Last update on: 11-12-2021

Version: 1

PRODUCT DATA SHEET Water] at 25°C

Con-Inject 1k
Con-Inject 1k is hydrophobic foam based on polyurethane
resin.
Specification:
Con-Inject 1k is a single-component, PU-based
hydrophobic foam used for grouting applications. Con-
Inject 1k expands its volume to 27 times of original and
forms a closed-cell rubber-like structure after coming in
contact with water. The denseness of the foam varies in line
with the injection pressure. Since water is not a component
of the foam structure, the cured material is essentially not
affected by water or dryness. The reacted material does not
shrink or swell.
Uses:
 Deteriorated and honeycombed concrete.
 Concrete joints
 Pipe insertions
 Injection grout for soil stabilization
 To fill cracks and crevices in wastewater tanks,
tunnels, dams, subways sewers, manholes, and
utility boxes.
Advantages:
 Cavities and voids can be filled effectively as it
can increase the volume to ensure complete
filling.
 Single component; easy to use.
 It remains constant in volume upon curing with
zero shrinkage.
 Excellent bond properties.
 Superior adhesive strength, tolerant of movements
 This can be applied on the negative side
 Penetrates deeply into the substrate
Packaging:
Con-Inject 1k is supplied in 10kg, 20kg, and 200kg packs.
Tensile Shear
4 N/mm² at 23°C
Strength
Corrosiveness Non-Corrosive
Resistant to most organic
Chemical
solvents, Mild Acids, Alkalis,
Resistance
etc.
Application procedure:
Surface preparation:
Correct and high-quality preparation is critical for
optimum performance.
Cracks or cold joints:
Clean the concrete surface, 2 cm on either side of the
crack or joint, free from dust, fungus, curing membrane,
and other such contaminants, or if necessary, remove the
contaminated layer. For pressure injection, drill 10 mm
diameter, 50 mm deep holes at predetermined locations.
Use pneumatic drills underwater. Ensure that holes are
vacuumed before fixing Packers. The frequency of ports
or Packers depends on the crack severity and the nature
of the structure. For reference, the maximum center-to-
center distance between adjacent ports can be
considered as 1 m. If the crack runs through a section of
more than 500 mm thick structural elements,
ports/Packers may be required on both the faces of the
elements.
Placing:
Place the grout into cracks using the injection method.
Start the injection process from the widest part for a
horizontal surface or from the lowest point for a vertical
surface. Inject each port or nipple (keeping all others
closed except the adjacent one). When the resin starts
gushing out of the next port/nipple, close it and continue
injection. After maintaining the pressure for 1 to 5 minutes
to allow for total penetration, close the port and
disconnect the pump. Continue the process until all the
ports or Packers are injected in a similar manner. After 24
hours remove all the injection ports and Packers. Fill in
the resulting cavities using RIPSTAR 122.

Coverage: Storage and Shelf life All:

The quantity of Con-Inject 1k for a particular application Store under cover, out of direct sunlight and protect from
depends on the total volume of the void/crack to be filled, extremes of temperature. In tropical climates, the product
absorption of the substrate, loss, and wastage. must be stored in an air-conditioned environment. Shelf
life is 12 months when stored as above. All partly used
Typical properties: drums should be covered by nitrogen and resealed to
Appearance Dark brown liquid prevent the ingress of moisture
Density 1.12 kg/liter
Solubility in water Hydrophobic Safety precautions:
Viscosity 100-200 mPa.S at 25°C As with all chemical products, care should be taken during
110 sec [Ratio 2:1 Resin: use and storage to avoid contact with eyes, mouth, skin,
Gel time and foodstuffs (which can also be tainted with vapor until
Water] at 25°C
15 sec [Ratio 2:1 Resin: Water] the product is fully cured or dried). Treat splashes to eyes
Induction time and skin immediately.
at 25°C
Max. Expansion 3000 % [Ratio 10:1 Resin:

SP CONCARE PVT. LTD.

CS No. 1471, DB House 1st Floor,
Madhavnagar Road, Near Auto India,
info@spconcare.com www.spconcare.com Sangli-416416, Maharashtra, (INDIA)
 Last update on: 11-12-2021
Version: 1

If accidentally ingested, seek immediate medical

attention. Keep away from children and animals. Reseal
containers after use. Do not reuse containers for the
storage of consumable items.

Disclaimer:
Whilst any information contained herein is true,
accurate and represents our best knowledge and
experience, no warranty is given or implied with any
recommendations made by us, our representatives, or
distributors, as the conditions of use and the
competence of any labor involvedin the application are
beyond our control.

SP CONCARE PVT. LTD.

CS No. 1471, DB House 1st Floor,
Madhavnagar Road, Near Auto India,
info@spconcare.com www.spconcare.com Sangli-416416, Maharashtra, (INDIA)