Manual

Lockout/Tagout (LOTO) and Residual Energies

Labeller, Rotary Machine - with Table Top
Including Components

TD10006906 EN 00
 Table of Contents

Table of Contents

1 Preface ........................................................................................................................ 4

1.1 Validity.........................................................................................................................4
1.2 Lockout/Tagout - Explanations .............................................................................4
1.2.1 Description ...............................................................................................4
1.2.2 Preparatory Measures ...........................................................................4
1.2.3 Overview for Lockout/Tagout Implementation ............................. 5
1.2.4 Residual Energies .................................................................................. 6
1.3 Machine Standstill - Explanations....................................................................... 6
1.3.1 Description .............................................................................................. 6
1.3.2 Residual Energies .................................................................................. 6

2 Lockout/Tagout and Residual Energies ....................................................................7

2.1 Position of Disconnecting Devices ....................................................................... 7

2.1.1 Labeller, Rotary Machine - with Table Top ...................................... 7
2.1.2 Labeller, Rotary Machine - with Table Top and Ga ........................8
2.2 Lockout/Tagout Implementation .........................................................................8
2.2.1 Labeller, Rotary Machine - with Table Top ......................................8
2.3 Residual Energies .................................................................................................... 10
2.3.1 Labeller, Rotary Machine - with Table Top .................................... 10
2.3.2 Contiroll HS Labelling Station (optional) ........................................ 11
2.3.3 Contiroll NS Labelling Station (optional) ........................................ 11
2.3.4 Canmatic Labelling Station (optional) ............................................. 11
2.3.5 Autocol Labelling Station (optional) ................................................ 11
2.3.6 Ga Labelling Station Including Sleeve Supply Unit (optional) ... 11
2.3.7 Cold-Glue Labelling Station (optional) ........................................... 12
2.3.8 Ax Labelling Station (optional) ......................................................... 12
2.4 Restoring the Energy Supply ................................................................................ 12

3 Machine Standstill and Residual Energies ............................................................. 13

3.1 Residual Energies After Machine OFF ................................................................ 13

3.1.1 Labeller, Rotary Machine - with Table Top .................................... 13
3.1.2 Contiroll HS Labelling Station (optional) ....................................... 13
3.1.3 Contiroll NS Labelling Station (optional) ....................................... 14
3.1.4 Canmatic Labelling Station (optional) ............................................ 14
3.1.5 Autocol Labelling Station (optional) ............................................... 14
3.1.6 Ga Labelling Station Including Sleeve Supply Unit (optional) .. 15
3.1.7 Cold-Glue Labelling Station (optional) ........................................... 15
3.1.8 Ax Labelling Station (optional) ......................................................... 15
3.2 Residual Energies After EMERGENCY STOP or After Actuating the
Maintenance Switch (optional)........................................................................... 16
3.2.1 Labeller, Rotary Machine - with Table Top .................................... 16
3.2.2 Contiroll HS Labelling Station (optional) ....................................... 16
3.2.3 Contiroll NS Labelling Station (optional) ....................................... 17
3.2.4 Canmatic Labelling Station (optional) ............................................ 17

TD10006906 EN 00 Table of Contents Page

 Table of Contents

3.2.5 Autocol Labelling Station (optional) ............................................... 17

3.2.6 Ga Labelling Station Including Sleeve Supply Unit (optional) .. 18
3.2.7 Cold-Glue Labelling Station (optional) ........................................... 18
3.2.8 Ax Labelling Station (optional) ......................................................... 18
3.3 Residual Energies After Actuating the Motor Isolator (optional) ............... 19

TD10006906 EN 00 Table of Contents Page

 Preface

1 Preface

1.1 Validity
This document applies to the following component(s):
Machine type(s):  Labeller, rotary machine - with table top

Component (s):  Contiroll HS labelling station

 Contiroll NS labelling station
 Canmatic labelling station
 Autocol label applicator
 Ga labelling station
 Cold-glue labelling station
 Ax labelling station
The number of components actually installed on the machine depends on what is
specified in the order.

1.2 Lockout/Tagout - Explanations

1.2.1 Description
The lockout/tagout (LOTO) system ensures that a machine can be disconnected from
all hazardous sources of energy and be secured in this state before any work is done.
The system is used to ensure the safety and health of employees when intervention
in danger zones is necessary.
This is done by equipping the machine with devices which can disconnect it from
hazardous sources of energy.
Disconnecting devices are, for instance: switches, valves, taps, ...
Sources of energy are, for instance: a source of mechanical, electrical, pneumatic,
hydraulic energies, or media …
The disconnecting devices for the sources of energy are marked on the machine.

1.2.2 Preparatory Measures

By equipping the machine with appropriate disconnecting devices, the manufacturer
has met essential requirements.
The employer, as the operating company of the machine, must take measures to in-
troduce a lockout/tagout safety system and provide training for personnel.

Measures include, for instance:

 The configuration/implementation of a lockout/tagout safety system
 The use of operating instructions
 The training of employees
 The provision of locks, marks, and tags
 The monitoring of the implementation/application of the lockout/tagout system

By satisfying these essential requirements you as the operating company can ensure
that the machine is safe to use.

TD10006906 EN 00 1.2 Lockout/Tagout - Explanations Page

 Preface

1.2.3 Overview for Lockout/Tagout Implementation

An overview of the individual steps to be taken when implementing the log-
out/tagout procedure is listed below. The exact order of the steps and the action to
be taken can be found in the "Lockout/Tagout Implementation" section:

Step 1: Preparations
 Make all necessary preparations for disconnecting the energy sources. Find out
which energy sources are involved (e.g., electric, mechanical, pneumatic, hydrau-
lic, …) and what the risks are.
 Find out where the disconnecting devices are located and make the necessary
preparations for locking out the energy source.

Step 2: Information
 Inform the group of people who might be affected by the machine being discon-
nected and let them know what measures are being taken.

Step 3: Disconnection
 Shut down the system or machine and disconnect it from hazardous energy
sources in the specified order.

Step 4: Lockout
 Lock all of the disconnecting devices with appropriate lockout devices.
 Affix a lockout device so that the disconnecting devices cannot be actuated while
work is in progress.
 Use lockout/tagout tags to warn against unauthorised energisation.

Step 5: Testing
 Make sure that all of the power supplies are completely disconnected and secure-
ly locked. Make sure that all measures have been taken to deplete residual ener-
gies (e.g., verify disconnection from the power supply, verify depressurisation ...)

Step 6: Repairs and maintenance

 Be aware of any residual energies and the resulting residual hazards.
 Have maintenance and repair work done by a professional and with the necessary
caution to avoid any hazards.
 If energy is required to be able to do work, be aware of the fact that this will once
again put you at risk (e.g., voltage in mains, compressed air in the valves,...)

Step 7: Restarting
 Make sure that all maintenance or repair work has been completed.
 Inform the employees concerned before you turn ON the energy supply again.
 Remove all lockout/tagout devices.
 Restore the energy supply.

TD10006906 EN 00 1.2 Lockout/Tagout - Explanations Page

 Preface

1.2.4 Residual Energies

Even if the machine is stopped properly using the lockout/tagout system, residual
energies may still exist.
The residual energies described in the corresponding chapter apply to a machine in
the as-shippped condition.
Residual energies which result from modification of the machine, stopping the ma-
chine improperly, or from a malfunction (e.g., damaged bearings: hot surfaces) are
not covered in this manual.
Be aware of residual energies in order to prevent hazards.

1.3 Machine Standstill - Explanations

1.3.1 Description
A machine or component standstill is a precisely defined state following one of these
events:
 Machine OFF
 An EMERGENCY STOP button pressed
 A motor isolator actuated (optional)

1.3.2 Residual Energies

Even if the machine is disconnected and stopped, the following residual energies may
still exist.
The residual energies described in the corresponding chapter apply to a machine in
the as-shippped condition.
Residual energies which result from modification of the machine, stopping the ma-
chine improperly, or from a malfunction (e.g., damaged bearings: hot surfaces) are
not covered in this manual.
Be aware of residual energies in order to prevent hazards.

TD10006906 EN 00 1.3 Machine Standstill - Explanations Page

 Lockout/Tagout and Residual Energies

2 Lockout/Tagout and Residual Energies

WARNING Follow the lockout/tagout procedures!

Failure to do so can be harmful to your health, cause physical injury, or even death.
 Disconnect hazardous sources of energy from the machine and lockout the dis-
connecting devices to prevent them being turned ON or opened.
 Use lockout/tagout tags to warn against unauthorised energisation.
 Do not start working on the machine until you have completed the lock-
out/tagout procedure.
 Be aware of any residual energies after stopping when using the lockout/tagout
system.

2.1 Position of Disconnecting Devices

2.1.1 Labeller, Rotary Machine - with Table Top

MF1
P1
P4

P3 2

E1
1 Touch-screen E2
2 Control cabinet (optional local
control cabinet)

E1 Electrical, master switch, mains E2 Electrical, master switch, UPS (optional)

P1 Pneumatic, shut-off valve, main machine P3 Pneumatic, shut-off valve, inflating de-
vice (optional)
P4 Pneumatic, shut-off valve
Rejection/distribution starwheel (option-
al)
selective labelling control device for Ax
(optional)
MF1 Shut-off valve, medium, liquid, cold water

TD10006906 EN 00 2.1 Position of Disconnecting Devices Page

 Lockout/Tagout and Residual Energies

2.1.2 Labeller, Rotary Machine - with Table Top and Ga

E1 E2 1

4
P1 MF1

3 P3

E3 P4
2
E4

1 Control cabinet (optional local

control cabinet)
2 Touch-screen
3 Sleeve supply unit, Ga
4 Control cabinet, Ga

E1 Electrical, master switch, mains E2 Electrical, master switch, UPS (optional)

E3 Electrical, master switch, mains, Ga E4 Electrical, master switch, UPS, Ga (op-
tional)
P1 Pneumatic, shut-off valve, main machine P3 Pneumatic, shut-off valve, inflating de-
vice (optional)
P4 Pneumatic, shut-off valve
Rejection/distribution starhwheel (op-
tional)
MF1 Shut-off valve, medium, liquid, cold water

2.2 Lockout/Tagout Implementation

2.2.1 Labeller, Rotary Machine - with Table Top

Requirements for lockout/tagout implementation

 End the machine's production process under controlled conditions!
 Move the machine to the basic position!
 Always actuate disconnecting devices in the order given in the following table!

Sign Energy source Work to be done

1. E1 Electrical - mains  Turn OFF the electrical system disconnect-
ing device of the labeller (master switch)
and lock it to prevent it being turned ON.
 Verify disconnection from the power sup-
ply.
Be aware of residual energies!

2. E2 Electrical - UPS  Turn OFF the electrical system disconnect-

(optional) ing device of the labeller (master switch)
and lock it to prevent it being turned ON.
 Verify disconnection from the power sup-
ply.
Be aware of residual energies!

TD10006906 EN 00 2.2 Lockout/Tagout Implementation Page

 Lockout/Tagout and Residual Energies

Sign Energy source Work to be done

3. E3 Electrical - mains  Turn OFF the electrical system disconnect-
ing device of the Ga (master switch) and
lock it to prevent it being turned ON.
 Verify disconnection from the power sup-
ply.
Be aware of residual energies!

4. E4 Electrical - UPS  Turn OFF the electrical system disconnect-

(optional) ing device of the Ga (master switch) and
lock it to prevent it being turned ON.
 Verify disconnection from the power sup-
ply.
Be aware of residual energies!

5. P1 Pneumatic, main  Close the compressed-air shut-off valve and

machine lock it to prevent it being opened.
 Operating air  Verify depressurisation.
Be aware of residual energies!

6. P3 Pneumatic inflating  Close the compressed-air shut-off valve and

device (optional) lock it to prevent it being opened.
 Sterile air  Verify depressurisation.
Be aware of residual energies!
(See the "Residual Energies After Lock-
out/Tagout" section.)

7. P4 Pneumatic, rejec-  Close the compressed-air shut-off valve and

tion/distribution lock it to prevent it being opened.
starhwheel without  Verify depressurisation.
oiler (optional)
Be aware of residual energies!
Selective labelling
(See the "Residual Energies After Lock- With oiler
control device for Ax
out/Tagout" section.)
with oiler (optional)
 Operating air

Without oiler
8. MF1  Medium, liquid,  Close the cold-water shut-off valve and lock
cold water it to prevent it being opened.
The system can be depressurised by open-
ing the plug above the valve.
Be aware of residual energies!
(See the "Residual Energies After Lock-
out/Tagout" section.)

TD10006906 EN 00 2.2 Lockout/Tagout Implementation Page

 Lockout/Tagout and Residual Energies

2.3 Residual Energies

WARNING There may still be residual energies after stopping when using the lockout/tagout
system!
Risk of health damage, physical injury, or even death during maintenance or repair
work.
 Be aware of any residual energies and the resulting residual hazards.
 Take precautions to reduce hazards which could result from residual energies (e.g.,
fit covers, secure loads, release springs, depressurise).
 Have the work done only by trained, authorised professionals.

2.3.1 Labeller, Rotary Machine - with Table Top

WARNING Origin Description Hazard

Electrical, mains After disconnecting the machine from the  Working on live parts is haz-
power supply (master switch), the following ardous.
components are still live:
 The incoming feeder up to the master
switch of the mains
 The circuit of the control cabinet lighting
 The circuit of the socket in/on the control
cabinet
 The frequency inverter They store voltage
and are not dead until after a certain pe-
riod of time has elapsed (approx. after 10
minutes). Detailed information is provid-
ed in the documentation of the frequency
inverter.

Electrical - UPS After disconnecting the machine from the  Working on live parts is haz-
(optional) power supply (UPS master switch), the follow- ardous.
ing components are still live:
 The incoming feeder up to the master
switch of the mains
 The incoming feeder up to the UPS mas-
ter switch
 The circuit of the control cabinet lighting
 The circuit of the socket in/on the control
cabinet

Pneumatic After closing the pneumatic shut-off valves,  Working on pressurised as-
the following components are still pressurised: semblies and components pos-
 The supply line up to the main valve of es a hazard.
the air service unit
 The cylinder of the friction belt (optional)
remains pressurised.
Do not start working on these components
until they have been depressurised. The re-
spective depressurisation valves have been
marked with identification plates.

Mechanical  The spiral springs of the centring bells  Crush hazard

remain tensioned.  Eye and facial injuries
 The belt and chain tensioners remain
tensioned.

Hydraulic  There is an operating pressure of approx-  Working on pressurised as-

imately 30-50 bar of the central lubrica- semblies and components pos-
tion system (optional). es a hazard.

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.

TD10006906 EN 00 2.3 Residual Energies Page

 Lockout/Tagout and Residual Energies

2.3.2 Contiroll HS Labelling Station (optional)

WARNING Origin Description Hazard

Mechanical  The label film sags when the label film  Crushing, impact
buffer system is being worked on.

Medium, liquid,  The surface of the glue bowl is hot.  Hot surfaces pose a hazard
hotmelt  Hot glue  Hot media pose a hazard

2.3.3 Contiroll NS Labelling Station (optional)

WARNING Origin Description Hazard

Mechanical  The label film sags when the label film  Crushing, impact
buffer system is being worked on.

Medium, liquid,  The surface of the glue bowl is hot.  Hot surfaces pose a hazard
Hotmelt  Hot glue  Hot media pose a hazard

2.3.4 Canmatic Labelling Station (optional)

WARNING Origin Description Hazard

Medium, liquid,  The surface of the glue bowl, glue roller,  Hot surfaces pose a hazard
hotmelt and glue nozzle (optional) is hot.  Hot media pose a hazard
 Hot glue

2.3.5 Autocol Labelling Station (optional)

WARNING Origin Description Hazard

Mechanical  The spring elements of the rewind of the  Crush hazard

label film buffer system remain ten-  Risk of being pulled in or
sioned. trapped
 Eye and facial injuries

2.3.6 Ga Labelling Station Including Sleeve Supply Unit (optional)

WARNING Origin Description Hazard

Pneumatic The cylinder for raising and lowering the  Crush hazard
shrinking tunnel remains pressurised. Air can
escape when working on the cylinder. The
tunnel will then fall down.

Mechanical  The surface of the pre-shrinking unit  Hot surfaces pose a hazard
(optional) and shrinking tunnel is hot.  Hot media pose a hazard

TD10006906 EN 00 2.3 Residual Energies Page

 Lockout/Tagout and Residual Energies

2.3.7 Cold-Glue Labelling Station (optional)

WARNING Origin Description Hazard

Mechanical  The label feed unit remains tensioned  Eye and facial injuries
because it is spring-loaded.
 The spiral springs of the neck-foil brush-
ing-on unit (optional) remain tensioned.

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.

2.3.8 Ax Labelling Station (optional)

WARNING Origin Description Hazard

Mechanical  The label feed unit remains tensioned  Eye and facial injuries
because it is spring-loaded.

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.
 The surface of the glue bowl is hot (op-  Hot surfaces pose a hazard
tional).

Medium, liquid,  The surface of the glue bowl, glue roller,  Hot surfaces pose a hazard
Hotmelt and glue nozzle (optional) is hot.  Hot media pose a hazard
 Hot glue

2.4 Restoring the Energy Supply

The following requirements must be met before the energy supply is restored:
 All maintenance or repair work must be completed!
 The employees concerned must be informed about the energy supply!
 All lockout/tagout devices must be removed!
 Always actuate disconnecting devices in the order given in the following table!

Sign Energy source Work to be done

1. MF1 Medium, liquid  Open the disconnecting device. -

2. P4 Pneumatic  Open the disconnecting device. -

3. P3 Pneumatic  Open the disconnecting device. -

4. P1 Pneumatic  Open the disconnecting device. -

5. Electrical  Turn ON the disconnecting device of the -

E4
Ga.
6. Electrical  Turn ON the disconnecting device of the -
E3
Ga.
7. Electrical  Turn ON the disconnecting device of the -
E2
labeller.
8. Electrical  Turn ON the disconnecting device of the -
E1
labeller.

TD10006906 EN 00 2.4 Restoring the Energy Supply Page

 Machine Standstill and Residual Energies

3 Machine Standstill and Residual Energies

WARNING Residual energies when the machine is at a standstill!

Risk of health damage, physical injury, or even death when working on the machine.
 Be aware of any residual energies and the resulting residual hazards.
 Lock the machine to prevent it being turned ON and disconnect it from any haz-
ardous sources of energy if the machine must be accessed.

3.1 Residual Energies After Machine OFF

The machine is not safe because the lockout/tagout procedure has not been fol-
lowed!

3.1.1 Labeller, Rotary Machine - with Table Top

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is hazard-
 The electrical system has not been safely ous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Machine head clamping system es a hazard.
 Machine, pneumatic components
 Labelling stations, pneumatic compo-
nents

Hydraulic  There is an operating pressure of approx-  Working on pressurised as-

imately 30-50 bar of the central lubrica- semblies and components pos-
tion system (optional). es a hazard.

Mechanical  The discharge conveyor and rolling-on  Risk of being pulled in or

unit continue to operate at jogging speed. trapped
 The spiral springs of the centring bells  Crush hazard
remain tensioned.  Eye and facial injuries
 The belt and chain tensioners remain
tensioned.

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.

3.1.2 Contiroll HS Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  The electrical system has not been safely  Working on live parts is haz-
disconnected. ardous
 Live parts are still live

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Mechanical  The label film of the label film buffer  Crushing, impact
system sags.

Mechanical  The glue roller continues to rotate and  Risk of being pulled in or
the label film guider remains active. crushed

TD10006906 EN 00 3.1 Residual Energies After Machine OFF Page

 Machine Standstill and Residual Energies

Origin Description Hazard

Medium, liquid,  The surface of the glue bowl is hot.  Hot surfaces pose a hazard
Hotmelt  Hot glue  Hot media pose a hazard

3.1.3 Contiroll NS Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  The electrical system has not been safely  Working on live parts is haz-
disconnected. ardous
 Live parts are still live

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Mechanical  The label film of the label film buffer  Crushing, impact
system sags.

Mechanical  The glue roller continues to rotate and  Risk of being pulled in or
the label film guider remains active. crushed

Medium, liquid,  The surface of the glue bowl is hot.  Hot surfaces pose a hazard
Hotmelt  Hot glue  Hot media pose a hazard

3.1.4 Canmatic Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are pressurised:  Working on pressurised as-

 Labelling stations, pneumatic compo- semblies and components pos-
nents es a hazard.

Mechanical  The glue roller continues to rotate.  Risk of being pulled in or

crushed

Medium, liquid,  The surface of the glue bowl, glue roller,  Hot surfaces pose a hazard
hotmelt and glue nozzle (optional) is hot.  Hot media pose a hazard
 Hot glue

3.1.5 Autocol Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

TD10006906 EN 00 3.1 Residual Energies After Machine OFF Page

 Machine Standstill and Residual Energies

Origin Description Hazard

Mechanical  The rewind and feed unit control may  Crush hazard
remain active at times.  Risk of being pulled in or
 The spring elements of the rewind of the trapped
label film buffer system remain ten-  Eye and facial injuries
sioned.

3.1.6 Ga Labelling Station Including Sleeve Supply Unit (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Mechanical  The surface of the pre-shrinking unit  Hot surfaces pose a hazard
(optional) and shrinking tunnel is hot.

3.1.7 Cold-Glue Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic  The label feed unit remains tensioned  Working on pressurised as-
because it is spring-loaded. semblies and components pos-
 The spiral springs of the neck-foil brush- es a hazard.
ing-on unit (optional) remain tensioned.

Mechanical  The label feed unit remains tensioned  Eye and facial injuries
because it is spring-loaded.

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.

3.1.8 Ax Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Medium, liquid,  The surface of the glue bowl is hot (op-  Hot surfaces pose a hazard
hotmelt tional).
 Hot glue

TD10006906 EN 00 3.1 Residual Energies After Machine OFF Page

 Machine Standstill and Residual Energies

Origin Description Hazard

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.

3.2 Residual Energies After EMERGENCY STOP or After Actuating the

Maintenance Switch (optional)
The machine is not safe because the lockout/tagout procedure has not been fol-
lowed!

3.2.1 Labeller, Rotary Machine - with Table Top

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Machine head clamping system es a hazard.
 Machine, pneumatic components
 Labelling stations, pneumatic compo-
nents

Hydraulic  There is an operating pressure of approx-  Working on pressurised as-

imately 30-50 bar of the central lubrica- semblies and components pos-
tion system (optional). es a hazard.

Mechanical  The spiral springs of the centring bells  Crush hazard

remain tensioned.  Eye and facial injuries
 The belt and chain tensioners remain
tensioned.

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.

3.2.2 Contiroll HS Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Mechanical  The label film of the label film buffer  Crushing, impact
system sags.

Medium, liquid,  The surface of the glue bowl is hot (op- The surface of the glue bowl is hot
hotmelt tional). (optional).
 Hotmelt (optional)

TD10006906 EN 00 3.2 Residual Energies After EMERGENCY STOP or After Actuating the Maintenance Switch (optional) Page
 Machine Standstill and Residual Energies

3.2.3 Contiroll NS Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  The machine is not safe because the  Working on live parts is haz-
lockout/tagout procedure has not been ardous
followed.
 Live parts are still live
 The electrical system has not been safely
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Mechanical  The label film of the label film buffer  Crushing, impact
system sags.

Medium, liquid,  The surface of the glue bowl is hot (op- The surface of the glue bowl is hot
hotmelt tional). (optional).
 Hotmelt (optional)

3.2.4 Canmatic Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are pressurised:  Working on pressurised as-

 Labelling stations, pneumatic compo- semblies and components pos-
nents es a hazard.

Medium, liquid,  The surface of the glue bowl is hot (op- The surface of the glue bowl is hot
hotmelt tional). (optional).
 Hotmelt (optional)

3.2.5 Autocol Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Mechanical  The spring elements of the rewind of the  Crush hazard

label film buffer system remain ten-  Eye and facial injuries
sioned.

TD10006906 EN 00 3.2 Residual Energies After EMERGENCY STOP or After Actuating the Maintenance Switch (optional) Page
 Machine Standstill and Residual Energies

3.2.6 Ga Labelling Station Including Sleeve Supply Unit (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Mechanical  The surface of the pre-shrinking unit  Hot surfaces pose a hazard
(optional) and shrinking tunnel is hot.

3.2.7 Cold-Glue Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  The machine is not safe because the  Working on live parts is haz-
lockout/tagout procedure has not been ardous
followed.
 Live parts are still live
 The electrical system has not been safely
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Mechanical  The label feed unit remains tensioned  Eye and facial injuries
because it is spring-loaded.
 The spiral springs of the neck-foil brush-
ing-on unit (optional) remain tensioned.

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.

3.2.8 Ax Labelling Station (optional)

WARNING Origin Description Hazard

Electrical  Live parts are still live  Working on live parts is haz-
 The electrical system has not been safely ardous
disconnected.

Pneumatic The following components are still pressur-  Working on pressurised as-
ised: semblies and components pos-
 Labelling stations, pneumatic compo- es a hazard.
nents

Medium, liquid,  The surface of the glue bowl is hot (op- The surface of the glue bowl is hot
hotmelt tional). (optional).
 Hotmelt (optional)

Medium, liquid,  There is still pressurised water in the  Working on pressurised as-
cold water machine. semblies and components pos-
es a hazard.

TD10006906 EN 00 3.2 Residual Energies After EMERGENCY STOP or After Actuating the Maintenance Switch (optional) Page
 Machine Standstill and Residual Energies

3.3 Residual Energies After Actuating the Motor Isolator (optional)

The machine is not safe because the lockout/tagout procedure has not been fol-
lowed!

WARNING Residual energies despite motor isolator actuation!

Risk of health damage, physical injury, or even death during maintenance or repair
work.
 Be aware of the fact that only the power to the motor unit in question has been
safely disconnected. All other electrical components are still live.
 Be aware of the fact that all of the other residual energies described under "Ma-
chine Standstill and Residual Energies" are still present.

TD10006906 EN 00 3.3 Residual Energies After Actuating the Motor Isolator (optional) Page