PNR 000068 - Job Safety Analysis JSA No.

: INDU_NOV2023_0017 SWP n°*: Work Order n°*:

Task description: SPIDER FOR INPUT COUPLING INPUT Date
QR CODE _ RIGHT TO REFUSAL ___/___/___
Execution team: (Name/ Area/ ID/ Signature)

Name Area/ Company ID Signature

Task Location:

Issuer Company/ ID

* not mandatory field Generated on 11/2/2023_10:14:34 AM

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 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0017 - SPIDER FOR INPUT COUPLING INPUT 11/2/2023_10:14:34
AM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk

Risk situation present during all or in a large
1 FIRE
part of the job task
Cover the combustible material with fire blanket. Wetdown the fire blanket. Scaffolding
boards must be laminated and covered with fire blanket.Cover non removable
combustabile material with fire blanket when perfoming hot work.Cover all openings/
Events that result in provide fire blanket curtain to avoid sparks going to below floors.keep the area free
using oxy cutting without area injuries/illnesses with absence from combustible material like grease etc. keep water bucket and fire extinguisher on
isolation and lack of preparation of from work or with medical site.Use PPE leather heavy duty welding gloves , apron, leg sleeve, hand sleeve, REMOTE MODERATE LOW
hotwok treatment or restriction to work by welding face shield and safety glass. Barricade the working area to avoid unauthorized
Own Employees or Third Parties entry. Provide firewatch through out the activity. Check the gas hoses free from cracks,
damage, insulation damage, joints. Provide flash back arrester on both ends. Torch
nozzle to be cleaned at regular intervels. keep the area free from combustible material
like oil container , WD40,CRC -Contact Cleaner.

Risk situation present during all or in a large
2 EXPLOSION
part of the job task
Use trolleys to keep cylinders.Keep the cylinders vertically and secure with chains or
belts anchored to the trolley or to the transporting vehicle. Don't use oil or greese hand
Events resulting in life-changing glove to handle hose or cylinder it will cause explosion. safety caps must be fitted at all
Improper handling of compressed gas
injury/disease or 1 fatality of Own times. Donot keep the cylinders inside the vehicle movement/ lifting zone. Flash back REMOTE SIGNIFICANT MEDIUM
cylinders
Employees or Third Parties arrestor should be fitted in both lines.Inspect the hoses for cracks and damages. Route
the gas hose seperately don't mix with power cables. always keep gas cylinders away
from hot work area. Cylinders inspection must be valid. Cutting torch must have NRV

Events that result
injuries/illnesses with absence
Risk situation present during all or in a large CONTACT WITH
3 Defective welding machine from work or with medical
part of the job task ENERGIZED SURFACE
treatment or restriction to work by
Own Employees or Third Parties
All cables must be in good condition with no bare insulation or frayed wires to minimize
the extent of live parts.Protect cables from sharp edges to avoid the cables damaged,
cut, or pinched.welding rod holder must be insulated. Do not replace the welding
electrode with a bare hand, or with a wet welding glove. Always keep the hands and the
in
body dry during a welding operation. Do not stand in water, on wet surfaces, or working
with wet hands or wearing sweaty garments. Ground the work peice or metal to be
REMOTE MODERATE LOW
welded to a good electrical ground. Wear proper protective equipment, such as rubber
boots, Apron Leg and Hand sleeves, helemt earmuff, mask and welding gloves. Place
the welding transformer in the close vicinity. (the transformer can be switched off
quickly to cut off the power source). Turn off the welding transformer during breaks or
not in use. Detach the remaining welding electrode on the electrode holder before
leaving the welding area. Donot use welding transformers without VRD.

Events that result in

keep walking areas clear from clutter or obstructions. Keep flooring in good condition.
injuries/illnesses with absence
Risk situation present during all or in a large FALL / SLIDE (SAME keep working areas and walkways well lit. Remove obstacles from walkways and
4 Poor house keeping from work or with medical POSSIBLE MODERATE MEDIUM
part of the job task LEVEL) always keeping walkways free of clutter. Arrange tools and spares in the work area.
treatment or restriction to work by
Keep floors dry and clean. Remove all slippery material.
Own Employees or Third Parties

Events that result in

injuries/illnesses with absence
Risk situation present during all or in a large EXPOSURE TO DUST / use water to clean inside bucket elevator. isolate the area with fire blanket to avoid
5 working in dusty process environment from work or with medical POSSIBLE MODERATE MEDIUM
part of the job task PARTICULATE flying particles exposure. Use FFP2 Mask
treatment or restriction to work by
Own Employees or Third Parties

Events that result in

Performing activities with defective/ Use heavy duty impact gloves cut resistent level. .Clear the walk way to reach
injuries/illnesses with absence
Risk situation present during all or in a large PINCH POINTS OF THE over or undersized hand tools, rotating designated area .Maintain clear communication between co workers while handling
6 from work or with medical POSSIBLE MODERATE MEDIUM
part of the job task BODY OR BODY PARTS parts congested with other parts and place it gently on the floor. Remove parts in sequence. Set the swing radius
treatment or restriction to work by
equipments/ parts. of the spanners to avoid pinching. Use right size spannaers to remove the bolts
Own Employees or Third Parties

Apply LOTO through Zero energy system following LOTO matrix.

CONTACT WITH - MOBILE Confirm Zero energy on field and in Zero energy system together by operator and
OR ROTARY PARTS OF Events resulting in life-changing requestor.
Coupling safety guard removal and Coupling safety guard removal without
1 STRUCTURES, injury/disease or 1 fatality of Own All persons working must apply their pad lock on the field LOTO box with identification REMOTE SIGNIFICANT MEDIUM
installation loto
MACHINES OR Employees or Third Parties tag.
EQUIPMENT Do not remove side protections before LOTO application.
Barricade the sorrounding Area

Events that result in

Use heavy duty impact gloves cut resistent level. .Clear the walk way to reach
injuries/illnesses with absence
Coupling safety guard removal and PINCH POINTS OF THE poor handling of safety guard and designated area .Maintain clear communication between co workers while handling
2 from work or with medical POSSIBLE MODERATE MEDIUM
installation BODY OR BODY PARTS hand tools parts and place it gently on the floor. Remove parts in sequence. Set the swing radius
treatment or restriction to work by
of the spanners to avoid pinching. Use right size spannaers to remove the bolts
Own Employees or Third Parties

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 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0017 - SPIDER FOR INPUT COUPLING INPUT 11/2/2023_10:14:34
AM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk
Use only outdoors or in a well-ventilated area. wear Eye protection.wear Hand
protection. Use FFP2 masks . Use only with adequate ventilation. Keep away from
Events that result in
heat, sparks, pilot lights, hot surfaces and open flames. Unplug electrical tools, motors
injuries/illnesses with absence
and appliances before spraying or bringing the can near any source of electricity.
3 Spider locking ring removal and installation FIRE Exposing to WD 40 whicle spraying from work or with medical REMOTE MODERATE LOW
Electricity can burn a hole in the can and cause contents to burst into flames. To avoid
treatment or restriction to work by
serious burn injury, do not let the can touch battery terminals, electrical connections on
Own Employees or Third Parties
motors or appliances or any other source of electricity. . Do not puncture, crush or
incinerate containers, even when empty.

Events that result in

PINCH POINTS OF THE poor handling of safety guard and
4 Spider locking ring removal and installation
BODY OR BODY PARTS hand tools
Use heavy duty impact gloves cut resistent level. .Clear the walk way to reach
injuries/illnesses with absence
designated area .Maintain clear communication between co workers while handling
from work or with medical POSSIBLE MODERATE MEDIUM
parts and place it gently on the floor. Remove parts in sequence. Set the swing radius
treatment or restriction to work by
of the spanners to avoid pinching. Use right size spannaers to remove the bolts
Own Employees or Third Parties

Hammer must not be with a loose or damaged handle.Clean the hammer prior to use.
Glove must be free of Grease and lubricants to avoid Slippery
Events that result in Must have a firm grip on the hammer handle when used.Inspect the hammer for
HIT BY PROJECTION OF
injuries/illnesses with absence handles that are rough, cracked, broken, splintered, sharp-edged, loosely attached to
MATERIALS (TOOLS, Performing activity with defective/
5 spider bush removal and installation from work or with medical head, head with dents, cracks, chips, mushrooming, or excessive wear. Donot use the LIKELY MODERATE MEDIUM
PARTS, FRAGMENTS, unapproved hammers
treatment or restriction to work by hammer if found any defectWear apron, leg guard , hand sleeves along with mandatory
SPARKS)
Own Employees or Third Parties PPE during hammer usage. Do not redress, grind, weld or reheat-treat a hammer
head.Do not strike with the side or cheek of the hammer. Use only Vale approved
hammer (Wilton).

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