29/08/2023, 10:29 Textile Era: Airlaid Web Formation Technique

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PRINCIPLE OF WEB FORMATION IN A SIMPLE AIR LAYING

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2) Centrifugal force of mean cylinder strips the fibers off.

AIR LAID AND RANDOM CARDS: USED FIBERS:

Synthetic fibres, viscose, cotton and blends thereof; natural fibres such as flax,
hemp, sisal etc.; Reclaimed textile waste and shoddy, cellulose pulp 1.7 -
2000dtex. Max. 120 mm staple length

FEEDING SYSTEM OF RANDO WEBBER:

RANDO-WEBBER SYSTEMS WITH PERFORATED SCREEN:

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RANDO-WEBBER SYSTEMS WITH CYLINDRICAL

CONDENSERS:

Rando-webber:
Relatively narrow widths up to about two metres
Webs of 10– 3000 g/m 2
Virgin or recycled fibres
Filtration, home furnishings, automotive fabrics, insulation and some
medical specialities

RANDOM CARD K12 OF DR. E. FEHRER:

HIGH-PRODUCTION RANDOM CARD K21 OF DR. E.

FEHRER:

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K12 is more particularly suited to coarse fibres (10–110 dtex), Basic

weight range 20– 2000 g/m 2
K21 is more particularly suited to synthetic and viscose rayon fibers of
(1.7–3.3 dtex), Basic weight range 10–100 g/m 2

SCHEMATIC VIEW OF THE DOA AIRLAYING SYSTEM:

SCHEMATIC VIEW OF THE AIR LAYING SYSTEM:

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CHICOPEE AIRLAYING SYSTEM:

Air velocity ( 140 m/s)

Surface speed of the cylinder ( 20–60 m/s)
Staple fibres ranging from 13–75 mm

SPINNBAU AIRLAYING SYSTEM:

THIBEAU HYBRID CARD AIRLAYING MACHINE:

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Thibeau hybrid system:

Typical MD/CD ratio of 1.2–1.5:1
Production rate of 200–260 kg/h/m
Web weights of 35–200 g/m 2
Fibre types cotton, viscose rayon, PET, PP, PA
Fibre length of 10–40 mm.

“TURBO-UNIT”

TURBO-CARD RC 2-6 TR:

Turbo-Unit and Turbo-Card:

The turbo-unit TU is either fed by pre-carded webs via a feed plate
intake or may be combined with a random card.
The turbo-roll is equipped with carding segments.
Aerodynamical web-forming by centrifugal force, doffer fan and
suction conveyor
Lower to medium fibre fineness range
Staple length: approx. 10 - 80 mm
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Web weight: approx. 25 - 450 g/m 2

Throughput depending on fibre fineness and fibre type: up to approx.
400 kg/h/m of working width
Working widths: up to 4.000 mm
Web speed: approx. 20 - 120 m/min

WEB FORMING MACHINE 008-0445 OF LAROCHE S.A.:

Laroche System:
Web weight ranges from 300 to 3000 g/m 2
Production speed of up to 10–15 m/min
Fibre length should be in the range 20–75 mm
Cotton, man-made, glass fibres
Hemp, flax, sisal, coconut
Bed covers, mats, upholstery and insulation material, carrier material
for carpets, industrial and geotextiles as well as furniture textiles

GENERAL PROPERTIES OF AIRLAID FABRICS:

HIGH ISOTROPICITY
HIGH LOFT (IF REQUIRED)
HIGH POROSITY (95–>99%)
HIGH ABSORBENCY AND WICKING RATE
SOFT HANDLE
ADEQUATE TENSILE STRENGTH
GOOD RESILIENCY (COMPRESSION RECOVERY)
HIGH THERMAL RESISTANCE.
Air laid and random cards: end products:
Chemical bonding: napkins, table cloths and wipes
Thermal bonding: nappies (different components, i.e., acquisition
layer, distribution layer and absorption core), feminine
hygiene/incontinence products and insulation
Spunlacing: wet and dry wipes for domestic and industrial applications
medical textiles (including disposable gowns, curtains, wound-care
dressings, bed sheets), filtration media
Needle punching: interlinings and shoe linings, wadding, medical and
hygiene products, geotextiles and roofing felts, insulation felts,
automotive components, filters, wipes
Combination of unidirectional and cross directional web:

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CROSSLAPPER WITH HORIZONTAL LAYING DEVICE:

Tasks of the web-laying machine:

Increasing the web mass
Increasing the web width
Determining the web strength in the length and cross directions
Improving the end product quality

LAP DRAFTER VSTG:

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WORKING WIDTH UP TO 7.000 MM. INDIVIDUAL SERVO-DRIVES FOR

4 DRAFTING ZONES WITH INFINITELY VARIABLE DRAFTS. ONLY
LITTLE CHANGES OF BATT WEIGHT REGULARITY BY FIBRE RE-
ORIENTATION INCREASE STRENGTH IN MD.
MERITS AND LIMITATIONS OF CARD – CROSS LAPPING
AND AIR LAYING:

Posted by vishnu at 06:31

Labels: Fiber, Hemp, Spinning

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