S 000 3130 001 - 00a - 0010 (Steel Structures Shop Fabrication)

Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
S A U D I A R A B IA N O IL C O M P A N Y
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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C O N S T R U C T IO N S P E C IF IC A T IO N
DESCRIPTION
FOR REVIEW
FO R
S T E E L S T R U C T U R E S –S H O P F A B R IC A T IO N
JO/EWO
10-01055
FOR REVIEW
MAR -22-13
NO. DATE
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA
MAR-22-13
DATE:
PROJECT
ENGINEER
K.YAMAZAKI
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
MAR-22-13
DATE:
CONSTRUCTION
AGENCY
DATE:
OPERATIONS
DATE: JGC JOB NO. 0-6441

CONTROL NUMBER
VERIFICATION
JGC DOC NO. S-000-3130-001

EDSD
PCWBS 0000
DATE:
BY:
REVISIONCERTIFICATION
JG C C O R P O R A T IO N
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
OF THIS DRAWING IS COVERED, FOR ALL
BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________
P R O JE C T S P E C IF IC A T IO N D W G .T Y P E P LA N T N O . IN D E X D R A W IN G N O . S H T .N O . R E V .N O .
REVISION
CONSTRUCTION SPECIFICATION FOR DOC 1

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T.T Section Title Page
1 G E N E R A L .....................................................................................................3
2 M A T E R IA L S ..................................................................................................9
3 S U B M IT T A L S .............................................................................................12
DESCRIPTION
FOR REVIEW
4 D E T A IL E D R E Q U IR E M E N T S F O R D R A W IN G S .......................................17
5 P R O D U C T H A N D L IN G ...............................................................................35
6 F A B R IC A T IO N ............................................................................................37
7 W E L D IN G ....................................................................................................40
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8 S U R F A C E T R E A T M E N T ............................................................................43
MAR -22-13
DATE
9 P R O D U C T ID E N T IF IC A T IO N .....................................................................46
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10 T E S T IN G A N D IN S P E C T IO N .....................................................................48
DISCIPLINE
ENGINEER
T.TSURUYAMA
MAR-22-13
DATE:
PROJECT
ENGINEER
K.YAMAZAKI APPENDIX-1 FABRICATION TOLERANCE ··················································· 53
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
APPENDIX-2 SCOPE OF INSPECTION ························································· 56
MAR-22-13
DATE:
CONSTRUCTION APPENDIX-3 SYMBOLS OF MEMBERS ························································ 57
AGENCY
DATE: APPENDIX-4 SAMPLE FORMAT OF “MEMBER SUMMARY”······················· 58

OPERATIONS
APPENDIX-5 SAMPLE FORMAT OF “BOLT SUMMARY” ····························· 59

DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
CERTIFICATE

(DCC) NO. _____________________
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1 G EN ERA L
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1.1 S co p e
This specification covers technical requirements for materials, shop detailing, shop
fabrication and inspection of steel structures supporting equipment and/or piping,
DESCRIPTION
stanchions, platforms, accessories and the like, for Jazan Refinery and Terminal
FOR REVIEW
Project.
1.2 D efin itio n
COMPANY – Saudi Arabian Oil Company
PURCHASER – JGC Corporation

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VENDOR – Any person, company or supplier to whom PURCHASER issues a

purchase order
MAR -22-13
DATE
Sub-VENDOR – Any person, company or supplier who performs any portion of

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the Work and to whom VENDOR subcontracts any part of the Contract, whether
DISCIPLINE
ENGINEER directly or indirectly, and by an agreement, a contract, a purchase order or
T.TSURUYAMA
whatever
MAR-22-13
DATE:
PROJECT
ENGINEER
Erector – The party that is responsible for the erection of the structural and
K.YAMAZAKI
MAR-22-13 miscellaneous steel.
DATE:
CERTIFIED
H.SUZUKI
Design Drawings – Any drawings which are prepared by PURCHASER
MAR-22-13
DATE:
CONSTRUCTION
AGENCY 1.3 Q u ality A ssu ran ce
DATE:
OPERATIONS
(1) The VENDOR shall establish, implement and maintain a Quality System in
accordance with ISO 9001:2000 or equivalent. The VENDOR shall require
his Sub-VENDOR to establish and maintain a quality system in accordance
DATE:
with ISO 9001:2000 or equivalent as applicable.
CONTROL NUMBER
VERIFICATION
EDSD
(2) Welding shall be qualified as “Special Process” specified in ISO 9001:2000

and shall also comply with the requirements of ISO 9001:2000. All welding
DATE:
BY:
procedures, equipment and personnel shall be qualified in accordance with

AWS D 1.1. Records shall be maintained for qualified welding procedures,

CERTIFICATE
equipment and personnel, as appropriate.

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1.4 R eferen ce D o cu m en ts
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The selection of material and equipment, and the design, construction,
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maintenance, and repair of equipment and facilities covered by this Specification

shall comply with the latest edition of the references listed below, unless otherwise
noted. In the event that there is a conflict, PURCAHSER reserve the right to
determine what requirements shall be followed unless otherwise clarified on the
written evidence.
In the event that there is a conflict, the most stringent requirements of the
DESCRIPTION
FOR REVIEW
following documents, specifications and regulatory requirements shall be applied.

Any such conflicts shall be brought to the attention of PURCHASER at the earliest
opportunity and prior to commencement of any fabrication.
(1) Saudi Aramco References
(a) SAES-A-202 Saudi Aramco Engineering Drawing Preparation

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(b) SAEP-334 Retrieval, Certification and Submittal of Saudi

Aramco Engineering & Vendor Drawings.
MAR -22-13
(c) SAES-H-001 Coating Selection and Application Requirements

DATE
for Industrial Plants and Equipment

(d) SAES-H-101V Approved Saudi Aramco Data Sheets - Paints and
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DISCIPLINE Coatings
ENGINEER
T.TSURUYAMA (e) SAES-H-102 Safety Requirements for Coating Applications
DATE:
MAR-22-13 (f) SAES-M-001 Structural Design Criteria for Non-building
PROJECT
ENGINEER
Structures
K.YAMAZAKI (g) 12-SAMSS-005 Marking of Metal Products
MAR-22-13
DATE: (h) 12-SAMSS-007 Fabrication of Structural and Miscellaneous Steel
CERTIFIED
H.SUZUKI
(i) 12-SAMSS-008 Erection of Structural and Miscellaneous Steel
MAR-22-13 (j) Saudi Aramco Inspection & Testing Requirements
DATE:
CONSTRUCTION Form 175-120100 Steel Structures
AGENCY
Form 175-091900 Coating
DATE: (k) Saudi Aramco Forms and Data Sheets
OPERATIONS NMR-7927 Non-Material Requirements for Fabricated
Structural Steel
DATE:
CONTROL NUMBER
(2) Related Construction Specifications

VERIFICATION
EDSD
(a) S-000-13A0-001 Supplementary Specification for Coating

DATE:
(b) S-000-13A0-002 Supplementary Specification for Safety

BY:
Identification and Safety Colors

CERTIFICATE
(c) S-000-1140-021 General Specification for VENDOR’s

(DCC) NO. _____________________
Documentation
(d) S-000-1520-001 Quality Control Requirements to Vendor
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(e) S-000-1520-002 Material Certification and Traceability
H.S
Requirements
(f) S-000-1520-003 Procedure for KIZUKI System (Procedure for
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JGC Quality Observation System)

(g) S-000-1520-004 Nonconformity Control Procedure for
Purchased Equipment and Materialds
(h) S-000-1520-007 Preparation of WPS/PQR NDE, PMI and
PWHT Procedures
(i) S-000-1520-008 General Requiremnts of Inspection Record
DESCRIPTION
FOR REVIEW
Book
(j) R-2130-001 Requisition of Shop Fabricated Structural Steel
(3) Relevant Local and Government Regulations
VENDOR is responsible for ensuring compliance with all local and

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government regulations affecting the work, regardless of whether or not

such local or government regulations are listed in above Project
MAR -22-13
Specifications.
DATE
(4) National and International Industry Codes and Standards

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DISCIPLINE
ENGINEER
T.TSURUYAMA Unless otherwise specified or shown the following codes and standards of
DATE:
MAR-22-13 the latest issue shall apply:
PROJECT
ENGINEER
K.YAMAZAKI ISO 9001:2000 Quality Systems
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
ISO 8501 Part 1 Preparation of Steel Substrates before
MAR-22-13 Application of Paints and Related Products
DATE:
CONSTRUCTION
AGENCY
- Visual Assessment of Surface Cleanliness-
DATE:
OPERATIONS AISC Detailing for Steel Construction 3rd Edition
DATE: AISC Steel Construction Manual 13th Edition

CONTROL NUMBER
VERIFICATION
AISC Specification for Structural Joints Using ASTM

EDSD
A325 or ASTM A490 Bolts

DATE:
BY:
AISC Code of Standard Practice for Steel Buildings

CERTIFICATE
and Bridges
(DCC) NO. _____________________
API 5L Specification for Line Pipe

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ASTM A6/A6M Standard Specification for General
Requirements for Rolled Structural Steel Bars,
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Plates, Shapes, and Sheet Piling
ASTM A36/A36M Standard Specification for Carbon structural

Steel
ASTM A53 Standard Specification for Pipe, Steel, Black and

DESCRIPTION
FOR REVIEW
Hot-Dipped, Zinc-Coated, Welded and

Seamless
ASTM A123/A123M Standard Specification for Zinc (Hot Dip

Galvanized) Coating on Iron and Steel Products
ASTM A143/A143M Standard Specification for Safeguarding Against

Embrittlement of Hot-Dip Galvanized Structural
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Steel Products and Procedure for Detecting

Embrittlement
MAR -22-13
DATE
ASTM A153/A153M Standard Specification for Zinc Coating (Hot-

Dip) on Iron and Steel Hardware
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DISCIPLINE
ENGINEER
T.TSURUYAMA ASTM A307 Standard Specification for Carbon Steel Bolts
DATE:
MAR-22-13 and Studs, 60000 PSI Tensile Strength
PROJECT
ENGINEER
K.YAMAZAKI ASTM A325M Standard Specification for Structural Bolts, Steel,
MAR-22-13
DATE: Heat Treated, 830 Mpa Minimum Tensile
CERTIFIED
H.SUZUKI
Strength [Metric]
MAR-22-13
DATE:
CONSTRUCTION ASTM A384/A384M Standard Practice for Safeguarding Against
AGENCY
Warpage and Distortion During Hot-Dip
DATE: Galvanizing of Steel Assemblies
OPERATIONS
ASTM A385 Standard Practice for Providing High-Quality

DATE: Zinc
CONTROL NUMBER
Coatings (Hot-Dip)
VERIFICATION
EDSD
ASTM A500 Standard Specification for Cold-Formed Welded

DATE:
and Seamless Carbon Steel Structural Tubing in

BY:
Rounds and Shapes

CERTIFICATE

(DCC) NO. _____________________
ASTM F2329 Standard Specification for Zinc Coating, Hot-Dip,

Requirements for Application to Carbon and
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Alloy Steel Bolts, Screws, Washers, Nuts, and
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Special Threaded Fasteners
ASTM A501 Standard Specification for Hot-Formed, Welded

and Seamless Carbon Steel Structural Tubing
ASTM A563 Standard Specification for Carbon and Alloy

Steel Nuts
DESCRIPTION
FOR REVIEW
ASTM A563M Standard Specification for Carbon and Alloy

Steel Nuts [Metric]
ASTM A653/A653M Standard Specification for Steel Sheet,

Zinc-Coated (Galvanized) or Zinc-Iron Alloy-
Coated (Galvannealed) by the Hot-Dip Process
ASTM A1011/A1011M Standard Specification for Steel, Sheet

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and Strip, Hot-Rolled, Carbon, Structural,

High-Strength Low-Alloy and High-Strength
MAR -22-13
Low-Alloy with Improved Formability, and Ultra-

DATE
High Strength
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DISCIPLINE ASTM B695 Standard Specification for Coatings of Zinc

ENGINEER
T.TSURUYAMA Mechanically Deposited on Iron and Steel
MAR-22-13
DATE:
PROJECT
ENGINEER
ASTM E376 Standard Practice for Measuring Coating
K.YAMAZAKI Thickness by Magnetic-Field or Eddy-Current
MAR-22-13
DATE: (Electromagnetic) Examination
CERTIFIED
H.SUZUKI
Methods
MAR-22-13
DATE:
CONSTRUCTION ASTM F436 Standard Specification for Hardened Steel
AGENCY
Washers
DATE:
OPERATIONS ASTM F436M Standard Specification for Hardened Steel
Washers [Metric]
DATE:
CONTROL NUMBER
ASTM F959 Standard Specification for

VERIFICATION
Compressible-Washer-Type Direct Tension

EDSD
Indicators for Use with Structural Fasteners

DATE:
BY:
ASTM F959M Standard Specification for

CERTIFICATE
Compressible-Washer-Type Direct Tension

(DCC) NO. _____________________
Indicators for Use with Structural Fasteners

[Metric]
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AWS D1.1/D1.1M Structural Welding Code - Steel
ANSI/AWS A5.1 Specification for Carbon steel Electrodes for

Shielded Metal Arc Welding
ANSI/ASME B46.1 Surface Texture (Surface Roughness, Waviness

and Lay)
DESCRIPTION
FOR REVIEW
SSPC Steel Structure Painting Council Manual
BS EN10025-1 Hot rolled products of structural steels. General

technical delivery
BS EN10025-2 Hot rolled products of structural steels.

Technical delivery conditions for non-alloy
structural steels
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BS 4 Part 1 Structural steel sections. Specification for Hot-

MAR -22-13
rolled Sections
DATE
BS EN 10204 Metallic materials. Type of inspection documents

NO.
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DISCIPLINE
ENGINEER
T.TSURUYAMA BS EN 10210-1 Hot finished structural hollow sections of non-
DATE:
MAR-22-13 alloy and fine grain steels-Technical delivery
PROJECT
ENGINEER
requirements
K.YAMAZAKI
MAR-22-13
DATE: BS EN 10210-2 Hot finished structural hollow sections of non-
CERTIFIED
H.SUZUKI
alloy and fine grain steels-Tolerances,
MAR-22-13 dimensions and sectional properties
DATE:
CONSTRUCTION
AGENCY
NAAMM MBG 531 Metal Bar Grating Manual
DATE:
OPERATIONS NAAMM MBG 532 Heavy Duty Metal Bar Grating Manual
DATE: U.S. Federal Communications Commission (FCC)

CONTROL NUMBER
U.S. FCC Rules and Regulations, Part 17

VERIFICATION
EDSD
U.S. Department of labor, Occupational Safety and Health

DATE:
Administration (OSHA) OSHA 29 CFR Part 1926

BY:
CERTIFICATE
(5) Process Industry Practices

(DCC) NO. _____________________
STF 05501 Fixed Ladders and Cages

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STF 05520 Details for Pipe Railing for Walkway
H.S
and Walking Surfaces
STF 05530 Grating Fabrication Details
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STF 05511 Fixed Industrial Stairs
(6) Other Standards
Where VENDOR wishes to use alternative standards, codes or procedures

to those listed above, PURCHASER shall be consulted, and
DESCRIPTION
FOR REVIEW
PURCHASER’s approval shall be obtained.
2 M A T E R IA L S
2.1 G en eral
New materials shall be used. Any materials having any loss of the effective
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thickness due to rust or pockmark on the surface shall not be used.

Surface treatment for the shop fabricated products to be supplied by
MAR -22-13
VENDOR shall conform with the requirements specified in Section 8 below.

DATE
SURFACE TREATMENT.
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DISCIPLINE The minimum thickness of any part of a structural shape shall be 5 mm.
ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 2.2 S tru ctu ral S teels
PROJECT
ENGINEER
K.YAMAZAKI (1) Structural steel shapes, plates, strips and bars shall comply with;
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
- BS EN 10025 Grade S355JR for Universal Columns, Universal Beams,
MAR-22-13 Structural Tees and Plates.
DATE:
CONSTRUCTION BS EN 10025 Grade S275JR for Bars, Channels and Angles.
AGENCY
If VENDOR is planning to use equivalent materials to BS EN10025 S355JR,
DATE: VENDOR shall include this with detailed reasons into their proposal, FORM-
OPERATIONS C in PURCHASER’s Requisition, Ref. “REQUISITION OF SHOP
FABRICATED STRUCTURAL STEEL”, as an alternative.
DATE:
CONTROL NUMBER
(2) Pipe columns and Handrail shall comply with;

VERIFICATION
EDSD
- ASTM A53/A53M Type E or S, Grade B

DATE:
- ASTM A106/A106M, Grade B (12-SAMSS-007 Section 4.3)

BY:
CERTIFICATE
(3) Structural tubing shall comply with;

(DCC) NO. _____________________
- ASTM A501 or ASTM A500/A500M, Grade B

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(12-SAMSS-007 Section 4.4)
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BS EN 10210-1 Grade S275J0H
Hot finished structural hollow sections of non-alloy and fine grain steels
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(12-SAMSS-007 Section 4.4 and Appendix-1 )
(4) Dimensional requirements of hot-rolled structural steel shapes, plates, etc.

shall comply with the following standards:
(b) Universal Beams,

DESCRIPTION
FOR REVIEW
Columns, Rolled Joists,

Channels and Tees BS 4 : Part 1
(c) Angles BS EN 10056
(d) Structural Hollow BS EN 10210-2
(5) Ordered length of the structural steel shall be decided by VENDOR with due
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consideration given to allowance for finishing, shrinkage, and/or cutting

losses, which may occur during shop fabrication.
MAR -22-13
Additional splices to extend the steel members at the discretion of VENDOR

DATE
are not permitted. ( Ref 12-SAMSS-007 section 6.1.7)

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DISCIPLINE 2.3 E lectro d es fo r M an u al A rc W eld in g

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 AWS A5.1 E70 series with low hydrogen classification.
PROJECT
ENGINEER
K.YAMAZAKI AWS A5.1 E60 series may be used for tack welding only.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI 2.4 H ig h S tren g th B o lts (including their associated nuts and washers, hereafter)
MAR-22-13
DATE:
CONSTRUCTION (1) High strength bolts shall comply with;
AGENCY
DATE: Bolts- ASTM A325M Type 1

OPERATIONS Washer - ASTM F436M
Heavy Hex Nut - ASTM A563M. Grade 10S
DATE: (12-SAMSS-007 Section 4.6)
CONTROL NUMBER
VERIFICATION
(2) One hardened washers per each assembly shall be provided, unless noted
EDSD
otherwise.
DATE:
BY:
(3) Surface treatment shall be in accordance with Section 8 below SURFACE

CERTIFICATE
TREATMENT.
(DCC) NO. _____________________
(4) All bolts nuts and washer shall be properly identified and marked with the
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material grade and manufacturer’s logo. (12-SAMSS-007 Section 6.2.5.5)
H.S
Material grade is allowed to mark “M” instead of “F436M”.
T.T
(5) A minimum two (2) threads of bolts shall project outside the nut external
surface.
2.5 M ild S teel B o lts (including their associated nuts and washers, hereafter)
DESCRIPTION
FOR REVIEW
(1) Mild steel bolts shall comply with; (12-SAMSS-007 Section 4.7)
Headed bolts- ASTM A307 Grade A (Hex 1/4” to 5/8” diameter)
Heavy Hex Nuts- ASTM A563 Grade A
Their associated nuts shall conform to the requirements of aforementioned

specifications and their relevant specifications referenced therein.
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Threads shall be metric coarse threads in accordance with aforementioned

specifications and their relevant specifications referenced therein.
MAR -22-13
DATE
(2) One flat washer shall be provided for the standard bolt hole, unless Design
Drawings show otherwise. Two (2) flat washers per each assembly shall be
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DISCIPLINE provided where the bolt hole is slot-type.

ENGINEER
T.TSURUYAMA Flat washers shall comply with;
MAR-22-13
DATE:
PROJECT
ENGINEER
ASTM F436 Type 1
K.YAMAZAKI (12-SAMSS-007 Section 4.7 and 6.2.5.16)
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(3) A taper washer shall be provided, where outer face of the bolted part has a
MAR-22-13 slope greater than 1:20 with respect to a plane normal to the bolt axis.
DATE:
CONSTRUCTION Base material of the taper washer shall comply with;
AGENCY
DATE: ASTM A36/A36M;

OPERATIONS except size and thickness shall be modified to suit the bolted part.
DATE: (4) Surface treatment shall be in accordance with Section 8 below SURFACE
CONTROL NUMBER
TREATMENT.
VERIFICATION
EDSD
(5) All bolts nuts and washer shall be properly identified and marked with the
DATE:
material grade and manufacturer’s logo.

BY:
(12-SAMSS-007 Section 6.2.5.5)

CERTIFICATE

(DCC) NO. _____________________
(6) A Minimum two (2) threads of bolts shall project outside the nut external
surface.
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(7) All washers shall have minimum thickness of washers in accordance with
the appropriate bolt diameter values per table 2 of ASTM F436
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2.6 F lo o rin g an d stair tread s
(1) Flooring shall be grating and/or steel floor plate whichever the Design
Drawings show. Surface treatment shall be in accordance with Section 8
below SURFACE TREATMENT.
DESCRIPTION
FOR REVIEW
(2) Grating flooring and Grating stair treads
Welded Steel Bar Grating and Grating stair treads shall be per ASTM
A1011/A1011M, galvanized per ASTM A123 and NAAMM MBG 531 & MBG
532. Top surface of bearing bars shall be plain, unless serrated is specified.
Grating stair treads shall have abrasive or checkered plate nosing.
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For details of the grating including supporting bar size and pattern, refer to
PURCHASER’s Structural Standard Drawings. All clips used to attach
MAR -22-13
Grating shall be flush with the top to eliminate tripping hazards. All clips
DATE
shall be hot dipped galvanized when used with galvanized grating.

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DISCIPLINE The Erector shall fasten grating.

ENGINEER
T.TSURUYAMA The method for fastening grating shall be as specified on the design
DATE:
MAR-22-13 drawings. A minimum of two (2) fasteners per panel shall be used at each
PROJECT
ENGINEER
support, with a minimum of four fasteners per panel. The VENDOR shall
K.YAMAZAKI provide an overage of at least 5% to ensure that sufficient fasteners are
MAR-22-13
DATE: utilized for the flooring installation.
CERTIFIED
H.SUZUKI
MAR-22-13 All opening in grating shall be cut in shop. Opening shall be banded as
DATE:
CONSTRUCTION shown on the design drawings.
AGENCY
DATE: (12-SAMSS-007 6.1.18 & 6.1.19)

OPERATIONS
3 S U B M IT T A L S
DATE:
CONTROL NUMBER
VERIFICATION
All documents to be submitted shall comply with pertinent provisions of Project

EDSD
Specification S-000-1140-021 “General Specification for VENDOR’s

DATE:
Documentation”. VENDOR shall submit the following to PURCHASER in a timely

BY:
manner to meet the project schedule requirements.

CERTIFICATE

(DCC) NO. _____________________
3.1 Q u ality M an u al an d Q u ality P lan
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VENDOR shall submit his corporate Quality Manual and Quality Plan for review to
H.S
PURCHASER. The following requirements shall be included in the VENDOR’s
manual.
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- Control of inspection, measuring and test equipment
- Control of test and inspection status
- A statement identifying areas of the ISO 9001:2000 together with proposals

DESCRIPTION
FOR REVIEW
detailing how compliance would be achieved or, alternatively, what measures

he would propose for assurance of quality.
If VENDOR is certified under ISO 9001:2000 by a national recognized certification

body, a copy of the certification shall be submitted within four (4) weeks after PO
issue.
PURCHASER and COMPANY reserve the right to audit VENDOR anytime against
JO/EWO
10-01055
the ISO 9001:2000 or other relevant standard.

MAR -22-13
Where non-conformance is identified, VENDOR shall initiate a corrective action

DATE
program to the satisfaction of PURCHASER and COMPANY. Non-conformance

procedure shall comply with the requirements of Project Specification S-000-1520-
NO.
00A
REV
DISCIPLINE 004 “Nonconformity Control Procedure for Purchased Equipment and Materials”.
ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 3.2 P ro ced u res fo r F ab ricatio n , T estin g an d In sp ectio n
PROJECT
ENGINEER
K.YAMAZAKI The following procedure shall be submitted to PURCHASER for approval.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(1) Inspection and Test Plan (ITP)
MAR-22-13
DATE:
CONSTRUCTION VENDOR shall plan the inspection and testing to cover all phases of the
AGENCY
shop fabrication process including surface treatment, complying with the
DATE: requirements as set forth in S-000-1520-001 “Quality Control Requirements
OPERATIONS to Vendor”.
DATE: (2) Fabrication Procedure

CONTROL NUMBER
VERIFICATION
Where plate-built-up shapes are specified in design drawings, VENDOR

EDSD
shall submit fabrication procedure to cover all phases of the fabrication

DATE:
processes including welding manner, inspection and testing.

BY:
CERTIFICATE
(3) Testing and Inspection Procedure

(DCC) NO. _____________________
Where Non-Destructive Testing (NDT) is applied, NDT Procedure shall be

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submitted. Refer to Section 10.4 below.
H.S
3.3 C atalo g s
T.T
VENDOR shall submit the following catalogs to PURCHASER for approval,

showing producers or manufacturers specifications of the materials to be used.
(a) Structural steels

(b) High strength bolts (each type)
DESCRIPTION
FOR REVIEW
(c) Mild steel bolts

(d) Grating flooring and stairtreads including their fasteners
(e) Checkered Plate including their fasteners
(f) Paint material
(g) Galvanizor’s brochure
(h) Roofing and siding
(i) Natural ventilation
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10-01055
3.4 W eld in g S u b m ittals

MAR -22-13
The following shall be submitted. All tests and test records for qualification shall
DATE
be carried out by an independent testing laboratory acceptable to COMPANY and

PURCHASER.
NO.
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA (1) Welding Procedure Specifications
MAR-22-13
DATE:
PROJECT
ENGINEER
Welding procedure shall be qualified in accordance with AWS D1.1. All
K.YAMAZAKI welding procedure specifications for each consumable, preparation, and
MAR-22-13
DATE: changes in essential variables shall be submitted to PURCHASER for
CERTIFIED
H.SUZUKI
approval.
MAR-22-13
DATE:
CONSTRUCTION (2) Welding Procedure Qualification Test Records
AGENCY
(Only for non-pre-qualified joint welding procedure as per AWS D1.1)
DATE:
OPERATIONS Where welding procedures do not meet the requirements of “Pre-qualified
Joint Welding Procedure” (AWS D1.1) then procedure qualification records
DATE: in accordance with “Welding Procedure Qualification Test Record” (AWS
CONTROL NUMBER
D1.1) shall be attached.

VERIFICATION
EDSD
(3) Qualified Welders List

DATE:
BY:
A list of welding personnel with their respective qualification records

CERTIFICATE
attached, shall be submitted to PURCHASER for approval. Welding

(DCC) NO. _____________________
personnel shall include welders, welding operators, tackers and welding

supervisors, and shall be qualified in accordance with AWS D1.1.
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H.S
T.T
3.5 M aterial C ertificates
(1) Certificates verifying that materials or items used in the fabrication comply
with PURCHASER’s requirements. Certificates for each category of
material shall be submitted as follows,
Material Category Certificate Type

DESCRIPTION
(a) Structural steels ……. Type-B

FOR REVIEW
(b) Mild steel bolts ……. Type-A

(c) High strength bolts ……. Type-B
(d) Grating flooring ……. Type-A
(e) Steel floor plate ……. Type-A
(f) Stairtreads ……. Type-A
(g) Galvanized coating ……. Type-A
(h) Paint materials ……. Type-A
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10-01055
(2) Certificate Types

MAR -22-13
DATE
(a) Certificates are to be submitted under one of two types as applicable,

for the purpose of explanation they are described here below as Type
NO.
00A
REV
A and Type B.
DISCIPLINE
ENGINEER
T.TSURUYAMA
Type-A: This certificate is to give typical data only and shall not be
MAR-22-13
DATE: used other than for information and guidance. It will be used where
PROJECT
ENGINEER the manufacturer or processing works states that the supplied
K.YAMAZAKI
MAR-22-13
product or item corresponds to the purchase order requirements,
DATE:
CERTIFIED based on test results taken from recent in-production testing of
H.SUZUKI products of the same materials and the same manufacturing methods.
MAR-22-13
DATE:
CONSTRUCTION
AGENCY Type-B: This certificate is an authorized manufacturers certificate. It
is a document in which the manufacturers inspector confirms that the
DATE:
product supplied corresponds to the purchase order requirements,
OPERATIONS
based on test results carried out on the actual products or items
delivered or on test specimens related to the delivery.
DATE:
CONTROL NUMBER
VERIFICATION
(b) The testing mentioned above shall be carried out by a testing

EDSD
laboratory that is managed independently from production in the

manufacturing works.
DATE:
BY:
(c) Both Type-A and Type-B certificates shall;

CERTIFICATE

(DCC) NO. _____________________
indicate the number of the purchase order, the specified material, and
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the product or item covered by the certificate;
H.S
be complete, unambiguous and clearly legible, and signed and dated
T.T
by an authorized person whose name and position shall be indicated;

and
be written in the English language, however certificates in other

languages will be accepted by exception only, provided they are
supplied with an endorsed English translation.
DESCRIPTION
FOR REVIEW
(3) Certificates for Fabricated Products
For fabricated products, certificates shall include the information required

for the base material.
Where the base material is not produced by the fabricator, the data on the
base materials shall be provided on a separate certificate.
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10-01055
It is VENDOR’s responsibility to ensure that such separate certificates do in

MAR -22-13
all respects comply with the requirements of this specification.

DATE
3.6 T est an d In sp ectio n R eco rd s

NO.
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA (1) Dimensional inspection records of the shop fabricated products including
DATE:
MAR-22-13 grating flooring
PROJECT
ENGINEER
K.YAMAZAKI (2) Visual inspection of welds (records)
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(3) Non-destructive test records
MAR-22-13
DATE:
CONSTRUCTION (4) Visual inspection of surface preparation (records)
AGENCY
DATE: (5) Test records of dry film thickness of paint

OPERATIONS
3.7 In sp ectio n R eco rd B o o k (IR B )

DATE:
CONTROL NUMBER
VENDOR shall prepare Inspection Record Book in accordance with Project

VERIFICATION
Specification S-000-1520-008 “General requirements of Inspection Record Book”.

EDSD
DATE:
BY:
3.8 D raw in g s an d D o cu m en ts
CERTIFICATE
The following drawings and documents shall be prepared by VENDOR and

(DCC) NO. _____________________
submitted to PURCHASER for approval.
REVISION

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(1) Erection Drawings
H.S
(2) Shop Drawings
(3) Handrail Drawings
T.T
(4) Ladder Drawings

(5) Floor Drawings
(6) Member Summary
(7) Bolt Summary
3.9 O th er S u b m ittals
DESCRIPTION
FOR REVIEW
In connection with the work of this Section submit all other documents of
information and data as deemed necessary by PURCHASER.
4 D E T A IL E D R E Q U IR E M E N T S F O R D R A W IN G S
VENDOR shall give the following minimum requirements for Erection Drawings,
JO/EWO
10-01055
Shop Drawings, Handrail Drawings, Ladder Drawings, Floor Drawings and any
documents deemed necessary by PURCHASER.
MAR -22-13
DATE
4.1 G en eral
NO.
00A
REV
DISCIPLINE (1) All Erection Drawings, Shop Drawings, Ladder Drawings, Floor Drawings,
ENGINEER
T.TSURUYAMA Handrail Drawings and other documents shall strictly follow the Design
DATE:
MAR-22-13 Drawings and requirements of this specification.
PROJECT
ENGINEER
K.YAMAZAKI Additional splices shall not be provided at discretion of VENDOR
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
Any deviation thereof shall require the written approval of PURCHASER.
MAR-22-13
DATE:
CONSTRUCTION (2) Member identification marks shall be in accordance with Item 9.2 below.
AGENCY
DATE: All drawings produced by VENDOR shall be drawn to a scale such that all
OPERATIONS information and lettering is clearly legible especially at a reduced size of A3.
DATE: The minimum scale for Erection Drawings should be 1:50, however a scale
CONTROL NUMBER
of 1:30 is preferable. It is subject to PURCHASER’s approval to use the

VERIFICATION
less scale than 1:50.

EDSD
DATE:
(3) To ensure easy reading the minimum height of letters and figures shall be
BY:
2.5 mm.
CERTIFICATE

(DCC) NO. _____________________
The space between lines of lettering should not be less than half the
character height (in titles closer spacing may sometimes by unavoidable
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due to size of letters and restricted room).
H.S
(4) Fine detail shall be shown separately and suitably enlarged.
T.T
(5) Welding symbols shall be in accordance with AWS D1.1.
(6) The size of drawing (borderline dimensions) shall be limited as follows.
(a) Erection Drawings : B

DESCRIPTION
FOR REVIEW
(b) Shop Drawings : B or J

(c) Handrail Drawings : B or J
(d) Ladder Drawings : B or J
(e) Floor Drawings : B or J
(f) Member Summary : K
(g) Bolt Summary : K
Where, Overall Dimensions B: 508 mm x 711 mm

JO/EWO
10-01055
J: 297 mm x 420 mm
K: 210 mm x 297 mm
MAR -22-13
DATE
(7) Drawing number

NO.
00A
REV
DISCIPLINE Each of VENDOR’s document sets, which are the sets of Erection
ENGINEER
T.TSURUYAMA Drawings, Shop Drawings, Accessory Drawings, Floor Panel Layouts, Floor
DATE:
MAR-22-13 Panel Details, Member Summaries, Bolt Summaries, and Bolt Lists, shall
PROJECT
ENGINEER
show the PURCHASER’s document numbers in accordance with Project
K.YAMAZAKI Specification “General Specification for VENDOR’s Documentation”.
MAR-22-13
DATE: Additionally, each document set shall show the VENDOR’s own document
CERTIFIED
H.SUZUKI
numbering system. Sheet numbers shall appear on every drawing, where
MAR-22-13 an identical number is given. Every drawing set shall include a facing sheet.
DATE:
CONSTRUCTION
AGENCY
(8) Drawing numbers in the “Title Block”
DATE:
OPERATIONS In addition to those numbers specified in (7) above, the VENDOR shall
insert a further set of numbers in the ‘title block’ of each drawing as follows:
DATE:
CONTROL NUMBER
(X)-(Y)-(Z)
VERIFICATION
EDSD
Where;
DATE:
BY:
(X) = Identification code of the structure (the code should be shown on the
CERTIFICATE
Design Drawings, if not PURCHASER shall be consulted).

(DCC) NO. _____________________
(Y) = Category of drawing a data as follows:

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H.S
P - Erection Drawings
T.T
SD - Shop Drawings
HR - Handrail Drawings
LD - Ladder Drawings
FD - Floor Drawings
MS - Member Summary
BS - Bolt Summary
DESCRIPTION
FOR REVIEW
(Z) = Sheet number

e.g. 01, 02, 03, 04,,,,
VENDOR may print his own drawing number on drawings but this should
appear outside of the title block. PURCHASER prefer that (X), (Y) and (Z)
above are adopted as VENDOR’s own drawing number.
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10-01055
(9) Erection and Shop Drawings

MAR -22-13
(a) Shop drawings and erection drawings shall be prepared in accordance

DATE
with the AISC documents listed in this specification.

NO.
00A
REV
DISCIPLINE (b) Erection drawings shall reference the corresponding design drawings.
ENGINEER
T.TSURUYAMA Every steel piece on the shop drawings shall reference the appropriate
DATE:
MAR-22-13 erection drawing.
PROJECT
ENGINEER
K.YAMAZAKI (c) Erection and shop drawings shall be grouped in sets and identified
MAR-22-13
DATE: separately for each Structure.
CERTIFIED
H.SUZUKI
MAR-22-13 (d) The PURCHASER's purchase order number shall be shown on all VENDOR
DATE:
CONSTRUCTION documents include erection and shop drawings
AGENCY
DATE: 4.2 R eferen ce to D esig n D raw in g s

OPERATIONS
4.2.1 G en eral
DATE:
CONTROL NUMBER
(1) Design Drawings provide information that is required for the detailing of the
VERIFICATION
structures. Detailing on Shop Drawings, Handrail Drawings, Ladder

EDSD
Drawings, Floor Drawings, Erection Drawings, Summaries etc., shall at all

DATE:
times follow what is the essence of the Design Drawings together with
BY:
requirements herein.
CERTIFICATE

(DCC) NO. _____________________
(2) All appropriate details shall be shown on the Shop Drawings, Handrail
Drawings, Ladder Drawings, Floor Drawings, Erection Drawings and other
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PURCHASER approved drawings to ensure accurate and timely execution
H.S
T.T
of the work.
(3) If a discrepancy on the Design Drawings is found by VENDOR,

PURCHASER shall be immediately informed in writing prior to the
preparation of VENDOR’s Drawings. The discrepancy shall be resolved
before proceeding.
(4) VENDOR shall not obtain dimensions from the Design Drawings by using a
DESCRIPTION
FOR REVIEW
scale rule, nor shall dimensions and information therefrom be ascertained

by guesswork.
(5) VENDOR shall ensure that he is familiar with all relative information
including Project Structural Standard Drawings etc. If there is doubt
regarding any aspect of the Design Drawings, VENDOR shall inform
PURCHASER, in writing, without delay, prior to preparation of VENDOR’s
Drawings, and the discrepancy shall be resolved before proceeding.
JO/EWO
10-01055
4.2.2 C o n n ectio n s
MAR -22-13
DATE
All connections will be designed by PURCHASER.

NO.
00A
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DISCIPLINE (1) Detail connections and joints shall follow the Design Drawings, Project
ENGINEER
T.TSURUYAMA Structural Standard Connection Details, and this specification.
MAR-22-13
DATE:
PROJECT
ENGINEER
(2) The Design Drawings normally indicate the type of “Standard Connection”
K.YAMAZAKI to be used for the size of structural member shown, however specific
MAR-22-13
DATE: connection details may be given in some cases.
CERTIFIED
H.SUZUKI
MAR-22-13 (3) Bolted Connections
DATE:
CONSTRUCTION
AGENCY
(a) Detailing, and fabrication of bolted connections shall
DATE: be in accordance with either the AISC A llo w a b le S tre ss
OPERATIONS D e sig n (ASD) or L o a d a n d R e sista n ce F a cto r D e sig n
(LRFD) method, as noted in the contract documents.
DATE:
CONTROL NUMBER
(b) ASTM A325M high-strength bolts, 20 mm in diameter,

VERIFICATION
shall be used in all bolted structural connections,

EDSD
unless otherwise noted in the design drawings. However,

DATE:
larger ASTM A325/A325M bolts may be used when required

BY:
to meet connection capacity requirements and shall be clearly

CERTIFICATE
flagged on the erection drawings.

(DCC) NO. _____________________
(c) All bolts, nuts, and washers shall be properly identified and
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marked with the material grade and manufacturer's logo if
H.S
required by respective ASTM standard. All fasteners not so
marked shall be rejected. Should any unmarked fasteners be
T.T
installed, they shall be removed. Mechanical testing of

unmarked fasteners shall not constitute justification for their use.
(d) Ladder, stair tread, purlin, girt, doorframe and handrail

connections may be made with standard machine bolts,
conforming to ASTM A307.
DESCRIPTION
FOR REVIEW
(e) ASTM A307 bolts, when used, shall be limited in size to

5/8 inch (16mm) diameter and smaller.
(f) All bolt holes shall be standard holes with a diameter 1/16 inch
(2 mm) larger than the nominal bolt diameter, unless otherwise specified
on the design drawings or noted in the following subsections
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10-01055
(g) All bolt lengths shall be determined from the Commentary on

“Specification for Structural Joints Using ASTM A325 or A490”, Table C2.
MAR -22-13
DATE
(h) A minimum of 5% extra quantities of each bolt size and

length, including nuts and washers, shall be furnished by the
NO.
00A
REV
DISCIPLINE fabricator for field erection.

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (i) A washer shall be furnished with each anchor bolt. Plate
PROJECT
ENGINEER
washer thicknesses shall be as shown on the design drawings.
K.YAMAZAKI
MAR-22-13
DATE: (j) All nuts for high-strength bolts shall be wax-dipped to reduce
CERTIFIED
H.SUZUKI
torque during installation.
MAR-22-13
DATE:
CONSTRUCTION (4) Welded Connection
AGENCY
DATE: (a) Detailing and fabrication of all welded connections shall be in accordance
OPERATIONS with AISC's Allowable Stress Design (ASD).
DATE: (b) The minimum fillet weld size is 5 mm for structural welds.
CONTROL NUMBER
Seal welds may be 3 mm minimum fillet weld.

VERIFICATION
EDSD
(c) All structural strength welding shall be continuous, unless

DATE:
alternate procedures are approved by the PURCHASER.

BY:
CERTIFICATE
(d) Continuous seal-welding shall be used in places that are not

(DCC) NO. _____________________
self-draining or where crevice corrosion is likely to occur.

If seal-welding is not practical, alternative methods of sealing
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shall be used with the approval of the PURCASER.
H.S
(e) VENDOR shall remove all run-off bars and extension tabs.
T.T
(5) Shop and Field Connections
(a) To ensure electrical continuity when shop-applying non-conductive

coatings (i.e., epoxies), all contact surfaces shall be masked unless
otherwise noted in Design Drawings. All locations of no-paint or areas
DESCRIPTION
FOR REVIEW
requiring full masking or strip masking shall be noted on the shop drawings
(6) Connections for Concrete Fireproofed Members
(a) Connections for members fireproofed with concrete shall be

detailed to minimize blockouts in shop applied fireproofing.
(b) Gusset plates for vertical or horizontal bracing members and

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10-01055
single-plate shear connections for beams shall extend outside

fireproofing a sufficient length to make the connection with
MAR -22-13
the fireproofing in place.

DATE
(c) Handrails shall not be connected to fireproofed columns.

NO.
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA 4.2.3 H an d railin g
MAR-22-13
DATE:
PROJECT
ENGINEER
(1) On the Design Drawings, dotted lines (in plan) denote perimeters of
K.YAMAZAKI handrailing. The final arrangement of handrail posts and detailing of the
MAR-22-13
DATE: handrailing shall be prepared by VENDOR in accordance with Project
CERTIFIED
H.SUZUKI
Structural Standard Drawings.
MAR-22-13
DATE:
CONSTRUCTION (2) Where handrail posts and other steels are to be attached to fireproofed
AGENCY
beams, post-to-beam connections are to be made with extended gusset
DATE: plates as per Project Structural Standard Drawings and shall be detailed on
OPERATIONS the Shop Drawings accordingly. (This is to enable posts to be installed after
completion of fireproofing. Ref. 12-SAMSS-007,Section 6.2.9.2)
DATE:
CONTROL NUMBER
(3) Handrailing indicated as “MTO” (Mid-rail and Toe-plate only) on the Design
VERIFICATION
Drawings means the top rail and posts above the mid-rail are to be omitted.
EDSD
DATE:
(4) Handrailing indicated as “TPO” (Toe-plate only) on the Design Drawings

BY:
means the top rail, mid-rail, and posts above the height of the toe plate shall
CERTIFICATE
be omitted.
(DCC) NO. _____________________
(5) Handrailing indicated as “REMOVABLE TYPE” on the Design Drawings

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shall be detailed in accordance with Project Structural Standard Drawings.
H.S
(6) Straight portion of top-rail, mid-rail and toe-plate shall be extended by 100mm
T.T
than the design length in order to compensate erection/fabrication tolerance.
(7) Handrails shall be shop-assembled in the largest units suitable for handling
and shipping. (12-SAMSS-007 Section 6.1.17)
4.2.4 S tairs an d L ad d ers

DESCRIPTION
FOR REVIEW
(1) Design Drawings will indicate location of stair stringers and ladders. Further
necessary detailing shall be in accordance with Project Structural Standard.
Drawings unless otherwise shown on Design Drawings
(2) Stiffening bracing shall be connected to the stringers by field welding.
(3) Stairtreads shall be fastened to stringers with bolts by Erector.

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(4) Ladder rungs and side rails shall be shop welded together. All hoops for
MAR -22-13
ladder cage shall be shop bended. Ladder cages shall be shop assembled
DATE
on ladders.
(12-SAMSS-007 Section 6.1.17)
NO.
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA 4.2.5 F lo o rin g
MAR-22-13
DATE:
PROJECT
ENGINEER
(1) Unless otherwise noted on the Design Drawings, areas enclosed by
K.YAMAZAKI handrail and/or toe plates shall be of grating flooring and/or Steel floor plate
MAR-22-13
DATE: whichever the Design Drawings show.
CERTIFIED
H.SUZUKI
MAR-22-13 (2) Grating flooring
DATE:
CONSTRUCTION
AGENCY
Panel arrangement and detailing of the grating panels shall be carried out
DATE: by VENDOR in accordance with Project Structural Standard Drawing and
OPERATIONS the following requirements.
DATE: (a) Unless otherwise specified on Design Drawings, direction of bearing

CONTROL NUMBER
bars of the grating shall be at VENDOR’s option. The span of the

VERIFICATION
grating supporting beams does not exceed 1,500 mm.

EDSD
DATE:
BY:
(b) All grating panels shall have closed ends with end banding bars
CERTIFICATE
having the same size as bearing bars. The weight of each panel
(DCC) NO. _____________________
shall not be heavier than 70 kilogram.
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(c) Every floor grating panels shall be anchored to their supports by use
H.S
of clip type fasteners at a minimum of 4 fasteners per each panel,
plus 2 fasteners for a intermediate support if any.
T.T
(d) Nosing specified on the Project Structural Standard Drawing shall be

provided for floor grating at the head of a stair.
(e) The clear distance between grating panels shall not be greater than
13 mm. The clearance between the grating panel and a toe plate of
DESCRIPTION
FOR REVIEW
handrailing shall not exceed 6 mm.
(f) Opening in grating to permit pipework, ducting, equipment, structural

columns, etc., to be positioned or pass through shall be designed as
follows:
- Adjacent to openings, cut grating etc., reinforcement with stiffening

rings or additional stringer support beams shall be designed in
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accordance with Project Structural Standard Drawing.

MAR -22-13
- Where the diameter or longer dimension of opening 200 mm and

DATE
over the grating shall be split into two panels along the center line
of the hole so as to facilitate installation upon completion of piping
NO.
00A
REV
DISCIPLINE work.
ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 - Opening shall be provided with banding bars as in (b) above,
PROJECT
ENGINEER
except where stiffening ring reinforcement is used in lieu.
K.YAMAZAKI - A clearance of 25 mm shall be provided bare or fireproofed face
MAR-22-13
DATE: of members to be positioned.
CERTIFIED
H.SUZUKI
MAR-22-13 (g) Where specified on Design Drawings as “GWT” or “Grating with toe-
DATE:
CONSTRUCTION plate”, toe plates shall be provided instead of end bars closing of
AGENCY
ends of panels, or shall be added to outside of bearing bars by use of
DATE: shop welds, as appropriate.
OPERATIONS
(3) Checkered Floor Plates

DATE:
CONTROL NUMBER
Panel arrangement and detailing of the floor panels shall be carried out by
VERIFICATION
VENDOR in accordance with Project Structural Standard Drawing and the

EDSD
following requirements.
DATE:
BY:
(a) The clear distance between panels shall not be greater than 5mm.
CERTIFICATE
The clearance between the checkered plate panel and a toe plate of
(DCC) NO. _____________________
handrailing shall not exceed 6 mm.
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(b) Openings to permit pipe works, ducting, equipment, structural
H.S
columns, etc., to be positioned or pass through shall be designed as
follows:
T.T
- Adjacent to openings, cut etc., reinforcement with stiffening rings

shall be provided in accordance with Project Structural Standard
Drawing.
- Where the diameter or longer dimension of opening 200 mm and

DESCRIPTION
FOR REVIEW
over, the panel shall be split into two panels along the center line of
the hole so as to facilitate installation upon completion of piping
work.
- A clearance of 20 mm shall be provided between face of opening

and bare or fireproofed face of members to be positioned.
(c) Where specified on Design Drawings as “REMOVABLE FLOOR”,

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removable type checkered plate panel shall be provide using

countersunk bolting.
MAR -22-13
DATE
4.3 E rectio n D raw in g s

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DISCIPLINE (1) Erection Drawings shall give the following information

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (a) Orientation
PROJECT
ENGINEER
(b) Principal members of the structure
K.YAMAZAKI (c) Member identification marks and position for each member
MAR-22-13
DATE: (d) Top of steel elevation
CERTIFIED
H.SUZUKI
(e) Gusset plate locations for single shear connection
MAR-22-13 (f) Direction of channel, angle and CT shaped members
DATE:
CONSTRUCTION (g) Size of members
AGENCY
(h) Site welding details
DATE: (i) Bolting details (Field Bolt Lists)
OPERATIONS (j) Necessity of fireproofing
DATE: (2) Erection Drawings shall show clearly all the component parts forming the
CONTROL NUMBER
finished structure to facilitate timely erection. Any special procedures

VERIFICATION
necessary for field erection shall be shown with precise instructions.

EDSD
DATE:
(3) ASTM A325/A325M high-strength bolts, 3/4 inch (20 mm) in diameter, shall
BY:
be used in all bolted structural connections, unless otherwise noted in the

CERTIFICATE
contract documents. However, larger ASTM A325/A325M bolts may be

(DCC) NO. _____________________
used when required to meet connection capacity requirements and shall be

clearly flagged on the erection drawings.(Ref.12-SAMSS-007,Section
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6.2.5.3)
H.S
(4) Reproduction of Design Drawings shall not be used as Erection Drawings.
T.T
(5) All necessary information and detail in plan, in elevation, and in section,
plus Field Bolt Lists, shall be shown on one drawing sheet.
(6) Structure Split to Accommodate Drawing Size:

DESCRIPTION
FOR REVIEW
Long, high-rise, and very large structures are to be sectionalized for

drawing preparation purposes with one drawing covering one section. If
possible these drawings should follow the approved erection sequences or
alternatively they can be split into the most convenient sections with the
prior approval of PURCHASER.
(7) Drawings covering the erection of handrailing, ladders, and flooring shall be
kept separate from other steelwork drawings (refer to Sections 4.6, 4.7 and
JO/EWO
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4.8 below).
MAR -22-13
(8) Field Bolt Lists

DATE
(a) Field Bolt Lists shall be shown on Erection Drawings and give
NO.
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DISCIPLINE complete information required for field bolted connections to facilitate

ENGINEER
T.TSURUYAMA speedy site erection without error.
MAR-22-13
DATE:
PROJECT
ENGINEER
(b) Field Bolt Lists shall give bolts location, grade, diameter, grip, order
K.YAMAZAKI length, quantity required, washer and taper washer requirements,
MAR-22-13
DATE: splice plates, shim plates and other loose cleats requirement.
CERTIFIED
H.SUZUKI
MAR-22-13 (c) Bolt location shall be indicated with cross-reference to Erection
DATE:
CONSTRUCTION Drawings.
AGENCY
DATE: (d) For washer requirements refer to Sections 2.4 and 2.5 above.
OPERATIONS
(9) Corresponding design drawing numbers and their revision numbers shall be
DATE: shown on Erection Drawings.
CONTROL NUMBER
VERIFICATION
(10) All fabricated steel sections shall be match-marked for field assembly
EDSD
with designating numbers or letters corresponding to the field erection

DATE:
plans. Match-marking of steel shall be done with suitable paint,

BY:
waterproof ink or with pressed metal tags.

CERTIFICATE

(DCC) NO. _____________________
(11) In addition to the VENDOR's identification marks, each item or bundle

of walkways and platforms shall be marked with a unique tag number to
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clearly indicate its associated equipment. Each item or bundle of
H.S
T.T
walkways and platforms shall also be indicated on the erection drawings.
4.4 S h o p D raw in g s (S h o p D etailed F ab ricatio n D raw in g s)
(1) Shop Drawings shall give complete detailed information to enable all
component parts to be fabricated for the structure(s).
Information given shall include the following:

DESCRIPTION
FOR REVIEW
(a) Identification marks for members, components parts of members, and

all individual pieces.
(b) Relevant dimensions of items, including cut length.
(c) Outside dimensions of plates.
(d) Locations of all steel parts by means of key plans, levels, grids, etc.
(e) Type and size of all welds including groove configuration.
JO/EWO
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(f) Bolt holes and full connection details including gusset plates etc.
(g) Details of cuts, copes, notches and chamfers.
MAR -22-13
(h) Detail of camber.

DATE
(i) Off-set dimensions from center of columns or center supporting

beams to center of bolt holes of supported beams.
NO.
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DISCIPLINE (j) Working Point (WP) to Working Point (WP) dimensions including
ENGINEER
T.TSURUYAMA inclinations and angles
DATE:
MAR-22-13 (k) Direction marks.
PROJECT
ENGINEER
(l) Surface treatment (galvanizing/painting) requirements.
K.YAMAZAKI (m) Shop Bill of Materials
MAR-22-13
DATE: (n) Shop Bolt Lists
CERTIFIED
H.SUZUKI
(o) Summary of Weight (on facing sheet)
MAR-22-13
DATE:
CONSTRUCTION (2) Workshop bolting (if any) shall be indicated on the Shop Drawings as
AGENCY
“SHOP BOLT(S)”, specifying diameter, grip, order length, grade, quantities,
DATE: tightening procedure, and information regarding cleats and/or washers.
OPERATIONS
(3) Applicable welding symbols shall be used in every case and no omission is
DATE: allowed. The size of a fillet weld shall be given together with the symbol.
CONTROL NUMBER
VERIFICATION
(4) The system of member identification shall comply with Section 9.3 below.
EDSD
DATE:
(5) Direction marks of members as specified in Section 9.4 below shall be

BY:
shown on the Shop Drawings by indicating “NORTH”, “TOPL”, etc., and

CERTIFICATE
the approximate location on the member where it is to be marked.

(DCC) NO. _____________________
(6) Shop Bill of Materials shall be shown on the Shop Drawings.

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H.S
(7) Handrailing, Ladders and Flooring shall be detailed separately.
Their drawings shall be prepared in accordance with Sections 4.6, 4.7 and
T.T
4.8 below.
(8) Shop drawings shall clearly show the specification and grade of steel to be
used. (Ref.12-SAMSS-007 Section 6.4.10)
(9) In the event that drawing revisions are necessary, the VENDOR shall
clearly flag on the shop drawings all changes showing the latest
DESCRIPTION
FOR REVIEW
revisions.
4.5 S h o p B ill o f M aterials
(1) Definition
The “Shop Bill of Material” is a list of material scheduled in a manner such

to clearly identify by size and shape each component part of each shop
JO/EWO
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fabricated structure, frame unit etc., and to quantify these parts in the unit
specified.
MAR -22-13
DATE
It is prepared on a drawing by drawing basis each schedule covering what

is shown on each individual drawing or each inter-related group of Shop
NO.
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DISCIPLINE Drawings.
ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (2) Principal Requirements
PROJECT
ENGINEER
K.YAMAZAKI Shop Bill of Materials shall show the following.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(a) Identification marks for members, component parts of members, and
MAR-22-13 all individual pieces.
DATE:
CONSTRUCTION
AGENCY
Note: The mark of component parts and all individual pieces shall be
DATE: indicated with cross-reference to the location.
OPERATIONS
(b) Size and form.

DATE:
CONTROL NUMBER
(c) All relevant dimensions.

VERIFICATION
EDSD
(d) Quantities (individual and total).

DATE:
BY:
(e) Unit weight (i.e., nominal weight per meter or square meter, as
CERTIFICATE
applicable).
(DCC) NO. _____________________
(f) Weight of individual pieces of component parts of members,

REVISION

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H.S
(g) Weight of each composite member (i.e., weight of a members and its
component parts to be shipped together).
T.T
Note: The weight of each composite member shall appear as a sub-

total in the schedules.
(h) Total weight per each Shop Drawing.

DESCRIPTION
FOR REVIEW
(3) A summary of weight shall be shown on the facing sheet of Shop Drawing
listing each sheet of total weight.
(4) Measurement of Quantities
Shop Bill of Material quantities shall be measured in accordance with

“Requisition of Shop Fabricated Structural Steel”, R-2130-001.
JO/EWO
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4.6 H an d rail D raw in g s

MAR -22-13
(1) Handrail Drawings shall give the same information as that of Shop Drawing
DATE
specified in Section 4.4 above, and also shall give complete information to
be assembled and erected at site.
NO.
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DISCIPLINE
ENGINEER
T.TSURUYAMA (2) The extent of shop fabrication and site erection shall be clearly shown on
DATE:
MAR-22-13 the Handrail Drawings.
PROJECT
ENGINEER
K.YAMAZAKI (3) Field bolts for handrailing shall be listed on Handrail Drawings in a same
MAR-22-13
DATE: manner as Section 4.3 (7) above.
CERTIFIED
H.SUZUKI
MAR-22-13 4.7 L ad d er D raw in g s
DATE:
CONSTRUCTION
AGENCY
(1) Ladder Drawings shall give the same information as that of Shop Drawings
DATE: specified in Section 4.4 above, plus complete information to enable all
OPERATIONS component parts to be assembled and erected at site.
DATE: (2) The extent of shop fabrication and site erection shall be clearly shown.
CONTROL NUMBER
VERIFICATION
4.8 F lo o r D raw in g s
EDSD
DATE:
(1) Floor Drawings for grating, Steel floor plate and stairtread arrangement
BY:
shall be prepared separately from the Erection Drawings or other steelwork

CERTIFICATE
drawings.
(DCC) NO. _____________________
(2) A summary shall be shown on the facing sheet of the Floor Drawing listing
REVISION

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each sheet of total as follows:
H.S
- Summary of area for grating flooring
T.T
- Summary of weight for Steel floor plate

- Summary of quantity and weight for stairtreads
4.8.1 G ratin g F lo o rin g
(1) Floor Drawings for grating flooring shall show the following.
DESCRIPTION
FOR REVIEW
(a) The orientation and principal dimensions of the structure.
(b) Member identification mark of the floor grating panels complying with
Section 9.3 below.
(c) Principal dimensions of each panel.

JO/EWO
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(d) Direction of bearing bars for each floor grating panel.

MAR -22-13
(e) Clear distance between floor grating panels.

DATE
(f) Dimensions of openings to permit pipework, ducting, equipment,

NO.
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DISCIPLINE structural columns etc.

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (g) Clear distances or off-sets between floor grating panels and other
PROJECT
ENGINEER
structural members.
K.YAMAZAKI
MAR-22-13
DATE: (h) Stiffening rings in the vicinity of openings.
CERTIFIED
H.SUZUKI
MAR-22-13 (i) Toe plates and stiffened end plates (if any).
DATE:
CONSTRUCTION
AGENCY
(j) Approximate location and type of fasteners for anchoring of floor
DATE: grating panels.
OPERATIONS
(k) Shop Bill of Material as specified in (2) below.

DATE:
CONTROL NUMBER
(l) Field Bolt List for fasteners in a same manner of Section 4.3 (7)
VERIFICATION
above.
EDSD
DATE:
(2) Shop Bill of Material

BY:
CERTIFICATE
Shop Bill of Material for the grating flooring shall be shown on each drawing,
(DCC) NO. _____________________
and shall be measured in accordance with “Requisition of Shop Fabricated

Structural Steel”, R-2130-001.
REVISION

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H.S
T.T
Shop Bill of Material shall give:
(a) Identification mark of panel

(b) Detailed overall length and width
(c) Quantity
(d) Area
(e) Total area
DESCRIPTION
FOR REVIEW
4.8.2 S teel flo o r p late (if an y)
(1) Floor Drawings for Steel floor plate shall show the following.
(a) The orientation and principal dimensions of the structure.
(b) Member identification mark of the floor panels complying with Section
9.3 below.
JO/EWO
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MAR -22-13
DATE
(d) Clear distance between floor panels.

NO.
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DISCIPLINE (e) Dimensions of openings to permit pipework, ducting, equipment,

ENGINEER
T.TSURUYAMA structural columns etc.
MAR-22-13
DATE:
PROJECT
ENGINEER
(f) Clear distances or off-sets between floor panels and other structural
K.YAMAZAKI members.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(g) Stiffening rings in the vicinity of openings.
MAR-22-13
DATE:
CONSTRUCTION (h) Toe plates and reinforcing frames (if any).
AGENCY
DATE: (i) Type and size of all welds including both shop and field welding.
OPERATIONS
(j) Location and diameter of bolt holes for countersunk bolts anchoring
DATE: removable floor panels.
CONTROL NUMBER
VERIFICATION
(k) Shop Bill of Material as specified in (3) below.

EDSD
DATE:
(l) Field Bolt List for countersunk bolts in a same manner of Section 4.3
BY:
(7) above.
CERTIFICATE

(DCC) NO. _____________________
(2) The extent of shop fabrication and site erection shall be clearly shown.
REVISION

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(3) Shop Bill of Material
H.S
Shop Bill of Material for Steel floor plate shall be shown on each drawing,
T.T
and shall be measured in accordance with “Requisition of Shop Fabricated


DESCRIPTION
FOR REVIEW

(c) Quantity
(d) Area
(e) Unit weight (kg/m2)
(f) Total area
(g) Total weight
4.8.3 S tairtread A rran g em en t

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(1) Floor Drawings for stairtread arrangement shall show the following.
MAR -22-13
DATE
(a) The location and principal dimensions of the stair.

NO.
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DISCIPLINE (b) Member identification mark of the stairtread complying with Section
ENGINEER
T.TSURUYAMA 9.3 below.
MAR-22-13
DATE:
PROJECT
ENGINEER
K.YAMAZAKI
MAR-22-13
DATE: (d) Shop Bill of Material as specified in (3) below.
CERTIFIED
H.SUZUKI
MAR-22-13 (e) Field Bolt List for fasteners in a same manner of Item 4.3 (7) above.
DATE:
CONSTRUCTION
AGENCY
(2) Stairtread arrangement shall be shown in elevation.
DATE:
OPERATIONS (3) Shop Bill of Material
DATE: Shop Bill of Material for stairtreads shall be shown on each drawing, and
CONTROL NUMBER
shall be measured in accordance with “Requisition of Shop Fabricated

VERIFICATION

EDSD
DATE:

BY:
CERTIFICATE

(DCC) NO. _____________________

(c) Quantity
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(d) Unit weight (kg/piece)
H.S
(e) Total quantity
(f) Total weight
T.T
4.9 M em b er S u m m ary
(1) Member Summary shall be prepared on a structure by structure basis

following the sample format of Appendix-5.
DESCRIPTION
FOR REVIEW
(2) Member Summary shall give the following information.
(a) Member identification mark
Note: Member are to be listed on the summary shall be in the order

given in Appendix-3 (i.e., columns (C), posts and struts (P), beams in
main frame (G), etc.).
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(b) Shape and size for the primary member

MAR -22-13
Where a member is composed from several shapes, only a shape

DATE
and size of the primary or major member shall be shown.

NO.
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DISCIPLINE (c) Overall length

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (d) Weight of composite member (weight of a member and its
PROJECT
ENGINEER
component parts to be shipped together).
K.YAMAZAKI Note: Component parts of a member to be shipped separately are
MAR-22-13
DATE: not to be included in the weight of a composite member, these are to
CERTIFIED
H.SUZUKI
be weighted and itemized elsewhere.
MAR-22-13
DATE:
CONSTRUCTION (e) Necessity of fireproofing
AGENCY
DATE: (3) Where there are more than one identical members having the same member
OPERATIONS identification mark, each member shall be independently listed in the summary
using one line, except that small loose pieces such as cage hoops, cage strips,
DATE: splice plates, filler plates, backing bars are allowed to be listed in one line as
CONTROL NUMBER
an identical member.
VERIFICATION
EDSD
(4) On the cover sheet, the ID code and total weight of structural steel shall be
DATE:
shown.
BY:
CERTIFICATE
4.10 B o lt S u m m ary
(DCC) NO. _____________________
(1) Bolt Summary shall be prepared on a structure by structure basis following

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the sample format of Appendix-6.
H.S
(2) The Bolt Summary shall give the following information:
T.T
(a) Bolt grade

(b) Nominal diameter
(c) Length
(d) Net required quantities (pcs)
(e) Total quantities to be supplied
DESCRIPTION
FOR REVIEW
(f) Total weight (kg)

(g) Distinction of Field or Shop
(3) Bolts for stairtreads and fasteners for floor grating panels shall also be listed
in the summary.
(4) On the cover sheet, the ID code and total weight of the Field Bolts, Shop
Bolts and both of them shall be shown.
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4.11 C O M P A N Y an d P U R C H A S E R R eview
MAR -22-13
DATE
(1) COMPANY and PURCHASER reserve the right to review and comment all
documents submitted by VENDOR.
NO.
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DISCIPLINE
ENGINEER
T.TSURUYAMA (2) COMPANY and PURCHASER’s review with or without comments of
DATE:
MAR-22-13 VENDOR’s drawings or data does not relieve VENDOR from complying
PROJECT
ENGINEER
with all terms, conditions, codes and standards, and the requirements of
K.YAMAZAKI appertaining structural steel specifications for shop fabrication and site
MAR-22-13
DATE: erection.
CERTIFIED
H.SUZUKI
MAR-22-13 (3) COMPANY and PURCHASER also reserve the right to review, comment,
DATE:
CONSTRUCTION and re-approve drawings that have previously been approved with or
AGENCY
without comment etc.
DATE:
OPERATIONS (4) VENDOR shall at all times check and certify with an authorized signature
that his own drawings and data are correct. Drawings and data not so
DATE: certified or which are found at any time by PURCHASER to be incomplete
CONTROL NUMBER
will be returned to VENDOR for re-submission.

VERIFICATION
EDSD
DATE:
BY:
4.12 D raw in g s S u b m ittals

CERTIFICATE
The required number and submittal date of each VENDOR’s document, such as a
(DCC) NO. _____________________
Shipping List (including total weight), a Bolt List, and a final erection and shop
drawings, shall be in accordance with Table-A of REQUISITION OF SHOP
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FABRICATED STRUCTURAL STEEL.
H.S
T.T
5 P R O D U C T H A N D L IN G
5.1 D elivery an d S to rag e
(1) Deliver all products to the job site properly marked to identify the structure
for which it is intended. Marking shall correspond to that indicated on the
DESCRIPTION
FOR REVIEW
Shop Drawings. Store in a manner to maintain identification and to prevent

damage.
(2) Prepare delivery list showing.
(a) All member identification marks and quantity.
(b) Quantity of fasteners, classified in accordance with designations,

JO/EWO
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diameter, length, etc.

MAR -22-13
(c) Other necessary information for the site Erector, the company
DATE
arranging site delivery, and/or PURCHASER.

NO.
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DISCIPLINE (3) Fasteners

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (a) All fasteners shall be delivered in small boxes or kegs by VENDOR
PROJECT
ENGINEER
and clearly marked with labels as to the requirements for fasteners of
K.YAMAZAKI this specification. In the event of a small quantities of fasteners, bags
MAR-22-13
DATE: with tags may be used.
CERTIFIED
H.SUZUKI
MAR-22-13 (b) Fasteners in one box, keg or bag shall be of identical size, length and
DATE:
CONSTRUCTION grade of material, and shall be of one identification code of the
AGENCY
structure.
DATE:
OPERATIONS (c) If requested bolts, nuts and washers shall be matched and
assembled in one set by VENDOR before delivery bodes, kegs or
DATE: bags.
CONTROL NUMBER
VERIFICATION
(d) Loose pieces may be handled in a same manner for fasteners above.
EDSD
DATE:
(4) VENDOR is responsible for delivering all materials and documentation to

BY:
the job site in good condition. All material and documentation will be
CERTIFICATE
inspected immediately upon receipt by PURCHASER to determine

(DCC) NO. _____________________
that all items included in the Bill of Materials have been supplied,
to assure that all documentation has been received, and to check
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for any damage.
H.S
T.T
(5) All materials designated for the care, custody and control of
the Erector shall be received, unloaded, stored, and otherwise
handled in a manner that will prevent distortion, deterioration, or damage.
(6) PURCHASER reserves the right to reject all damaged or

substandard material or documentation.
DESCRIPTION
FOR REVIEW
5.2 C o rrective A ctio n
In the event of damage and/or deterioration, VENDOR shall initiate a corrective

action program to the satisfaction of PURCHASER.
5.3 H an d lin g an d S h ip p in g
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(1) Delivery of steel shall be in the order needed for erection.

The delivery sequence for the fabricated steel, unless
MAR -22-13
otherwise noted in the contract documents or arranged by

DATE
PURCHASER, shall be as follows: steel embedded in concrete,

first tier columns and framing for all its levels (including stairs and
NO.
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DISCIPLINE handrail), second tier columns and its framing, etc.

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (2) All bolts, washers and nuts shall be packaged and delivered
PROJECT
ENGINEER
in rigid, weatherproof containers. Cardboard containers are
K.YAMAZAKI not acceptable.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(3) Railcars and/or trucks shall be loaded and cribbed so that
MAR-22-13 they can be readily unloaded by others. Load in such a
DATE:
CONSTRUCTION manner that continuous drainage will occur.
AGENCY
DATE: (4) The VENDOR shall ensure that all steel and its coatings are
OPERATIONS protected from any damage caused by handling, storage or
shipping prior to receipt by the PURCHASR.
DATE:
CONTROL NUMBER
(5) The VENDOR shall ensure that adequate protection is

VERIFICATION
provided for threads on sag rods, and any other

EDSD
threaded components so as to prevent damage during

DATE:
shipping and handling. Care shall be taken that holes and

BY:
surfaces prepared for connection and the threads of bolts,

CERTIFICATE
anchors, mortises, etc., stay clean and undamaged.

(DCC) NO. _____________________
(6) The bottom of base plates shall be clean and free of any rust
REVISION

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or corrosion.
H.S
T.T
6 F A B R IC A T IO N
6.1 G en eral
Execution in this Section covers yard or workshop fabrication of the various

members, components, frames, units, parts etc., that make up the required steel
DESCRIPTION
FOR REVIEW
structures.
(1) All fabrication shall be in accordance with the AISC Code of Standard
Practice for Steel Buildings and Bridges and either the AISC
Specification for Structural Steel Buildings.
(2) All structural steel shall be made by open hearth, basic oxygen or electric
furnace process. Bessemer steel is not acceptable.
JO/EWO
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(3) No rimmed or capped steel shall be used.

MAR -22-13
DATE
(4) Structural steel pipe shall be limited to seamless or electric-welded,

straight-seam pipe. Where steel pipes or tubing are used, all open ends
NO.
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shall be sealed to prevent internal corrosion.

DISCIPLINE
ENGINEER
T.TSURUYAMA (5) In order to reduce field connections to a minimum, shop assembly shall
MAR-22-13
DATE: be as complete as possible, consistent with the feasibility and economy
PROJECT
ENGINEER of the handling and shipping of the assembled units. In case that sections or
K.YAMAZAKI
MAR-22-13
assemblies are too large for shipment, they shall be provided with field joints
DATE:
CERTIFIED
of the same member strength. Lifting lugs for lifting of fully assembled
H.SUZUKI structural units shall be designed for attachment to primary structural
MAR-22-13
DATE: members only. Lifting lugs shall be attached by means of a complete
CONSTRUCTION
AGENCY joint-penetration groove weld when the assembly weight exceeds 3000kg
(see section 10.4 referring 12-SAMSS-007 paragraph 7.6.e).
DATE:
OPERATIONS
(6) All beams, except cantilevers, shall be fabricated with natural mill
camber in the up position.
DATE:
CONTROL NUMBER
VERIFICATION
(7) All re-entrant corners shall be shaped, notched-free, to a radius.

EDSD
(8) VENDOR, when performing shop assembly work, shall not exceed the
DATE:
BY:
tolerances specified in AISC Code of Standard Practice for Steel

Buildings and Bridges, Section 7.11.

CERTIFICATE

(DCC) NO. _____________________
(9) All pieces shall be clearly marked with permanent identifying erection
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mark number. Method and location of marking shall be approved by
H.S
T.T
PURCHASER.
(10) Exposed corners, edges, burrs or rough spots on handrails, guards,

ladders, platforms and stairs, which might cause injury to personnel
using the assembled structure, shall be ground or filed smooth.
(11) Platforms, stairways and handrails shall be shop-assembled in the largest

units suitable for handling and shipping. Ladder cages shall be shop
DESCRIPTION
FOR REVIEW
assembled on ladders.
(12) Joints perpendicular to the span of grating shall occur only over support
members.
.(13) Racks and Structures shall have holes in each perimeter column web
located at 1070 - 1140 mm above each intermediate level to permit
installation of perimeter safety cables
JO/EWO
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6.2 S traig h ten in g

MAR -22-13
DATE
Before marking-off, steel which enters the shop for fabrication shall be checked for
conformity with the standards. Any damaged or distorted material shall be
NO.
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DISCIPLINE replaced. Steel may be repaired or corrected subject to prior approval by

ENGINEER
T.TSURUYAMA PURCHASER. The method of repair or correction shall be submitted to
DATE:
MAR-22-13 PURCHASER for approval. The approval will only be given if it can be shown that
PROJECT
ENGINEER
the proposed repair or correction will not reduce the properties of the steel below
K.YAMAZAKI those specified.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI 6.3 M arkin g -O ff
MAR-22-13
DATE:
CONSTRUCTION (1) The marking-off of steelwork including the location of holes may be done
AGENCY
manually from what is shown on the Shop Drawings, or where a large
DATE: number of identical items are required, by the use of previously prepared
OPERATIONS templates.
DATE: (2) The use of chisels or center punches for marking on materials and those
CONTROL NUMBER
parts of the work which are prone to defects by such action is not permitted.
VERIFICATION
EDSD
6.4 B en d in g
DATE:
BY:
(1) Bending of steel shall be done by a cold process. Bending of steel by a hot
CERTIFICATE
process may be approved if it is demonstrated that the process will not

(DCC) NO. _____________________
reduce the properties of the steel below those specified. Hot bending shall
be done in the temperature not exceed 650C.
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H.S
(2) The minimum inside bending radius of steel plate shall be 3.0 times the
plate thickness.
T.T
6.5 C u ttin g
(1) Cut dimensions shall be decided by VENDOR with due consideration given
to allowance for finishing, shrinkage, and/or cutting losses, which may occur
during shop fabrication.
DESCRIPTION
FOR REVIEW
(2) Steel shall be cut by friction sawing, cold sawing, band sawing or
mechanically guided flame and plasma cutting.
(3) Hand flame cutting may be used only where unavoidable. However, where
required, it shall be conducted with appropriate margin for removing
notches and gouges in conformance with the specified shape and
dimensions.
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(4) The cut edges of a member shall be free of gouges, notches, burrs and
MAR -22-13
other defects.
DATE
(5) Column splices shall be machined at the interface. Bottom of columns

NO.
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DISCIPLINE except angle columns shall be machined at the touching faces to the base
ENGINEER
T.TSURUYAMA plates.
MAR-22-13
DATE:
PROJECT
ENGINEER
6.6 H o les
K.YAMAZAKI
MAR-22-13
DATE: (1) All bolt holes shall be drilled or otherwise machined perpendicular to steel
CERTIFIED
H.SUZUKI
surfaces. Flame cut holes or burn-enlarged holes are not acceptable.
MAR-22-13 Burrs, fins and other defects shall be removed.
DATE:
CONSTRUCTION
AGENCY
Holes for pinned joints shall be drilled after welding and other fabrication
DATE: procedures are complete. Pins shall be machined and fitted
OPERATIONS so that forces are distributed evenly to the adjoining members.
DATE: 6.7 A ssem b lin g

CONTROL NUMBER
VERIFICATION
(1) The component parts shall be assembled in such a manner that they are
EDSD
neither twisted nor otherwise damaged, and shall be so prepared that the
DATE:
specified cambers, if any, are provided.

BY:
CERTIFICATE
(2) All tubular members shall be seal welded to prevent the access of moisture
(DCC) NO. _____________________
to the inside of the members, if they are not galvanized.
REVISION

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(3) Temporary supports for steelwork in transit, where required, shall be
H.S
provided with bolted connections. Anchor bolt holes and field bolting holes
shall be used wherever possible for connection of temporary supports.
T.T
6.8 T o leran ces
Structural components shall satisfy the tolerance limits of Appendix 1 “Fabrication

Tolerances”, unless specified otherwise on the Design Drawings. Plate-built-up
shapes shall satisfy the same tolerance limits as those of hot-rolled-shapes
DESCRIPTION
FOR REVIEW
specified in Section 2.2 (4) above.
7 W E L D IN G
7.1 G en eral
(1) The workmanship and finish shall conform with;

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- AWS D1.1; and

MAR -22-13
- this specification.
DATE
(2) Production welding shall not commence before written approval of welding
NO.
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DISCIPLINE submittals as per Section 3.4 above, is received from PURCHASER.

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (3) Production welding shall be carried out;
PROJECT
ENGINEER
K.YAMAZAKI - under controlled condition,
MAR-22-13
DATE: - in accordance with approved Welding Procedure Specification,
CERTIFIED
H.SUZUKI
- by approved welding personnel listed in Qualified Welders List.
MAR-22-13
DATE:
CONSTRUCTION 7.2 E d g e P rep aratio n
AGENCY
DATE: (1) Edge preparation of the weld groove shall be conducted by machine cutting
OPERATIONS or mechanically guided flame cutting. In flame cutting, the cut surface shall
have a smooth surface.
DATE:
CONTROL NUMBER
(2) Surfaces and edges to be welded shall be smooth, uniform, and free from
VERIFICATION
fins, tears, cracks, and other discontinuities which would adversely affect
EDSD
the quality or strength of the weld. Surfaces to be welded and surfaces

DATE:
adjacent to the weld shall also be free from loose or thick scale, slag,
BY:
moisture, grease, rust, paint, and foreign material that invalidate the welding
CERTIFICATE
procedure qualification or produce objectionable fumes.

(DCC) NO. _____________________
7.3 W eld T erm in atio n

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H.S
(1) Welds shall be terminated at the end of a joint in a manner that will ensure
sound welds. Whenever necessary, this shall be done by use of extension
T.T
bars and runoff tabs.

(2) In open structures extension bars and runoff tabs shall be removed, unless
otherwise directed by PURCHASER. In shelters and cladded structures,
they need not be removed unless they are likely to impede subsequent
fabrication, handling and erection, or where likely to be injurious to
personnel, or as directed otherwise by PURCHASER.
DESCRIPTION
FOR REVIEW
7.4 C o n tro l o f D isto rtio n an d S h rin kag e
(1) In assembling and joining parts of a member or of built-up members and in

welding reinforcing parts to members, the procedure and sequence shall be
so as to minimize distortion and shrinkage.
(2) In so far as practicable, all welds shall be made in a sequence that will
JO/EWO
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balance the applied heat of welding while the welding progresses.

MAR -22-13
(3) Before welding commences, VENDOR shall establish a welding sequence

DATE
for members or structures which, in conjunction with the joint welding

procedures and overall fabrication method, will produce members or
NO.
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DISCIPLINE structures meeting the requirements specified herein.

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 7.5 E xecu tio n o f W eld in g
PROJECT
ENGINEER
K.YAMAZAKI (1) Welding electrodes shall be properly handled at all times. Electrodes which
MAR-22-13
DATE: possess defects such as peeling of coating materials, stains, degradation,
CERTIFIED
H.SUZUKI
humidity, rust, etc., shall be discarded. Electrodes shall be preconditioned
MAR-22-13 for use in accordance with manufacturer’s recommendations.
DATE:
CONSTRUCTION PURCHASER reserves the right to reject any welding electrodes which
AGENCY
have been incorrectly stored, handled, or for other reasons are considered
DATE: no longer suitable.
OPERATIONS
(2) Orientation of the work piece shall conform to the requirements of the
DATE: approved “Welding Procedure Specifications”.
CONTROL NUMBER
VERIFICATION
(3) Back-gouging as necessary shall be made on the first layer in the groove
EDSD
root such that welding defects are removed with minimum loss of sound
DATE:
metal. The gouging shall be done by air carbon arc gouging or mechanical
BY:
chipping.
CERTIFICATE

(DCC) NO. _____________________
(4) At corners and edges of a fillet weld or partial penetration weld, welding shall
be made continuously around the corner without cessation of arc generation.
REVISION

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H.S
7.6 W eld C lean in g
T.T
(1) In-process Cleaning
Before welding over previously deposited metal, all slag shall be removed
and the weld and adjacent base metal shall be brushed clean. This
requirement shall apply not only to successive layers but also to successive
DESCRIPTION
FOR REVIEW
beads and the crafter area when welding is resumed after any interruption.
(2) Cleaning of Completed Welds
Slag shall be removed from all completed welds, the weld and adjacent
base metal shall be cleaned by mechanical wire brushing or other approved
method. Spatter remaining after the cleaning operations shall be removed
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by chipping.
MAR -22-13
7.7 T o leran ces

DATE
Workmanship tolerances in assembly of welded joints and the quality of the welds
NO.
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DISCIPLINE shall satisfy the requirements of AWS D 1.1

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 7.8 R ep airs
PROJECT
ENGINEER
K.YAMAZAKI (1) Before any attempt is made to straighten or correct distorted steel,
MAR-22-13
DATE: VENDOR shall submit a detailed procedure or work method to
CERTIFIED
H.SUZUKI
PURCHASER for approval. VENDOR shall demonstrate in their procedure
MAR-22-13 that the method will not reduce the properties of the steel below those
DATE:
CONSTRUCTION specified. Repairs shall not commence until written approval is given by
AGENCY
PURCHASER.
DATE:
OPERATIONS (2) Removal of weld metal or portions of the base metal may be by machining,
grinding, chipping or air carbon arc-gouging. Flame-gouging is not allowed.
DATE: Removal shall be undertaken in such a manner that the remaining weld
CONTROL NUMBER
metal or base metal is not nicked or undercut.

VERIFICATION
EDSD
(3) Unacceptable portions of the weld shall be removed without substantial

DATE:
removal of the base metal.

BY:
CERTIFICATE
(4) Additional weld metal to compensate for any deficiency in size shall be
(DCC) NO. _____________________
deposited using an electrode smaller than that used for making the original
weld, and not more than 4 mm in diameter. The surfaces shall be cleaned
REVISION

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thoroughly before welding.
H.S
(5) Overlap or excessive convexity shall be removed.
T.T
(6) For excessive concavity of weld or crater, undersize welds, and

undercutting, additional weld metal shall be deposited after cleaning the
surfaces.
(7) For excessive weld porosity, excessive slag inclusions and incomplete
DESCRIPTION
FOR REVIEW
fusion, unacceptable portions shall be removed and the area re-welded.
(8) For cracks in weld or base metal, the extent of the crack shall be
ascertained by use of acid etching, magnetic particle inspection, dye
penetration inspection, or other equally positive means approved by
PURCHASER. The crack and sound metal 50 mm beyond each end of the
crack shall be removed and the area re-welded.
JO/EWO
10-01055
(9) Members distorted by shall be straightened by mechanical means or by

carefully controlled application of a limited amount of localized heat. The
MAR -22-13
temperature of heated areas shall not exceed 650C as measured by

DATE
thermo-melt crayon or other suitable means.

Except for stresses resulting from the mechanical straightening method
NO.
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DISCIPLINE used in conjunction with application of heat, the part to be heated for
ENGINEER
T.TSURUYAMA straightening shall be substantially free of stress and external forces.
MAR-22-13
DATE:
PROJECT
ENGINEER
8 S U R FA C E TR E A TM E N T
K.YAMAZAKI
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI 8.1 G alvan izin g
MAR-22-13
DATE:
CONSTRUCTION (1) All materials shall be galvanized, unless painting is specified in the Contract
AGENCY
Documents. Steel embedded in concrete shall be hot-dip galvanized.
DATE:
OPERATIONS (2) Galvanizing of steel shapes, plates and hardware shall be in accordance
with the following ASTM specifications:
DATE:
CONTROL NUMBER
(a) Grating flooring and Stairtreads - ASTM A123

VERIFICATION
EDSD
(b) ASTM A325M Type 1 bolts and corresponding nuts and washers
DATE:
-ASTM B695 or ASTM F2329

BY:
CERTIFICATE
(c) ASTM A36 / ASTM A36M threaded bar or ASTM A307 bolts and
(DCC) NO. _____________________
corresponding nuts and washers - ASTM F2329 or ASTM B695
REVISION

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(d) All bolts, nuts, and washers shall meet required mechanical
H.S
T.T
properties after galvanizing.
(3) General Fabrication
(a) It shall be the VENDOR's responsibility to safeguard against

embrittlement and warpage per ASTM A143 and ASTM
A384. Fabrication details shall meet the requirements of
ASTM A385 to allow for the creation of high quality zinc
DESCRIPTION
FOR REVIEW
coatings.
(b) Whenever practical, cutting, drilling and welding shall be

performed before galvanizing. The VENDOR shall remove
weld slag before galvanizing.
(c) The edges of tightly contacting surfaces shall be completely

seal welded.
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10-01055
(d) Vent holes shall be provided for piping or tubular assemblies

MAR -22-13
as required by ASTM A385. The vent holes shall be located

DATE
in the bottom side to prevent rainwater accumulation.

NO.
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DISCIPLINE (e) The VENDOR before proceeding shall bring potential

ENGINEER
T.TSURUYAMA problems that require a modification in design to the attention
DATE:
MAR-22-13 of the PURCHASER.
PROJECT
ENGINEER
K.YAMAZAKI (4) Galvanizing of Steel Hardware
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(a) Nuts shall be tapped oversize in accordance with ASTM
MAR-22-13 A563/A563M.
DATE:
CONSTRUCTION
AGENCY
(b) Nut threads shall be retapped after hot-dip galvanizing to
DATE: provide proper fit.
OPERATIONS
(c) Direct tension indicators, if used, shall be mechanically

DATE: galvanized by the manufacturer according to the requirements
CONTROL NUMBER
of Class 50 of ASTM B695.

VERIFICATION
EDSD
(5) Inspection of Galvanized Steel

DATE:
BY:
The PURCHASER reserves the right to inspect and reject all galvanized
CERTIFICATE
steel in accordance with the provisions of ASTM A123 and ASTM E376.
(DCC) NO. _____________________
(6) Repair of Galvanized Steel

REVISION

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H.S
(a) Any damage to galvanizing shall be repaired in accordance
with ASTM A780.
T.T
(b) Before repair of damaged galvanized coating, exposed

substrate metal shall be cleaned to bright metal and free of all
visual rust, oil, or grease. Any non-adhering galvanizing shall
be removed to the extent that the surrounding galvanizing is
integral and adherent.
DESCRIPTION
FOR REVIEW
(c) When surface defects exceed 2% of a member's area, the defects

shall be repaired by re-dipping the member in the zinc bath.
(d) Cold repair using an organic zinc rich coating (primer in APCS-1C)
shall be permitted if the following conditions exist:
i) Total damaged area is less than 1% of the total coated area of the
JO/EWO
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member being repaired.

ii) No single repair is greater than 2 square inches (1300 mm2)
MAR -22-13
DATE
(e) Hot repairs shall be made in the shop if any of the following conditions
exist:
NO.
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DISCIPLINE
ENGINEER
T.TSURUYAMA i) Total damaged area is greater than 1% but less than 2%
DATE:
MAR-22-13 of the total coated area of the member being repaired
PROJECT
ENGINEER
ii) Any single repair is at least 2 in² (1,300 mm²) in area
K.YAMAZAKI iii) Any single repair is 12-inches (300 mm) long or more
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(f) Hot repair shall be made using zinc alloy rod or powder
MAR-22-13 manufactured for the repair of galvanized steel.
DATE:
CONSTRUCTION
AGENCY
(g) Flux, heavy ash, or heavy dross inclusions shall be removed
DATE: by brushing, grinding, or filing as required.
OPERATIONS
(h) Galvanized steel which has been rejected shall be stripped,

DATE: regalvanized, and submitted again for inspection.
CONTROL NUMBER
VERIFICATION
(i) Correction of excessive warpage that exceeds ASTM

EDSD
A6/A6M criteria, shall be by press straightening when

DATE:
possible. The application of localized heating to straighten

BY:
must be approved by the PURCHASER.

CERTIFICATE

(DCC) NO. _____________________
(j) If galvanized tension control bolts are used, all bare steel
surfaces (i.e., bolt ends) shall be repair galvanized per this section.
REVISION

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H.S
T.T
8.2 P A IN T IN G an d C O A T IN G (N o t ap p licab le)
(1) Surface treatment and Coating in the workshop shall be in accordance with
SAES-H-001, and 101V. PURCHASER’s Specification No. S-000-13A0-001.
8.3 F ixed L ad d ers an d C ag es (N o t ap p licab le)

DESCRIPTION
FOR REVIEW
Fixed Ladders and Cages shall be painted with the designated Safety Color in
accordance with the Project Specification.
9 P R O D U C T ID E N T IF IC A T IO N
9.1 G en eral
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VENDOR shall distinctly mark all his products as specified in this section. Some
MAR -22-13
requirements stated in this section may be replaced by VENDOR’s system subject

DATE
to prior written approval of PURCHASER.

NO.
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DISCIPLINE Match-marking of steel shall be done with suitable paint, waterproof ink or with
ENGINEER
T.TSURUYAMA pressed metal tags. Markings shall be in accordance with the Erection Drawings,
DATE:
MAR-22-13 Shop Drawings, Ladder Drawings, Floor Drawings and/or Handrail Drawings, as
PROJECT
ENGINEER
applicable.
K.YAMAZAKI
MAR-22-13
DATE: 9.2 M em b er Id en tificatio n
CERTIFIED
H.SUZUKI
MAR-22-13 (1) Marks by use of paint shall be painted with stencil, in legible fashion, with
DATE:
CONSTRUCTION letters and numerals having a minimum height of 38 mm (15 mm high
AGENCY
stamps for grating only). For painted members the marking paint materials
DATE: shall be of a mix and colour compatible with the finish/top coat paint, and
OPERATIONS application shall have just sufficient contact for readability.
DATE: (2) Member Identification Tag

CONTROL NUMBER
VERIFICATION
At least two (2) tag of 50 mm X 150 mm or larger size shall be attached to

EDSD
every members by a glue agent or tied by annealed wire. The identification

DATE:
mark mentioned in Para 9.3. shall be written on the tags.

BY:
CERTIFICATE
The materials for tag, wire and glue shall be strong enough never to put off
(DCC) NO. _____________________
from the member surface during transportation from the fabricators factory
to the erection site. And they shall, however, be easily removal at site
REVISION

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without damage on the final coat on steel surface. VENDOR shall submit
H.S
the sample to PURCHASER for approval. PURCHASER may request that
fabricator demonstrates to stick (glue) or tie tags and remove them.
T.T
In addition to the member identification mark, a color marking shall be

shown on every tag. These marking shall be in various figure and various
color.
For the figures, square in 30mm x 30mm, triangular in 30 mm width,

rectangular in 15 mmx 30 mm for circle in 30 mm diameter shall be applied.
DESCRIPTION
FOR REVIEW
For color, red, white, blue, green, yellow, orange, yellow-green, pink, pale-
blue, purple will be used.
These figure and color of the marking are to be specified by PURCHASER
in the design drawings.
These figure and color of the marking shall also be shown on the erection
drawings which the fabricator shall prepare for information to the Erector.
JO/EWO
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9.3 S ystem o f M em b er Id en tificatio n M arks

MAR -22-13
(1) Member Identification Marks shall be in accordance with the following

DATE
designation:
NO.
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DISCIPLINE (a)-(b)(c)(d)-(e) (e.g., PA11-3B6-1)

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 Where:
PROJECT
ENGINEER
K.YAMAZAKI (a) = Identification code of the structure:
MAR-22-13
DATE: Design drawing will show the code, if not PURCHASER shall be
CERTIFIED
H.SUZUKI
consulted.
MAR-22-13
DATE:
CONSTRUCTION (b) = Shop drawing number:
AGENCY
The two or three digit numerals extracted from the drawing sheet
DATE: number of the corresponding Shop Drawing which shows a detail of
OPERATIONS the member.
DATE: (c) = Symbol of member item:

CONTROL NUMBER
Refer to Appendix-3
VERIFICATION
EDSD
(d) = The two digit numerals in meter extracted from the levels the
DATE:
member to be installed.
BY:
CERTIFICATE
(e) = Sequence number

(DCC) NO. _____________________
(2) All members shall be marked with their own individual identification marks
REVISION

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and always include (a), (b), (c), (d) and (e) of (1) above.
H.S
(5) Identical non-fireproofed minor members, splice plates, cleats, and shim
T.T
plates may be marked with the same identification marks.
(6) Where columns are spliced they shall carry a tier suffix.
(5) “R” and “L” suffixes for opposite hand marks shall not be used.
DESCRIPTION
FOR REVIEW
(6) For ladder, (d) shall be replaced by ladder number and (e) shall be
component mark as follows,
(a)-(b)(c)(d)-(e) (e.g., PA11-2L1-a)
9.4 D irectio n M arks
(1) All un-symmetrical or fireproofed beams, girders or trusses shall have a

JO/EWO
10-01055
direction mark painted at one end, “NORTH”, “SOUTH”, “EAST” or

“WEST” as applicable.
MAR -22-13
DATE
(2) All members are to be marked “TOP” by paint, where there is a possibility
of erecting the member inverted or where the member will be fireproofed.
NO.
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DISCIPLINE
ENGINEER
T.TSURUYAMA (3) All columns shall have a mark painted, “NORTH”, “SOUTH”, “EAST” or
DATE:
MAR-22-13 “WEST” as applicable.
PROJECT
ENGINEER
K.YAMAZAKI (4) Painted marks shall be applied in conformity with Section 9.2 (1) above.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI 9.5 F asten ers fo r F ield C o n n ectio n s
MAR-22-13
DATE:
CONSTRUCTION All fasteners shall be distinctly marked with labels or tags, following the
AGENCY
requirements of Section 5.1 (3) above. The mark to be shown shall be as follows:
DATE:
OPERATIONS (1) Identification code of the structure
(2) Grade and designation of the fasteners
DATE: (3) Size and length
CONTROL NUMBER
(4) Quantity
VERIFICATION
EDSD
DATE:
BY:
10 T E S T IN G A N D IN S P E C T IO N
CERTIFICATE

(DCC) NO. _____________________
(1) VENDOR shall conduct tests and/or inspections and provide all the related
documentation in accordance with the requirements specified in the
REVISION

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attached form "Inspection Requirements" and specification/code called for
H.S
T.T
on “Applicable Documents”.
(2) Witnessed tests and/or inspections are required in the presence of

Purchase and Saudi Aramco
If required, VENDOR shall notify PURCHASER of the scheduled dates of

such inspections at least 10 calendar days in advance.
DESCRIPTION
FOR REVIEW
(3) The VENDOR’s manufacturing procedures, including WPS/PQR with weld

map, non-destructive examination (RT, UT, PT), PWHT procedure, and
major repair procedures, shall be reviewed by PURCHASER prior to start of
manufacturing. The VENDOR is requested to prepare those documents in
accordance with PURCHASER’s Spec. S-000-1520-001 and submit them
so as to be approved prior to fabrication.
The level for this requisition is : LEVEL 3 (One shift), LEVEL 4 (Two shifts).
All necessary documentation required for the Project Inspection Record
JO/EWO
10-01055
Book shall be submitted.

MAR -22-13
(4) Pre-inspection Meeting;

DATE
Will be held in accordance with PURCHASER’s Specification S-000-1520-

001.
NO.
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA (5) Inspection and testing shall conform to this Specification and Saudi Aramco
DATE:
MAR-22-13 Inspection Requirements Forms 175-120100 or 175-091900 attached to the
PROJECT
ENGINEER
Purchase Order.
K.YAMAZAKI
MAR-22-13
DATE: (6) Welding procedures and individual welders shall be qualified in accordance
CERTIFIED
H.SUZUKI
with the requirements of ANSI/AWS D1.1/D1.1M or ANSI/AWS D1.3 as
MAR-22-13 appropriate. All welding procedures and welding performance qualification
DATE:
CONSTRUCTION records shall be made available to the PURCHASER's Inspector for review.
AGENCY
DATE: (7) If any damage is discovered, or any parts, components, or documentation

OPERATIONS are
missing or otherwise defective, the occurrence shall be immediately
DATE: reported
CONTROL NUMBER
to the PURCHASER in writing.

VERIFICATION
EDSD
(8) Shop inspection may include, but not be limited to the following:
DATE:
BY:
Verification of conformance of materials with this Specification and the

CERTIFICATE
drawings. The limits of acceptability and repair of surface imperfections for

(DCC) NO. _____________________
structural steel shall be in accordance with ASTM A6 / ASTM A6M.
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(9) Inspection of high-strength bolted connections shall be in accordance
H.S
T.T
with AISC Specification for Structural Joints Using ASTM A325M.
10.1 M aterial In sp ectio n
Materials shall be verified as having met the requirements specified in Section 2

above.
DESCRIPTION
FOR REVIEW
Test certificates shall be reviewed, and correlation of material with respect to test
certificates shall be verified.
Material test reports for each heat of structural steel, each lot of high-strength and
ASTM A307 bolts shall be available for review by the PURCHASER. Material test
reports shall conform to EN 10204, Type 3.1.B.
JO/EWO
10-01055
The PURCHASER may require a quantity of representative samples of bolt

assemblies which the VENDOR shall supply to the PURCHASER for testing.
MAR -22-13
Testing in accordance with ASTM F606 or ASTM F606M will be

DATE
at the PURCHASER's expense.

NO.
00A
REV
DISCIPLINE 10.2 D im en sio n al In sp ectio n

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 Dimensions of a structural component shall be inspected and verified as
PROJECT
ENGINEER
complying with the tolerance limits specified in Section 6.8 above. Actual
K.YAMAZAKI dimensions of a structural component shall be recorded.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
Dimensional inspection records shall show specified dimensions, actual
MAR-22-13 dimensions, errors and specified tolerance limits to facilitate review.
DATE:
CONSTRUCTION
AGENCY
10.3 W eld in g In sp ectio n
DATE:
OPERATIONS Edge preparations and alignments of welded joints shall be inspected to ensure
they comply with the requirements of AWS D 1.1. are not exceeded.
DATE:
CONTROL NUMBER
Visual inspection of welds shall be performed to ensure that the permissible levels
VERIFICATION
of imperfections of AWS D 1.1 are not exceeded.

EDSD
DATE:
BY:
10.4 N o n -D estru ctive T estin g (N D T )

CERTIFICATE
Refer to 12-SAMSS-007 Section 7.6 for the details.

(DCC) NO. _____________________
10.5 S u rface T reatm en t

REVISION

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H.S
(1) For paint coatings, surface preparation shall be inspected to ensure the
requirements of Section 8 above are complied with and the result recorded.
T.T
A dry film thickness of a coat of paint shall be verified to ensure it meets the
limits as specified in Section 8 above and the results recorded.
(2) For galvanized coatings, testing and inspection shall be conducted in

accordance with the specifications listed in Section 8 and their relevant
specifications referenced therein. Magnetic or electronic measuring devices
DESCRIPTION
FOR REVIEW
may be used as an auxiliary test only.

The test and inspection reports shall be reviewed, and the results shall be
verified as complying with the requirement.
(3) The PURCHASER reserves the right to inspect and reject all galvanized
steel in accordance with ASTM A123 and ASTM E376.
10.6 Id en tificatio n M arks

JO/EWO
10-01055
The correct identification of each completed structural component, as given by its

MAR -22-13
member identification mark, direction marks, etc.,, shall be verified with respect to
DATE
Erection Drawings, Shop Drawings, Handrail Drawings, Ladder Drawings, and/or

Floor Drawings.
NO.
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA 10.7 M o n ito rin g b y P U R C H A S E R
MAR-22-13
DATE:
PROJECT
ENGINEER
(1) PURCHASER’s scope of inspection for shop fabricated steel structures
K.YAMAZAKI shall be in accordance with Appendix-2.
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(2) The requirements of inspection do not supplant or negate VENDOR’s
MAR-22-13 responsibilities defined in PURCHASER’s Order and applicable
DATE:
CONSTRUCTION specifications, nor as required by governing statutory regulations or codes.
AGENCY
DATE: (3) PURCHASER reserves the right to modify his inspection surveillance as he
OPERATIONS deems necessary.
DATE: (4) PURCHASER reserves the right at any time to monitor the shop fabrication
CONTROL NUMBER
work and witness inspection and/or testing.

VERIFICATION
EDSD
(5) PURCHASER shall be notified and shall have the opportunity of witnessing
DATE:
all tests including the preparation of test pieces.

BY:
CERTIFICATE
(6) The PURCHASER has the Right to inspect all materials and workmanship,
(DCC) NO. _____________________
and shall have unrestricted entry to the shop of the VENDOR at all times
while work is being performed. The PURCHASER may reject improper,
REVISION

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inferior, defective, or unsuitable materials and workmanship. All materials
H.S
and workmanship rejected shall be repaired or replaced by the VENDOR as
directed by the PURCHASER. The PURCHASER inspector shall have
T.T
access to the vendor's facilities to see that quality elements are in place
prior to and during blasting, priming and coating operations.
DESCRIPTION
FOR REVIEW
JO/EWO
10-01055
MAR -22-13
NO. DATE
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA
MAR-22-13
DATE:
PROJECT
ENGINEER
K.YAMAZAKI
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
MAR-22-13
DATE:
CONSTRUCTION
AGENCY
DATE:
OPERATIONS
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
CERTIFICATE

(DCC) NO. _____________________
REVISION

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A P P E N D IX -1
H.S
F A B R IC A T IO N T O L E R A N C E
T.T
Item Figure Tolerance
L1 L2
DESCRIPTION
(1)
FOR REVIEW
Distance from a
member end or
L1 or L2 : ± 2 mm
connection bolt hole
to gusset plate (L1,
L2)
Connection
Gusset
bolt holes
plate
Center line Bolster
JO/EWO
10-01055
(2)
Distance from a
member end or L1 or L2 : ± 2 mm
MAR -22-13
DATE
connection bolt hole

to Bolster (L1, L2) L1 L2
NO.
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA
MAR-22-13
l l Set bolt
DATE:
PROJECT hole H : ± 1.5 mm
ENGINEER
K.YAMAZAKI
(3)
H
L : ± 2.0 mm
DATE:
MAR-22-13 Bolster (H, L, l)
CERTIFIED
l : ± 1.0 mm
H.SUZUKI
MAR-22-13
DATE:
CONSTRUCTION
AGENCY
e1
DATE:
e2 e1 : ± D/100 and
OPERATIONS (4) max. 1
Perpendicularity of a mm
end plate to beam
DATE: D
(e1), and flatness of a e2 : max. 0.5 mm
CONTROL NUMBER
end plate (e2) unevenne

VERIFICATION
90° ss
EDSD
DATE:
BY:
CERTIFICATE

(DCC) NO. _____________________
REVISION

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H.S (5)
Distance from the
T.T
center of a member to l : ± 1.5 mm

center of a bolt hole
of gusset plate (l) l l
DESCRIPTION
FOR REVIEW
(6)
L : ±2 mm
Beam length (L)
L
For beams
e : L/1000 and
max. +10
(7)
mm, -0mm
Bending or deflection
e
For columns
JO/EWO
10-01055
(e)
e : L/1500 and
L max. +10
mm, -0mm
MAR -22-13
DATE
L
NO.
00A
REV
DISCIPLINE
ENGINEER
T.TSURUYAMA
MAR-22-13
e1 e1 : L/300 and
DATE:
PROJECT max. 3 mm
ENGINEER
K.YAMAZAKI
(8)
MAR-22-13
Angle of a stub for (Elevation)
DATE: beam-to-column
CERTIFIED connection (e1, e2) L
H.SUZUKI
MAR-22-13
e2 : L/300 and
DATE: max. 3 mm
CONSTRUCTION
AGENCY e2
DATE:
OPERATIONS (Plan)
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
CERTIFICATE

(DCC) NO. _____________________
REVISION

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H.S
T.T
L2 H : ± 3 mm
H2
(9)
Floor height, column
H1, H2 : ± 3
length (H1, H2, H), and
mm
H
Length of a stub (L1,
L1
H1
L2)
L1, L2 : ± 3 mm
DESCRIPTION
FOR REVIEW
e1
(10)
Center-to-center
e1, e2 : ±3 mm
e2
distance for anchor bolt
JO/EWO
holes (e1, e2)

10-01055
Anchor
MAR -22-13
bolt hole
DATE
(11)
NO.
00A
REV
Perpendicularity of a
DISCIPLINE d
ENGINEER
base plate to column e1 : ± D/100
T.TSURUYAMA center line (e1, e2) D 90° and max. 3 mm
MAR-22-13
90°
DATE:
PROJECT e2 : ± d/100
e2
e1
ENGINEER
K.YAMAZAKI and max. 3 mm
MAR-22-13
DATE:
CERTIFIED
H.SUZUKI
(12) P1
Center-to-center
MAR-22-13
DATE: distance of bolt holes
CONSTRUCTION (P1, P2)
AGENCY
P1 : ± 1 mm
DATE:
OPERATIONS
P2 : ± 2 mm
P2
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
CERTIFICATE

(DCC) NO. _____________________
REVISION

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25 -
IN M
D A R
EDSD REV
REVISION CERTIFICATE
REVISIONCERTIFICATION VERIFICATION NO. DATE JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
DATE:
DATE:
DATE:
DATE:
DATE:
MAR -22-13 10-01055 FOR REVIEW
13
00A T.T H.S
R-20A
CONTROL NUMBER
AGENCY
BY:
PROJECT
H.SUZUKI
ENGINEER
ENGINEER
K.YAMAZAKI
DISCIPLINE
CERTIFIED
MAR-22-13
T.TSURUYAMA
OPERATIONS
CONSTRUCTION
MAR-22-13
MAR-22-13
(DCC) NO. _____________________ DATE:
A p p en d ix-2
JA Z A N
S C O P E O F IN S P E C T IO N
MONITORING BY
REQUIREMENTS /
ＤＥＳＣＲIPＴＩＯＮ PURCHASER REMARKS
ACCEPTANCE CRITERIA
(Note 1)
A P P E N D IX -2
1 P L A N A N D IN S P E C T IO N P R O C E D U R E
1.1 Inspection and Test Plan R Refer to Sec. 3.2
1.2 Fabrication Procedure R Refer to Sec. 3.2
1.3 NDT Personnel and Procedure R SA Form 120100/S-000-1520-001 Para. 5.3
P R O JE C T S P E C IF IC A T IO N
2 W E L D lN G Q U A L IF IC A T IO N
2.1 Welding Procedure Specifications R Refer to Sec. 3.4
CONSTRUCTION SPECIFICATION FOR

2.2 Welding Procedure Qualification Test Records R Refer to Sec. 3.4 See Note 2.
2.3 Qualified Welders List with Qualification Records R Refer to Sec. 3.4
STEEL STRUCTURES – SHOP FABRICATION

3 M A T E R IA L C E R T IF IC A T E S R Refer to Sec. 3.5
4 F A B R IC A T IO N
DOC
D W G .T Y P E
4.1 Dimensional Inspection SW and R Refer to Sec. 10.2 See Note 3.
S A U D I A R A B IA
4.2 Visual Inspection of Welds SW and R Refer to Sec. 10.3 See Note 3.
4.3 Non-destructive Testing SW and R Refer to Sec. 10.4 See Note 3.
5 P A IN T IN G
J95
JO / E W O :
5.1 Surface Preparation SW and R Refer to Sec. 10.5 See Note 3.
5.2 SW and R Refer to Sec. 10.5 See Note 3.
P LA N T N O .
6 G A L V A N IZ E D C O A T IN G R Refer to Sec. 10.5
A
IN D E X
7 ID E N T IF IC A T IO N M A R K S SW Refer to Sec. 10.6 See Note 3.
8 P ackin g In sp ectio n (fo r exp o rt p ackin g ) FW SA Form 120100
9 In sp ectio n R elease H DOC-Q42-A-RE-856725 Para. 9
10-01055-0012
Note 1 : Abbreviations : R = Verify by reviewing test and inspection records etc.
D R A W IN G N O .
FW = Full witness / test
SW = Spot witness inspection/test
H = Hold point
Note 2 : Welding Procedure Qualification Test Records shall be reviewed by PURCHASER only for "non-pre-qualified Joint welding procedure" as per AWS D 1.1.
OF
60
56
S H T .N O .
Note 3 : PURCHASER shall select and niotify VlENDOR of all structural members and miscellaneous steel items that are to be subject to witness inspection.
S-000-3130-001
PURCHASER will normally inspect approx. 10% of members/items produced by VENDOR at witness inspections. If any non-conformance is
found during witnessing ，the extent of inspection may be adjusted at the discretion of PURCHASER.
00A
R E V .N O .
PMT OPRNS
ENGG CERT
A P P E N D IX -3
H.S
S Y M B O LS O F M E M B E R S
T.T
Members/Items Symbol
(1) Columns C
DESCRIPTION
FOR REVIEW
(2) Posts, struts P

(3) Main beams in the mainframe of a structure, girders G
(4) Beams B
(5) Diagonal bracing in horizontal planes HR
(6) Diagonal bracing in vertical planes VR
(7) Knee bracing KR
(8) Trusses TR
JO/EWO
10-01055
(9) Frames shipped in one piece F

MAR -22-13
(10) Trolley beams, monorail beams TB

DATE
(11) Crane rails for overhead traveling crane, etc. (if any) CR
(12) Bolsters supporting horizontal vessels, heat-exchangers, etc. BS
NO.
00A
REV
DISCIPLINE (`3) Hangers HG

ENGINEER
T.TSURUYAMA (14) Stair stringers ST
DATE:
MAR-22-13 (15) Joists J
PROJECT
ENGINEER
K.YAMAZAKI (16) Purlins PU
MAR-22-13
DATE: (17) Girts GT
CERTIFIED
H.SUZUKI
(18) Sag rods SR
MAR-22-13
DATE:
CONSTRUCTION (19) Handrailing H
AGENCY
(20) Ladders, safety cages, safety gates L
DATE: (21) Steel floor plate, metal decking FP
OPERATIONS (22) Grating flooring FG
(23) Stairtreads TD
DATE:
CONTROL NUMBER
(24) Loose brackets BK

VERIFICATION
(25) Loose splice plates SP

EDSD
(26) Loose gusset plates GP

DATE:
(27) Loose cleats CL

BY:
(28) Shim plates SH

CERTIFICATE
(29) Backing bars BB

(DCC) NO. _____________________
(30) Temporary members --

REVISION

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H.S
A P P E N D IX -4
SA M P L E F O R M A T O F
T.T
“MEMBER SUMMARY”
PCWBS : B21 DOC. NO. PB21A-MS-01

STRUCTURE : PB21A SHEET 2 OF 10
MEMBER FORM/S OVERALL WEIGHT
ID MARK IZE LENGTH F/P REMARKS (FIELD USE ONLY)
DESCRIPTION
FOR REVIEW
(mm) (kg)
(COLUMN)
PB21A-01C-01 WH-200 6,025 405 X
PB21A-01C-02 WH-200 6,025 415 X
PB21A-02C-01 WH-200 6,025 453 X
PB21A-02C-02 WH-200 6,025 463 X
PB21A-03C-01 WH-100 3,012 65
PB21A-03C-02 WH-100 3,012 65
JO/EWO
(BEAMS IN MAIN FRAME)

10-01055
PB21A-04G6-01 MH-244 5,772 303 X

PB21A-04G6-02 MH-244 5,772 323 X
MAR -22-13
DATE
(BEAMS)
PB21A-12B6-01 SH-250 3,809 194
NO.
00A
REV
DISCIPLINE PB21A-12B6-02 SH-250 3,809 194

ENGINEER
T.TSURUYAMA
DATE:
MAR-22-13 (BRACING)
PROJECT PB21A-21VR-01 L-65 4,098 24
ENGINEER
K.YAMAZAKI PB21A-21VR-02 L-65 4,098 24
DATE:
MAR-22-13 PB21A-21VR-03 L-65 4,098 24
CERTIFIED PB21A-21VR-04 L-65 4,098 24
H.SUZUKI
MAR-22-13
DATE: (SPLICE PLATES)
CONSTRUCTION
AGENCY
PB21A-21SP-01 PL-12 285 36
(3x12EA)
DATE: (BACKING
OPERATIONS BAR)
PB21A-33BB-01 FB-50 250 8
DATE:
(1x8EA)
TOTAL 4,853
CONTROL NUMBER
VERIFICATION
WEIGHT
EDSD
DATE:
BY:
CERTIFICATE

(DCC) NO. _____________________
REVISION

J95 A
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25 -
IN M
D A R
EDSD REV
DATE:
DATE:
DATE:
DATE:
DATE:
13
00A T.T H.S
R-20A
CONTROL NUMBER
AGENCY
BY:
PROJECT
H.SUZUKI
ENGINEER
ENGINEER
K.YAMAZAKI
DISCIPLINE
CERTIFIED
MAR-22-13
T.TSURUYAMA
OPERATIONS
CONSTRUCTION
MAR-22-13
MAR-22-13
(DCC) NO. _____________________ DATE:
JA Z A N
A P P E N D IX -5

DOC
D W G .T Y P E
J95
JO / E W O :
P LA N T N O .
A
IN D E X
10-01055-0012
D R A W IN G N O .
OF
60
59
S H T .N O .
S-000-3130-001
00A
R E V .N O .
25 -
IN M
D A R
EDSD REV
DATE:
DATE:
DATE:
DATE:
DATE:
13
00A T.T H.S
R-20A
CONTROL NUMBER
AGENCY
BY:
PROJECT
H.SUZUKI
ENGINEER
ENGINEER
K.YAMAZAKI
DISCIPLINE
CERTIFIED
MAR-22-13
T.TSURUYAMA
OPERATIONS
CONSTRUCTION
MAR-22-13
MAR-22-13
(DCC) NO. _____________________ DATE:
JA Z A N

DOC
D W G .T Y P E
J95
JO / E W O :
P LA N T N O .
A
IN D E X
10-01055-0012
D R A W IN G N O .
OF
60
60
S H T .N O .
S-000-3130-001
00A
R E V .N O .

S 000 3130 001 - 00a - 0010 (Steel Structures Shop Fabrication)

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Saudi Aramco 2616-ENG (03/99)

DATE: JGC JOB NO. 0-6441

JGC DOC NO. S-000-3130-001

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

CONSTRUCTION SPECIFICATION FOR DOC 1

DATE: APPENDIX-4 SAMPLE FORMAT OF “MEMBER SUMMARY”······················· 58

APPENDIX-5 SAMPLE FORMAT OF “BOLT SUMMARY” ····························· 59

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

CONSTRUCTION SPECIFICATION FOR DOC 2

1.2 D efin itio n

COMPANY – Saudi Arabian Oil Company

PURCHASER – JGC Corporation

VENDOR – Any person, company or supplier to whom PURCHASER issues a

Sub-VENDOR – Any person, company or supplier who performs any portion of

(2) Welding shall be qualified as “Special Process” specified in ISO 9001:2000

procedures, equipment and personnel shall be qualified in accordance with

AWS D 1.1. Records shall be maintained for qualified welding procedures,

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

equipment and personnel, as appropriate.

CONSTRUCTION SPECIFICATION FOR DOC 3

maintenance, and repair of equipment and facilities covered by this Specification

following documents, specifications and regulatory requirements shall be applied.

(1) Saudi Aramco References

(a) SAES-A-202 Saudi Aramco Engineering Drawing Preparation

(b) SAEP-334 Retrieval, Certification and Submittal of Saudi

(c) SAES-H-001 Coating Selection and Application Requirements

for Industrial Plants and Equipment

(2) Related Construction Specifications

(a) S-000-13A0-001 Supplementary Specification for Coating

(b) S-000-13A0-002 Supplementary Specification for Safety

Identification and Safety Colors

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(c) S-000-1140-021 General Specification for VENDOR’s

CONSTRUCTION SPECIFICATION FOR DOC 4

JGC Quality Observation System)

(j) R-2130-001 Requisition of Shop Fabricated Structural Steel

(3) Relevant Local and Government Regulations

VENDOR is responsible for ensuring compliance with all local and

government regulations affecting the work, regardless of whether or not

(4) National and International Industry Codes and Standards

DATE: AISC Steel Construction Manual 13th Edition

AISC Specification for Structural Joints Using ASTM

A325 or ASTM A490 Bolts

AISC Code of Standard Practice for Steel Buildings

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

API 5L Specification for Line Pipe

CONSTRUCTION SPECIFICATION FOR DOC 5

Plates, Shapes, and Sheet Piling

ASTM A36/A36M Standard Specification for Carbon structural

ASTM A53 Standard Specification for Pipe, Steel, Black and

Hot-Dipped, Zinc-Coated, Welded and

ASTM A123/A123M Standard Specification for Zinc (Hot Dip

ASTM A143/A143M Standard Specification for Safeguarding Against

Steel Products and Procedure for Detecting

ASTM A153/A153M Standard Specification for Zinc Coating (Hot-

ASTM A385 Standard Practice for Providing High-Quality

ASTM A500 Standard Specification for Cold-Formed Welded

and Seamless Carbon Steel Structural Tubing in