Professional Documents
Culture Documents
2.0
5801A0298
Serial numberENGLISH
Information on this publication
List of changes
Revision: Additions: Deletions: Changes:
0 general revision
This manual has been prepared by BIESSE for use by clients only and it contains information
protected by copyright. It must not be photocopied or reproduced in any form, either fully or in part,
without the prior written consent of BIESSE.
The manual is supplied together with the electrospindle
ele ctrospindle aggregates and must be kept in a su
suitable,
itable,
easily accessible place known to those responsible for the use and/or maintenance of the
aggregates. It must be used with care throughout the aggregates' working life, and must be
handed over with these if the passed on to third parties.
Table of contents
Introduction .......................
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................ 9
1 Description
1.1 General
General information
information .............
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.... 11
11
1.2 AGGRE6
AGGRE6 boring
boring aggregat
aggregatee ... .......
.......
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.. 12
1.3 AGGRE14
AGGRE14 boring
boring aggregat
aggregatee .... .......
......
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..... 12
1.4 AGGRE22
AGGRE22 millin
millingg aggreg
aggregate ate ...
.......
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... 12
1.5 AGGRE
AGGRE 24 milling
milling aggreg
aggregate ate ....
.......
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.. 13
1.6 AGGRE
AGGRE 26 boring
boring aggreg
aggregate ate (modul
(modular) ar) ......
.........
......
......
......
......
......
......
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.......
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... 13
1.7 AGGRE30
AGGRE30 boring
boring aggregat
aggregatee .... .......
......
......
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.......
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..... 13
1.8 AGGRE31
AGGRE31 boring
boring aggregat
aggregatee .... .......
......
......
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..... 13
1.9 AGGRE32
AGGRE32 boring
boring aggregat
aggregatee .... .......
......
......
......
.......
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..... 14
1.10 AGGRE 39 boring
boring aggregate
aggregate (modular)
(modular) ..............
....................
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..... 14
1.1
1.111 AGGRE40 milling
milling aggregate
aggregate .............
...................
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.... 14
1.12 AGGRE41 boring
boring or milling
milling aggregate
aggregate ...........
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.... 14
1.13 AGGRE42 milling
milling aggregate
aggregate .............
...................
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.... 15
1.14 AGGRE43 milling
milling aggregate
aggregate .............
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.... 15
1.15 AGGRE44 milling
milling aggregate
aggregate .............
...................
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.... 15
1.16 AGGRE45 milling
milling aggregate
aggregate .............
...................
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.... 15
1.17 AGGRE46 milling
milling aggregate
aggregate .............
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.... 16
1.18 AGGRE47 boring
boring or milling
milling aggregate
aggregate ...........
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.... 16
1.19 AGGRE48 boring
boring or milling
milling aggregate
aggregate ...........
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.... 16
1.20 AGGRE49 boring
boring aggregate
aggregate .............
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.... 16
1.21 AGGRE50 corner
corner rounding
rounding aggregate
aggregate ............
..................
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... 17
1.22 AGGRE51 blower aggregate
aggregate ............
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........ 17
1.23 AGGRE52 scraping
scraping aggregate
aggregate ............
...................
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...........
...........
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... 17
1.24 AGGRE53 double
double edge trimming
trimming aggregate
aggregate ...............
......................
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........ 17
1.25 AGGRE54 milling
milling aggregate
aggregate ............
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........ 18
1.26 AGGRE55 milling
milling aggregate
aggregate ............
..................
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........ 18
1.27 AGGRE56 milling
milling aggregate
aggregate ............
..................
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........ 18
1.28 AGGRE57 milling
milling aggregate
aggregate ............
..................
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........ 18
1.29 AGGRE58 milling
milling aggregate
aggregate with copier .............
...................
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.... 19
1.30 AGGRE59 boring
boring or
or milling
milling aggregate
aggregate ............
..................
.............
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.... 19
1.31 AGGRE60 milling
milling aggregate
aggregate with copier .............
...................
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.... 19
1.32 AGGRE62 milling
milling aggregate
aggregate ............
..................
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........ 19
1.33 AGGRE63 boring
boring aggregate
aggregate .............
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..... 20
1.34 AGGRE64 milling
milling aggregate
aggregate ............
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........ 20
2 Preparation
2.1 Information
Information on tools .............
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........... 21
21
2.2 Fitting
Fitting tools ............
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.... 25
2.3 Aggreg
Aggregateate spindle
spindle orient
orientatiation
on ..........
.......
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..... 29
2.4 Adjust
Adjusting
ing the machin
machining
ing depth
depth for
for the
the milling
milling aggreg
aggregate ate with copier
copier ........
............
.......
......
.......
........
........
...... 29
2.5 Adjust
Adjusting
ing the aggre
aggregat
gatee lockpi
lockpinn ...
......
......
.......
.......
.......
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..... 30
2.6 Fit
Fitting
ting chuc
chucksks on the modul
modular
ar aggreg
aggregate atess ....
.......
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..... 31
2.7 Fit
Fitting
ting aggr
aggrega
egates
tes on the
the working
working units
units ..........
.......
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.. 32
2.8 Adjust
Adjusting
ing tthe
he doubl
doublee edge
edge trimmi
trimming ng aggre
aggregat gatee copie
copiers rs .......
..........
......
.......
.......
......
......
......
.......
.......
......
......
......
.......
......
.. 34
2.9 Adjust
Adjusting
ing tthe
he scrape
scraperr aggreg
aggregate
ate copie
copiers rs ....
.......
......
......
......
......
.......
.......
......
......
......
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.......
.......
.......
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... 35
3 Use
4 Maintenance
4.1 Mainte
Maintenan
nance
ce of
of aggre
aggregate
gatess with
with ISO 30/HSK
30/HSK F63
F63 coup
couplin
lingg ........
...........
......
.......
.......
......
......
......
.......
.......
.......
.......
... 39
4.2 Mainte
Maintenan
nance
ce of
of aggre
aggregat
gates
es with
with manual
manual coupli
coupling
ng for
for mult
multifu
ifunct
nction
ion units
units ........
............
.......
.......
........
...... 43
5 Technical ch
chaaracteristics
5.1 Aggreg
Aggregate
ate AGGRE6
AGGRE6 ....
.......
......
.......
.......
.......
.......
......
.......
.......
......
......
......
......
......
......
......
......
......
......
......
......
......
......
......
.......
.......
......
.......
.......
.......
.......
..... 45
5.2 Aggreg
Aggregate
ate AGGRE14
AGGRE14 ....
.......
.......
.......
......
.......
.......
.......
.......
......
......
......
.......
.......
......
......
......
.......
.......
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.......
.......
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.......
...... 46
5.3 Aggreg
Aggregate
ate AGGRE22
AGGRE22 ....
.......
.......
.......
......
.......
.......
.......
.......
......
......
......
.......
.......
......
......
......
.......
.......
......
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......
......
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.......
.......
......
......
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.......
...... 47
5.4 Aggreg
Aggregate
ate AGGRE24
AGGRE24 ....
.......
.......
.......
......
.......
.......
.......
.......
......
......
......
.......
.......
......
......
......
.......
.......
......
......
......
......
......
......
.......
.......
......
......
......
.......
...... 48
5.5 Aggreg
Aggregate
ate AGGRE26
AGGRE26 ....
.......
.......
.......
......
.......
.......
.......
.......
......
......
......
.......
.......
......
......
......
.......
.......
......
......
......
......
......
......
.......
.......
......
......
......
.......
...... 50
5.6 Aggreg
Aggregate
ate AGGRE30
AGGRE30 ....
.......
.......
.......
......
.......
.......
.......
.......
......
......
......
.......
.......
......
......
......
.......
.......
......
......
......
......
......
......
.......
.......
......
......
......
.......
...... 51
5.7 Aggreg
Aggregate
ate AGGRE31
AGGRE31 ....
.......
.......
.......
......
.......
.......
.......
.......
......
......
......
.......
.......
......
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......
.......
.......
......
......
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.......
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...... 52
5.8 Aggreg
Aggregate
ate AGGRE32
AGGRE32 ....
.......
.......
.......
......
.......
.......
.......
.......
......
......
......
.......
.......
......
......
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.......
.......
......
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.......
.......
......
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.......
...... 53
5.9 Aggreg
Aggregate
ate AGGRE39
AGGRE39 ....
.......
.......
.......
......
.......
.......
.......
.......
......
......
......
.......
.......
......
......
......
.......
.......
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......
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.......
.......
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.......
...... 54
5.10 Aggregate
Aggregate AGGRE40 .......
.............
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.... 55
5.1
5.11
1
5.12 Aggregate
Aggre
Aggregate
gate AGGRE41
Aggregate AGGRE 42 .......
...............
............
.............
........ ............
...........
............ ............
............ ............
............ ............
............ ............
............ ............
............ ............
............ ............
............ ............
............ ............
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.. 56
57
5.13 Aggregate
Aggregate AGGRE43 .......
.............
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.... 59
5.14 Aggregate
Aggregate AGGRE44 .......
.............
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.... 61
5.15 Aggregate
Aggregate AGGRE45 .......
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.... 63
5.16 Aggregate
Aggregate AGGRE46 .......
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.... 65
5.17 Aggregate
Aggregate AGGRE47 .......
.............
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.... 67
5.18 Aggregate
Aggregate AGGRE48 .......
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.... 69
5.19 Aggregate
Aggregate AGGRE49 .......
.............
............
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............
............
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.... 71
5.20 Aggregate
Aggregate AGGRE50 .......
.............
............
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............
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............
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.... 72
5.21 Aggregate
Aggregate AGGRE51 .......
.............
............
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............
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............
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.... 73
5.22 Aggregate
Aggregate AGGRE52 .......
.............
............
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............
............
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............
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.... 74
5.23 Aggregate
Aggregate AGGRE53 .......
.............
............
............
............
............
............
............
............
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............
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.... 75
5.24 Aggregate
Aggregate AGGRE54 .......
.............
............
............
............
............
............
............
............
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.... 76
5.25 Aggregate
Aggregate AGGRE55 .......
.............
............
............
............
............
............
............
............
............
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.... 78
5.26 Aggregate
Aggregate AGGRE56 .......
.............
............
............
............
............
............
............
............
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............
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.... 80
5.27 Aggregate
Aggregate AGGRE57 ............
...................
.............
............
............
............
............
............
............
............
............
............
............
............
............
............
...... 82
5.28 Aggregate
Aggregate AGGRE58 ............
...................
.............
............
............
............
............
............
............
............
............
............
............
............
............
............
...... 84
5.29 Aggregate
Aggregate AGGRE59 ............
...................
.............
............
............
............
............
............
............
............
............
............
............
............
............
............
...... 85
5.30 Aggregate
Aggregate AGGRE60 ............
...................
.............
............
............
............
............
............
............
............
............
............
............
............
............
............
...... 87
5.31 Aggregate
Aggregate AGGRE62 ............
...................
.............
............
............
............
............
............
............
............
............
............
............
............
............
............
...... 88
5.32 Aggregate
Aggregate AGGRE63 ............
...................
.............
............
............
............
............
............
............
............
............
............
............
............
............
............
...... 89
5.33 Aggregate
Aggregate AGGRE64 ............
...................
.............
............
............
............
............
............
............
............
............
............
............
............
............
............
...... 90
5.34 Milling aggregate
aggregate with blower ............
..................
............
.............
..............
.............
...........
...........
.............
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............
............
............
...........
..... 91
5.35 Milling aggregate
aggregate with presser
presser .............
....................
.............
............
...........
............
.............
............
............
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.............
............
............
.......... 92
5.36 Boring chucks for modular
modular aggregates
aggregates ...............
.....................
............
............
.............
..............
.............
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...........
.... 93
Introduction
Warning signs
Paragraphs that should not be overlooked are highlighted and preceded by the symbols described
and illustrated below.
Paragraphs marked with this symbol indicate an imminent danger, and the contents
must therefore be taken into careful account in order to prevent a serious accident.
Paragraphs marked with this symbol indicate procedures to be used to avoid any
damage to goods and property.
This symbol is used to indicate points of particular importance that must not be overlooked.
1 Description
COD.67-14-A0560
This plate indicates, from top to bottom:
2=8050rpm MAX - the aggregate code;
2
1
2
= 0,7
- the maximum aggregate spindle rotation speed/s (rpm);
1
- the transmission ratio between the aggregate spindle rotation speed/s and the
electrospindle rotation speed.
The following plates are only present on aggregates with ISO 30 or HSK F63 couplings fitted with
a tilting spindle:
A
B °C 60 65 70 75 80 85 90 °C
C
°F 140 149 158 167 176 185 194 °F
D E
F
G
J
H
I
A Aggregate:
B Art. - No:
C Number of revs Nmax: (rpm)
D Ratio: (transmission ratio)
E Max torque:
F Temperature: (°C)
G Orientation:
H Aggregate can be turned 360° on its axis!
1. 3 AGGRE14 bo
boring ag
aggregate
ISO 30 Aggregate fitted with 1 inclined spindle (7° with respect to the panel support),
HSK F63 for boring operations with cylindrical shank tool.
1.7 AGGRE30 b
bo
oring ag
aggregate
ISO 30 Aggregate fitted with 3 vertical spindles, for boring operations using cylindrical
shank tools (distance between centres 45 x 9.5 mm). This is used above all to
machine hinge application bores.
1.8 AGGRE31 b
bo
oring ag
aggregate
HSK F63 Aggregate fitted with 3 vertical spindles, for boring operations using cylindrical
shank tools (distance between centres 45 x 9.5 mm). This is used above all to
machine hinge application bores.
1. 9 AGGRE32 bo
boring ag
aggregate
HSK F63 Aggregate fitted with 3 vertical spindles, for boring operations using cylindrical
shank tools (distance between centres 48 x 6 mm). This is used above all to
machine hinge application bores.
1.10
1.10 AGGR
AGGRE
E 39
39 b
bor
orin
ing
g agg
aggre
rega
gate
te (m
(mod
odul
ular
ar))
HSK F63 Modular aggregate with horizontal coupling for special boring chucks (see
page 20).
20). The body of this type of aggregate can be turned manually to
angles of between 0 and 90°.
1.111 AGGR
1. AGGRE4
E400 mill
millin
ing
g aggr
aggreg
egat
atee
ISO 30 Aggregate fitted with 1 horizontal tilting spindle (from -5 to 90°), for milling
HSK F63 operations with cylindrical shank tool. The body of this type of aggregate can
be turned manually to angles of between 0 and 360°.
1.12
1.12 AGGR
AGGRE4
E411 bor
borin
ing
g or
or mil
milli
ling
ng ag
aggr
greg
egat
atee
ISO 30 Aggregate fitted with 1 horizontal tilting spindle (from -5 to 90°), for boring or
HSK F63 milling operations with circular blade tool Ø120 or mm. The body of this type
of aggregate can be turned manually to angles of between 0 and 360°.
1.13
1.13 AGGR
AGGRE4
E422 mill
millin
ing
g aggr
aggreg
egat
atee
ISO 30 Aggregate fitted with 1 vertical spindle, for milling operations with cylindrical
HSK F63 shank tool. Used to carry out machining operations on the underside of the
piece.
1.14
1.14 AGGR
AGGRE4
E433 mill
millin
ing
g aggr
aggreg
egat
atee
ISO 30 Aggregate fitted with 2 opposite horizontal spindles, for milling operations with
HSK F63 cylindrical shank tools. Used for particular deep machining operations, such
as the housings
turned manually for door locks.
to angles The body
of between of this
0 and 90°.type of aggregate can be
1.15
1.15 AGGR
AGGRE4
E444 mill
millin
ing
g aggr
aggreg
egat
atee
ISO 30 Aggregate fitted with 1 horizontal tilting spindle for milling operations with
HSK F63 circular blade tool with a diameter of between 120 and 215 mm.
1.16
1.16 AGGR
AGGRE4
E455 mill
millin
ing
g aggr
aggreg
egat
atee
ISO 30 Aggregate fitted with 1 horizontal tilting spindle for milling operations with
HSK F63 circular blade tool with a diameter of between 180 and 270 mm.
1.17
1.17 AGGR
AGGRE
E46 mill
millin
ing
g aggr
aggreg
egat
atee
ISO 30 Aggregate fitted with 2 horizontal spindles, for milling operations with
HSK F63 cylindrical shank tool, of which one is also set up for installation of a circular
blade with diameter of between 120 and 180 mm. The body of this type of
aggregate can be turned manually to angles of between 0 and 90°.
1.18
1.18 AGGR
AGGRE4
E477 bor
borin
ing
g or
or mil
milli
ling
ng ag
aggr
greg
egat
atee
HSK F63 Aggregate fitted with 1 horizontal tilting spindle, for boring or milling
operations with circular blade tool (maximum diameter 180 mm). The body of
this type of aggregate can be turned manually to angles of between 0 and
90°.
1.19
1.19 AGGR
AGGRE4
E488 bor
borin
ing
g or
or mil
milli
ling
ng ag
aggr
greg
egat
atee
HSK F63 Aggregate for horizontal boring or milling operations with 4 spindles (2 for
boring, 2 for milling).
1.20
1.20 AGG
AGGRE49
RE49 bori
boring
ng aggre
ggrega
gate
te
HSK F63 Aggregate for horizontal boring operations with 6 spindles.
1.21
1.21 AGGR
AGGRE5
E500 corn
corner
er roun
roundi
ding
ng ag
aggr
greg
egat
atee
HSK F63 Aggregate set up to carry out rounding operations on the edgebanded
e dgebanded
corners.
1.22 AGG
AGGRE5
RE51 blo
blower agg
aggregat
egatee
HSK F63 Aggregate fitted with a blower to clean the piece of any dust and waste left by
the machining process.
1.23
1.23 AGGR
AGGRE5
E522 scr
scrap
apin
ing
g ag
aggr
greg
egat
atee
HSK F63 Aggregate to eliminate any roughness left by the trimming mills, any excess
glue and to finish the banding material applied.
1.24
1.24 AGGR
AGGRE5
E533 doub
double
le edg
edgee trim
trimmi
ming
ng aggr
aggreg
egat
atee
HSK F63 Double edge trimming aggregate to remove the excess banding material on
the upper and lower parts of the piece.
1.25
1.25 AGGR
AGGRE
E54 mill
millin
ing
g aggr
aggreg
egat
atee
Vertical milling aggregate with 1 spindle for circular blade tools with Ø 180
mm. This aggregate has a manual type coupling, for multifunction units.
1.26
1.26 AGGR
AGGRE
E55 mill
millin
ing
g aggr
aggreg
egat
atee
Vertical milling aggregate with 1 spindle for circular blade tools with Ø 270
mm. This aggregate has a manual type coupling, for multifunction units.
1.27
1.27 AGGR
AGGRE
E56 mill
millin
ing
g aggr
aggreg
egat
atee
Aggregate fitted with
with 2 opposite horizontal spindles, for milling operations with
cylindrical shank tools. Used for particular deep machining operations, such
as the housings for door locks. This aggregate has a manual type coupling,
for multifunction units.
1.28
1.28 AGGR
AGGRE
E57 mill
millin
ing
g aggr
aggreg
egat
atee
Aggregate fitted with 2 horizontal spindles, for milling operations with
cylindrical shank tool, of which one is also set up for installation of a circular
blade Ø180 mm. This aggregate has a manual type coupling, for multifunction
units.
1.29
1.29 AGGR
AGGRE5
E588 mil
milli
ling
ng aggr
aggreg
egat
atee wit
with
h cop
copie
ierr
ISO 30 Aggregate fitted with 1 vertical spindle, for milling operations with cylindrical
HSK F63 shank tool, and with a system that allows machining at a constant depth on
pieces with a variable thickness.
1.30
1.30 AGGR
AGGRE5
E599 bor
borin
ing
g or
or m
mil
illi
ling
ng aggr
aggreg
egat
atee
Aggregate for horizontal boring or milling operations with 4 spindles (2 for
boring, 2 for milling). This aggregate has a manual type coupling, for
multifunction units.
1.31
1.31 AGGR
AGGRE6
E600 mil
milli
ling
ng aggr
aggreg
egat
atee wit
with
h cop
copie
ierr
HSK F63 Aggregate fitted with 1 vertical spindle, for milling operations with cylindrical
shank tool, and with a system that allows machining at a constant depth on
pieces with a variable thickness.
1.32
1.32 AGGR
AGGRE6
E622 mill
millin
ing
g aggr
aggreg
egat
atee
HSK F63 Aggregate fitted with 1 horizontal spindle, for milling operations with circular
blade tool of large diameter. Mainly used on 5 axis milling units.
1.33
1.33 AGG
AGGRE63
RE63 bori
boring
ng aggre
ggrega
gate
te
Aggregate for horizontal boring operations with 6 spindles. This aggregate
has a manual type coupling, for multifunction units.
1.34
1.34 AGGR
AGGRE
E64 mill
millin
ing
g aggr
aggreg
egat
atee
HSK F63 Vertical milling aggregate with 1 spindle for circular blade tools with Ø 120
mm. Used to mill antitorsion channels on door and window frames.
1.35
1.35 Bori
Boring
ng chuc
chucks
ks for
for m
mod
odul
ular
ar aggr
aggreg
egat
ates
es
If required, the boring chucks can be fitted on certain aggregates. They are mainly used to
machine the housings for hardware elements, or to machine bores for dowels.
Boring chuck with 3 spindles set at a distance of 21.5 mm.
2 Preparation
Boring tool
The boring tools to be used on the machine must have a cylindrical shank of mm or a threaded
shank with the dimensions indicated in the figure.
The cylindrical shank tools must have a flat part to be used to lock them in the spindle.
Ø10 M10
0 6 .7
2 1 3
in
Ø11 h6
m
Keep within the machine user's manual limits for the diameters (D) and lengths (L) of the tools.
Aggregate D (max) L (max)
Aggregate AGGRE6 (mm) 10 - 35 53
Aggregate AGGRE14 (mm) 10 53
Aggregate AGGRE26 (mm) 10 90
Aggregate AGGRE30 (mm) 10 - 35 53
Aggregate AGGRE31 (mm) 10 - 35 53
Aggregate AGGRE32 (mm) 10 - 35 53
Aggregate AGGRE39 (mm) 10 90
Aggregate AGGRE41 (mm) 10 53
Aggregate AGGRE47 (mm) 10 90
Aggregate AGGRE48 (mm) 10 90
Aggregate AGGRE49 (mm) 10 90
Aggregate AGGRE58 (mm) 10 90
Aggregate AGGRE59 (mm) 10 90
Ø 10 Ø 15 16
16÷ Ø 6 20
÷ Ø 1 10
÷
,5 4 0
5
,
1 3 4 7
3 2
Keep within the machine user's manual limits for the diameters ( D) and lengths (L) of the tools.
Aggregate D (max) L (max)
Aggregate AGGRE22 (mm) 16 110
Aggregate AGGRE40 (mm) 16 60
Aggregate AGGRE42 (mm) 12 55
Aggregate AGGRE43 - large spindle (mm) 20 130
Aggregate AGGRE43 - small spindle (mm) 10 30
Aggregate AGGRE46 (mm) 20 60
Aggregate AGGRE48 (mm) 16 70
Aggregate AGGRE56 - large spindle (mm) 20 130
Sb Sc
e i
D D
6 F
R
P
PANEL
Never use circular blade tools that do not have a bore to fit the lockpin (ref. Sb).
PANEL
* It is possible to fit tools with a larger diameter (max 220 mm), provided the aggregate spindle is positioned at an
angle of over 35°. You must also check compatibility with the working units and tool magazines.
,5
5
e i
D D
F
R
6 P
PANEL
2. 2 Fitting tools
The aggregates can be fitted with boring tools, cylindrical shank milling tools (for ERC 25 or 32
collet) and circular blade milling tools with the characteristics indicated on pages 21,
21, 22 and 23
respectively.
Certain additional information that might be of use when fitting tools, such as the spindle/s
direction of rotation and the size of wrenches to be used, is given in the appendix.
To install the tools, follow the instructions
instructio ns provided below:
1. To facilitate
facilitate operations,
operations, a special
special piece
piece of equipment provided (ref. A) which must be
equipment is provided
anchored to a fixed support (e.g. a tool bench) using the bores provided. Once locked in place,
it must be used as illustrated in the figure.
2. Fit the
the tools
tools as
as described
described below,
below, according
according to the
the type
type of tool.
A C B
C
C
D C
D
B
B
B A
8 N/m
Particularly in aggregates with a tilting spindle, screws A must never be locked too
tightly (the maximum locking torque is 12 N/m). For this reason it is recommended
that you use the wrench provided B, which will allow these screws to be tightened
correctly. After completing the operation, check manually to ensure that the spindle
turns without excessive effort.
12 N/m
A 12 N/m
B
A
C A C
2.44
2. Ad
Adju
just
stin
ing
g the
the mach
machin
inin
ing
g dep
depth
th fo
forr the
the mi
mill
llin
ing
g
aggregate with copier
To adjust the machining depth for the milling
aggregate with copier, screw sleeve A in or out
after loosening screw or ring nut B.
The distance from the lower part of sleeve A to B
the end of the tool corresponds to the
th e machining B
depth (PF). When adjustments have been A
completed, lock the sleeve A in position by A
tightening screw or ring nut B. F
P
F
P
When the machine is delivered, each aggregate is set up to be fitted in a specific electrospindle
(for further details, please consult the tooling tables in the numerical control software). Should you
wish to use an aggregate in ana n electrospindle other than the one for which it has been set up, it will
be necessary to adjust the lockpin as described below.
This adjustment must also be carried out for all aggregates purchased after delivery of the
machine.
To adjust an aggregate lockpin, proceed as follows:
1. Unf
nfas
aste
ten
n screwss A slightly
screw t ype of aggregate. The lockpin B is pushed
slightly,, according to the type
upwards by a spring located underneath it.
B B B
A A A
2. Pr
Pres
esss the
the lock
lockpi
pin (ref.. B) all the way into its
n (ref
housing and lock it using the screws
provided (ref. A).
3. Fit the aggrega
aggregate
te on
on the
the elect
electros
rospin
pindle
dle
required.
4. Turn
Turn the
the aggr
aggreg
egatate
e so tha bore C at the
thatt bore
base of the electrospindle corresponds with
the lockpin (ref. B). C
5. Repe
pea
at p
po
oint
int 1
1..
6. Check
Check that
that the
the lockp
lockpin
in is perfec
perfectly
tly inse
inserted
rted
in bore C.
7. Fix
Fix tthe
he lo
lock
ckpi
pin
n (ref. B) using the screws
(ref.
provided (ref. A).
2.6 Fittin
tting
g ch
chucks on
on th
the mo
modular ag
aggre
rega
gattes
Certain aggregates are set up to house various types of boring chuck.
To fit the boring chucks on the aggregates, proceed as follows:
1. Adjust the
the chuck to
to one of the various
various possible
possible position
positionss and slot itit precisely
precisely into th
the
e housing
housing
provided on the aggregate.
2.7 Fitt
itting
ing ag
aggreg
regate
ates on
on th
the wo
worki
rking u
un
nit
itss
The aggregates are installed on the working units in various ways, according to the type of
coupling fitted on the aggregate:
“Aggregates with ISO 30/HSK F63 coupling” (see page 32);32);
“Aggregates with manual coupling for multifunction units” (see page 33).
33).
The aggregates of this type are generally housed in special magazines, which allow installation on
the working unit to be managed automatically. As regards positioning of the aggregates in the
magazines, please see the instructions for use of the machine.
If necessary it is possible to install an aggregate directly on a working unit, following the tool
installation procedures provided in the instructions for use of the machine, and making sure that
the aggregate pin is inserted into the relative housing on the working unit.
2. Position
Position the aggregate
aggregate on the multifunct
multifunction
ion unit,
unit, insertin
inserting
g the connect or A on the drive shaft
connector
and the pin B in the relative hole in the plate C. In certain units, the plate C may have more
than one hole, so that the aggregate can be turned in various directions.
3. Fi
Fixx the
the aggr
aggreg
egat
ate
e to the
the plate C, using the 4 screws D.
plate
C
A
B D
4. Remo
emove ththe plug E from the multifunction unit.
e plug
5. Turn the aggregate
aggregate spindle so that
that the lockpin connectorr A is positioned in
lockpin in the connecto
correspondence with the hole F.
6. Lock
Lock th
the
e co
conn
nnec torr A on the multifunction unit drive shaft and lock it firmly by tightening the
ecto
screw provided.
A A
E
F
7. Rep
epllac
ace
e the plug E on the multifunction unit.
the plug
2.88
2. Adju
Adjust
stin
ing
g tthe
he dou
double
ble edg
edgee tri
trimm
mmin
ing
g aagg
ggre
rega
gate
te
copiers
The copiers are adjusted to give a proper trim, with more or less material being removed.
For example, if the top double edge trimming blades are removing too much material (ref. A), this
means that the top copier is too high and must be lowered, whereas if they remove too little
material or remove no material at all (ref. B), this means that the top copier is too low and must be
lifted up.
A B
A A
2. To adjust the central copier, unfasten the two screws A slightly and adjust screw B until the
copier, unfasten
required position is reached. On completing the operation, tighten screws A.
A A
B B
2The.9copiersAaredju
jusstin
ing
adjusted ggive
to th
thaeproper
sc
scraedge
pescraping,
r ag
aggreg re
withgmore
ateorco
cless
opmaterial
ie
ierrs being
removed.
For example, if the bottom edge scraper blade is removing too much material (ref. A), this means
that the bottom copier is too low and must be lifted up, whereas if it removes too little material or
removes no material at all (ref. B), this means that the bottom copier is too high and must be
lowered.
A B
Proceed in the same way for the other copiers. To adjust the copiers, proceed as follows:
1. To adjust
adjust the top and/or the bottom copier, unfasten screw A slightly and adjust screw B until
copier, unfasten
the required position is reached. On completing the operation, tighten screw A.
B B
A A
2. To adjust
adjust the cent
central
ral copier
copier,, unfaste
unfasten
n the screwss A slightly and adjust screw B until the
the screw
required position is reached. On completing the operation, tighten screws A.
B B
A A
3 Use
To avoid overheating the aggregate while it is in use, always take into account the
machining suspension times indicated in the appendix to this manual.
4 Maintenance
4.11
4. Ma
Main
inte
tena
nannce of aggr
aggreg
egat
ates
es wit
ith
h IIS
SO 330/
0/HS
HSK
K F63
F63
coupling
The following table indicates the maintenance operations foreseen for the aggregates with ISO 30/
HSK F63 coupling, indicating how frequently they must be carried out. The column Page indicates
the page number on which the procedure is described, for operations requiring a specific
procedure.
Frequency Type of operation P ag e
Every 20 hours “Lubrication of th
the bo
borin
ing
g ch
chuc
ucks
ks for mod
modu
ular agg
aggrregat
ate
es” 40
Fortnightly “Lubrication and cleaning” 39
When necessary “Re
“Repla
placing
cing the blad
blades
es on the doub
double
le edge
edge trimm
trimming
ing agg
aggrega
regate”
te” 40
“Replacing the blades on the scraping aggregate” 41
“Replacing the blades on the corner ro
roun
und
ding aggr
greg
ega
ate” 42
B
B
A
A
2. Fil
Filll the pump
pump provide
provided
d with
with KLÜBER
KLÜBER ISOFLEX
ISOFLEX NBU
NBU 15 lubric
lubricant.
ant.
3. Insert
Insert the pump
pump1inorthe
(approximately the greas
greasing
ing
2 strokes of nipple
nip
theple (ref. A) and pump in 3 grammes of lubricant
(ref.
pump).
To clean the aggregates, use a soft cloth and a brush to remove dirt from the gaps. Surface B of
the coupling must be cleaned perfectly and degreased.
Never use compressed air to clean, as the dirt might be deposited under the gaskets
and in the bearings.
After cleaning, to prevent the coupling from sticking in the electrospindle, with the
consequent risk of breaking the tool change device, spray surfaces B of the HSK F63
type couplings with the product KLÜBER LUSIN PROTECT G 31.
Before replacing the blades, make use of all the various cutting edges.
1. To rem
remov
ove
e the
the blade A, loosen screw B.
blade
2. To adjus
adjustt the blade,
blade, use
use screw C.
screw
B C
Before replacing the blades, make use of all the various cutting edges.
1. To rremo
emove
ve the
the edge
edge-sc
-scrap
raping blade A, unfasten screw B.
ing blade
2. To rremo
emove
ve the
the glue-s
glue-scra
crapin
ping
g blade C, unfasten screw D.
blade
Before replacing the blades, make use of all the various cutting edges.
1. To rem
remov
ove
e the
the blade A, loosen screws B.
blade
B
A
B
4.22
4. Ma
Main
inte
tena
nanc
ncee of
of agg
aggre
rega
gate
tess wit
with
h man
manua
uall ccou
oupl
plin
ing
g
for multifunction units
The following table indicates the maintenance operations foreseen for the aggregates with manual
coupling for multifunction units, indicating how frequently they must be carried out. The column
Page indicates the page number on which the procedure is described, for operations requiring a
specific procedure.
Frequency Type of operation P ag e
Fortnightly “Lubrication and cleaning” 43
To clean the aggregates, use a soft cloth and a brush to remove dirt from the gaps. Surface B of
the coupling must be cleaned perfectly and degreased.
Never use compressed air to clean, as the dirt might be deposited under the gaskets
and in the bearings.
5 Technical
echnical characteristi
characteristics
cs
5. 1 Aggregate AGGRE6
maximum electrospindle rotation speed (rpm) 6000
maximum aggregate rotation speed (rpm) 6000
transmission ratio 1
centre spindle direction of rotation right
side spindles direction of rotation left
electrospindle direction of rotation right
weight (kg) 2.2
ISO 30 ISO 30
distance between spindle distance between spindle
centres: 48 x 6 centres: 52 x 5.5
74 74 wrench 7
1
size 3
96 96
Ø 10
48 52
5. 2 Aggregate AG
AGGRE14
maximum electrospindle rotation speed (rpm) 6315
maximum aggregate rotation speed (rpm) 6000
transmission ratio 0.955
spindle direction of rotation left
electrospindle direction of rotation left
weight (kg) 4.5
Spindle characteristics
0 0
Ø 10
20
26,5
47
53,5 wrench
size 3
87 M6
93,5
145,61
152,1
173,38
166,88
117 58
117 0 58
5. 3 Aggregate A
AG
G G R E 22
right unit left unit
maximum electrospindle rotation speed (rpm) 11214 11214
maximum aggregate rotation speed (rpm) 12000 12000
transmission ratio 1,07 1,07
spindle direction of rotation right left
electrospindle direction of rotation left right
weight (kg) 4 4
Spindle characteristics
size 27 wrench
ERC 25 collet
5. 4 Aggregate AG
AGGRE24
maximum electrospindle rotation speed (rpm) 7285
maximum aggregate rotation speed (rpm) 5100
transmission ratio 0.7
spindle direction of rotation left
electrospindle direction of rotation right
weight (kg) 5.6
maximum machining depth (mm) 92
Spindle characteristics
34
8
7 5
7 3
Ø Ø 5
2
2,2 ÷ 6
AGGRE 24
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 7.5 min (at maximum rotation speed) the aggregate must
be stopped for 1.5 min at a room temperature (Ta)
(Ta) of 25°C, and for 6.8 min at a room temperature
of 30°C.
5. 5 Aggregate AG
AGGRE26
maximum electrospindle rotation speed (rpm) 5500
maximum aggregate rotation speed (rpm) 5500
transmission ratio 1
electrospindle direction of rotation right
weight (kg) 2
5. 6 Aggregate A
AG
G G R E 30
maximum electrospindle rotation speed (rpm) 6000
maximum aggregate rotation speed (rpm) 6000
transmission ratio 1
centre spindle direction of rotation right
side spindles direction of rotation left
electrospindle direction of rotation right
weight (kg) 2.2
ISO 30
Spindle characteristics
M6
wrench 7
1
size 3
Ø 10
5. 7 Aggregate AG
AGGRE31
maximum electrospindle rotation speed (rpm) 6000
maximum aggregate rotation speed (rpm) 6000
transmission ratio 1
centre spindle direction of rotation right
side spindles direction of rotation left
electrospindle direction of rotation right
weight (kg) 2.2
ISO 30
Spindle characteristics
M6
wrench 7
1
size 3
Ø 10
5. 8 Aggregate A
AG
G G R E 32
maximum electrospindle rotation speed (rpm) 6000
maximum aggregate rotation speed (rpm) 6000
transmission ratio 1
centre spindle direction of rotation right
side spindles direction of rotation left
electrospindle direction of rotation right
weight (kg) 2.2
ISO 30
Spindle characteristics
M6
wrench 7
1
size 3
Ø 10
5. 9 Aggregate AG
AGGRE39
maximum electrospindle rotation speed (rpm) 3333
maximum aggregate rotation speed (rpm) 5000
transmission ratio 1.5
electrospindle direction of rotation left
direction of rotation in output to the chuck coupling right
weight (kg) 7
Spindle characteristics
36
ERC 25
Normally,
continually,if without
the maximum speed
requiring any of rotation issuspensions.
machining not exceeded,
To this aggregate
avoid is able
overheating theto work
aggregate it is
also necessary to take into account the speed of advance, the conditions of the tool and the type of
material being machined.
In any case, a special plate is fitted to the aggregate to indicate the temperature in real time. The
temperature must never exceed 80 °C; ° C; if it reaches this temperature, stop the mac
machining
hining operation
immediately and allow the aggregate to cool down.
If the aggregate exceeds a temperature of 82 °C, an additional label will become permanently
coloured; if this occurs, all guarantee rights will be lost.
Spindle characteristics
Spindle characteristics
ERC 20
47
AGGRE42
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 3.5 min at a room temperature (Ta) of 25°C, and for 6 min at a room temperature of
30°C.
Spindle characteristics
M2 M1
ERC 16 ERC 32
32 50
AGGRE43
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.5 min (at maximum rotation speed) the aggregate must
be stopped for 3.8 min at a room temperature (Ta) of 20°C, and for 7.5 min at a room temperature
t emperature (Ta)
of 30°C.
Spindle characteristics
34
7 5 8
6 3
Ø Ø 5
2
2.2 ÷ 6
AGGRE44
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 1.75 min at a room temperature
temp erature (Ta) fo r 5.8 min at a room
(Ta) of 25°C, and for
temperature of 30°C.
Spindle characteristics
34
7 5 8
7 3
Ø Ø 5
2
2.2 ÷ 6
AGGRE45
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 7.5 min (at maximum rotation speed) the aggregate must
be stopped for 1.5 min at a room temperature (Ta) of 25°C, and for 6.8 min at a room temperature
t emperature (Ta)
of 30°C.
M2 M1 M2 M1
ERC 32
67
M2
ERC 32
50
AGGRE46
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.25 min (at maximum rotation speed) the aggregate
must be stopped for 2.8 min at a room temperature (Ta) of 20°C, and for 4.7 min at a room
tem perature (Ta)
temperature of 25°C.
HSK F63
Spindle characteristics
5 Technical characterist
characteristics
ics
AGGRE47
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 2.7 min at a room temperature (Ta) of 25°C, and for 5.4 min at a room temperature
t emperature (Ta)
of 30°C.
5 Technical characteris
characteristics
tics
HSK F63
Spindle characteristics
14
M1
M1 M1
M2
M2
M2 30
5 Technical characterist
characteristics
ics
AGGRE48
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.15 min (at maximum rotation speed) the aggregate
must be stopped for 1.6 min at a room temperature (Ta) of 20°C, and for 3.2 min at a room
tem perature (Ta)
temperature of 25°C.
5 Technical characteris
characteristics
tics
Spindle characteristics
14
L = clockwise rotation
R = anticlockwise rotation
5 Technical characterist
characteristics
ics
5 Technical characteris
characteristics
tics
5 Technical characterist
characteristics
ics
5 Technical characteris
characteristics
tics
M1
M2
5 Technical characterist
characteristics
ics
Spindle characteristics
34
8
7 5
6
Ø 3
Ø 5
2
2.2 ÷ 6
76 BIESSE S.p.A. © - a724k0034.fm171005
5 Technical characteris
characteristics
tics
AGGRE54
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 0.8 min at a room temperature (Ta)
(Ta) of 25°C, and for 2.4 min at a room temperature
of 30°C.
BIESSE S.p.A. © - a724k0034.fm171005
77
5 Technical characterist
characteristics
ics
Spindle characteristics
34
8
7 5
7
Ø 3
Ø 5
2
2.2 ÷ 6
78 BIESSE S.p.A. © - a724k0034.fm171005
5 Technical characteris
characteristics
tics
AGGRE55
)
n
i
m
(
e
m
ti
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 7.5 min (at maximum rotation speed) the aggregate must
be stopped for 1.5 min at a room temperature (Ta)
(Ta) of 25°C, and for 6.8 min at a room temperature
of 30°C.
BIESSE S.p.A. © - a724k0034.fm171005
79
5 Technical characterist
characteristics
ics
Spindle characteristics
M2 M1
M2 M1
ERC 16 ERC 32
32 50
80 BIESSE S.p.A. © - a724k0034.fm171005
5 Technical characteris
characteristics
tics
AGGRE56
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.5 min (at maximum rotation speed) the aggregate must
be stopped for 3.8 min at a room temperature (Ta)
(Ta) of 20°C, and for 7.5 min at a room temperature
of 30°C.
BIESSE S.p.A. © - a724k0034.fm171005
81
5 Technical characterist
characteristics
ics
Spindle characteristics
M2 M1
M2 M1
ERC 32 ERC 32
50 67
82 BIESSE S.p.A. © - a724k0034.fm171005
5 Technical characteris
characteristics
tics
AGGRE57
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.25 min (at maximum rotation speed) the aggregate
must be stopped for 2.8 min at a room temperature (Ta) of 20°C, and for 4.7 min at a room
temper ature (Ta)
temperature of 25°C.
BIESSE S.p.A. © - a724k0034.fm171005
83
5 Technical characterist
characteristics
ics
0 0
Spindle characteristics
102 109
collet
ERC 25
135 142
Ø 66 Ø 66
Ø 114 Ø 114
Ø 137
Ø 137
5 Technical characteris
characteristics
tics
Spindle characteristics
14
M1
M1 M1 M2 M2
M2
30
BIESSE S.p.A. © - a724k0034.fm171005
85
5 Technical characterist
characteristics
ics
AGGRE59
)
n
i
m
(
e
m
it
n
oi
s
n
e
p
s
u
s
g
ni
ni
h
c
a
m
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.15 min (at maximum rotation speed) the aggregate
must be stopped for 1.6 min at a room temperature (Ta) of 20°C, and for 3.2 min at a room
tem perature (Ta)
temperature of 25°C.
86 BIESSE S.p.A. © - a724k0034.fm171005
5 Technical characteris
characteristics
tics
HSK F63
Spindle characteristics
collet
ERC 32
156,4
193,5
Ø 113
Ø 14 9,5
9,5
5 Technical characterist
characteristics
ics
HSK F63
Spindle characteristics
59
4
88 BIESSE S.p.A. © - a724k0034.fm171005
5 Technical characteris
characteristics
tics
Spindle characteristics
14
R = clockwise rotation
L = anticlockwise rotation
5 Technical characterist
characteristics
ics
Spindle characteristics
34
10
7 5
6 3
Ø Ø 5
2
2,8 ÷ 6
5 Technical characteris
characteristics
tics
5.34
5.34 Mill
Millin
ing
g aag
ggreg
gregat
atee w
wit
ith
h blo
blowe
werr
maximum electrospindle rotation speed (rpm) 18000
HSK F63
Spindle characteristics
ERC 25 collet
Ø 116
5 Technical characterist
characteristics
ics
5.35
5.35 Mill
Millin
ing
g aagg
ggre
rega
gate
te with
with pres
presse
serr
maximum electrospindle rotation speed (rpm) 18000
HSK F63
Spindle characteristics
ERC 25 collet
Ø 56
Ø 200
5 Technical characteris
characteristics
tics
5.36
5.36 Bori
Boring
ng chuc
chucks
ks for
for mod
modul
ular
ar aggr
aggreg
egat
ates
es
Spindles characteristics
M6
7
3 1
Ø 10
Spindles characteristics
M6
7
3 1
Ø 10
BIESSE S.p.A. © - a724k0034.fm171005
93
5 Technical characterist
characteristics
ics
94 BIESSE S.p.A. © - a724k0034.fm171005
Analytical index
Analytical index
Analytical index
Analytical index
Analytical index
Analytical index
100 BIESSE S.p.A. © - 5801a0298IX.fm171005
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