

Incheon, Korea 404-290
TEL/+82-32-568-5001 • Mobile/+82-11-9891-3540
FAX/+82-32-568-5004
Email/hansol5001@hanmail.net
www.hansol-tech.com
2004 HansolTECH Product Information : Rubber_Bag_2004CAT(ENG).ppt
On-load tap-changer VACUTAP® VR
VM®I HD
Operating Data
Technical Instructions
2332907/02
© All rights reserved by Maschinenfabrik Reinhausen
Copying and distribution of this document and the utilization and communication of its contents are strictly prohibited
unless expressly authorized.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent,
utility model or ornamental design registration.
The product may have been modified after this document went to press.
We expressly reserve the right to make changes to the technical data, the design or the scope of delivery.
The information provided and the arrangements agreed during processing of the relevant quotations and orders are
generally binding.
The original operating instructions were drawn up in German.
Table of contents
Table of contents
1 General / Technical Data .............................................................. 7
1.1 On-load tap-changer designations............................................................ 7
1.2 Technical data for VACUTAP® VM®......................................................... 8

1.2.1 Technical data for VACUTAP® VM I ..................................................................... 8
1.2.2 Technical data for VACUTAP® VM II .................................................................... 9
1.2.3 Technical data for VACUTAP® VM III ................................................................. 10
1.2.4 Step capacity diagram VM® ............................................................................... 11
1.3 Rated insulation level.............................................................................. 13
1.4 Rated withstand voltages ........................................................................ 13

1.4.1 Rated withstand voltages of the internal on-load tap-changer insulation
(with the exception of VACUTAP® VM 300) ....................................................... 15
1.4.2 Rated withstand voltages of the internal on-load tap-changer insulation for
VACUTAP® VM 300 ........................................................................................... 16
1.4.3 VM® rated withstand voltages – multiple coarse change-over selector ............. 18
2 Special designs........................................................................... 19
2.1 Parallel bridges for parallel connections ................................................. 19
2.2 On-load tap-changer VACUTAP® VM 650 Y...VM I 1503 with multiple

coarse change-over selector (up to maximum of 5 coarse tap
connections)............................................................................................ 20
2.3 Two-pole on-load tap-changer VACUTAP® VM II 302/352/502/652....... 20
2.4 On-load tap-changer VACUTAP® VM III 350 Y...VM I 1503 for linear
voltage adjustment, up to a maximum of 34 operating positions ............ 20
3 Appendix ..................................................................................... 21
3.1 Dimensional drawings/connection diagrams........................................... 21

3.1.1 VACUTAP® VM III 300 Y-0/W/G (768698) ......................................................... 21
3.1.2 VACUTAP® VM II 302-0/W/G (769225) ............................................................. 22
3.1.3 VACUTAP® VM I 301-0/W/G (769226) .............................................................. 23
3.1.4 VACUTAP® VM III 350/500/650 Y-0/W/G (746219) ........................................... 24
3.1.5 VACUTAP® VM II 352/502/652-0/W/G (746220) ............................................... 25
© Maschinenfabrik Reinhausen 2011 2332907/02 EN VACUTAP® VM® 3

Table of contents
3.1.6 VACUTAP® VM I 351/501/651-0/W/G (746221) ................................................ 26

3.1.7 VACUTAP® VM I 802/1002-0/W/G (746222) ..................................................... 27
3.1.8 VACUTAP® VM I 1203/1503-0/W/G (746223) ................................................... 28
3.1.9 VACUTAP® VM III 300 K-0/W/G (768851)......................................................... 29
3.1.10 VACUTAP® VM III K-0/W/G (746224)................................................................ 30
3.1.11 VACUTAP® VM III 650 Y with multiple coarse change-over selector
(746226) ............................................................................................................. 31
3.1.12 VACUTAP® VM I 651 with multiple coarse change-over selector (746227) ...... 32
3.1.13 VACUTAP® VM I 802/1002 with multiple coarse change-over selector
(746228) ............................................................................................................. 33
3.1.14 VACUTAP® VM I 1203/1503 with multiple coarse change-over selector
(746229) ............................................................................................................. 34
3.1.15 VACUTAP® VM III 300 - tie-in resistors without potential switch (898695) ........ 35
3.1.16 VACUTAP® VM II 302 - tie-in resistors without potential switch (898694) ......... 36
3.1.17 VACUTAP® VM I 301 - tie-in resistors without potential switch (898693) .......... 37
3.1.18 VACUTAP® VM III Y - tie-in resistors with/without potential switch (898692) .... 38
3.1.19 VACUTAP® VM II - tie-in resistors with/without potential switch (898691)......... 39
3.1.20 VACUTAP® VM I - tie-in resistors with/without potential switch (898690).......... 40
3.1.21 VACUTAP® VM I 351...1503, tie-in resistor cylinder with potential switch
without tie-in resistors (898804) ......................................................................... 41
3.1.22 VACUTAP® VM I 651...1503 with multiple coarse change-over selector
(719733) ............................................................................................................. 42
3.1.23 VACUTAP® VM 300, associated drawings (898026) ......................................... 43
3.1.24 VACUTAP® VM®, associated drawings (898012) ............................................. 44
3.1.25 VACUTAP® VM 300 – installation drawing of centrical drive (765192).............. 45
3.1.26 VACUTAP® VM® – installation drawing of centrical drive (746230) .................. 46
3.1.27 VACUTAP® VM® – on-load tap-changer head, centrical drive (893899) .......... 48
3.1.28 VACUTAP® VM® – variants of on-load tap-changer head (720026) ................. 49
3.1.29 VACUTAP® VM® – swivel range of gear unit (720027)..................................... 50
3.1.30 VACUTAP® VM® – screenings on oil compartment contacts (730336)............. 51
3.1.31 VACUTAP® VM 300 – tap selector cross-sections (898041) ............................. 52
3.1.32 VACUTAP® VM 300 – arrangement of contacts on tap selector (891114)......... 53
3.1.33 VACUTAP® VM® – arrangement of contacts on tap selector,
tap selector division 10...22 (898013) ................................................................ 54
3.1.34 VACUTAP® VM® – installation position of tap selector connection contacts
(890477) ............................................................................................................. 55
3.1.35 VACUTAP® VM® – connecting leads 3W, 1G, 3G (723590) ............................. 56
3.1.36 VACUTAP® VM® – screenings on fine tap selector and change-over selector
(730335) ............................................................................................................. 57
3.1.37 VACUTAP® VM 802/803/1203/1503 – bridges to parallel connection of tap
selector connection contacts (899598)............................................................... 58
3.1.38 VACUTAP® VM® – horizontal drive shaft, centrical drive (893896)................... 59
3.1.39 VACUTAP® VM III 350/500/650 Y – arrangement of tap selectors (891107)..... 60
4 VACUTAP® VM® 2332907/02 EN © Maschinenfabrik Reinhausen 2011

Table of contents
3.1.40 VACUTAP® VM I 351/501/651 – arrangement of tap selectors (891108) .......... 61

3.1.41 VACUTAP® VM I 1503 – arrangement of tap selectors (891109) ...................... 62
3.1.42 VACUTAP® VM I 802/1002 – arrangement of tap selectors (891110) ............... 63
3.1.43 VACUTAP® VM®, supporting flange, special design for bell-type tank
installation for Um up to 300 kV (896762) .......................................................... 64
3.1.44 VACUTAP® VM® – flange for pressure relief valve (895168)............................ 65
3.1.45 VACUTAP® VM® - pipe connection with tap-change supervisory control
(766161) ............................................................................................................. 66
3.1.46 VACUTAP® VM® – tap selector base with additional screening,
reversing change-over selector design (893934) ............................................... 67
3.1.47 VACUTAP® VM® – tap selector base with additional screening,
coarse tap connection design (893935) ............................................................. 68
3.1.48 VACUTAP® VM® – tap selector base with through hole D20 and D13
(725649) ............................................................................................................. 69
3.2 VACUTAP® VM 300 – overview of on-load tap-changer designs

(765835).................................................................................................. 70
3.3 VACUTAP® VM® – overview of on-load tap-changer designs

(899740).................................................................................................. 71
3.4 VACUTAP® VM 300 - Overview of basic connection diagrams with tap

selector connection contacts designated in accordance with MR
standard (893819)................................................................................... 72
3.5 Overview of basic connection diagrams with tap selector connection

contacts designated in accordance with MR standard (890616) ............ 73
3.6 Connection diagram (contacts designated in accordance with MR

standard)................................................................................................. 76
3.6.1 VACUTAP® VM III 300 Y, basic connection diagram 10 19 1 W (2414642) ...... 76
3.6.2 VACUTAP® VM III 300 Y, basic connection diagram 10 19 3 W (2414644)....... 77
3.6.3 VACUTAP® VM III 300 Y, basic connection diagram 14 27 1 G (2414648) ....... 78
3.6.4 VACUTAP® VM III 300 Y, basic connection diagram 14 27 3 G (2414649) ....... 79
3.6.5 VACUTAP® VM III 350/500/650 Y, basic connection diagram 10 19 1 W
(2414658) ........................................................................................................... 80
3.6.6 VACUTAP® VM III 350/500/650 Y, basic connection diagram 10 19 3 W
(2414670) ........................................................................................................... 81
3.6.7 VACUTAP® VM I 802/1002, basic connection diagram 14 27 1 G (2414631) ... 82
3.6.8 VACUTAP® VM I 1203/1503, basic connection diagram 18 35 1 W
(2414636) ........................................................................................................... 83

Table of contents
3.6.9 VACUTAP® VM I 802/1002, basic connection diagram 16 79 1 G,

multiple coarse change-over selector design (2407535).................................... 84
4 MR worldwide.............................................................................. 85

1 General / Technical Data
1.1 On-load tap-changer designations

Example: VM III 650 Y - 72.5 / C - 10 19 1W R
Basic connec-
tion diagram
Type VACUTAP® VM® VM®

Number of phases 1 phase I
2 phases II
3 phases III
Ium (in A) VM I, VM II, VM III 300
VM I, VM II, VM III 350
VM I 802
VM I 1002
VM I 1203
VM I 1503
Number of parallel main 1 (3-phase Y) 0
switching contacts 1 (1-phase) 1
2 (1-phase) 2
3 (1-phase) 3
Applications For use with neutral point only Y
Um (in kV) VM® 72.5

VM® 123
VM® 170
VM® 245
VM® 300
Tap selector size B
C
D
not with multiple coarse change- DE
over selector
Number of maximum operat- 10 10
ing positions without 12 12
change-over selector 14 14
16 16
18 18
22 22
ing positions with change- 12 23
over selector (reversing 14 27
change-over selector or 16 31
coarse tap selector)1) 18 35
ing positions with multiple 12 71
coarse change-over selector 14 83
16 95
18 107
Mid-positions 0 mid-positions (without change- 0
over selector)
1 mid-position 1
3 mid-positions 3
Change-over selector Reversing change-over selector W
Coarse tap connection G
Tie-in measures Tie-in resistor R
Potential switch S
Potential switch with tie-in resistor P
1) 300 amp variants with a maximum of 27 operating positions available

1.2 Technical data for VACUTAP® VM®
1.2.1 Technical data for VACUTAP® VM I
On-load tap-changer VM I 301 351 501 651 802 1002 1203 1503
Number of phases and application 1 1 1 1 1 1 1 1
Maximum rated through current Ium (in A) 300 350 500 650 800 1000 1200 1500
Rated short-time current (in kA) 4 4.2 5 6.5 8 10 12 15
Rated duration of short-circuits (in s) 3 3 3 3 3 3 3 3
Rated peak withstand current (in kA) 10 10.5 12.5 16.25 20 25 30 37.5
Maximum rated step voltage Uim (in V)1) 3300 3300 3300 3300 3300 3300 3300 3300
Step capacity (PStN, in kVA) 990 1155 1625 1625 2600 2600 3500 3500
Rated frequency (in Hz) 50...60
Operating positions Without change-over selector: maximum 18

With change-over selector: maximum 352)
With multiple coarse change-over selector: maximum 1072)
Oil compartment Pressure-tight up to 0.3 bar permanent differential pressure
(test pressure 0.6 bar), head and cover of the diverter switch
oil compartment are vacuum-proof.
Temperature range The on-load tap-changer VACUTAP® VM® can be operated in
the rated load range at surrounding oil temperatures of
between -25 ° and +105 °C and with overload up to +115 °C
in accordance with IEC 60214-1. For details of operation
under Arctic conditions, please refer to the General Technical
Data TD 61.
Dimensions Weight, displacement volume and oil content of the diverter
switch oil compartment are shown in the relevant dimension
drawings.
Table 1 Technical data for VACUTAP® VM I
1) The maximum rated step voltage may be exceeded by 10 % due to overexcitation of the transformer if the step
capacity is limited to its rated value.

1.2.2 Technical data for VACUTAP® VM II
On-load tap-changer VM II 302 352 502 652

Number of phases and application 2 2 2 2
Maximum rated through current Ium (in A) 300 350 500 650
Rated short-time current (in kA) 4 4.2 5 6.5
Rated duration of short-circuits (in s) 3 3 3 3
Rated peak withstand current (in kA) 10 10.5 12.5 16.25
Maximum rated step voltage Uim (in V) 1) 3300 3300 3300 3300
Step capacity (PStN, in kVA) 990 1155 1625 1625

Oil compartment Pressure-tight up to 0.3 bar permanent differential pressure (test pressure
0.6 bar), head and cover of the diverter switch oil compartment are
vacuum-proof.
Temperature range The on-load tap-changer VACUTAP® VM® can be operated in the rated load
range at surrounding oil temperatures of between -25 ° and +105 °C and with
overload up to +115 °C in accordance with IEC 60214-1. For details of
operation under Arctic conditions, please refer to the General Technical
Data for TD 61.
Dimensions Weight, displacement volume and oil content of the diverter switch oil
compartment are shown in the relevant dimension drawings.
Table 2 Technical data for VACUTAP® VM II

1.2.3 Technical data for VACUTAP® VM III
On-load tap-changer VM III 300 Y 350 Y 500 Y 650 Y

Number of phases and application 3 3 3 3
Maximum rated through current Ium (in A) 300 350 500 650
Rated short-time current (in kA) 4 4.2 5 6.5
Rated duration of short-circuits (in s) 3 3 3 3
Rated peak withstand current (in kA) 10 10.5 12.5 16.25
Maximum rated step voltage Uim (in V) 1) 3300 3300 3300 3300
Step capacity (PStN, in kVA) 990 1155 1625 1625

Oil compartment Pressure-tight up to 0.3 bar permanent differential pressure (test pressure
0.6 bar), head and cover of the diverter switch oil compartment are
vacuum-proof.
Temperature range The on-load tap-changer VACUTAP® VM® can be operated in the rated load
range at surrounding oil temperatures of between -25 ° and +105 °C and with
overload up to +115 °C in accordance with IEC 60214-1. For details of
operation under Arctic conditions, please refer to the General Technical
Data for TD 61.
Dimensions Weight, displacement volume and oil content of the diverter switch oil
compartment are shown in the relevant dimension drawings.
Table 3 Technical data for VACUTAP® VM III

1.2.4 Step capacity diagram VM®
1.2.4.1 Step capacity diagram for network application

Rated step voltage Ui (V)
Rated through current Iu (A)
Figure 1 Step capacities (rated step voltage Ui, rated through-current Iu)

1.2.4.2 Step capacity diagram for electrical arc furnace application

Rated step voltage Ui (V)
Rated through current Iu (A)
Figure 2 Step capacities (rated step voltage Ui, rated through-current Iu)

1.3 Rated insulation level
Rated insulation level For all on-load tap-changer

variants
Highest voltage for equipment Um (in kV)1 72.5 123 170 245 3002)
Rated lightning impulse withstand voltage 350 550 750 1050 1050
(in kV, 1.2/50 μs)
Rated switching impulse voltage (in kV) 850 850
Rated short-duration power frequency withstand 140 230 325 460 460
voltage (in kV, 50 Hz, 1 min.)
Table 4 Rated insulation level
1) In accordance with IEC 60214-1, chapter 3.57: highest effective value for phase-
to-phase voltage in a three-phase system for which an on-load tap-changer is
designed with respect to its insulation.
2) Star-point on-load tap-changer and 300 A variants with a maximum of 245 kV
available.
1.4 Rated withstand voltages
Figure 3 shows diagrams of the voltage stress present on the tap winding of the
three primary basic connections of three-pole on-load tap-changers and single-
pole on-load tap-changers.
When selecting the on-load tap-changer, you must check that the highest stress
on the tap selector does not exceed the related rated withstand voltages.

without change-over selector with reversing change-over selector
with coarse change-over with coarse change-over

selector in (+) position selector in (-) position
CAUTION
Adhere to maximum rated light-
ning impulse withstand voltage
stress on a0 in mid-position.
Figure 3 Rated withstand voltages
a0 = Between selected and preselected tap on the diverter switch and tap selector.
a1 = Between tap selector contacts of the winding of one tap position (connected or not connected)
a = Between beginning and end of a tapped winding and, with respect to a coarse winding, between
beginning and end of a coarse winding.
Note for coarse tap selector connection (-) position of the change-over selector:
When stressed with impulse voltage, the permissible withstand voltage "a" must be adhered to between
the end of a coarse tap winding connected with the K fine tap selector contact and the fine tap selector
contact at the end of the tapped winding of the same phase.
b = Between the fine tap selector contacts of different phases and between change-over selector contacts
of different phases, which are connected with the beginning/end of a tapped winding or with a fine tap
selector contact.
f = Between diverter switch output terminal and ground
Additionally for coarse tapping arrangement in (+) position of the change-over selector:
c1 = From one (-) change-over selector contact to take-off lead of the same phase.
c2 = Between (-) change-over selector contacts of different phases.

1.4.1 Rated withstand voltages of the internal on-load tap-changer

insulation (with the exception of VACUTAP® VM 300)
The tap selector size (ID letters B, C, D, DE, E) characterizes the internal
insulation of the tap selector, whose rated withstand voltages must be matched
to the requirements of the transformer winding.
Insulation Tap selector size Tap selector size Tap selector size Tap selector size
distances B C D DE
kV kV kV kV kV kV kV kV
1.2/ 50 μs 50 Hz 1.2/50 μs 50 Hz 1.2/50 μs 50 Hz 1.2/50 μs 50 Hz
1 min 1 min 1 min 1 min
a0 Power-frequency voltage test (50 Hz/1 min): 20 kV 50 Hz 1 min;
Response voltage with 1 mA leakage current: 35 kV 1.2/50 μs;
3 kA residual voltage (= lightning impulse protection level): 56 kV 1.2/50 μs with ZnO
a1 150 30 150 30 150 30 150 30
a 265 50 350 82 490 105 550 120
b 1) 265 50 350 82 490 146 550 160
c1 485 143 545 178 590 208 660 230
c21) 495 150 550 182 590 225 660 250
Table 5 Rated withstand voltages of the internal on-load tap-changer insulation (with the exception of
VACUTAP® VM 300)
1) Insulation distance omitted for single-pole on-load tap-changers
The admissible maximum operating voltage on the individual tap selector

distances corresponds to half the value of the above mentioned rated short-
duration power frequency withstand voltages.

1.4.2 Rated withstand voltages of the internal on-load tap-changer

insulation for VACUTAP® VM 300
Insulation VM III 300 Y VM I 301 VM II 302

distances
kV 1.2/ 50 μs kV, 50 Hz, kV 1.2/ 50 μs kV, 50 Hz, kV 1,2/50 μs kV, 50 Hz,
1 min 1 min 1 min
a0 Power-frequency voltage test (50 Hz/1 min): 20 kV 50 Hz 1 min;
a 300 70 300 70 300 70
b 300 70 - - 300 70
c1 400 120 400 120 400 120
c2 400 120 - - 400 120
Table 6 Rated withstand voltages of the internal on-load tap-changer insulation for VACUTAP® VM 300


without change-over with reversing change-over with coarse change-over

selector selector selector
Connection Tap selector Connection Tap selector Connection Tap selector

size size size
10050 B/C/D/DE 10071W B/C/D/DE 10071G B/C/D/DE
10090 B/C/D/DE 12111W B/C 12111G B/C
10100 B/C/D/DE 14111W D/DE 14111G D/DE
12110 B/C/D/DE 14121W B/C 14121G B/C
12120 B/C/D/DE 14131W B/C 14131G B/C
14130 B/C/D/DE 16121W D/DE 16121G D/DE
14140 B/C/D/DE 16131W D/DE 16131G D/DE
16160 B/C/D/DE 16151W B/C 16151G B/C
18170 B/C/D/DE 18151W D/DE 18151G D/DE
18180 B/C/D/DE 18161W B/C 18161G B/C
22190 B/C/D/DE 18171W B/C 18171G B/C
22210 B/C 12231W B/C/D/DE 12231G B/C/D/DE
22220 B/C 14271W B/C/D/DE 14271G B/C/D/DE
16311W B/C/D/DE 16311G B/C/D/DE
18351W B/C/D/DE 18351G B/C/D/DE
Table 7 Available connections (also available as 3 W, 3 G)

1.4.3 VM® rated withstand voltages – multiple coarse change-over

selector
a0 = Between selected and preselected tap on the

diverter switch and tap selector
a1 = Between tap selector contacts of the winding of
one tap position (connected or not connected)
a = Between beginning and end of a tapped winding
and also between the connected K contact and
any points of the tapped winding of the same
phase
b = Between the tap selector contacts of different
phases and between the connected K contact of
one phase and any points of the tapped winding
of another phase
c1 = Between any coarse tappings of one phase to the
diverter switch terminal of the same phase
c2 = Between identically-named, unconnected coarse
tappings of different phases
d1 = Between connected and adjacent coarse tap
contacts in one phase
d2 = Between unconnected, adjacent coarse tap
contacts in one phase
d3 = Between beginning and end of all coarse tap
connections of one phase
f = Between diverter switch output terminal and
ground
Insulation Tap selector size B Tap selector size C Tap selector size D
distances
kV kV kV kV kV kV
1.2/ 50 μs 50 Hz, 1 min 1.2/50 μs 50 Hz, 1 min 1.2/50 μs 50 Hz, 1 min
a0 Power-frequency voltage test (50 Hz/60 s): 20 kV 50 Hz 1 min;
a1 150 30 150 30 150 30
a 265 50 350 82 450 105
b1) 265 50 350 82 450 146
c1 455 127 525 165 590 210
c2 1) 455 127 525 165 590 215
d1 265 50 350 82 450 105
d2 350 82 450 105 450 105
d3 350 82 450 105 490 120
Table 8 On-load tap-changer VACUTAP® VM® with multiple coarse change-over selector, rated
withstand voltages of the internal on-load tap-changer insulation
1) Insulation distance omitted for single-pole on-load tap-changers


2 Special designs
2 Special designs
2.1 Parallel bridges for parallel connections
Current division on the connection contacts of 2 tap selector planes only for on-
load tap-changers VACUTAP® VM I 802 (803)/1002 and of 3 tap selector planes
only for on-load tap-changers VACUTAP® VM I 1203/1503, see .Chapter 3.1.37
Parallel bridges on the tap selector terminals are mandatory if the tap winding
has been wound in two or more branches and each of these branch taps is con-
nected to the terminals of the tap selector.
This measure reliably prevents the following:
a) Introduction of circulating currents into the current paths of tap selector and
diverter switch
b) Commutating arc on movable tap selector contact bridges
c) Overvoltage between adjacent tap selector connection contacts connected in
parallel
On-load tap-changer combination for delta connection

The on-load tap-changers can also be used with the single-phase on-load tap-
changer VM I 351 as a two column on-load tap-changer combination VM I 351/
VM II 352 for adjusting the voltage of transformer windings in a delta connection
(analogous to VM I 301/VM II 302, VM I 501/VM II 502 and VM I 651/VM II 652).
This combination is labeled as VM III K ("K", to represent the German word for
combination), see Figure 4.
The tap windings should correspond to those in Figure 4.
Figure 4 On-load tap-changer combination VM III K for delta connection:

VM I 351/VM II 352 (a – VM I 351, b – VM II 352)

2 Special designs
2.2 On-load tap-changer VACUTAP® VM 650 Y...VM I 1503 with

multiple coarse change-over selector (up to maximum of
5 coarse tap connections)
Extremely fine voltage adjustment requires a great number of operating posi-

tions which sometimes can only be achieved with a multiple coarse tapping
arrangement.
For instance, 107 operating positions can be obtained by using a 5-tap coarse
winding and a tapped winding with 18 taps.
The multiple coarse change-over selector is attached to both sides of the tap
selector.
The on-load tap-changers are available (on request) for Um = 72.5 up to max.
300 kV and for 2 to 5 coarse taps (tap selector sizes B and C) or 2 and 3 coarse
tap connections (tap selector size D).
2.3 Two-pole on-load tap-changer VACUTAP®

VM II 302/352/502/652
On-load tap-changer VM II 302/352/502/652 can be supplied as a two-pole on-

load tap-changer for single-phase center point tap-change operations with the
same technical data as on-load tap-changers VM III 350 Y, VM III 500 Y and/or
VM III 650 Y (see dimensional drawings, Chapter 3).
2.4 On-load tap-changer VACUTAP® VM III 350 Y...VM I 1503 for

linear voltage adjustment, up to a maximum of 34 operating
positions
The high number of operating positions without change-over selector is

achieved by doubling the tap selector contact planes compared with the stan-
dard design (requires a larger installation length).
The on-load tap-changers are available for Um = 72.5...300 kV and several tap
selector sizes (rated withstand voltages and dimensional drawings on request).

3 Appendix
3 Appendix
3.1 Dimensional drawings/connection diagrams
3.1.1 VACUTAP® VM III 300 Y-0/W/G (768698)

3 Appendix
3.1.2 VACUTAP® VM II 302-0/W/G (769225)

3 Appendix
3.1.3 VACUTAP® VM I 301-0/W/G (769226)

3 Appendix
3.1.4 VACUTAP® VM III 350/500/650 Y-0/W/G (746219)

3 Appendix
3.1.5 VACUTAP® VM II 352/502/652-0/W/G (746220)

3 Appendix
3.1.6 VACUTAP® VM I 351/501/651-0/W/G (746221)

3 Appendix
3.1.7 VACUTAP® VM I 802/1002-0/W/G (746222)

3 Appendix
3.1.8 VACUTAP® VM I 1203/1503-0/W/G (746223)

3 Appendix
3.1.9 VACUTAP® VM III 300 K-0/W/G (768851)

3 Appendix
3.1.10 VACUTAP® VM III K-0/W/G (746224)

3 Appendix
3.1.11 VACUTAP® VM III 650 Y with multiple coarse change-over selector (746226)

3 Appendix
3.1.12 VACUTAP® VM I 651 with multiple coarse change-over selector (746227)

3 Appendix
3.1.13 VACUTAP® VM I 802/1002 with multiple coarse change-over selector (746228)

3 Appendix
3.1.14 VACUTAP® VM I 1203/1503 with multiple coarse change-over selector (746229)

3 Appendix
3.1.15 VACUTAP® VM III 300 - tie-in resistors without potential switch (898695)

3 Appendix
3.1.16 VACUTAP® VM II 302 - tie-in resistors without potential switch (898694)

3 Appendix
3.1.17 VACUTAP® VM I 301 - tie-in resistors without potential switch (898693)

3 Appendix
3.1.18 VACUTAP® VM III Y - tie-in resistors with/without potential switch (898692)

3 Appendix
3.1.19 VACUTAP® VM II - tie-in resistors with/without potential switch (898691)

3 Appendix
3.1.20 VACUTAP® VM I - tie-in resistors with/without potential switch (898690)

3 Appendix
3.1.21 VACUTAP® VM I 351...1503, tie-in resistor cylinder with potential switch without tie-in
resistors (898804)

3 Appendix
3.1.22 VACUTAP® VM I 651...1503 with multiple coarse change-over selector (719733)

3 Appendix
3.1.23 VACUTAP® VM 300, associated drawings (898026)

3 Appendix
3.1.24 VACUTAP® VM®, associated drawings (898012)

3 Appendix
3.1.25 VACUTAP® VM 300 – installation drawing of centrical drive (765192)

3 Appendix
3.1.26 VACUTAP® VM® – installation drawing of centrical drive (746230)

3 Appendix
VACUTAP® VM® – installation drawing of centrical drive (746230)

3 Appendix
3.1.27 VACUTAP® VM® – on-load tap-changer head, centrical drive (893899)

3 Appendix
3.1.28 VACUTAP® VM® – variants of on-load tap-changer head (720026)

3 Appendix
3.1.29 VACUTAP® VM® – swivel range of gear unit (720027)

3 Appendix
3.1.30 VACUTAP® VM® – screenings on oil compartment contacts (730336)

3 Appendix
3.1.31 VACUTAP® VM 300 – tap selector cross-sections (898041)

3 Appendix
3.1.32 VACUTAP® VM 300 – arrangement of contacts on tap selector (891114)

3 Appendix
3.1.33 VACUTAP® VM® – arrangement of contacts on tap selector, tap selector division 10...22
(898013)

3 Appendix
3.1.34 VACUTAP® VM® – installation position of tap selector connection contacts (890477)

3 Appendix
3.1.35 VACUTAP® VM® – connecting leads 3W, 1G, 3G (723590)

3 Appendix
3.1.36 VACUTAP® VM® – screenings on fine tap selector and change-over selector (730335)

3 Appendix
3.1.37 VACUTAP® VM 802/803/1203/1503 – bridges to parallel connection of tap selector

connection contacts (899598)

3 Appendix
3.1.38 VACUTAP® VM® – horizontal drive shaft, centrical drive (893896)

3 Appendix
3.1.39 VACUTAP® VM III 350/500/650 Y – arrangement of tap selectors (891107)

3 Appendix
3.1.40 VACUTAP® VM I 351/501/651 – arrangement of tap selectors (891108)

3 Appendix
3.1.41 VACUTAP® VM I 1503 – arrangement of tap selectors (891109)

3 Appendix
3.1.42 VACUTAP® VM I 802/1002 – arrangement of tap selectors (891110)

3 Appendix
3.1.43 VACUTAP® VM®, supporting flange, special design for bell-type tank installation for
Um up to 300 kV (896762)

3 Appendix
3.1.44 VACUTAP® VM® – flange for pressure relief valve (895168)

3 Appendix
3.1.45 VACUTAP® VM® - pipe connection with tap-change supervisory control (766161)

3 Appendix
3.1.46 VACUTAP® VM® – tap selector base with additional screening, reversing change-over
selector design (893934)

3 Appendix
3.1.47 VACUTAP® VM® – tap selector base with additional screening, coarse tap connection
design (893935)

3 Appendix
3.1.48 VACUTAP® VM® – tap selector base with through hole D20 and D13 (725649)

3 Appendix
3.2 VACUTAP® VM 300 – overview of on-load tap-changer designs (765835)

3 Appendix
3.3 VACUTAP® VM® – overview of on-load tap-changer designs (899740)

3 Appendix
3.4 VACUTAP® VM 300 - Overview of basic connection diagrams with tap selector
connection contacts designated in accordance with MR standard (893819)

3 Appendix
3.5 Overview of basic connection diagrams with tap selector connection contacts
designated in accordance with MR standard (890616)

3 Appendix
Overview of basic connection diagrams with tap selector connection contacts designated
in accordance with MR standard (890616)

3 Appendix
Overview of basic connection diagrams with tap selector connection contacts designated
in accordance with MR standard (890616)

3 Appendix
3.6 Connection diagram (contacts designated in accordance with MR standard)
3.6.1 VACUTAP® VM III 300 Y, basic connection diagram 10 19 1 W (2414642)

3 Appendix
3.6.2 VACUTAP® VM III 300 Y, basic connection diagram 10 19 3 W (2414644)

3 Appendix
3.6.3 VACUTAP® VM III 300 Y, basic connection diagram 14 27 1 G (2414648)

3 Appendix
3.6.4 VACUTAP® VM III 300 Y, basic connection diagram 14 27 3 G (2414649)

3 Appendix
3.6.5 VACUTAP® VM III 350/500/650 Y, basic connection diagram 10 19 1 W (2414658)

3 Appendix
3.6.6 VACUTAP® VM III 350/500/650 Y, basic connection diagram 10 19 3 W (2414670)

3 Appendix
3.6.7 VACUTAP® VM I 802/1002, basic connection diagram 14 27 1 G (2414631)

3 Appendix
3.6.8 VACUTAP® VM I 1203/1503, basic connection diagram 18 35 1 W (2414636)

3 Appendix
3.6.9 VACUTAP® VM I 802/1002, basic connection diagram 16 79 1 G, multiple coarse

change-over selector design (2407535)

4 MR worldwide
4 MR worldwide
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E-Mail: mr_rap@my.reinhausen.com
Phone: +91 44 26300883
Fax: +91 44 26390881
P.R.C. (China)
E-Mail: easunmr@vsnl.com
MR China Ltd. (MRT)
Indonesia ᓔᖋ䌌ᯧ˄Ϟ⍋˅᳝䰤݀ৌ
Pt. Reinhausen Indonesia ਛ࿖਄ᶏᶆϰᮄऎ⌺ϰफ䏃360ภ
German Center, Suite 6310, ᣂ਄ᶏ࿖䰙໻ॺ4ᭈEᐳ
Jl. Kapt. Subijanto Dj. 䚂㓪˖ 200120
BSD City, Tangerang ⬉䆱˖ˇ86 21 61634588
Phone: +62 21 5315-3183 Ӵⳳ˖ˇ86 21 61634582
Fax: +62 21 5315-3184 䚂ㆅ˖mr-sales@cn.reinhausen.com
E-Mail: c.haering@id.reinhausen.com mr-service@cn.reinhausen.com

2332907/02 EN • 05/11 • F0248502
Motor Drive ED with IEC61850-Interface
www.reinhausen.com
ED 100 / 200
All figures show ED 100 S with TAPCON® 260 (special equipment).
Individual Control of the Motor Drive ED via IEC61850 The ED. In the end only quality counts
Would you like to connect the motor drive of your on-load tap-chang- If you are looking for ruggedness, uncompromising quality and relia-
er with as little effort as possible? Then you should have a look at our bility in an motor drive unit, the ED ist your choice. It offers you deca-
new solution - the world’s first motor drive to be connected and des of practical experience and the know-how of the market leader
remote-controlled via a simple CAT5 patch cable for Ethernet connec- for on-load tap-changers. Two models are available. All EDs have one
tions. Take advantage of this typical Reinhausen solution: By profes- uniform construction that fits all tap-changers. Naturally the device
sionals for professionals. Until now, you had to install expensive con- also meets the requirements of IEC 60214-1. The uniform mounting
trol lines to transmit all the signals between the motor drive and the and drive geometry significantly reduces construction costs for
control room. Our IEC61850 interface integrated in the motor drive transformer mounting. The ED is also particulary easy to install. A
puts an end to this. All it needs is an Ethernet cable with RJ45 plug swing frame ensures clear arrangement of all components and makes
connector with protection rating IP 65 and a power supply. The rest is connection easy.
child's play. And the best part: With its IEC61850 interface, the ED
motor drive offers the trend-setting protocol for no-problem commu-
nication with the I/O devices of other manufacturers. Significant characteristics of standard IEC61850:
• Standard protocol for communication between the various compo-

nents of the substation and field control levels and the substation’s
process control units.
• Future universal use of TCP/IP from the network control center all
the way to the substation.
• Definition of the level functions (so-called logical nodes) in lieu of

definition of the physical units.
• Provision of standardized object-oriented data models for each

device capable of communication. These data models specify each
particular participant’s automation functions, hence guaranteeing
universal interoperability (i.e. the communication and exchange of
information) between the various devices of different manufacturers
within a single substation system while obviating “private areas”.
ACHTUNG !! Seite wird um 2cm auf 19cm verkürzt !!
An expert’s dream
The ED displays all its strengths during rough everyday operation.

• Clear and easy-to-read indicator field which gives you all informa-
tion on regulating range, position of the motor drive unit and tap-
changer, tap change and number of changes even when the motor
drive unit is closed
• Reflects the logical nodes YLTC, LLN0 and LPHD
• For special requests also the LN ATCC (voltage regulator)
• Modern cage-clamp terminal technology
• Easy-to-access position signaling unit (position signaling module,
position signaling BCD) allows upgrading and later adaption to
future indicator technologies
• Functional separation of position signaling BCD and position
signaling module
• Low-noise transmission gear with maintenance-free belt gear as
transmission element
• Uniform mounting and drive geometry for all ED models
• Panel heater as full-performance anti-condensation heater;
thermostats or hygrostats are no longer needed
Intelligence inside
Are you looking for an on-site solution with integrated electronics

for direct regulation and monitoring of on-load tap-changers and
transformers? We have the answer. The serial interface IEC61850
lets the components communicate directly with your control system.
ACHTUNG !! Seite wird um 2cm auf 19cm verkürzt !!
Technical data (standard model)
Motor drive ED 100 ED 200
Supply voltage 3 AC/N 230/400 V

Current 1.9 A 5.2 A
Frequency 50 Hz
Synchronous speed 1500 1/min
Rotation of the drive shaft per tap change 16.5
Runtime per tap change approx. 5.4 sec
Rotation of the hand crank per tap change 33
Max. number of operating positions 35
Voltage of control and header circuit AC 230 V
Power consumption of the control circuit 100 VA/25 VA
(activation/operation)
Heater power 50 W for ED 100 / 200 S – 60 W for ED 100 / 200 L
Test voltage against ground 2 kV (50 Hz/60 Hz)
Weight ED 100 / 200 S: 80 kg / ED 100 / 200 L: 130 kg
VACUTAP® VV, VR, VT X
OILTAP® V, MS X
OILTAP® M, RM, R X*
DEETAP® DU X*
VACUTAP® 3 x VR X*
OILTAP® 3 x M, 3 x RM, 3 x R, 3 x G X*
* Please contact MR
The ED motor drive is also used in retrofit applications with on-load tap-changers made by other manufactures (e.g. Siemens, AEG, TRO).
Please contact MR for these applications.
ED-Description of different models
Type designation Description Variants
ED 100-ST Product designation Electric drive

ED 100-ST Transmission gear 100 = small transmission gear
200 = large transmission gear
ED 100-ST Protective housing model S = small protective housing
L = large protective housing
ED 100-ST Special applications M = Monitoring
C = plunger-core earth-fault neutralizer
T = voltage regulator TAPCON® 240/260
fitted with IEC61850
LN YLTC, LLN0, LPHD (ATCC)
© Maschinenfabrik Reinhausen GmbH Phone (+49) 9 41/40 90-0
www.reinhausen.com Falkensteinstrasse 8 Fax (+49) 9 41/40 90-111
93059 Regensburg, Germany E-mail sales@reinhausen.com
Please note: The data in our publications may differ from the data of devices delivered.
We reserve the right to make changes without notice.
IN294/01en – 0806/1000 – 294/01/01/0 – F0157500 · dp · Printed in Germany
Protective Relay
RS 2001
Operating Instructions
REINHAUSEN
GERMANY
059/04/01/0
2
Contents
Contents
1 General 4
1.1 Safety instructions 4
1.2 Designated application 4
1.3 Function 4
2 Design 5
2.1 Housing 5
2.2 Relay 5
3 Function 5
4 Installation instructions 6
4.1 Assembly 6
4.2 Electrical connection 7
5 Commissioning 7
6 Tripping of the protective relay 8

6.1 Flap valve in position »IN SERVICE« 8
6.2 Flap valve in position »OFF« 8
7 Technical Data 9
8 Special designs 9
8.1 Protective relay with change-over contact CO 9
8.2 Protective relay with two reed switches 9
9 Annex 9
NOTE
The data described in these Operating Instructions may vary in detail from the design delivered. We reserve the
right to make alterations without notice.
059/04/01/0 3
1
General
1 General
1.1 Safety instructions 1.2 Designated application
All personnel involved in installation, commissioning,

operation, maintenance or repair of the equipment must: WARNING
- be suitably qualified and
- strictly observe these Operating Instructions. The serial number of the protective relay must
match the serial number of the on-load tap changer
Improper operation or misuse can lead to for which the protective relay is used.
Installation, electrical connection and function check
- a reduction in the efficiency of the equipment,
of the protective relay must be carried out
- damage to the equipment and property of the
exclusively by suitably qualified personnel and
user
under strict observation of these Operating
and
Instructions.
- serious or fatal injury.
It is the responsibility of the user to ensure that the
relay is exclusively used for the designated
Safety instructions in this manual are presented in three
application. The nonobservance of these Operating
different forms to emphasize important information.
Instructions and work carried out inappropriately
during the installation, electrical connection and
function test of the protective relay can put the tap
changer and transformer at risk and lead to damage
to the equipment and serious injury.
WARNING
This information indicates particular dangers to life

and health. Disregarding such a warning can lead
to serious or fatal injury.
1.3 Function
The protective relay serves for signalling a fault in the
CAUTION diverter switch/selector switch oil compartment and is to
limit the damage to the on-load tap changer in case of a
This information indicates particular dangers to the failure.
equipment or other property of the user. Serious or It is, therefore, part of our delivery.
fatal injury cannot be excluded.
CAUTION
NOTE
Connect the protective relay in such a way to ensure
This note gives important information on a certain that the transformer is immediately disconnected
subject. when the protective relay is tripped.
059/04/01/0
4
Design 2
Function 3
2 Design
2.1 Housing (fig. 1: front view,
fig. 2: rear view)
The housing consists of corrosion-proof light-metal and

is provided with flanges for the connection of pipes MR
leading to the tap changer head and to the oil
conservator.
An inspection window is located on the front side of the
housing to check the flap valve position.
The terminals of the reed switch are housed in a
terminal box, oil-tightly sealed from the oil chamber of
the relay. The terminal box is ventilated by a covered
opening.
In addition, two test buttons in the terminal box serve for
checking the tripping function of the protective relay as
well as for resetting the flap valve.
The terminals are protected by a clear plastic screen.
1 KHW 848-4
2.2 Relay (fig. 3: protective housing open)

The actuating element of the relay consists of a flap 1
valve with a permanent magnet.
This magnet serves for actuating the reed switch and
for fixing the flap valve in position »IN SERVICE«.
An intermediate position of the flap valve is not F.N 192 443
1.2 - NO
3
possible. 2
3 Function
The protective relay responds only if oil flows occur 1 - Cable gland PG 16
2 - Ventilation for terminal box
from the tap changer head to the oil conservator. The 3 - Identification label
flowing oil actuates the flap valve which tips over into 2 KHW 851-4
position »OFF«. The reed switch is thereby actuated,

the circuit breakers are tripped and the transformer is
deenergized. 2
MR
NOTE
Switching operations at rated switching capacity or at

permissible overload will not result in a response of
the protective relay.
1
3
1 - Flap valve
2 - Permanent magnet
3 3 - Reed switch KHW 852-4
059/04/01/0 5
4
Installation instructions
4 Installation instructions
4.1 Assembly
The protective relay is to be mounted in the pipe leading Test button Test button OFF
from the tap changer head to the oil conservator - IN SERVICE
located as near as possible to the tap changer head.
Prior to mounting check the function of the protective AUS
BETRIEB
relay. Open the cover of the terminal box at the 3 bolts RESET TRIP
SERVICE DƒCLENCHƒ
SERVIZIO INTERROTTO
SERVICIO DESCONEXION
M6/w.s. 10 (fig. 4) and actuate:

Test button »OFF«:
flap valve is inclined (line marker appears in the middle
of the inspection window, fig. 5).
Test button »IN SERVICE«:
flap valve is vertical (fig. 6).
The associated contact positions for checking of the
electrical continuity are evident from the drawing
899 084 in the annex.
Always check the position of the flap valve. Cover open
4 KHW 853-4
Install the protective relay in a horizontal position and

with the test buttons upwards. The reference arrow on
the terminal box cover must point towards the oil
conservator.
Use a pipe of at least 25 mm nominal width between
protective relay and tap changer head/oil conservator.
In the course of this pipe connection the protective relay
must be mounted well supported and protected against
vibrations.
The pipe to the oil conservator must be placed with
an inclination of at least 2% to ensure free escape of
switching gas.
Provide a stop valve between protective relay and oil
conservator.
Position »OFF«
5 KHW 849-4
NOTE MR
Install the protective relay in a place where the

influcence of magnetic fields is felt as little as possible.
6 Position »IN SERVICE« KHW 850-4
059/04/01/0
6
Installation instructions 4
Commissioning 5
5 Commissioning
4.2 Electrical connection
The reed switch of the protective relay can either be Repeat the test of the protective relay according to
provided as N/O or as N/C contact. Other contact com- section 4.1 when commissioning the transformer.
binations are available as special design (see section 8). Also check that the circuit breakers disconnect the
transformer to be protected when the test button
»TRIP« is pressed.
CAUTION
During the test make sure that
Connect the protective relay into the tripping circuit of • the transformer stays disconnected,
the circuit breaker of the transformer to be protected
• the grounding for work has not been removed on the
so that the transformer is immediately disconnected
transformer and
by the circuit breakers when the protective relay of
the transformer is tripped. • the automatic fire extinguishing device is deactivated.
Be sure that the transformer can be switched on again
only after the pushbutton „RESET“ of the protective
For entering the leads use the thread-hole at the most relay has been pressed.
suitable side of the terminal box. Fit the cable gland and
close the other hole by the blind screw. The cable gland
is adequate for leads with an outside dia. of 9...15 mm.
Remove the cover (3 bolts M6). Connect the leads
(ground screw M6, max. torque 2 Nm). Connect the
protective conductor to the ground screw M6 in the
terminal box (max. torque 5 Nm).
Replace the clear plastic screen and lock the cover
(3 bolts M6/SW 10, max. torque 5 Nm).
CAUTION
Do not dry the protective relay together with the active

part of the transformer.
The protective relay responds to oil flow, not to gas

accumulated in the protective relay. It is not necessary
to bleed the protective relay when filling oil into the
transformer tank. Gas accumulation in the protective
relay is normal.
059/04/01/0 7
6
Response of the protective relay
6 Response of the protective relay

6.1 Flap valve in position »IN SERVICE«
If the flap valve is in position »IN SERVICE«, there may

CAUTION be a fault in the tripping circuit. Check the tripping
circuit. If this does not clarify the cause, remove and
Make sure to check on-load tap changer and trans- check the diverter switch or tap selector insert (visual
former after the protective relay has been tripped. check), see section 6.2.
Remove the diverter switch insert or the tap selector
insert and check as described in the relevant
inspection instructions. 6.2 Flap valve in position »OFF«
Do not put into service before having made sure that If the flap valve is in position »OFF«, it is essential to
there is no damage to on-load tap changer and trans- remove and examine the diverter switch insert/tap
former. It is forbidden to reconnect the transformer selector insert and examine according to the relevant
without prior check as this can result in considerable inspection instruction.
damage to the on-load tap changer and transformer. Check the tripping force of the flap valve.
Contact MR and inquire about the tripping force,
indicate the serial no. of the on-load tap changer.
When the circuit breakers have been tripped by the Furthermore, the following questions must be clarified:
protective relay, proceed as follows: • What was the load of the transformer at the instant
• Determine the instant of tripping. of tripping?
• Determine the operating position of the on-load tap • Was a tap change operation performed right before
changer. or during the tripping?
• As a precaution, block the motor drive by tripping • Did any other protective devices of the transformer
the motor protective switch to prevent the on-load respond at the instant of tripping?
tap changer being actuated by remote control. • Were switching operations in the network performed
• Examine the on-load tap changer cover. If oil leaks at the instant of tripping?
out, shut the oil conservator stop valve immediately. • Were overvoltages registered at the instant of
• Check the flap valve of the protective relay if it is in tripping?
position »OFF« or in position »IN SERVICE«. In addition to the measures described under 6.1 and
6.2, Maschinenfabrik Reinhausen or the authorized
MR representative and the transformer
manufacturer should be informed whenever the
protective relay has responded.
059/04/01/0
8
Technical Data 7
Special designs/Annex 8/9
7 Technical Data 8 Special Designs

(on request, at extra cost)
8.1 Protective relay with change-over
contact CO
(see annex, dimension drawing), variant 3
Housing: The protective relay can be supplied with a reed switch,

Outdoor design including change-over contact CO.
Make/break current, switching capacity
Protection: max. 1 A, AC 24 ... 250 V, 200 VA
IP 54 max. 1 A, DC 24 ... 250 V, 130 W
Relay actuation:
Flap valve with aperture
8.2 Protective relay with two reed switches
Response threshold: (see annex, dimension drawing), variants 4 ... 6
0.65 m/s: type A, V V The protective relay can be supplied on request with
1.20 m/s: type V, H, MS, M two independent reed switches (max.admissible switch-
3.00 m/s: type RM, R, T ing currents as with variants 1 and 2, see section 7).
4.80 m/s: type G - 16 2/3 Hz, type M - 16 2/3 Hz These can be designed as NO or as NC contacts.
Variant designations, see dimension drawing 899 084
Oil flow speed on response (20°C): in the annex.
0.65 ± 0.15 m/s
1.20 ± 0.20 m/s
3.00 ± 0.30 m/s
4.80 ± 0.30 m/s
Reed switch:
available as NO contact (variant 1) or as NC contact
(variant 2).
Designation of variants, see dimension drawing 899 084
in the annex. 9 Annex
Other contact line-up as special design, see section 8.
Protective relay RS 2001,
Make/break current, switching capacity Dimension drawing _____________________ 899 084
NC contact
2 A, AC 250 V, 400 VA
2 A, DC 250 V, 250 W
Test voltage to ground:

2.5 kV, 50 Hz, 1 min.
Shock insensitivity:
up to max. 3 g
Weight:
ca. 3.5 kg
059/04/01/0 9
9
Annex
Cable gland
Inspection PG 16
window
Identification label
Gasket Gasket
Test push buttons

IN SERVICE OFF
(reset) (test tripping)
Metal - dummy plug PG 16
The arrow must always point towards the oil pipe leading Plan view of test push buttons
to the oil conservator of the transformer. (cover removed)
Key of variants
Contact positions
Variant Relay designation1) Reed Arrangement of terminals Design
contact In service Off
0.65 - NO
Standard design
1 1.2 - NO A
3.0 - NO
4.8 - NO
0.65 - NC
2 1.2 - NC B
3.0 - NC
4.8 - NC
0.65 - CO
3 1.2 - CO C
3.0 - CO
Special design against surcharge
4.8 - CO
0.65 - 2NO
4 1.2 - 2NO 2A
3.0 - 2NO
4.8 - 2NO
0.65 - 2NC
5 1.2 - 2NC 2B
3.0 - 2NC
4.8 - 2NC
0.65 - NO + NC
6 1.2 - NO + NC 1A& 1 B
3.0 - NO + NC
4.8 - NO + NC
1)
NO - normally open, NC - normally closed, CO - change-over contact
The protective relay is to be connected in such a way that if it is energized, the power transformer is switched off immediately by the corresponding
circuit breakers.
Protective Relay RS 2001

899 084:0E
(STANDARD)
059/04/01/0
10
9
Anhang
059/04/01/0 11
REINHAUSEN
GERMANY
© Maschinenfabrik Reinhausen GmbH 2000
Postfach 12 03 60
93025 Regensburg
Germany
Phone: (+49) 9 41 / 40 90-0
Fax: (+49) 9 41 / 40 90-111
Internet: http://www.reinhausen.com
Email: sales@reinhausen.com
BA 059/04 en - 1000/5000
059/04/01/0
F0015202
Printed in Germany
M2890 XPRD (Converted)-1 8/12/05 3:55 PM Page 1
XPRD Xtra Protection Relief Device
50% more
tank
protection–
made easy XPRD Xtra
Protection
Relief Device
Direct
When the pressure is on, protect your The top and side seals are molded as
replacement equipment with a device you can
trust—the XPRD Xtra Protection
one part, combining to create an
extremely effective gasket, which is
Relief Device, manufactured by securely fastened to the flange. This
Qualitrol, the company that sets the superior design eliminates the
Integral standard. The XPRD provides 50%
more protection and this unit is the
potential of seal blowout and provides
more reliable resealing and more
consistent operation. The optional
only PRD that is third-party flow
tested, providing a quantified flow switch is available with three different
directional rate to guarantee the protection of
your transformer.
ratings, and a large variety of switch
connections.
shield The built-in directional shield can

be positioned in any direction and
the discharge can be piped to a
containment device. This directional The XPRD Xtra Protection Relief
Automation made easy

shield helps ensure employee safety, Device offers:
addresses environmental concerns More protection under fault conditions
and provides hassle-free cleanup.
Safer expulsion of oil or gas spray
The Qualitrol XPRD Xtra Protection Consistent operation
Relief Device offers many standard
Easy retrofit—no retooling
features such as a gas bleed system,
highly visible semaphore, built in Highly visible semaphore
directional shield that is 360° Large variety of switch options
positionable, corrosion resistant
stainless steel cover, shield and valve, Integrated gas bleed system
and a standard bolt pattern for
easy retrofit.
More protection under The XPRD is equipped with a spring-loaded valve, providing
fault conditions instantaneous amplification of actuation force resulting in a flow
rate of 12,600 SCFM, which provides greater protection for your
transformers. The valve is stainless steel and sealing areas are lubricated
with silicone based lubricant. The springs are ASTM A229 oil-tempered
spring wire with epoxy/polyester coating. The XPRD is the only device
that is third party tested to validate flow rate and guarantee your
transformer protection
Safe expulsion of oil or Standard with the XPRD is a patented directional shield that can be easily
gas spray positioned to discharge in any direction. The discharge can also be piped
to a containment receptacle. This means you can count on:
- Safer operations
- Environmental protection
- Easy cleanup
Consistent operation This unit contains a patented single piece, dual-acting gasket which is
mechanically fastened to the flange with an aluminium ring. This design
eliminates the potential of seal blowout and provides more reliable
resealing, preventing moisture laden air from entering the tank.
single-piece,
dual-acting
gasket
Easy retrofit—no retooling The XPRD has the same 9.25” bolt circle as the device that is presently
being supplied, yet increases the flow rate to 12,600 SCFM. This
patented combination provides 50% more tank protection while allowing
for a direct retrofit.
Highly visible semaphore Another standard feature is the highly visible semaphore providing a visual
alert of operation.
Large variety of switches Alarm switches are designed to provide remote indication when the XPRD
has operated. The switch is designed to latch after changing state and is reset
manually. Qualitrol offers 3 voltages and switches can be provided with
detachable connector, terminal box connections or permanently attached
cables or flying leads.
Integrated gas bleed system Another plus is an integrated gas bleed system to allow easy release of
minor gas buildup.
Technical Specifications
Flange Diameter: 11.92 (302.8 mm)
Mounting Diameter: 9.25 (235 mm) bolt circle mounting
External Height: 11.30 (287 mm) including switch

Dimensions
Vent Outside Diameter: φ7.91 (200.9 mm)
Recommended Tank
Opening: φ6.75 (171.5 mm)
Shield Turning Radius 12.73 (323.3 mm)
Alarm Switch: Standard: 10 A@ 125/250 VAC

0.5 A @ 125 VDC noninductive,
0.25 A @ 250 VDC noninductive
Ratings
High DC (SPDT only): 10 A @ 125 VDC
Low Level Circuit (gold plated contacts): 0.1 A @ 125 VAC
Flange: Cast aluminum, ASA 70 light grey polyester powder coat

Ring: Cast aluminum, chromate conversion coated
Valve: Stainless steel, sealing areas lubricated with silicone based
lubricant
Indicator: Nylon or epoxy/polyester painted aluminum
Bushing: Nylon or epoxy/polyester painted aluminum
Spring: ASTM A229 oil-tempered spring wire, epoxy/polyester
Materials painted
Gaskets: Nitrile (standard) or Viton (optional)
Hardware: Stainless steel
Cover/Shield: Stainless steel
Studs: Stainless steel
Alarm Switch: Die-cast aluminum with polyester powder coat
XPRD Xtra Protection Relief Device

Roller/Plunger
Assembly: Stainless steel
Ambient Operating
Temperature: -40°C to 80°C (-40°F to 176°F)
(tank fluid at 30°C)
Environmental XPRD: Materials and coating withstand 1000 hours of salt spray testing
Resistance per ASTM B:117 with no appreciable loss of strength in any
structural members.
Switch Hi-pot: 2000VAC, 50/60 Hz for 1 minute
Switch Enclosure: Meets the requirements of IP54
Relief Protection Flow Rate: 12,600 SCFM at 15 PSI with 10 PSI operating pressure.
11.92
(302.8) (6) mounting lugs
vented enclosure switch
available in detachable equally spaced on
connector (Qualitrol shown) φ9.25 (235.0) B.C.
permanently attached or
terminal box styles
12.13
(308.1)
(6) .63
(16.0)
3.00
(76.2)
φ.50 (12.7) indicator
normally flush–
extends as shown φ7.91 O.D. Mounting View
dotted after device (200.9) (rotated)
has operated
to reset–push down
4.25 max semaphore directional shield can be rotated 360°

(108.0)
11.30
(287.0)
9.06
(230.1)
5.52
(140.2) 2.00
(50.8)
directional shield φ6.75 (171.5) gasket groove
can be locked at bleed screw .50
(flange opening) 8.00 (203.2) O.D. x
fixed position 7.00 (177.8) I.D. x (12.7)
Mounting View .12 (3.1) DP
XPRD Xtra Protection Required information:

Operating Pressure of 4, 5, 6, 7, 8, Switch Connection Style
Relief Device 10, 12, 13, 14, 15, 17 or 20 PSI Optional Detachable Connector
Nitrile or Viton Seals and Length
Ordering Specifications Optional Mounting Gasket
Switch Type
Worldwide Sales Offices

Asia Pacific Phone: 65-745-9265 ext. 21
Qualitrol Singapore Fax : 65-746-1791
246 MacPherson Road
#08-01 Betime Building
Singapore 348578
Europe Phone: +49 (0)211-5288 0
Qualitrol GmbH Fax: +49 (0)211-5288 367
Willstaetterstrasse 11
40549 Duesseldorf
Germany
Latin America Phone: 52-55-5560-3637
Paseo De Echegarar #18A Fax: 52-55-5560-3637
Fraccionamiento La Florida
Naucalpan, Estado de Mexico
53160 Mexico
North America Phone: 585-586-1515 E-mail: info@qualitrolcorp.com
Qualitrol Corporation Fax Orders: 585-377-0220 www.qualitrolcorp.com
1385 Fairport Road Fax Quotes: 585-377-9613
Fairport, NY 14450
USA
© Qualitrol 2004 Qualitrol Corporation is an ISO 9001 system certified company.

QSB XPRD, 11/04. Information subject to change without notice.
1. General Features
1.1 Characteristics
The gas-actuated
actuated protective relay is designed to detect faults as well as to minimise the
propagation of any damage, which might occur within oil-filled
filled transformers.
The relay is therefore particularly effective in case of:
- short-circuited
circuited core laminations
- broken-down
down core bolt insulation
- overheating of some part of the windings
- bad contacts
ween phases, turns
- short circuits between
- earth faults
- puncture of bushing insulators inside tank
Furthermore the relay can prevent the development of conditions leading to a fault in
the transformer, such as the falling of the oil level due to leaks, or the penetration of aair
as a result of defects in the oil circulating system.
The adoption of other forms of protection does not therefore exclude the use of the gas- gas
actuated Buchholz relay, as this device is the only means of detecting incipient faults,
which if unnoticed, can an cause heavy failures.
1.2 Operating principle
The operation of the Buchholz relay is based upon the fact that every kind of fault in an
oil-filled
filled transformer causes a decomposition of the insulating material, be it liquid or
solid, due to overheating in the fault zone or to the action of an intense electric field,
and a generation of bubble of gas.
These reach the relay (normally filled with oil) through the pipe conne connecting the
transformer to the conservator where the buchholz relay is mounted
2. Operating features
2.1 Slight faults
When a slight or incipient fault occurs in the transformers, the small bubbles of gas,
which pass upwards towards the conservator, are trapped in the relay housing, thus
causing a decrease of the oil level inside the relay.
relay
As a result, the upper float closes
closes its magnetic switch, thus completing the alarm circuit
and operating an external alarm device.
2.2 Serious faults
2.2.1 Gas as generation
When a serious fault occurs in the transformer, the gas generation is violent and
causes the oil to rush through the connecting pipe to the conservator.
In the relay, this oil surge impinges on the flap fitted on the lower part (located in
front of the hole for the oil passage) and causes the closing of its magnetic
switch, completing the tripping circuit to the circuit-breaker
circuit breaker and disconnecting
the transformer.
The value of the oil speed required to operate the tripping device can be varied
by changing a counterweight fitted on the device itself or changing its size
size.
2.2.2 Oil leak
An oil leak in the transformer causes the fall fall down of the oil level inside the
relay, thus operating first the alarm (upper) float and then the tripping (lower)
float, which will close their own circuits
2.2.3 Air inlet
The ingress of air into the transformer, arising from defects in the oil circulating
system or from other causes, operates the alarm float first and after the trip
contact.
3. Construction feature, Finish and Accessories
3.1 Construction features
The body and the cap of the buchholz relay are made of aluminium alloy casting, oil
tight weatherproof; the compact design, that means low weight, small sizes, efficiency,
is the result of a very long experience in manufacturing relays. Two flanges on the body
permit an easy connection of the the relay to the tubes; two large inspection windows made
in trogamid (on request made in tempered glass), with graduated scale, are fitted on
both sides of the relay housing (on request windows can be provided with sun shield
protection).
A flat surface on the cap of the relay make it possible, using a spirit level, to mount the
relay with the proper inclination
3.2 Accessories
On the cap of the relay are provided a petcock for the release of the gas, a push push-button
for testing the electrical circuits
circuits , a small valve for pneumatic test (standard on Buchholz
size 2” & 3” on request on Buchholz size 1”) and a cable box (which is cast integrall
integrally to
the cap) with 2 cable entry size M25x1.5.
On the bottom of the relay is provided a device for oil draining.
3.3 Finish
In standard execution, all cast parts are protected by one coat of epoxy primer and one
coat of polyurethane paint (total thickness 80 µm),, final colour RAL 7030 7030; fittings made
are in stainless steel (A2). Therefore the device is suitable for outdoor installation in
tropical climate and normal industrial pollution.
4. Contacts
4.1 General
The magnetic switches consist of two thin reed contact blades hermetically sealed
inside a glass capsule in an atmosphere of dry
d inert gas.
The reeds are made of a ferromagnetic material and are cantilevered into the end of the
capsule.
The tips of the reeds overlap and are separated by an air gap. The tips, forming the
contact surfaces, are coated with a contact material.
The switches
itches are operated by a permanent magnet.
The operating principle of the magnetic switches is very simple: when a magnet
approaches the switch, the reeds close the circuit; when the magnets moves away from
the switch, the contact gets open.
4.2 Rated current
The rated current for normally open contacts is 2 A r.m.s. and 1 A for changeover
contacts;
The short time current is 10A r.m.s. for 30 ms
4.3 Breaking and making capacity
Normally Open Contacts

Voltage Max Current Breaking capacity
24V d.c. to 240V
V d.c. 2A 250W L/R<40ms
230V a.c. 2A 400VA cos>0,5
Change over Contacts

Voltage Max Current Breaking capacity
24V d.c. to 240V d.c. 1A 130W L/R<40ms
230V a.c. 1A 250VA cos>0,5
5. Wiring diagrams
5.1 Standard wiring diagrams
Standard wiring diagram available are:
Type “A” – 2 N/O contacts (1 for alarm; 1 for trip signalling for oil loss and oil surge)
surge
Type “L” – 2 change
change-over (SPDT) contacts (1 for alarm; 1 for trip signalling for oil loss
and oil surge)
Type “G” – 3 N/O contacts (1 for alarm; 2 for trip signalling for oil loss
and oil surge)
Special wiring diagrams
Special wiring diagram are available on demand on relays EE2 and EE3 mm like
Type S4 - 4 contacts N/O N/O; (2 for alarm; 2 for trip signalling for oil loss and oil surge)
Type “Z” – 3 N/O contacts
contacts (1 for alarm; 1 for trip signalling for oil loss
1 for trip for oil surge; in this case there is a separation of the trip signals
between oil loss and oil surge)
For other special wiring diagrams please look onto dedicated page
6. Service conditions
6.1 Environmental conditions
Relays comply with following environmental conditions as classified in EN60721
EN60721-3-4
K Climatic conditions 4K2

Z Special climatic conditions 4Z2+4Z4+4Z7
B Biological conditions 4B1
C Chemically active substances 4C2
S Mechanically active substances 4S3
6.2 Special mechanical conditions

Our buchholz relay can withstand to mechanical stresses without unattended operation
to the following stresses acc to EN 60721-3-4
60721
- stationary sinusoidal vibration class 4M4
- non stationary vibration : a vertical shock of 100m/s2, with type 1 spectrum
6.3 Protection degree
Protection degree of the terminal box is IP65 acc to EN60529
6.4 Corrosion
The relay is designed to withstand to corrosion test acc to ASTM B 117 in salty fog
chamber for 200h
6.5 Pressure and vacuum resistance
The relay is designed to work continuously with an internal pressure of 50kPa but is
capable to withstand an overpressure of 250 kPa for 2 min and to vacuum pressure of
2.5 kPa for 24h
6.6 Insulating liquid
The relay is designed for operate with transformer oil with viscosity range from 1 mm2/s
to 1100 mm2/s
6.7 Working temperature
The relay is suitable for operation in transformer oil over tempera
temperature range from
minimum minus 40° °C to plus 115 °C
The relay is suitable for operation in ambient air temperature
temperature range from minimum
minus 40°C to plus 70 °C
Special execution are available on demand
6.8 Mounting position
The relay is designed to operate properly on a pipe having an inclination from horizontal
between 2 and 5 degrees
7. Operational performance
7.1 Operating characteristics
Typical values of the oil speed required to operate the tripping element under surge
conditions and the volume of accumulated gas required to operate the alarm float and
trip contact , are:
Alarm Trip Trip Transformer Oil

Relay Gas Collection Oil Leakage Oil Surge
cm³ cm/sec kg
EE1 150 ± 50 Up to 1000
Before reaching
EE2 the lowest point of 100±15 1000 ÷ 10.000
the pipe and after
EE3 alarm for gas 10000 ÷ 50.000
200 ± 100
EE3/3 collection contact 150±35
is activated. Above 50.000
EE3/4 200±35
EE2/H Before reaching

(ESKOM SPECS) the highest point of
1000 ÷ 10.000
100±15
EE3/H the pipe and after
10000 ÷ 50.000
(ESKOM SPECS) 200 ± 100 alarm for gas
EE3E/H collection contact
(ESKOM SPECS) is activated.
200±35 Above 50.000
8. Installation
8.1 Mounting
The gas actuated relay is mounted on the connecting pipe between the transformer and
the conservator.
The pipe has to allow the easy flow to the relay of the gas arising from faults ininside the
transformer,, starting from the highest point on the transformer cover and must not
protrude inside into the transformer.
The pipe should not contain any right-angle
right elbows. Its diameter should correspond to
the diameter of the hole for the passage of oil of the relay.
The pipe must be arranged to slope upwards towards the conservator at an angle of
about 2 to 4 degrees to the horizontal (max 5 degrees).
The part of the pipe preceding
preceding the relay should be straight for a length equal to at least
five pipe diameters; the part of the pipe leading to the conservator immediately adjacent
to the relay should be straight for a length equal to at least three pipe diameters.
A flat surface on the cap of the relay make it possible, using a spirit level, to mount the
relay with the proper inclination
The petcock at the top of the relay must be at a level below the bottom of the
conservator.
When mounting, the arrow engraved on the body of the relay must point in the direction
from the transformer tank to the conservator.
If the transformer is provided with an explosion vent or similar attachment, this must be
sealed in such a way that any gas liberated by the transformer does not accumulate in
the vent, otherwise the operation of the alarm float will be delayed.
8.2 Setting to work
Once the relay has been mounted, unscrew the knurled cap which covers the push push-
button for checking the circuits and remove the small wood spacer which immobilises
the alarm preventing their movement
larm and tripping floats in their lower position, thereby preventin
during transport.
Open up the gas release cock, located on the relay cover, to allow the relay to fill up
with oil.
The filling up and d the position of the floats can be seenn through the inspection windows.
When the relay is filled with oil, close the gas release cock.
The electrical circuits must be connected as shown in the diagram accompanying the
relay.
8.3 Test of contacts
The relay is provided with a push-button,
push self resetting, for checking the continuity of
the electrical circuits.
The procedure for testing is very simple: unscrew the knurled cap pos.3 (see drawing)
which protect the push-button
push button and press it slowly in order to activate first the alarm
contact and afterr the trip contact. When the push-button
push button end his stroke, release it
slowly, in order to turn off the trip contact and after the alarm contact.
It is possible to see the movement of the float through the inspection windows.
It is possible also to test the contacts
contacts using a bottle of compressed air.
To execute pneumatic test of contacts operate as follows:
8.3.1 Test of alarm contact
Inflate air through pneumatic test device (pos. 8) located on the cover till the
contact operated.
It is possible to see the movement
movement of the float and read the value of gas that
operate the contact through the inspection windows.
At the end of the test, drain out the air from the relay.
8.3.2 Test of trip contact (only for sizes EE2 & EE3)
Inflate air from the petcock (pos. 11) that is located on the bottom of the relay
very quickly by opening very fast the petcock. At the end of the test drain out the
air from upper petcock.
8.4 Maintenance
The buchholz relay does do not need periodic maintenance; however it is advisable to
check regularly
larly the electric contact and the freely movement of float.
float
9. Check after actuation of relay

9.1 Alarm signal
When the alarm signal is given, the colour of the gas should be observed through the
inspection-windows.
The gas may be released or samples can be taken for analysis. (If the relay is supplied
with our "Buchholzolz gas sampling apparatus RG3.3,
RG3 , this operation can be carried out at
eye-level).
It should be noted that:
- whitish gas : it is caused by electric arcing in contact with paper, cotton
and silk
s
- yellowish gas : it is caused by wood and cardboard
- greyish gas : it is caused by from a breakdown of the magnetic circuit
- black gas : it is caused by from free arcing in the oil
Note that there may be air in the transformer during commissioning or after an
operation of oil refilling
In similar cases the alarm is only temporary and should end in a short period of time.
9.2 Trip signal
If the relay disconnects the transformer, similar checks on the gas should be made to
determine the colour and the quantity
q of gas collected.
It is always good practice to make a gas analysis.
In any case, the transformer should not be immediately re-energized energized, as this would
increase the seriousness of the fault.
Note that tripping contact can be actuated also by oil leak;
leak; in that case refill oil into
conservator after discovered the cause of the oil fall before re-energizing the
transformer.
10. Test of gas on site

It can be executed only if a gas analyser is available
11. Order instructions

When ordering a relay it is necessary to indicate (see table)
- Type
- Size
- Wiring diagram
- Oil flow rate
- Special requirements
Example :
To order nr 3 buchholz
holz relay type EE 3 wiring diagram G; standard flow rate (100cm/sec);
please indicate the following :
“Nr. 3 Buchholz relay type EE3-MG“

E
12. Accessories
12.1 Gas sampling device RG3.3 RG3.

12.1.1 General features
The body is made
m ade of aluminium alloy casting; in order to check gas and oil two
large inspection windows made in trogamid (on request made in tempered glass
and with sunshield
sunshield), are fitted on either side of the casting.
Two petcock complete with hermeto joints are present for connection to relay
and one pneumatic valve for test and another petcock draining oil complete the
apparatus
12.1.2 Installation
hholz gas sampling device "RG3.3"
The Buchholz " " must be fitted on the transformer
tank, from the ground level, within handy height.
A copper tube (size 8 mm OD/ 6 mm ID) must must be used to connect the “RG3.3“RG3.3”
device, from the cock "12", to the top of the Buchholz relay, cock "R"; and from
the cock "15", ", to the bottom of the Buchholz relay, cock "T "T"; When the RG3
apparatus has been mounted cocks “R” and “T” have to remain open position
For filling the device with oil,
oi open the cocks “15”; “12” and "2" "2"; wait until oil has
entirely filled the «RG3
«RG3.3» device, then close cock "2" and “15” “15”; oil level inside
«RG3.3» » may be controlled through the inspection windows located on the two
sides. In the normal operating conditions, the gas sampling device, the Buchholz
relay and the connecting tube between them should should be oil filled.
12.1.3 Operating instruction
12.1.3.1 Gas sampling from the Buchholz relay
Open oil drain cock "11"" and watch through the «RG3.3» » windows until gas is
seen to have flown into the «RG3.3» device; then close "11".
Now, the gas, formerly accumulated inside the Buchholz relay due to some
electrical failure inside the transformer, may be sampled for examination or
released, by opening the cock "2".
The gas should be totally released (i.e. until the «RG3.3» » is completely filled
again with oil) to reset the
the Buchholz relay in normal operating conditions; in the
case it is necessary to maintain
ma the gas inside the «RG3», », the shut
shut-off cock "12"
and "2" must be closed; cock "2" may be reopened for sampling the gas for
examination, or for gas release.
12.1.3.2 Checking of alarm circuits
Cock "12" in open position, cock "15" in close position
Inject air inside «RG3.3»
«RG3.3» through the bottom valve "8" (after removing the
knurled protecting cap), using a bottle of compressed air or a normal bicycle tyre
pump, until the alarm ssignal
ignal (or signals) have been set in operation.
To reset the Buchholz relay in normal operating conditions, follow above
instructions for gas sampling and release.
12.1.3.3 Checking trip circuits
Cock "15"" in open position
position, cock "12" in close position. Inject air inside «RG3.3»
through the bottom valve "8" (after removing the knurled protecting cap), using a
bottle of compressed air or a normal bicycle tyre pump, until the trip signal (or
signals) have been set in operation.
To reset the Buchholz relay in normal operating operating conditions, follow above
instructions for gas sampling and release.
12.2 Throttle valves for buchholz relays
This
his kind of valves, metal to metal sealing, are used on power transformers with the
scope to allow the disconnection of the Buchholz relay fromf rom the conservator or from
the cover; they are preferred to the conventional gate valves for their compact
overall dimensions in the direction of the oil flow.
The throttle design and an accurate machining of all the components minimise the
oil leakage from the throttle in close position, during the operations of disconnection
of the relay with the transformer oil filled, it is necessary to put small containers on
the ground to collect the small quantity of oil which flow out from the throttle; once
the disconnection is terminated, blind flanges must be put on the throttle valves.
All these valves have bodies made in steel ASTM A105 zincplated, painted and
carefully tooled; the design and the execution of the throttle ensures a good oil
proof; once the throttle
hrottle is closed, the oil losses are very small (< 5 cc/60” every
25mm of the nominal diameter of the throttle); the drive shaft can be locked by
means of a small padlock in both the close/open positions, which are also indicated
by a label; the sealing g gaskets
askets on the drive shaft can be easily changed, if
necessary, as shown on the sketch in the drawings.
All those valves are supplied with flange NBR sealing gaskets.
12.3 Gas analyser for buchholz relays

If a gas analyser kit is available it is possible to have an idea of the cause that
generated the gas by checking the precipitate inside the test tube of the gas
analyser.
If gas is due only to oil decomposition, in the test tube 1 a white precipitate is
formed which, exposed to the light, slowly turns brown.
brown
Should, however, in the test tube "2" a black precipitate be formed, this means that
the gases contain decomposition products of solid insulation, such as cotton, paper,
wood and the like.
In such a case, a coil deficiency has taken place.
In the case the e Buchholz relay operation is caused by air (first installation into work,
total oil refilling, defect in the cooling system) there isn't any formation of precipitate
inside the tubes.
After the sample of the gases has been drawn, the cock should be closed again,
and the analyser housed in its container.
Messko GmbH Phone: +49 (0)6171 / 6398 - 0
www.messko.com
Gewerbegebiet An den Drei Hasen Fax: +49 (0)6171 / 6398 - 98
www.messko.com
COMPACT Type Series
Messko-Platz 1 E-mail: info@messko.com
D-61440 Oberursel, Germany Internet: www.messko.com Temperature Measuring Systems for Transformers
MT-ST160SK(TT) / MT-ST160W(R) (TT) Technical data
Housing (standard) Steel plate, galvanized

Mounting ring and housing Powder coated, Bayonet fixing ring with Silicone seal
Viewing glass Laminated safety glass with UV filter
Temperature sensor Brass, polished, angled
Mounting plate Stainless steel
Capillary tube Copper capillary with insulating PVC tube; or insulating, flexible
stainless-steel tube
Cable gland 4 x M25 x 1.5 brass, nickel-plated

Thread joint double thread G1B, ‰ BSP1”; brass bright
Characteristic data
Measuring range -20 ... 140° C or 0 ... 160° C

Tolerance Category 1 as per DIN EN 13190
Place of installation Indoors and outdoors, tropic-proof
Ambient temperature -50 ... 80° C for the electronics (compensated)
Degree of protection IP55 as per DIN VDE 0470-1
Ventilation Thanks to the ventilation system included, the viewing glass will
remain mist-free up to a level of 80 % of relative humidity
Maximum pointer All thermometers are equipped with a resettable maximum pointer in red
Weight approx. 2.5 kgs (6 metres of capillary line)
Micro-switches
Quantity 1 ... 6 adjustable micro-switches (1 … 4 change-over switches)
Contact load AC: 250 V / 5 A / cos G = 1

DC: 250 V / 0.4 A (non-inductive)
110 V / 0.6 A; 60 V / 1 A; 24 V / 4 A (non-inductive)
Switching interval 6 % of the measuring range

Contact material Silver Cadmium Oxide (AgCdO10)
Rated insulation voltage AC: 2.500 V / 1 min
Switching hysteresis Approx. 5° C
Terminals min. 0.25 mm2 / max. 2.5 mm2
Important note: The information contained in all of our publications

may differ in detail from the actual equipment delivered.
Messko Messko
IN2060/01/01 • 08/10 • Art. no. MS99082700 • Printed in Germany • © Messko GmbH 2010
Compactness has a name – COMPACT COMPACT – the “simple” measurment COMPACT – as flexible as the tasks it manages
Switching signal
Direct display
Highlights at the 1 MT-ST160SK (TT) / MT-ST160W (TT) (Ø 160 mm) TT30 understands even the most diverse types of sensor signals
Transformer transformer which makes TT30 an epitome of versatility for just about any mon-
• extremely long-lived and functionally reliable The main application of pointer thermometer types MT-ST160SK (TT) itoring task: be it temperature, position, pressure or flow monitoring
• Bourdon tube: precise and robust, without additional mechanical elements 1 1 and MT-ST2160W (TT) is temperature monitoring (winding/oil) in – the TT30 can do it all.
• Oil & winding temperature remote indication without additional devices power transformers or large-size distribution transformers. They are
• quick and easy gradient setting with fixed resistors (thermal image) equipped with micro-switches for external switching processes (ven- Input signals Analog output signals
• ambient temperature compensation: no modification required – tilation control, alarm, trip) and are quick and easy to install. These PT100 (RTD) (3-conductor 0 ... 1 mA
not even for extreme environments robust pointer thermometers have been designed specifically for use connection) 0 ... 20 mA (Error signal > 22 mA)
• output signal: 4 … 20 mA under even the most diverse and exacting environmental conditions 4 ... 20 mA (2-conductor 4 ... 20 mA (Error signal < 3.6 mA)
• in combination with the signal converter: (heat, cold, ambient humidity). The measuring system (Bourdon tube, connection) 4 ... 20 mA (Error signal > 22 mA)
analog signals: 0 … 1 mA, 0 … 20 mA, 4 … 20 mA; capillary tube, sensor) guarantees high-precision temperature displays 0 ... 20 mA (3-conductor Digital output signals
relay output; digital signals: RS 485 Oil temperature Winding temperature without any need for re-calibration or readjustments, not even after connection) RS485
• no need of re-adjustments and/or re-calibration decades of use! 0 ... 5 V (3-conductor Relay output
connection)
The detecting element Angle of rotation
(angle-of-rotation encoder)
The detecting element is normally angled at 60°, with an installa-
tionlengh of 150 mm and doubled threaded union. The detecting
element and the thread are made out of brass (G1B). 5 Signal converter IgT-MU
Other dimensions and materials are available on request. The IgT-MU signal converter is used to shape and isolate a direct
current to form an injected direct current and/or a DC voltage
Microswitch setting (switching distance) signal.
Galvanic isolation is performed by an optocoupler. Both outputs are
1+2 Narrow setting, standard 1+2 / 3+4 Narrow setting stable at no load and short-circuiting.
Signal Input signals Output signals
Switchgear cubicle
conversion 1 2 3 4 1 2 3 4 4 ... 20 mA (2-wire connection) 1 ... 5 VDC; 4 ... 20 mA
0 ... 10 mA; 0...10 VDC
Signal output, 0 ... 5 VDC; 0 ... 20 mA
5 < 1K min. 6 % min. 6% < 1K min. 12 % < 1K
4 analog
Signal converter 6 Electronic Indicator EI 100/160
Signal converter TT30 Signal output,
Signal converter IgT-MU digital The “electronic indicator EI 100/160” shows the temperature or a
2 Digital indicator D1270 / 1272
percentage output of any sensor. The information is indicated with
an analog indicator instrument and a digital LCD display. The built-
The digital indicator types D1270 and D1272 are used in the digital
in max. memorized value can be reset by hand. The input signal is
remote display of the oil and/or winding temperatures, and are con-
4 … 20 mA. The voltage supply is 24 VDC. The EI 100 can be
nected with the analog output (4 … 20 mA). The optional selection of
mounted with a holder (figure 1) or with a support (figure 2) in the
two freely adjustable limit value contacts and of various different
switchgear cubicle. The EI 160 (figure 3) can be mounted in the
Analog output Digital Output, RS 485 Standard output signals (4 … 20 mA, 0 … 5 V, 0 … 10 V) for further signal pro-
switchgear cubicle or directly on the transformer.The EI 100/160 is
Remote cessing is available as well.
the ideal supplement for the thermometer with temperature trans-
indication in the mitter (TT = 4 … 20 mA) and can also be used in combination with
Control room control room 3 Moving-coil instrument PQ96 / PQ144
2 3 6 “signal converter TT30”. The measured value can be presented in %
or °C depending on the application.
Redundant The moving-coil instrument types PQ96 and PQ144 are used in the
system analog remote display of the oil and/or winding temperatures, and
are connected with the analog output (4 … 20 mA).
4 Signal converter TT30: maximum flexibility in adaptation and

Self-sufficient and non-energy dependent pointer Analog output a maximum variety of signals
thermometer featuring the following requirement profile:
Digital display Analog display
The TT30 signal converter’s task is the conversion of sensor signals
• robust and long-lived technology (Bourdon tube) Supervisory room into analog and digital process signals. The TT30’s user-friendly de-
• functionally reliable and accurate
sign allows quick and easy adaptation – both mechanical and electro-
• vibration-proof and outdoor-proof
nic – to even the most diverse types of sensors. It’s so easy to handle
• easy to install and commission
SCADA-System
it can even be integrated into existing systems at a later date, with-
• low-maintenance
out any need for modification work. That way, even older systems can
be upgraded and made fit for remote measuring display tasks in the
supervisory room. That’s why we call our TT30 concept ‘Retrofit’. The Fig. 1 El with clamp Fig. 2 El with support Fig. 3 EI 160
Switching signal
Direct display
connection)
Switchgear cubicle
0 ... 10 mA; 0...10 VDC
5 < 1K min. 6 % min. 6% < 1K min. 12 % < 1K
4 analog

SCADA-System
• low-maintenance
Switching signal
Direct display
connection)
Switchgear cubicle
0 ... 10 mA; 0...10 VDC
5 < 1K min. 6 % min. 6% < 1K min. 12 % < 1K
4 analog

SCADA-System
• low-maintenance
www.messko.com
www.messko.com
COMPACT Type Series


Characteristic data

Micro-switches



Messko Messko
www.messko.com
www.messko.com
COMPACT Type Series


Characteristic data

Micro-switches



Messko Messko
nortech Nortech EasyGrid
ENERGY
MULTI-CHANNEL FIBER-OPTIC
MONITOR/CONTROLLER
FOR ENERGY APPLICATIONS
Accurate, Reliable & Cost-Effective Winding Hot Spot

Temperature Monitoring Solution for Transformers and Reactors
Description Key Features

The Nortech EasyGrid is the perfect complement to your SmartGrid • Robust Design
Network. The fiber optic signal conditioner is designed for direct, ac- • 6 to 18 Channels, 1 Analog Output / Channel
curate and real-time temperature monitoring to manage and max-
imize your transformer performance. • Large 7" Color Touch Screen LCD (800x480)
• 0, 8 or 16 Form-C Programmable Relays
The EasyGrid provides critical information about the level of thermal
stress and the management of life cycle of any transformers or re- • Modbus, IEC 61850, IEC 61870-5-104, DNP3.0
actors. From an EHV/UHV, HVDC to a distribution transformer the
• 4 GB Data Storage
cost-effective EasyGrid will meet the highest requirements.
• No Calibration Required, no Light Source Change
A large 7" (800 x 480) Color for the Life of the Transformer
Touch Screen LCD Display
allows you to monitor and • Autodiagnostic Features
configure up to 18 channels • 5 Year Warranty
and 16 form-C programma-
ble relays. The graphical
user interface makes it easy
to customize all your needs.
Applications
• EHV/UHV/HVDC Transformers
Through the USB communication port, the Client software allows
full configuration and complete monitoring of your system. View all • Power Transformers
data logging information live on your PC without stopping the ac- • Distribution Transformers
quisition or downloading of any file.
• Reactors, Generators
For over 15 years, FISO has been the leader in the Fiber-Optic
White-Light Technology. The Easy Grid is using the temperature de- • Load Tap Changer
pendent band gap shift of the GaAs crystal to provide a fast and ac- • Switchgears
curate measurement. Inherent to the technology, the system will
not drift nor require any recalibration for the life of the transformer. • Power Cables
www.fiso.com
nortech Nortech EasyGrid
ENERGY
Specifications
Number of Channels 6, 8, 10, 12, 14, 16 or 18 Communication Port USB, RS-485 & Ethernet (Optional)
Reading Temperature Range -40 °C to 225 °C Communication Protocol Modbus, Nortech
IEC61850*, IEC60870-5-104*, DNP3.0*
Temperature Accuracy ±1°C
Analog Output 4 -20 mA Configurable,
Resolution 0.1°C 0 -1 mA also Available
0.2-1.5mm2 (IEC) / 28-14 AWG
Sampling Rate 1 Hz
Relays 0, 8 or 16 User Configurable Form-C
Operating Temperature -20°C to 65°C 0.2-2.5mm2 (IEC) / 26-12 AWG
Storage Temperature -30°C to 85°C System Fault Relay 1 Dedicated System Fault Relay
Light Source Life of the Transformer System Status Indicator LED
EMI/RFI Susceptibility Completely Immune Memory 4 GB Memory Card
User Configurable
Humidity 95% RH Non-Condensing > 30 Years at 1 measurement/minute
Display Large 7" TFT Color Displar (800x480) Auto-Diagnostic Light Level, Signal Level
System Configuration Touch Screen Panel or USB Remote Power Requirement 24 VDC
Security Password Protection Wattage 40 Watts
Environmental standards Immunity standards

IEC 600068-1 Environment Testing: General IEEE C37.90.1-2002 (4000V) Surge Protection
IEC 600068-2-1 Test A: Cold EN 61326
IEC 600068-2-2 Test B:Dry Heat EN 55011 Class A (Industrial)
IEC 600068-2-14 Test N:Change of Temperature EN 61000-4-2 EN 61000-4-5
IEC 600068-2-30 Test Db and Guidance: Damp EN 61000-4-3 EN 61000-4-6
IEC 600068-2-78 Test Cab: Damp Heat, Steady EN 61000-4-4 EN 61000-4-11
MIL-STD-810F Vibration and Shock
*Optional
FISO Technologies inc

500 St-Jean-Baptiste Ave., Suite 195 Phone +1.418.688.8065 Email info@fiso.com
Quebec (Quebec) Canada G2E 5R9 Fax +1.418.688.8067 Web www.fiso.com
DOC: MC002XXXX FISO Technologies Inc. reserves the right to make any changes in the specifications whitout prior notice. Printed in Canada
GE
Digital Energy
Kelman MINITRANS
TM
Cost-effective on-line DGA &

moisture for transformers
Product Overview Integrated Solution

• Key element of GE’s integrated transformer
Knowledge of the condition of transformers is essential for all electrical networks and on-
monitoring system
line monitoring of transformers is an increasingly vital component of successful asset
• Operates as standalone DGA monitor or
management programs. The information provided by multi-gas on-line DGA allows
can be integrated with bushing monitoring and
valuable asset capabilities to be maximised and expensive failures to be avoided.
transformer modelling modules
• Integrated load monitoring allows DGA results
Dissolved Gas Analysis (DGA) and moisture measurement of the insulation oil are recognised as
to be analysed against the loading of the
the most important tests for condition assessment of any tank of a transformer. Traditionally
transformer
performed in a laboratory environment, the MINITRANS provides for partial on-line discrete
• Can be controlled and configured by GE’s
DGA and moisture monitoring.
PerceptionTM software – single platform
advanced asset management suite providing
sophisticated graphical trending & diagnostic
Key Benefits analysis of results
• Cost effective on-line DGA

• Remote insight into transformer condition
• Discrete measurement of key gases associated with arching Cutting Edge Technology
cellulose degradation and general fault conditions • Three key fault gases plus moisture
• Faults can be detected in infancy • Automated headspace gas extraction
• Generic fault type can be classified from results • State of the art photo-acoustic spectroscopy
• Transformer load and output can be optimised safely (PAS) measurement technology
• Aids condition based and predictive maintenance strategies • No carrier or calibration gases required
• Available with AC or AC/DC power supply • Long service life with minimal maintenance
• Capable of sampling frequency up to once per
hour
Applications
Multi-Gas DGA has traditionally been confined to infrequent off-line laboratory analysis, Ease of Use
forming part of time based maintenance strategies. Globally the average age of transformers • Easy installation: no outages required reducing
continues to increase, whilst in comparison to historical experience a larger percentage of new expense and inconvenience for user
transformers encounter faults in their early years of operation. This means the possibilities • No consumables and minimal maintenance
of rapid aging, unplanned outages and even catastrophic failures between off-line tests also requirements reduces running costs and site visits
increases leading many asset owners to adopt on-line DGA monitoring equipment more suited • Extensive local and remote communications
to condition based/predictive maintenance strategies. options available
• Sampling frequency user-configurable, versatile
The MINITRANS facilitates entry into discrete on-line DGA and moisture monitoring for and flexible
transformers and other oil insulated filled electrical equipment. Discretely measuring 3 key • LCD display provides up to date information on
gases: Hydrogen; Carbon Monoxide and Acetylene; plus Moisture, MINITRANS gives insight on site
developing faults, paper degradation and electrical arching providing trending of gas-in-oil
through its close integration with GE’s powerful Perception software suite and/or users own
software, historian and SCADA systems. At a price that facilitates higher volumes of monitor
deployment, MINITRANS can be utilised to monitor any size of transformer but is most widely
employed to expand multi-gas on-line DGA coverage beyond the typical candidates of large,
Configurable Alerts
• Two sunlight visible front panel LED arrays (Red
system critical or compromised transformers helping asset owners incorporate on-line DGA
& Yellow)
across a larger portion of their fleet, with a view to extending asset life, preventing unexpected
• User configurable relay contact
failure and operating on a condition based/predictive maintenance schedule.
• Alarms can be set or changed locally or remotely
using Perception software
• Auxiliary GSU transformers • On load tap changers
• Caution and alarm modes can be used to
• Transmission transformers • Distribution transformers
automatically increase sampling frequency
Communication Alarms
• Two separate channels for remote communications, local USB connection • Two sunlight visible front panel LED arrays (Red & Green)
and Ethernet connection • All alarms can be set or changed locally or remotely using Perception
• Communications protocols supported include MODBUS®, MODBUS/TCP, software
DNP3.0, IEC®61850 • Six alarm setting screens or scenarios are available, which can set alarms
• Modules available for communication via RS232, RS485, Ethernet, Fiber based on the level of the three gasses/moisture, and rates of change for
Optic, PSTN and cellular GSM/GPRS modems each gas
• Each alarm setting screen can activate the alarm relays or send an SMS
message if equipped with the optional cellular modem
Technical Features • Single phase dry contact alarm relays
• Caution and alarm modes can be used to increase sampling frequency
• Uses photo-acoustic spectroscopy (PAS) to give highly reliable results. Field
• The alarm results of each screen are independent of the other circuits and
proven with over 8,000 Kelman PAS systems deployed in over ninety
alarm setting screens
countries worldwide
• Three target gases plus moisture measured
• Fully embedded processor and internal data storage for – 10,000 records - Power Supply
over eight years of data at default sampling rates
• Non-volatile memory storage to prevent loss of data • Available with AC or AC/DC power supply
• Discrete sampling gives more rapid response to gas rises. No ‘averaging’ of
DGA results
Technical Specifications
PARAMETER VALUE/MEETS ENVIRONMENT
(COMPOUND) (MEASUREMENT RANGE)
Hydrogen (H2) 5 - 5,000 ppm Operating Ambient Temperature -35oC to +55oC (-31oF to +131oF): AC version
Carbon Monoxide (CO) 10 - 50,000 ppm -17oC to +55oC (1oF to +131oF): AC/DC version
Acetylene (C2H2) 3 - 50,000 ppm Oil Temperature at valve** -10oC to +100oC (14oF to +212oF)
Moisture (H20) 0 - 100% RS (given in ppm) Power Requirements AC version*** Nom: 115/230 Vac, Range: 103–126/207-253 Vac, 47–63 Hz, 6A max
Accuracy* ±10% or ±LDL Power Requirements AC/DC version Nom: 100-230 Vac, Range: 90-253 Vac, 45-65Hz, 5A max
(whichever is greater) Nom: 100-220 Vdc, Range: 90-242 Vdc, 45-65Hz, 5A max
Operating Ambient Humidity 0-95% RH, non-condensing
*Accuracy quoted is the accuracy of the detectors during calibration. Enclosure IP55 certified, 304 Stainless Steel (316L option)
Mechanical 600mm (24“) x 380mm (15”) x 350mm (14”), Installed weight 31Kg (68lb),
shipping weight 49Kg (108lb)
Single Phase Alarm Relays NO and NC provided: 1A@250Vac, 200mA@125Vdc, 150mA@300Vdc,
1A@30Vdc
Sampling Frequency Variable - once per hour to once every 4 weeks
**Based on testing carried out using VOLTESSO™ 35 mineral oil, over a ¼” pipe run of 10 metres or less from oil supply or return valve to monitor connection
point and on transformer oil supply valve volumes of 200ml or less. For oil temperatures colder than -10ºC GE recommend the use of heat trace cabling
on piping
***AC input auto-switching
Perception - Transformer Fleet Management & Risk Software
Providing critical insight on your transformers condition and overall fleet risk. Perception features data trending, condition diagnostics, customisable overview
reports, wallboard fleet visualisation, alarm notification and visualisation. The smart and standards based logic used in Perceptions fleet ranking algorithms
deliver a simplified yet concise overview of your transformers condition and risk. The customisable data import and export facility enhances Perceptions
interoperability and the expert email notifications ensures the right person receives critical data should a transformers condition change.
Fleet health/risk overview Transformer health/risk overview Customisable reporting Wallboard visualisation Advanced Diagnostics
*Note - exact feature will depend on Perception version purchased
Digital Energy
Lissue Industrial Estate East Lissue Road
Lisburn BT28 2LU United Kingdom
Tel: +44 (0) 2892 622915
gedigitalenergy@ge.com
GEDigitalEnergy.com
Copyright 2015, General Electric Company. All Rights Reserved.

GE, the GE monogram, Kelman, MINITRANS and Perception are trademarks of
the General Electric Company.
Modbus is a registered trademark of Schneider Automation, Inc.
IEC is a registered trademark of Commission Electrotechnique
Internationale.
VOLTESSO is a registered trademark of Exxon Mobil Corporation.
GE reserves the right to make changes to specifications of products described
at any time without notice and without obligation to notify (05/15)
any person of such changes. GEA-17281(B)
Gas
Gas Detector
Detector Relay(G.D.R)
Relay(G.D.R)
• Introduction
It is attached on the top of conservator or on the top of pressure relief vent
normally. It is capable of detecting intrusion of atomospheric air due to rubber
cell or microscopic accident in transformer inside. The cause will be come out
after the analysis of gas collected in the gas detector; Whether rubber cell was
broken or there was an accident in the inside of transformer.
• Features
(1) A cover is manufactured from aluminium and front glass in made of
enforced glass sheet.
(2) There is a gas sampling valve to collect gas.
(3) Microswitch is used for contact.
Open or close of contact is assured without misoperation by vibration.
• Gas Venting : ③Gas Sampling Valve Open
Non-Inductive Inductive
Voltage
(A) (A)
125 D.C 0.5 0.05
250 A.C 5 5
①Inspection Window Ass'y ②Float Ass'y

③Gas Sampling Vlave ④Body ⑤Middle Flange
⑥Housing ⑦Terminal Box Ass'y ⑧Flange
⑨Microswitch ⑩ Float Holder
Insulating oil is filled in the inside of gas

detector and float is normally on the top
level. Staying gas can be read through scale
plate glass. When atomospheric air is
intruded into inside of conservator due to
rubber cell's abnormality(break or gasket
failure) or gas intrudes into conservator due
to microscopic accident in the inside of
transformer, gas(air) will be collected into the
upper part and oil level will be decreased.
float will be descended and finally
microswitch will operate and alarm.
Quantity of gas can be seen through front

glass.
T0201/0285 T0217 T0203/4/5 T0214 T0206 T0208
T0271 T0276 T0212/0281 T0213/0215/0280
Product Group : T02

The Oil Level Gauge or Indicator is an apparatus to indicate the oil level of oil immersed transformer tank and/or transformer
conservator. The gauge or indicator is normally assembled to transformer at a suitable position to observe the oil level from
the grounding level, conveniently.
There are two kinds of oil level indicators. One is an oil level gauge directly welded to transformer tank to indicate the oil
level of the tank. The other is an oil level indicator with alarm contact which indicate the oil level by a needle connected to a
buoy.
Especially, in case magnetic type oil level indicator is suitable for transformer or a component concerned and is characteristic
of weatherproof, waterproof, and shockproof. TAIJIN has various oil level gauges or indicators in size as well as in shape
chosen by customers according to the kind and characteristic of transformer and used for all the transformers from pole type to
ultra high voltage class.
TAIJIN’s oil level gauges or indicators have a good reputation in the world market because the oil level gauges or indicators
have a solid construction and a graceful shape as well.
Model No. Application / Location Shape Contact

T0201 Small transformer / Tank Wall / Window : Acryl Al Square ×
T0285 Silicon oil small transformer / Tank Wall / Window : Reinforced glass Al Square ×
T0217 Medium transformer / Tank Wall Square ×
T0203 Medium transformer / Tank Wall Φ50 Round ×
T0206 Medium transformer / Tank Wall Φ70 ×
T0208 Medium, Large transformer / Tank․ Conservator Φ120 ○
T0212 Large transformer / Conservator for OLTC Φ210 (6") ○
T0213 Large transformer / Conservator (AP) Φ210 (Dia) ○
T0214 Small, Medium transformer / Tank cover Cup type ×
T0215 Large transformer / Conservator (FN) Φ210 (Dia) ○
T0271 Small transformer / Tank Wall Oil level & Temp. ×
T0276 Medium, Large transformer / Tank side wall Φ120(Gear Type) ○
T0280 Ultra high voltage class transformer / Conservator (FN) Φ250 (Dia) ○
T0281 Ultra high voltage class transformer / Conservator for OLTC Φ250 (6") ○
4
Application ;Small transformer Application ;Small transformer
Assembly ;Bolting Assembly ;Welding
Material ;Aluminum (ALDC)
Material ;Aluminum (ALDC) Type ;T0203 (¢50)
Type ;T0201 (Acryl) T0204 (¢90)
T0285 (Reinforce glass) T0205 (¢110)
In case of high temperature or Silicon In case T0205 is made of SS400,
not ALDC.
oil immersed transformers, T0285
should be used.
1. Body
2. Cover
3. Inspection
window
4. Packing
5. Bolt
6. Packing
Characteristic.
The model is suitable for medium transformer.
Since the models of ¢23, ¢56, and ¢65mm are
Characteristic. available, it is possible for customer to select the
The small oil level gauge has a light body consists model according to transformer capacity and the
of ALDC and an inspection window consists of model should be welded on the tank wall.
acryl or reinforced glass.
The gauge allows to check the oil level by means
of assembling on the tank wall as a very simple
apparatus Application
; Oil level indication of
small transformer
The oil level gauge is Assembly ;Tank cover
made of SS400 and Type ;T0214
allows to check the
variation of oil level
inside transformer tank.
5
Application : Oil level indication of
medium transformer
Assembly : Separate type flange
Operation : Magnetic type
Material : Aluminum (ALDC)
Type : T0206
(¢120 / 1, 2 contacts)
Application : Oil level indication of small transformer

Assembly : Bolting
Operation : Magnetic type 1. Front cover 2. Float 3. Arm 4. Body
Material : Aluminum (ALDC) Characteristic.
Type : T0206 (¢70 / Without contact) The model, is characteristic of waterproof, and shockproof,
Characteristic. can be used for all transformers filled with mineral or less
: The model is magnetic type oil level indicator for small flammable oil and check the variation of oil level inside the
transformer and assembled on transformer tank or transformer including the nominal oil level of 25 ºC.
conservator. The needle of the model indicates the oil level by means of
The model, is characteristic of waterproof, and shockproof, connecting it to a buoy and the model will make alarm signal
can be used for all transformers filled with mineral or less when the oil level reaches a setting value such as lower level.
flammable oil and check the variation of oil level inside the Option
transformer including the nominal oil level of 25 ºC. The The face mark of the model can be changed by the
needle of the model indicates the oil level by means of temperature of 25 / 30 or 35 ºC as an option–H as well as
connecting it to a buoy. contact mark-G such as high and/or low.
Application : Oil level indication of

medium transformer
Assembly : Separate type flange
Operation : Magnetic type w/cont.
Type : T0276
(¢120 / 1, 1 contact)
Application : Oil level indication and temperature of small

transformer
Assembly : Bolt.
Material : SUS 304
Type : T0271 (¢110 / Without contact) 1. Body 2. Back flange 3. Extension pipe
Characteristic. 4. Gear Ass’y 5. Float Ass’y.
: As an economic type products, functions of both T0214Cup Characteristic.
oil level indicator and T1101 bimetal temperature are The Function of the model is same as that of Model No.
combined into model No. T0271. T0208. When it is difficult to check the oil level due to fire
G. No. L A B
wall between transformers, the model is suitable for checking
the oil level in front of the conservator because the model is
G01 390 134 232 level up gear type even though conventional type oil level
G02 340 84 182 indicator is generally installed on the side wall of conservator.
6
Application : Oil level indicator for medium and large
transformer
Assembly : Bolting
Type : T0212(∅210 / Contact)
T0281(∅250 / Contact)
Characteristic.
The Model is suitable for indicating the oil level of power ●Max. Angle : 70° ●Min. Angle : 70°
transformer and is characteristic of waterproof, shockproof
and has an alarm contact. The model is nearly maintenance ① Body ② Flange ③ Front cover ④ Glass
free because of assembling it to the conservator during ⑤ Marking plate ⑥ Micro switch ⑦ Terminal box
transportation. ⑧ Terminal ⑨ Universal joint ⑩ Axial ⑪ Back cover
※Option : Face color/Angle/Contact ⑫ Buoy / Arm
Application : Oil level indicator for medium and large

transformer
Assembly : Flange type
Operation : Magnetic type including a contact
Type : T0213 (∅210 / Contact, for AP type)
T0215 (∅210 / Contact for FN type) ① Body ② Flange ③ Front cover ④ Glass ⑤ Face mark
T0280 (∅250 / Contact for FN type) ⑥ Micro switch ⑦ Terminal box ⑧ Terminal ⑨ Bevel gear
Characteristic. ⑩ Spurt gear ⑪ Cover ⑫ Axial ⑬ Buoy / Arm
The Model is suitable for indicating the oil level of power
transformer filled with all kinds of oil and has the
characteristic of waterproof, shockproof and alarm contacts.
The needle of the model indicates the oil level by
means of connecting it to a buoy and the model has an alarm
contact.
※Option : changeable Face color / addable Contact
Model ¢A ¢B PCD C ¢D E F G Packing home
T0213 140 164 180 210 12 3.5 40 Available
T0215 - - 150 180 10 - - None
T0280 - - 150 180 10 - - None
7
Product Group : T01
The dehydrating breather is connected to conservator or Gas Oil Sealing Tank as one of oil conservation
systems through long pipe .
The dehydrating breather is an apparatus to reduce effectively the thermal ageing of insulation oil by
means of filtering off the particles of atmosphere in oil cup and absorbing the moisture of atmosphere in
silica gel container when a transformer is under breathing in accordance with the variation of oil level
caused by the change of ambient temperature and/or transformer load.
The dehydrating breather is located at a suitable height to check the breather at the standing point of
operator and has a very simple construction for disconnecting it from the pipe line of transformer
conservator during the transportation period of transformer and reconnecting it to the pipe line at
transformer erection site after delivery.
TAIJIN has various dehydrating breathers in size as well as in shape for all the transformers from pole
transformers to ultra high voltage class power transformers because the dehydrating breather should be
chosen in accordance with the kind and capacity of transformer.
The breathers have a good reputation in the world market because the breathers have a solid construction
and a graceful shape as well.
TAIJIN uses No Cobalt (Neo-Blue) of pro-environment as dehydrator to be filled in the container of all
breathers.
Since the European Union had completely revised their regulations of EU Directive 98/98/EC on July 01,
2000 and also the regulations have been applied to all the products, Cobalt chloride prescribed as a
potential carcinogenic material have been prohibited from using and all products manufactured by means
of using it have been prohibited from selling, actually.
On the other hand, the Neo-Blue is made from another material of pro-environment definitely different
from toxic material prescribed by their regulations of EC Legislation, TAIJIN’s dehydrating breather can
be used by transformer owners without any anxiety.
● Product Table
Model Transformer Material / Capacity
T0101 Small Al
T0142(T0102) Al / 300cc
Medium
T0143(T0103) Al / 500cc
T0145(T0105) Al / 1000cc
T0112 Steel / 1000cc
T0113G01(T0113) Steel / 2000cc
T0113G02(T0114) Steel / 3000cc
T0113G03(T0115) Steel / 5000cc
Medium
T0118G01 or Steel / 1000cc
Large
T0118G02 Steel / 2000cc
T0118G03 Steel / 3000cc
T0118G04 Steel / 5000cc
1
Application ; Small Application ; Medium
transformer transformer
Assembly ; Flange Assembly ; Flange and pipe
Material ; Aluminum line
Type ; T0101 Material ; Aluminum
Type ;
Model L (mm) Vol (cc)
T0142 (T0102) 185 300
T0143 (T0103) 220 500
T0145 (T0105) 355 1000
1. Flange (Al) 2. Nut (Al)

3. Cup (Acryl) 4. Gasket (NBR)
5 Gasket (NBR)
Characteristic.
The small dehydrating breather is directly connected to

transformer tank through pipe line and makes an air current 1. Upper Plate 2. Silica Gel
caused by pressure difference between atmosphere and inside 3. Container & Wire Mesh 4. Bottom Plate
the transformer tank under condition that insulation oil is 5. Oil Cup Holder 6. Stud Bolt
filled in the acryl cup of the breather. When atmosphere 7. Nut 8. Oil Cup
passes through insulation oil filled in the cup, the particles of 9. Rubber Cover 10. Protector
atmosphere is filtered by the oil filled in the acryl cup and the
moisture of atmosphere is absorbed by the silica gel filled in
the container of the breather.
Characteristic.
The breather is suitable for transformers such as pole
transformers as well as small distribution transformers The medium dehydrating breather is connected to transformer
because the breather has a light weight and strong tank or transformer conservator through pipe line and located
mechanical strength as well. at a suitable height to check the breather at the standing height
of operator.
Since the Silica Gel volumes of 300cc, 500cc, and 1000cc are
available, it is possible for customer to select the breather
according to transformer capacity.
2
Application ; Medium transformer Application ; Medium transformer
Assembly ; Flange
Assembly ; Flange
Material ; Steel (SS400)
Material ; Steel (SS400) Type ; T0113G01 (2000cc)
Type ; T0112 (1000cc) T0113G02 (3000cc)
T0116*(1000cc) T0113G03 (5000cc)
* ; T0116 has 2-¢11 holes and others T0118G01~4*
are same as those of T0112. T0120~2**
* ; T0118 has a tri-angle flange and
others are same as those of
T0113.
** ; In case T0120~2 have a Silica
Gel outlet cap on the bottom side
of the container to take out it from
the container of the breather
without disconnecting the
breather from transformer tank or
conservator and others are same
as those of T0113.
No. Description No. Description

1. Mounting flange 1. Mounting flange
2. Silica Gel inlet cap 2. Silica Gel inlet cap
3. Inspection glass 3. Inspection glass
4. Seat for name plate 4. Seat for name plate
5. Main body 5. Main body
6. Oil cup 6. Oil cup
7. Insulation oil 7. Insulation oil
8. Support for oil cup 8. Support for oil cup
Volume Dimension (mm)

Characteristic Group
(cc) ¢A B C
The dehydrating breather is connected to transformer tank or
conservator through pipe line and located at a suitable height to check
the breather at the standing point of operator. Since the Silica Gel G01 2000 141 153 374
volumes of 1000cc, 2000cc, 3000cc, and 5000cc are available, it is
possible for customer to select the breather according to transformer G02 3000 141 153 466
capacity.
The breathers have enough strength to withstand mechanical shock G03 5000 168 180 519
during transportation and permanent life because the Silica Gel
container is made of mild steel. It is very easy to check the discoloration of silica gel and replace it with new one.
It is possible for customer to substitute the breather for existing one easily because the breather has a various flange.
3
THROTTLE VALVES FOR RELAYS AND RADIATORS
Series 2009
1General Features
1.1Characteristics
The butterfly valves, metal to metal sealing withy thin blade(or full tightening type, with o-ring blade), are
used on power transformer with the scope to allow disconnection of a component of the circuit (ie
buchholz relay or radiator) without having to lower the oil below the level of the component itself.
This kind of valve are preferred to the conventional gate valves for their compact overall dimension in the
direction of the oil flow.
1.2Field of Use
The butterfly valves (standard execution) may be used with the following characteristic values:
• Fluid: mineral oil
• operating pressure max 10 bar
• working temperature from 20°C to + 110°C
2Construction Features, Finish and Accessories

2.1Construction Features
Butterfly valves are constructed as follows (please refer to drawings):
• Body made in forged mild steel
• Spindle made in steel
• Drive and gland made in brass
• Open/close position indicated by a n aluminium plate.
• S/steel screws
• Throttle made in carbon steel (thin blade) or made in brass (o-ring blade)
• O/Rings made in oil resistant rubber
2.2Finish
Body of wafer type is zinc plated first and after is protected by one coat of epoxy primer and one coat of
polyurethane paint (total thickness 80 µm), final colour RAL 7030; in all types screws and pins are in
stainless steel; brass parts and aluminium parts are self colour.
In any case the device is suitable for outdoor installation in tropical climate and with normal industrial
pollution.
Body of welding neck type is self colour without any coating or painting
2.3Accessories
The valve is supplied with one (or two) O/Ring flange gasket
2.4Special executions
Special execution are available for very low temperatures or very corrosive ambient. Please contact our
technical department.
File : 24-BUTTERFLY VALVES.doc rev. 04 dtd 15/09/2008 UNCONTROLLED COPY Page 1 di 4

3Operating features
3.1Tightness of spindle
The tightness to oil leakage from the spindle on the butterfly valve, is guaranteed by a set of o/rings on
the spindle and on the gland obtaining an excellent tightness and at the same time allowing an easy
replacement of the gasket
No leakage is tolerated from the spindle in any case.
3.2Tightness of butterfly
3.2.1Metal to metal sealing (thin blade throttle)
The oil tightness of the butterfly is obtained by contact metal to metal, thus assuring a constant
performance even after a long use .
Leakage at the butterfly is checked during assembly, testing with oil at 20° C, 1 bar and viscosity of
30,5 cSt.
Following values of max admitted leakage:
Nominal diameter of valve in mm ≤ 100 100 < > 175 ≥ 175

Admitted leakage in dm /h measured in 1 hour ≤ 0,5
3
≤ 1,0 ≤ 2,0
3.2.2Full tightening sealing (TW80 with o-ring blade)

The oil tightness of the butterfly is obtained by contact of an o/ring (mounted on the throttle) and the
metal body, thus assuring full sealing between throttle and body.
No leakage is present between throttle and body in closed position.
3.3Operating Torque
The operating torque measured by dynamometric spanner are the following :
Nominal diameter of valve in mm ≤ 100 100 < > 150 ≥ 150

Operating torque in Nm. ≤ 10 ≤ 30 ≤ 30
Closing torque in Nm. ≤ 70 ≤ 100 ≤ 150
Opening torque in Nm. ≤ 40 ≤ 50 ≤ 50
Operating torque: Torque necessary to turn the shaft from the open to the closed position;
Closing torque: Torque necessary to obtain the complete closure of the valve;
Opening torque: Torque necessary to open the valve, after complete closure.

4Admitted operating conditions
4.1Standard execution (N) – Nitrile rubber gaskets
• Ambient conditions:
◊ Ambient temperature: -20°C to +50°C
◊ Relative humidity: 95% to 20°C - 80% to 40°C - 50% to 50°C
• Insulating liquid and it's temperature:
◊ Mineral oil: -20°C to +110°C
◊ Silicone oil: -20°C to +110°C
4.2Execution H – H-NBR rubber gaskets
◊ Silicone oil: not admitted
4.3Execution V – Fluor-rubber gaskets (Viton V)
◊ Silicone oil: -15°C to +160°C
5Mounting, Adjustment and Maintenance

5.1Mounting
The throttle valve has to be mounted on pipe as shown on reference drawings or at page 5.86
Valve has to be mounted using screws or rods, washers and nuts and putting the o/ring on the
groove for flange tightening
5.2Operating instructions
The design of the operating system is common to all valves; to open and close the valve operate as
follows (please refer to drawings):
• The visible symbol or inscription on plate (10) indicates the valve position;
• To close the valve first remove the seal or padlock (if present),
• With the appropriate spanner turn the drive (2) clockwise 90° to close the valve; counter clockwise
90°
to open the valve
• The visible part of plate (10) indicates the new valve position;
5.3Maintenance
The Throttle valves do not need periodic maintenance; however it is advisable to check regularly the
external tightening of valve

6Range of types and reference drawings
The butterfly valves have standard execution flanges according to UNI PN10 and PN6; flanges according
to other standards can be supplied as special execution.
Nominal diameters (DN) are 25;50;80;100;125;150;200;250;300
Below detailed list of available types
6.1Series SW for radiators– metal to metal sealing (square flange – thin blade)
• Nominal diameter: 80 mm
• Execution
- A1 Welding neck
- B1 Wafer type for mounting between two flanges
• Reference drawing : page 5.82
• Mounting sketch
- A1 Welding neck : page 5.86 fig. A or B
- B1 Wafer type for mounting between two flanges : page 5.86 fig. C or D
6.2Series TW for radiators – full tightening valve (square flange – o/ring blade)
• Nominal diameter: 80 mm
- Execution wafer type for mounting between two flanges
- Mounting sketch: page 5.86 fig. C or D
6.3Series DN – round flange
• Nominal diameter: 25; 50; 80 mm
• Execution wafer type for mounting between two flanges
- PN6 max operating pressure 6 bar bolt circle diameter acc to UNI2276-67
• Note : this kind of valves are equipped with HNBR gaskets
6.4Series JU – large round flange
• Nominal diameter: 100;125;150;200;250;300 mm
• Execution wafer type for mounting between two flanges
7Order Specifications
When ordering it is necessary to indicate
• Series (type)
• Size
• Operating conditions (if not indicated, we will consider standard N)
• Special requirements
Example :
To order nr. 1 Throttle valve type DN50 PN6 standard execution please indicate the following:
Nr 1 Throttle valve DN50 PN6

Product Group : T21
Cooling fan is an apparatus used for cooling down the insulation oil heated by the losses of transformer with the cooling
systems of forced air cooling, forced oil cooling.
TAIJIN’s cooling fans are characteristic of high efficient, lower sound level. The fans blow air among radiator pins as a
state of attaching on the radiator and are solidly manufactured to use them outdoor during long period.
Especially fan blades to supply radiator with much air are made from anticorrosive aluminum and net shape fan guide is
made of a thick wire and also the guide takes consideration into operator’s safety and air flow resistance.
In case F class fan motors are character of waterproof, total abolition as a perfect sealing construction, therefore the motor
efficiency does not deteriorate even though the motors are in service during long period.
TAIJIN has various cooling fans to meet many kinds of specifications and standards to satisfy customer’s requirements such
as high efficiency, lower noise level, a solid construction as well as a graceful shape , therefore TAIJIN’s cooling fans have
a good reputation in the world market.
m3 LXW PH HZ
MODEL Pole Hz RPM /sec dBA Ins. (mm) kg HP IP Volt.
1 3 60 50
60 840 2.7 59
T2106A~T 8 F 470 584 26 A 220/380 V V
50 700 2.2 56
B 440 V V
60 1725 4.2 69
T2125A~T 4 F 584 584 22 C 460 V V
50 1425 3.5 67
D 480 V V
60 1150 3.7 63
T2127A~T 6 F 584 584 23 E 120 V V
50 960 2.9 57
F 120 V v
60 840 2.5 56
T2128A~T 8 F 470 584 23 G 208 V V
50 700 2.0 53 1PH:1/3 H 220 V V
60 1150 3.7 63 3PH:1/2
T2129A~T 6 F 584 584 23 I 380 V V
50 960 2.9 57 J 415 V V
60 1150 2.6 62 K 460 V V
T2133A~T 6 F 470 584 23 55
50 960 2.1 57 M 208 v V
60 1150 3.3 62 N 240 V V
T2136A~T 6 F 470 584 23
50 960 2.7 57 O 120 V V
60 1150 3.7 63 P 220 v V
T2137A~T 6 F 584 584 23
50 960 2.9 57 Q 400 V V
60 820 2.7 58 R 240 V V
T2142A~T 8 F 470 584 21
50 690 2.2 55 S 230 V V
1/3
60 820 2.7 58 T 208 v V
T2143A~T 8 F 470 584 21
50 690 2.2 55 G01 220/380 V V
60 820 2.5 50 23. G02 230 v V
T2151A~T 8 F 584 584 5 1/8
50 690 2.2 47 G03 220 v V
T2126 60 1150 1.9 64 1PH:1/4 G04 440 v V

G01~G05 6 E 392 392 20 3PH:1/2 54
50 960 1.6 61 G05 240 v v
1. Noise measurement distance : 1.83m(6'). 2. Air volume measurement method : KS B 6311.

34
35
Construction.
Cooling fan consists of two pieces of fan guards, a fan motor, four blades.
1. Fan guard.
The fan guard made of a thick wire takes the shape of circle and consists of motor support and blade protection net. Since the
guard perfectly protects the blade from damage and minimize flow resistance, cooling fan can be operated on lower noise and
high efficiency.
2. Motor.
Since the motor is characteristic of waterproof, total abolition as a perfect sealing construction as well as F class insulation
class, the motor can be operated on high efficiency even though the motors are in outdoor service during long period.
3. Blade.
The blade is designed to provide sufficient airflow, efficiently. Since the blade is made of aluminum plate or made from
aluminum die casting, it is light, anticorrosive and also can withstand high temperature. Therefore, the blade can be operated
under various ambient conditions including tropical climates. Especially, the blade exactly balanced by machine has
characteristic to minimize it’s noise level.
4. The surface treatment of fan guard.
The guard is hot-dipped galvanized, and is coated by wash primer and final paint (5Y 7/1).
C PITCH D Blade
A B (Blade) (Fan guard) E F Type Notes
T2106 470 584 610 12.5 410 788 Standard, Motor(90Fr.)
T2142 470 584 610 12.5 384 Economic Type

788 Standard Motor(80Fr.)+Fan guard(2 Part Paint only)
Propeller
(4EA)
T2143 470 584 610 12.5 384 788 Standard Motor(80Fr.)
T2144 430 430 450 12.5 364 646 Standard Motor(80Fr.) Size +Noise +Air volume
T2125 584 584 665 12.5 373 864 Axial(2EA) Large Air volume
T2127 584 584 665 12.5 373 864 Standard, High efficiency
T2128 470 584 615 12.5 373 788 Noise +Air volume +TP(Thermal Protection)
T2129 584 584 665 864 T2127+Blade(Hard coat anodized)+Motor Shaft(SUS416)

12.5 373 +Service Factor(1.15)
Axial(4EA)
T2133 470 584 555 788 T2127+Blade(Hard coat anodized)
12.5 373 Noise +Air volume
T2136 470 584 615 12.5 373 788 T2127 Noise +Air volume
T2137 584 584 665 12.5 373 864 T2127+TP(Thermal Protection)
Option ; Input Voltage (AC, V), Phase, frequency(50Hz/60Hz), Horse power, Poles, Insulation class (B/F), T.P (Thermal
Protection), Motor shaft material, Noise, Air volume and Service factor etc.
36
QUALITROL 900/910 RPRR ®
Rapid pressure rise relays

Protection and detection of
dangerous sudden pressure changes
• 100% factory calibrated and tested to ensure performance
• Multiple mounting and calibration options for gas or oil applications
• From the original creator of mechanical rapid pressure rise relays
Product Summary
Description Patented mechanical device for
detection of sudden pressure events based on the
rate of pressure rise and safe limits established
by transformer manufacturers. When a dangerous
pressure rise has been detected, the QUALITROL
rapid pressure rise relay (RPRR) will change
state. This can be used as an alarm or trip signal
to minimize the potential of transformer
tank damage.
Application For transformer and other
electrical apparatus protection. Can be
used in both oil (QUALITROL 900) or
gas (QUALITROL 910) space of
a transformer.
900 910 RPRR L FINAL.indd 1 1/7/09 10:40:46 AM

QUALITROL® 900/910 RPRR rapid pressure rise relays
Protection and detection of • Devices calibrated to quickly alarm or trip during

dangerous sudden pressure changes rapid pressure rise changes (see response curves below)
• Actuation only occurs based on rate of pressure rise and will not
occur under normal pressure variations caused by temperature
change and vibration
• Can be subjected to full vacuum or 20 PSI positive pressure
without damage
• Standard operation from -40 to 180ºF ( -40 to 82ºC)
• Special units available for operation at -67ºF (-55ºC)

` 100% factory calibrated and • Units are serialized and calibration records are maintained
tested to ensure performance • Factory tested for switch (contact) performance and response time
• Field test kit available for simple GO/NO-GO test to assure proper
functionality of the device
Multiple mounting and calibration • Flange or thread mounting options available for both vertical or
options for gas or oil applications horizontal mounting
• Models calibrated for proper response in gas or oil space applications
(see response curves below)
From the original creator of • Original creator of patented bellows technology for mechanical
mechanical rapid pressure rise relays rapid pressure rise detection
• Over 25 years of experience and refinement in rapid pressure rise
protection with greater than 100,000 units installed

RPRR response curves
900 Series Response Limits 910 Series Response Limits

RPRR features
ATMOSPHERIC VENT
ELECTRICAL
GAS BLEED CONNECTION
SYSTEM
OPTIONAL
CONNECTOR
FLANGE
MOUNT
SENSING BELLOWS
(PRESSURE INPUT)
2 ½” - 8 NPT
THREAD MOUNT
Reaction speed Maximum protection
Rapid pressure rise relays offer quick For maximum protection, single channel or
reaction to protect the transformer. Unlike multi-sensor QUALITROL 930 electronic
other sudden pressure protection devices, pressure monitors are available.
QUALITROL RPRRs operate in oil or gas
space for optimal detection of pressure Typically used in the most critical situations,
events. these monitors add continuous pressure
remote monitoring, adjustable sensitivity,
static and rapid pressure detection, and 2
out of 3 logic for reliable trip functionality.


Components and accessories
Seal-in relay (909-300)
• Latching relay to “seal-in” momentary switch
actuations common with detection of rapid
pressure rise events

• Configurable for VAC or VDC

• Two output relays

• LED lights to indicate active status and actuation

• Low profile

• Redundant make/break circuit requirement
protects against false trips due to damaged wiring
• UL certified for use in hazardous locations

(Class 1, Div 2)
Factory test fixture (FIX-601)

• Mimics the calibration and verification
testing performed at the factory for all
QUALITROL RPRRs

• Designed for use in repair shops and transformer
manufacturing plants

• Built in LED indicator lamps show test
status and results
Field test kit (KIT-013-1)

• Easy field test kit for “go/no-go” testing of
all QUALITROL RPRRs

• Rugged carrying case

• Setup and test instructions in case

• Power supply and other required components
provided in kit
Email info@qualitrolcorp.com
www.qualitrolcorp.com

QUALITROL® 900/910 RPRR rapid pressure rise relays
TECHNICAL SPECIFICATIONS
Mechanical Mounting Vertical or horizontal in gas or oil mediums
Mounting style Flange mount or thread mount
Dimensions Flange mount Four ½” diameter bolt slots equally spaced on a 4” bolt circle
Thread mount 2 ½” - 8 NPT tapered pipe male thread with 3” hex wrench flat
Materials Bleed valve Nickel plated brass
Finish Thermosetting powder coat (ANSI # 70 gray)
Hardware Stainless steel
Housing and cover Die cast aluminum
O-ring seal Viton

Vent Brass or copper

Environmental Ambient operating -40°F to 180°F ( -40°C to 82ºC). Special units available for
temperatures operation down to -67ºF (-55ºC)
Resistance to vibration Switch operation not affected when subjected to 50/60 Hz,
or whole multiples thereof
NOTE: Vibration amplitude of installed relay should be minimized
Max pressure 14.7 to 20 PSIG (1.0 to 1.4 bar)

(sensing bellows)

Electrical Switch type Snap action, SPST or SPDT
Switch rating (AC) 10 A @ 125, 250 & 480 VAC
Inductive power 75%

factor (AC)
Switch rating (DC) ½ A @ 125 VDC - resistive

¼ A @ 250 VDC - resistive
Electrical connection QUALITROL style circular 3 pin, ANSI style circular

3 pin, military spec MS3102E16-10P circular 3 pin,
flying leads or terminal box
?
Don’t see what you need?
QUALITROL regularly creates models with special customer requirements.
Contact your local sales representative or QUALITROL Application Engineer
to review your special requirements.

QUALITROL 900/910 RPRR rapid pressure rise relays
®
Flange mount (horizontal mount shown)
Thread mount (vertical mount shown)
About QUALITROL ®
QUALITROL Company LLC manufactures substation and transformer monitoring and protection devices used by
electric utilities and manufacturing companies. It is the global leader in sales and installations of transformer asset
protection equipment, fault recorders and fault locators. Established in 1945, QUALITROL Company produces
thousands of different types of products on demand, each customized to customers’ unique requirements.

©2008 QUALITROL® Company LLC, an ISO 9001 system certified company. All rights reserved. Information subject to change without notice.
All trademarks are properties of their respective companies, as noted herein. AP-P06-01L-01E.

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CERT'D

■ CUSTOMER : NATIONAL GRID - SAUDI ARABIA

■ PROJECTS : 8232 132/13.8kV SUBSTATION

AS BUILT BY DATE 24.10.2016

No. DESCRIPTION REMARK

If you need any transformer

experience in manufacturing available with porcelain or

Test tap for C and tan measurement

Power frequency voltage

Power frequency voltage

Transformer Power frequency voltage

Impulse withstand voltage

Switching Impulse wet (SIL): 250/2500µs

Switching Impulse wet (SIL): 250/2500µs

AD Arcing distance (min.)

Cantilever test load (min)

Cable cross section

Cable cross section

Power frequency voltage

Power frequency voltage

Switching Impulse wet (SIL): 250/2500µs

Transformer Power frequency voltage

Switching Impulse wet (SIL): 250/2500µs

Standard creepage distance

test load (min.)

Cantilever test load (min.)

Cable cross section

Power frequency voltage

Power frequency voltage

Transformer Power frequency voltage

Impulse withstand voltage

Switching Impulse wet (SIL): 250/2500µs

Switching Impulse wet (SIL): 250/2500µs

CT Space L4 see fig.3 page 12

Standard creepage distance

AD Arcing distance (min.)

AD Arcing distance (min.)

test load (min)

Cantilever test load (min)

Cable cross section

Cable cross section

1600 4230 720

COT 1050 (Um=300kV), 2500A

COT 1175 … 1800

Fig. 6 O-ring gasket Fig. 7

Test tap (2kV) Air escape screw

Multiple spring contact

Multiple spring contact

COT 250 220 270

COT 750 500 850

COT 1050 750 1200

Voltage tap according to ANSI/IEEE (20kV) Oil sampling device

Multiple spring contact

Voltage tap according to ANSI/IEEE (20kV) Oil sampling device

Multiple spring contact Valve

Position of standard split

Oil side end 30

Ø80 Ø80 Ø80

Fixed copper-conductor Fig. 25 Fixed copper-conductor Fig. 26

Cable Removable copper conductor

Ø40 Ø40 230

Fixed copper-conductor 40497230_00

Ø40 with removable screwed shield

• High Current Application Certified by AFAQ since 1994