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Volume- 2B - Heat Exchanger Equipments

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Section 2.1 – Condenser Section 2.2 – Condenser Vacuum Pump Section 2.3 – Waterbox
Vacuum Pump Section 2.4 – Deaerator & Feed Water Storage Tank Section 2.5 – HP
Heater Section 2.6 – LP Heater Section 2.7 – Fuel Oil Heater / Return Line cooler

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Section 2.1 – Condenser
- System Description - P&IDs - GA / Equipment Drawings - Data Sheets - O & M Manual
- Reference Drawings/Documents

Section 2.2 – Condenser Vacuum Pump


- System Description - P&IDs - GA / Equipment Drawings - Data Sheets - SCR O & M
Manual - Reference Drawings/Documents

Section 2.3 – Waterbox Vacuum Pump


- System Description - P&IDs - GA / Equipment Drawings

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
- Data Sheets - ESP O & M Manual - Reference Drawings/Documents

Section 2.4 – Deaerator & Feed Water Storage Tank


- System Description - P&IDs - GA / Equipment Drawings - Data Sheets - FGD O & M
Manual - Reference Drawings/Documents

Section 2.5 – HP Heater

- System Description - P&IDs - GA / Equipment Drawings - Data Sheets - FGD O & M


Manual - Reference Drawings/Documents

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Section 2.6 – LP Heater
- System Description - P&IDs - GA / Equipment Drawings - Data Sheets - FGD O & M
Manual - Reference Drawings/Documents

Section 2.7 – Fuel Oil Heater / Return Line cooler


- System Description - P&IDs - GA / Equipment Drawings - Data Sheets - FGD O & M
Manual - Reference Drawings/Documents

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Section 2.1 - Condenser

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
System Description

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
System Description

CONDENSER
Design and performance shall be based on HEI standards. Allowable stresses for
materials used in the fabrication of shells, water boxes, tube support plates,
structural supporting and reinforcing members, and connection nozzles shall be in
accordance with those given in the ASME code (Division 1 only). The Condenser shall
be split into two halves and capable of operation in part load with one half tubes
taken out of service for repair and the steam turbine running at 50%. The condenser
at a minimum, shall be capable of: i. Condensing the total steam flow from its
associated steam turbine when operating at VWO load and at maximum cooling water
temperature; ii. Accepting the total steam system drain flows; iii. Providing any
and all required cooling medium to the auxiliary cooling system; iv. Condensing the
full capability of the steam turbine bypass system(s); and v. Simultaneously
operating with steam flow through the steam turbine and the steam turbine bypass
system. The condenser shall reduce oxygen content in condensate to a level not
exceeding 0.010 cc per liter (equal to 14 ppb) maximum and a free CO2 content of
zero over the entire operating range of the unit. The shell and hotwell plates and
welds shall be provided with a corrosion allowance of 0.8 mm on each wetted side.
The condenser shall be provided with sea water leak detection system. Tubes and
Tube Sheets Tube material shall be titanium, with a minimum 25-BWG thickness. Tubes
in the air removal section of the condenser shall be a minimum 25-BWG thickness and
tubes in the impingement zone shall be a minimum 22-BWG thickness. Tube velocities
shall not exceed 3 m/sec. The thickness of the tube sheets shall not be less than
1.5 times the tube outside diameter. Tube support plates shall be provided with a
corrosion allowance of 1.5 mm on each face. Total tube support plate thickness,
including corrosion allowance, shall not be less than 12 mm. Hotwell The hotwell
shall be an integral part of the condenser shell. The hotwell shall have a capacity
between normal and low level of no less than three minutes under conditions of
maximum fullload condensate flow.
Data Sheets

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
0 Rev
Owner :

04-JAN-12 Date

K.I.SONG Prepared

Y.K.PARK Checked

M.S.CHOI Approved

FOR CONSTRUCTIONT Details of Revision

AES-VCM MONG DUONG POWER COMPANY LIMITED


Owner’s Engineer :

Contractor

Doosan Heavy Industries & Construction Co., Ltd.


Project PC T10206 YT01 P0 MAG

Mong Duong II 2 x 560MW(NET) COAL FIRED POWER PROJECT


Title

UAS UNIT KKS

Reg. No. 410001

DATA SHEET FOR CONDENSER


Document No.

Rev. Page-No.

T10206-YT01-P0MAG-410001

1of2
Section 2.2

Condenser Vacuum Pump

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
System Description

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
How the CVP works
The main components of the vacuum pump are shown in Figure 1. An electric drive
motor is direct coupled to a pump drive shaft that is common to both stages of the
two-stage vacuum pump. Rotors in each stage are rigidly mounted on the shaft and
rotate at the same speed as the shaft. The operating principles of the vacuum pump,
which is of the liquid ring type, is shown in Figure 2. A rotor revolves without
metal contact in a circular body that contains a liquid compressant. The rotor is a
casting consisting of a series of blades that project from a hollow cylindrical hub
through which the shaft is pressed. These blades are shrouded at the sides and form
a series of chambers. The curvature of the blades is in the direction of rotation.
The body is offset from the centerline of the shaft. Starting in view A, Figure 2,
the rotor chambers are filled with liquid compressant. The liquid compressant
rotates with the rotor, but follows the contour of the body, and it recedes into
the body as the rotor advances (as shown in view B) and empties the rotor chamber.
The converging body forces the liquid compressant back into the rotor chamber, as
shown in view C, until the rotor chamber is full again. This cycle occurs once
during each revolution of the rotor. As the liquid compressant recedes from the
rotor chamber in view B, the liquid compressant is replaced by air drawn through an
inlet port in the stationary cone that connects to the pump inlet. As the rotor
turns through 360 degrees and liquid compressant is forced by the body back into
the rotor chamber, the air that has filled the chamber is forced through discharge
ports of the cone to the pump discharge, as shown in view D. Evacuated gas and
liquid compressant are discharged by the first stage of the vacuum pump into the
second stage discharge manifold. During low-vacuum operation, a check valve in the
second stage manifold is open, allowing the first stage discharge to flow directly
to an externally located atmospheric discharge separator. Thus, at low vacuum, only
the first stage of the vacuum pump performs an evacuation function. During
highvacuum operation, the check valve is automatically closed. The first stage
discharge is then routed to the inlet of the second stage and through the second
stage before being discharged throughthe second stage manifold to the separator.
Operation under low- and highvacuum conditions is shown in Figure 3. Liquid
compressant (seal water) is applied to the vacuum pump to provide the makeup for
the liquid in the pump, and to seal the clearances between the cone and rotor. The
liquid compressant enters the vacuum pump at the first stage heads. It then flows
through a passage in the heads to the cones and through the clearance between the
cones and rotor into the rotor chamber. Liquid compressant is discharged with the
evacuated gas into the second stage manifold. From the second stage manifold it
passes directly into the atmospheric discharge separator (low-vacuum operation) or
flows into the second stage inlet (highvacuum operation) before being discharged
with the evacuated gas into the separator. Stuffing boxes on the vacuum pump at the
first stage heads contain packing rings and, in the first stage stuffing boxes
only, lantern gland seals. These stuffing boxes are lubricated by the liquid
compressant. Liquid compressant is applied to the lantern glands under a pressure
of

Gardner Denver Nash Contents subject to change

14

Operation & Maintenance OM 5003 EN AT Edition 02/2009 A1


2 to 5 psig (115 to 136 kPa) from the second stage shroud (bracket). The seal
thereby provided prevents atmospheric air from entering the vacuum pump through the
stuffing boxes.

Centrifugal force empties rotor sector, forcing liquid compressant toward body
casing

Rotation of rotor Liquid compressant fills rotor sector

Low pressure caused by receding of liquid compressant from rotor sector draws air
through the inlet port

Air is compressed by converging liquid compressant

Liquid compressant is forced back toward center of rotor sector

Figure 2: Vacuum Pump Operating Principles 1. Shaft 2. Body 3. Rotor 4. Cone

Liquid compressant and compressed air are discharged through cone discharge port

Gardner Denver Nash Contents subject to change

15

Operation & Maintenance OM 5003 EN AT Edition 02/2009 A1


Low Vacuum Operation

High-Vacuum Operation Figure 3: 1 2 3 4

Low- and High-Vacuum Operation Air Inlet Interstage Piping Discharge to Atmospheric
Separator Check Valve
16 Operation & Maintenance OM 5003 EN AT Edition 02/2009 A1

Gardner Denver Nash Contents subject to change


9 8 7 6 Rev
Owner :

2013.06.11 2013.01.29 2013.01.11 2013.01.03 Date

TI.UM TI.UM TI.UM TI.UM Prepared

SD.CHOI SD.CHOI SD.CHOI SD.CHOI Checked

CH.CHUN CH.CHUN CH.CHUN CH.CHUN Approved

Added heat exchanger tag no. Changed drain line number. Added valves changed line
number. Added ball valves for maintenance. Details of Revision

AES-VCM MONG DUONG POWER COMPANY LIMITED


Consultant

POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 2


Contractor

Doosan Heavy Industries & Construction Co., Ltd.


Project PC T10206 XG02 P0 MAJ

Mong Duong II 2 x 560MW(NET) COAL FIRED POWER PROJECT


Title

UAS UNIT KKS

Condenser Vacuum Pump - P & I Diagram

Reg. No. 410001 Rev. 9

Document No.

T10206-XG02-P0MAJ-410001

Page-No. 1 of 2
7 6 5 4 Rev
O Owner :

2013 3.02.05 2013 3.02.01 2013 3.01.29 2013 3.01.11 Date

TI.UM TI.UM TI.UM TI.UM Prep pared

SD.CHOI SD.CHOI SD.CHOI SD.CHOI Che ecked

CH.C CHUN CH.C CHUN CH.C CHUN CH.C CHUN App proved

Chan nged layout. Chan nged elevation. Chan nged material fo or N7 nozzle. Adde ed
mention rega arding flange m material.. Details of R Revision

AES-VCM MONG M D DUONG POWER COM MPANY LIMITED L D


C Consultant

POWER EN NGINEE ERING CONSULT C TING JOIN NT STOC CK COMP PANY 2


C Contractor

Doosan n Heavy Industri ies & Co onstructi ion Co., Ltd.


P Project PC T10206 XB00 P0 MAJ

Mon ng Duong g II 2 x 560MW( 5 (NET) COAL L FIRED D POWE ER PRO OJECT


T Title

UAS UNIT KKS

C Condense er Vacuum m Pump - Outline Drawin ng

Reg. No. . 410007 Rev. 7

D Document No o.

T10206 6-XB00-P P0MAJ-41 10007

Page-No o. 1 of 2
4 3 2 1 Rev
O Owner :

2012 2.10.24 2012 2.08.21 2012 2.05.30 2012 2.03.27 Date

TI.UM TI.UM TI.UM TI.UM Prep pared

SD.CHOI SD.CHOI SD.CHOI SD.CHOI Che ecked

CH.C CHUN CH.C CHUN CH.C CHUN CH.C CHUN App proved

Adde ed information for f lining, bolt an nd elevation. Revis sed title block and a
reflected PS SV inlet nozzle size.(1-1/2”x4”) Chan nged data based on 35degC
cooling water temp and location n of lifting lug and cha annel removable e size.
Corre ected typos. Details of R Revision

AES-VCM MONG M D DUONG POWER COM MPANY LIMITED L D


C Consultant

POWER EN NGINEE ERING CONSULT C TING JOIN NT STOC CK COMP PANY 2


C Contractor

Doosan n Heavy Industri ies & Co onstructi ion Co., Ltd.


P Project PC T10206 YT01 P0 MAJ

Mon ng Duong g II 2 x 560MW( 5 (NET) COAL L FIRED D POWE ER PRO OJECT


T Title

UAS UNIT KKS

Condens ser Vacuu um Pump p - He eat Exchanger Da ata


D Document No o.

Reg. No. . 410008 Rev. Page-No o. 4

T10206 6-YK09-P P0MAJ-41 10008

1of3
Operation & Maintenance Manual

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Section 2.3

Waterbox Vacuum Pump

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
System Description

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Water Boxes The water boxes shall be constructed of steel complying with the
requirements of ASME Boiler & Pressure Vessel Code Section VIII or equivalent
acceptable internationally recognized Standard. The water boxes shall be rubber
lined or epoxy coated. Water box plates and welds shall be designed with a
corrosion allowance of 1.5 mm on each wetted side. Water boxes and nozzles shall be
rubber lined to protect against corrosive river water. Each water box shall be
provided with eye bolts or lugs for lifting. Water box drains shall permit complete
waterside draining in 15 minutes. Necessary supports shall be provided for people
working inside the water box during such cleaning of debris that may pass through
the Water Intake band screen and online debris filters and periodic inspection.
Tube Cleaning System The sponge type ball cleaning system shall be provided for
online cleaning of debris blocking condenser tube inlets and deposits inside the
tubes. The system shall be complete with ball recirculation pumps, ball charging
and collection piping, motor operated ball collection strainers, differential
pressure indicating transmitter for ball strainer, local control panel, ball size
measuring tray, ball counter, etc. In case of strainer jamming by debris, they can
be opened by applying external torque with specially designed tool to be supplied
by the vendor. The system can be operated locally and from the control room. The
control panel shall be located at elevation above potential flooding by
recalculating water or condensate drain. Evacuation System Each condenser shell
shall be provided with an air-removal section designed to prevent any stagnant
accumulation of air, non-condensable gases, and corrosive vapors. Air off-take
piping from each air-removal section shall be located at the cold end of the
cooling water circuit terminating outside the shell. The evacuation system shall
include two 100%-capacity systems mounted on skids, including piping, valves,
controllers, and other accessories. The system design shall allow operation of a
single system to maintain vacuum during the normal operating condition. The
evacuation system shall provide the capability to permit the turbine generator to
accept full load within 30 minutes of startup. Provisions shall be incorporated in
equipment design to prevent loss of vacuum by backflow of air from atmospheric
pressure through the equipment into the condenser. Vacuum system suction and
discharge piping shall be continuously sloped and be free from non-drainable
pocketed areas.
10 9 8 7 Rev
Owner :

2013.06.11 2013.04.09 2013.01.29 2013.01.11 Date

TI.UM TI.UM TI.UM TI.UM Prepared

SD.CHOI SD.CHOI SD.CHOI SD.CHOI Checked

CH.CHUN CH.CHUN CH.CHUN CH.CHUN Approved

Changed tag no. for suction valves and added heat exchanger tag no.

Changed line number and added valve tag number. Changed drain line number.
Added gate valves for drain, changed line number and deleted vent ball valves..

Details of Revision

AES-VCM MONG DUONG POWER COMPANY LIMITED


Consultant

POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 2


Contractor

Doosan Heavy Industries & Construction Co., Ltd.


Project PC T10206 XG02 P0 MAJ

Mong Duong II 2 x 560MW(NET) COAL FIRED POWER PROJECT


Title

UAS UNIT KKS

Waterbox Vacuum Pump-P & I Diagram

Reg. No. 410002 Rev. 10

Document No.

T10206-XG02-P0MAJ-410002

Page-No. 1 of 2
4 3 2 1 Rev
O Owner :

2013 3.01.29 2012 2.10.24 2012 2.09.17 2012 2.03.27 Date

TI.UM TI.UM TI.UM TI.UM Prep pared

SD.CHOI SD.CHOI SD.CHOI SD.CHOI Che ecked

CH.C CHUN CH.C CHUN CH.C CHUN CH.C CHUN App proved

Chan nged material fo or Nozzle No.G & H.


Changed terminal poin nt of instrument a air line and ancho or type. Added
elevation and changed c direction n of package and d dimension.

Adde ed flanges for priming valve an nd changed noz zzle size Details of R Revision

AES-VCM MONG M D DUONG POWER COM MPANY LIMITED L D


C Consultant

POWER EN NGINEE ERING CONSULT C TING JOIN NT STOC CK COMP PANY 2


C Contractor

Doosan n Heavy Industri ies & Co onstructi ion Co., Ltd.


P Project PC T10206 XB00 P0 MAJ

Mon ng Duong g II 2 x 560MW( 5 (NET) COAL L FIRED D POWE ER PRO OJECT


T Title

UAS UNIT KKS

W Waterbox x Vacuum m Pump - Outline e Drawin ng

Reg. No. . 410015 Rev. 4

D Document No o.

T10206 6-XB00-P P0MAJ-41 10015

Page-No o. 1 of 2
4 3 2 1 Rev
O Owner :

2012 2.10.24 2012 2.08.21 2012 2.05.30 2012 2.03.27 Date

TI.UM TI.UM TI.UM TI.UM Prep pared

SD.CHOI SD.CHOI SD.CHOI SD.CHOI Che ecked

CH.C CHUN CH.C CHUN CH.C CHUN CH.C CHUN App proved

Added information for lining, bolt and e elevation. Revis sed title block and d
reflected PSV inlet nozzle size.( (3/4”x1-1/2”) Changed data due to changing c H/EX
c cooling water inle et size from 2” to 11/2” of o drawing. Changed H/EX cooling g
water inlet size e from 2” to 1-1/2” ” of drawing.

Details of R Revision

AES-VCM MONG M D DUONG POWER COM MPANY LIMITED L D


C Consultant

POWER EN NGINEE ERING CONSULT C TING JOIN NT STOC CK COMP PANY 2


C Contractor

Doosan n Heavy Industri ies & Co onstructi ion Co., Ltd.


P Project PC T10206 YT01 P0 MAJ

Mon ng Duong g II 2 x 560MW( 5 (NET) COAL L FIRED D POWE ER PRO OJECT


T Title

UAS UNIT KKS

Waterbo ox Vacuu um Pump p - He eat Exchanger Da ata & Dra awing


D Document No o.

Reg. No. . 410016 Rev. Page-No o. 4

T10206 6-YK09-P P0MAJ-41 10016

1of3
Operation & Maintenance Manual

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Guideline for O&M Manual

The O&M Manual submitted by Vendor for this equipment is quite extensive. This
volume consists only a part of this O&M Manual that will give overall view to the
operation and maintenance personnel. However, if you need more detailed manual of
this equipment which includes all drawings and catalogs the same is available in
Volume - 5

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
1 0 Rev
Owner :

2013.07.16 2012.11.26 Date

T.I.UM T.I.UM Prepared

S.D.CHOI S.D.CHOI Checked

H.D.KIM H.D.KIM Approved

For Construction For Construction Details of Revision

AES-VCM MONG DUONG POWER COMPANY LIMITED


Consultant

POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 2


Contractor

Doosan Heavy Industries & Construction Co., Ltd.


Project PC T10206 CH01 P0 ZEN

Mong Duong II 2 x 560MW(NET) COAL FIRED POWER PROJECT


Title

UAS UNIT KKS

Waterbox Vacuum Pump Operation and Maintenance Manual


Document No.

Reg. No. 410003 Rev. 1

T10206-CH01-P0ZEN-410003

Page-No. 1 of 48
Section 2.4 - Deaerator & Feed Water StorageTank

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
System Description

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Deaerator
A deaerator shall also be provided as a stage of feedwater heating. The deaerator
shall be a tray/spray-type heater consisting of a heater and storage tank. The
storage tank will be sized to supply feedwater to the feedwater pumps for more than
5 minutes at BMCR load operation with the tank at normal operating level. The
deaerator shall be guaranteed to remove all dissolved oxygen in the feedwater in
excess of 0.005 cc/liter (7 ppb) at all loads up to and including the maximum rated
capacity, and during start-up and steam bypass operation. The deaerator shall be
complete including, but not limited to, level control; vacuum breaker; gauge glass
standpipe; two-gauge glass kits; pressure gauge; safety relief valve(s); two
thermometers; high-, high-high, low-, and low-low level alarm switches; and
overflow system. Design of the deaerator shall incorporate the following features:
# Heater and storage section and appurtenances shall conform to the ASME Boiler and
Pressure Vessel Code, Section VIII, Pressure Vessels, Division 1 and to all
international and local safety requirements that may govern. # Heater design shall
provide for a minimum 1.6 mm corrosion allowance. # All shells and heads shall be
constructed of carbon steel plates conforming to ASME SA515, Grade 70, or ASME SA-
516, Grade 70. # Suitable means of access shall be provided for all internal parts.
A suitable door shall be provided above the water level for removal of trays or for
access to the heater section. The heater and storage section shall each have a
davitted manway. Doors, manholes, handholes, and frames shall be the same material
as the shell. Access openings shall be hinged or equipped with davit assembly and
shall be provided with permanent-type gaskets. # Tray system shall consist of
completely interchangeable stainless steel trays. Tray supports, tray enclosure,
and other internal parts coming in contact with noncondensable gases or non-
deaerated water shall be constructed of or lined with stainless steel. # The
deaerating heater shall be provided with supports capable of supporting the entire
weight of the unit (heater and storage section) with all spaces flooded. The
minimum clearance between the bottom of the supports and the bottom of the storage
tank shall be 228 mm. # Each storage section water outlet shall be provided with a
weir of sufficient height to prevent foreign objects or sludge from entering the
pump suction piping. A grid-type strainer shall be provided over each storage
section water outlet. The strainer shall be of heavy-duty construction and shall be
firmly attached. Each storage section water outlet shall be provided with vortex-
eliminating baffles. # Vent condenser shall be of the internal type, mounted within
the heater section and arranged to properly condense the condensable portion of the
vent mixture and vent the noncondensable gases to the atmosphere.
Section 2.5 - HP Heater

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
System Description

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Closed Feedwater Heaters
Seven stages of horizontal, full-capacity, U-tube feedwater heaters with stainless
steel (SS)-304 tubes. The low-pressure heaters and high-pressure heaters shall be
designed in accordance with HEI standards for closed feedwater heaters and shall be
constructed in accordance with the ASME Code, Section VIII. Except HP heater No. 6
and 7, each heater shall be provided with full capacity individual bypass complete
with isolation valves and be capable of individually bypassed in the event it is
out of service while the Unit is in operation. HP heater No. 6 and 7 shall be
bypassed in group. With the No. 8 HP heater out of service and bypassed, the Unit
shall be capable of generating the guaranteed electrical output. Each heater shall
be designed, constructed, tested, and inspected in strict accordance with the
applicable requirements of the ASME Boiler and Pressure Vessel Code, Section VIII,
Pressure Vessels, Division 1. Requirements of the HEI standards for closed
feedwater heaters shall apply. Each heater shall also be in compliance with all
international and local codes that may govern. The maximum temperature permitted
for carbon steel pressure parts shall be 412°C; chromemoly steel shall be used
above 412°C. Design of heaters shall incorporate the following features: # Access
manways through hemi-head channels shall be 450-mm minimum ID to provide maximum
accessibility for inspection, cleaning, and repair. The manway shall be of gasketed
configuration and not require a welded diaphragm connection. Low-pressure heaters
shall have full access channel covers. # Facilities for drainage of steam and water
spaces without breaking piping connections, except provisions for drainage of water
spaces in vertical U-tube heaters, will not be required. # Drain inlet and steam
inlet openings on all heaters shall be provided with heavy internalwelded stainless
steel impingement baffle plates designed to prevent vibration and to prevent tube
erosion. # Suitable lifting attachments shall be provided on each heater to
facilitate access to tube bundle for maintenance. # Heater shells shall be provided
with a suitable number of adequately sized vent connections, including vent
orifices, located and sized to ensure proper venting under all load conditions.
Section 2.6 - LP Heater

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
System Description

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Closed Feedwater Heaters
Seven stages of horizontal, full-capacity, U-tube feedwater heaters with stainless
steel (SS)-304 tubes. The low-pressure heaters and high-pressure heaters shall be
designed in accordance with HEI standards for closed feedwater heaters and shall be
constructed in accordance with the ASME Code, Section VIII. Except HP heater No. 6
and 7, each heater shall be provided with full capacity individual bypass complete
with isolation valves and be capable of individually bypassed in the event it is
out of service while the Unit is in operation. HP heater No. 6 and 7 shall be
bypassed in group. With the No. 8 HP heater out of service and bypassed, the Unit
shall be capable of generating the guaranteed electrical output. Each heater shall
be designed, constructed, tested, and inspected in strict accordance with the
applicable requirements of the ASME Boiler and Pressure Vessel Code, Section VIII,
Pressure Vessels, Division 1. Requirements of the HEI standards for closed
feedwater heaters shall apply. Each heater shall also be in compliance with all
international and local codes that may govern. The maximum temperature permitted
for carbon steel pressure parts shall be 412°C; chromemoly steel shall be used
above 412°C. Design of heaters shall incorporate the following features: # Access
manways through hemi-head channels shall be 450-mm minimum ID to provide maximum
accessibility for inspection, cleaning, and repair. The manway shall be of gasketed
configuration and not require a welded diaphragm connection. Low-pressure heaters
shall have full access channel covers. # Facilities for drainage of steam and water
spaces without breaking piping connections, except provisions for drainage of water
spaces in vertical U-tube heaters, will not be required. # Drain inlet and steam
inlet openings on all heaters shall be provided with heavy internalwelded stainless
steel impingement baffle plates designed to prevent vibration and to prevent tube
erosion. # Suitable lifting attachments shall be provided on each heater to
facilitate access to tube bundle for maintenance. # Heater shells shall be provided
with a suitable number of adequately sized vent connections, including vent
orifices, located and sized to ensure proper venting under all load conditions.
0 A Rev
O Owner :

11-11 1-2011 10-06 6-2011 Date

J.Y.G GWAK J.Y.G GWAK Prep pared

H.KIM H.KIM Che ecked

M.S.CHOI M.S.CHOI App proved

FOR CONST TRUCTION FOR COM MMENT Details of R Revision

AES-VCM MONG M D DUONG POWER COM MPANY LIMITED L D


O Owner ’s En ngineer :

C Contractor

Doosan n Heavy Industri ies & Co onstructi ion Co., Ltd.


P Project PC T10206 YT01 P1 LAD

Mon ng Duong g II 2 x 560MW( 5 (NET) COAL L FIRED D POWE ER PRO OJECT


T Title

UAS UNIT KKS

DATAS SHEET FOR F LO OW PRE ESSURE E F FEED WA WATER H HEATER RS


D Document No o.

Reg. No. . 440001 Rev. 0

T T10206-Y YT01-P1LA AD-44000 01

Page-No o. 0 of 5
Refer Engineering Database

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Section 2.7 - Fuel Oil Heater / Return Line cooler

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Operation & Maintenance Manual

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
System Description

AES-VCM MONG DUONG POWER COMPANY LIMITED Doosan Power Systems India
Fuel Oil Heater / Return Line Cooler

Secondary Fuel Oil Unloading Heater

There are One (1) Secondary Fuel Oil unloading steam heaters. The heater is
designed to heat a flow of 82 cubic meters per hour of Secondary Fuel Oil from 30ºC
to 50ºC
Secondary Fuel Oil Heater

There are Two (2) Secondary Fuel Oil steam heaters. The heaters are designed to
heat a flow of 65 cubic meters per hour of Secondary Fuel Oil from 55ºC to 120ºC.
Secondary Fuel Oil Return Line Cooler There is One (1) Secondary Fuel Oil Return
Line Cooler. The cooler is designed to cool Secondary Fuel Oil from 120ºC to 55ºC.

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