Technical report on Crystalline

waterproofing system
Project Name: - Bajaj Chakan Plant

[SP Concare Pvt. Ltd.

Email: admin@spconcare.com Tel: 233 2313197
Website: www.spconcare.com Address: Chintamani Nagar, Sangli,
Maharashtra.
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TABLE OF CONTENTS

1. Background
2. What is MR.DRY 701?
3. Why MR. DRY 701?
3.1 Crystalizing action
3.2 Water holding ability
3.3 Next-generation plasticizing action
3.4 Shrinkage reduction
3.5 Effect of MR. DRY 701 on concrete Ph
3.6 Durability-related facets of MR. DRY 701
3.7 Three-dimensional strength development
4. What is MR. DRY 435?
5. Construction joint waterproofing
6. Waterproofing specifications for Phase I
7. Waterproofing specifications for Phase II
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1. Background
Concrete is the most used material in construction in the world and there are many different
forms with varying water/cement ratios, various binders, different aggregate sizes, diverse
reinforcements, and many other variables besides. The hydration reactions that form hardened
cement paste are complicated and well beyond the expertise of industry specifiers.

Like all other materials, concrete structures have their own lifetime; harmful substances from
the environment penetrate the concrete and react with its constituents, leading to deterioration
and/or corrosion of the embedded steel, thus affecting its durability. The durability of concrete
largely depends on the properties of its microstructure, such as porosity and pore size
distribution, since gases e.g., CO2 from the atmosphere and liquids e.g., water in which
aggressive ions are dissolved can penetrate into the material through the pores. In most cases,
the reactants responsible for concrete degradation penetrate the concrete matrix with the water.
Since the durability of concrete is one of the most important properties, both from a financial
and a sustainability point of view, the reduction or better still the minimization of water
penetration should be a top priority. It is well known that a carefully designed concrete mix,
properly manufactured, and executed (delivered to site, cast, vibrated, and cured) and with a
low water–binder ratio, results in a final product with low permeability and increased durability.

Various admixtures are incorporated in concrete to reduce concrete porosity and avert water
penetration. One of the most prominent groups of waterproofing additives may be identified as
crystallizing additives. These are intended to grow crystals into cracks and capillaries upon contact
with water, thereby preventing the passage of water.
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1. What is MR. DRY 701?

MR. DRY 701 is a superior waterproofing additive for concrete. It is a unique additive for
concrete that improves the cohesivity of concrete mix with reduced need for compaction. It has
the super plasticizing effect that removes the need of additional water required for placing of
concrete thus eliminating any need for admixtures. It also forms pore-blocking crystal fibers
which permanently waterproofs treated concrete along with achieving an optimum level of
cohesion with controlled bleeding thus forming a perfect concrete for your structural need.

Uses: -
 Any concrete mix requiring waterproofing.
 Tunnels and subway systems.
 Bridges & Marine structures.
 Foundations, Basements, and elevator pits.
 Water and wastewater structures.
 Parking structures, Swimming pools.

Dosage: -
MR.DRY 701 is added at a dosage rate of 1% to the weight of cement.
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2. Why MR. DRY 701?

Unlike other crystalline admixtures available in the market, along with crystalline action, MR.
DRY 701 benefits in several ways as elaborated below,

Crystalizing action: -
Contrary to hydrophobic or water-repellent materials, MR.DRY 701 is a hydrophilic admixture
which reacts easily when moisture enters the pores/cracks of concrete. After taking this reaction
in place, MR.DRY 701 forms water insoluble pores/cracks blocking crystals which improves the
healing efficiency of concrete. Also, it increases in density of Calcium Silicate Hydrate (C-S-H,
main cement hydration product) and thus, makes concrete more resistant to penetration of
aggressive ions. As a result of crystalline depositions into concrete matrix, water pressure
resistance of modified matrix increases as high as 14 bars. Ref. fig 1

Pore blocking crystals

Fig. 1: - Generation of pore blocking crystals

Water holding ability: -

Water added in concrete as specified by IS 456 is always sufficient for hydration reaction to
take place effectively. As concrete is exposed to external environment, water added at the time
of mixing evaporated leaving voids. This loss of water necessitates additional water to aid
hydration reaction through curing. Owing to pore blocking crystal generation and presence of
specialized polymers, MR. DRY 701 averts water loss through evaporation and enhances water
holding ability of concrete.
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Next-generation plasticizing action

One of the prominent things to make concrete waterproof is its denseness. While placing
concrete in formworks, it needs to be ensured that its every corner is reached by concrete. Lack
of compacting creates voids and honeycombs in concrete structure. MR. DRY 701 also act as
superplasticizer and imparts optimum flow to concrete. This plasticizing effect eliminates voids
and honeycombs.

Shrinkage reduction
Shrinkage is nothing but change in volume of concrete either in plastic or dry state. When in
plastic state, sudden loss of moisture to environment induced evaporation causes change in
volume of concrete. Thus, concrete shrinks and this phenomenon is referred as plastic
shrinkage. Plastic shrinkage causes irregular crack pattern. Due to formation of pore blocking
crystals and addition of specialised polymers, sudden evaporation of water is prevented and so
is the shrinkage.

Effect of MR. DRY 701 on concrete Ph

Initiation of concrete deterioration has a close correlation with inherent Ph of concrete. In early
years, Ph of concrete generally ranges from 11 to 11.5. In later years, due to exposure of
concrete to atmospheric gases, as in Co2, Ph of concrete starts to reduce from 11 to 6. When
Ph of concrete falls 6, concrete matrix becomes acidic. In RCC, where reinforcement is
embedded in concrete, acidic nature of concrete matrix forms prominent cause for rusting of
reinforcement. In MR.DRY 701 enhanced concrete, where pores are effectively filled up by
crystals, penetration of deleterious gases is prevented, and it helps for maintaining concrete
Ph.

Durability-related facet of MR. DRY 701, self-healing ability

Crystallization reactions initiated by MR. DRY 701 can undergo a delayed activation whenever
the material comes back into contact with water or environment moisture. It can happen after
crack formation in later ages. Delayed activation of crystals enables concrete to heal and seal
the created openings all by itself. This activity is called as self-healing ability of concrete
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Three-dimensional strength development

Super plasticizing effect imparted by MR. DRY 701 addition enables water reduction to get
desired workability. Since water/cement ratio has correspondence with compressive strength,
reduced w/c ratio helps to achieve target strength effectively. Pore blocking crystals also helps
to increase concrete density and thus compressive strength. Specialty polymer present in MR.
DRY 701 also enhances tensile and flexural strength of concrete as comparted to concrete
without any addition of MR.DRY 701.

3. What is MR. DRY 435??

Mr. DRY 435 is a high range penetrative, Reactive, crystalline capillary waterproofing system
for old & new concrete. It contains specialist additives that plays role of catalyst in the formation
of water-insoluble crystalline microstructures deep within the capillaries and interstices of
cementitious matrix of concrete and mortars. As the crystalline capillary waterproofing system
enables effective pore sealing it does not rely on film formation on the surface and is not
affected by the negative hydrostatic pressure. The system is equally effective against either
positive and negative water pressure or osmotic pressure.

Uses: -
 Building Basements & foundations.
 Sewage and Water treatment plants.
 Concrete pipes, Water tanks, Reservoirs.
 Swimming pools and water parks, Dams, canals, Tunnels, Harbors.
 Retaining walls & sea defense walls.
 Footing protection for underground water.

Coverage: -
MR. DRY 435 as slurry coat: 1 to 1.25 Kg/m2 for two coats.
MR. DRY 435 as dry-shake: 1 – 1.5 Kg/m2
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Construction joint waterproofing: -

The joint created between two consecutive pours when the previous pour has already set is
referred as a construction joint. It forms a discontinuity in otherwise uniform concrete and plays
a vital role when it comes to waterproofing of structure as a whole. It needs an effective solution
since it is likely that water seeps prominently through these discontinuities.

What is MR. DRY 185?

MR. DRY 185 is a single component hydro-swelling mastic in paste form. It is suitable for the
permanent sealing of construction joints in concrete structures. Ref. fig 2

Mr. DRY 185

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Uses: -
 Any kind of construction joint.
 Joints or gaps requiring permanent sealing to avert water seepage

Advantages:
 Ease to use.
 High swelling capacity in contact with water.
 Highly resistant to chemicals and saline liquids (see chemical resistance table).
 Good adhesion to dry and moist surfaces (concrete, steel, and plastics).
 Reversible swelling process.
 Hardening prior to concreting is min. 24 hours.

Dosage:
Coverage may vary according to nature of substrate. On rough basis, one cartridge of 310 ml
covers 4 m for 10 mm diameter. Number of 10 mm diameter rows to be placed at construction
joint are dependent on joint width. In particular, 150 mm joint will require one row, for 300 mm
width joint 2 rows and so on.

For existing construction joints: -

For existing construction joints, RIPSTAR 49 is applied in angle fillet forms to lock water
seepage.

RIPSTAR 49
RIPSTAR 49 is a single-component thixotropic, shrinkage-compensated, fiber-reinforced
formulation. It is reinforced with specially designed bean-shaped, alkali resistant polypropylene
fibers and incorporated with specialized polymers which makes it high strength and waterproof.
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Waterproofing specifications for Phase 1: - Coolant tank, Dynamo pit trenches.

1. Surface Preparation: - Grind and clean the substrate thoroughly to remove any surface
irregularities, protrusions, loosely held cementitious particles, or any other
contamination that may impair bond between substrate and applied waterproofing
system.
2. Crystalline polymer base waterproofing system: - Mix powder component of a high range
penetrative, Reactive, crystalline capillary waterproofing compound, MR.DRY 435 with
water at W/P ratio of 0.35 using slow speed drill and paddle until uniform consistency is
achieved. Apply prepared slurry on the negative side using brush at a coverage rate of
1 kg/sqm to 1.25 kg/sqm in two coats with second applied right angles to the first.
Curing: - Curing the crystalline system by keeping it damp for 7-14 days by mist spraying
of water once coating has dried and become hard.
3. Waterproofing of construction joint: - Mix powder component of a high strength,
shrinkage compensated, fiber reinforced, thixotropic, cementitious mortar, RIPSTAR 49
with water at W/P ratio of 0.16 using heavy-duty, slow speed drill with spiral mixing
paddle or a pan type mixer (Depending on the quantity of required mix). Apply prepared
mortar mix in angle fillets at every construction joint.

Waterproofing specifications for Phase 2:- Paint shop, paint booth, sludge pit.

1. Add and mix performance-enhancing waterproofing additive, MR.DRY 701 in the concrete
mix. Its recommended dosage is 500 grams pouch per 50 kg bag of cement. For bulk
concrete mix, its per m3 loading will depend on grade of concrete mix. As in, for M25 grade
concrete no of cement bags per m3 varies from 7 to 8 nos. For 7 bags, it will require 7 bags
of MR.DRY 701.
Supervision: - Supervision to control recommended dosage plays a vital role in optimum
performance of waterproofing system. Monitor dosage of MR. DRY 701 for concrete mix of
every element requiring waterproofing.
Curing: - Curing of MR.DRY 701 for 7 to 14 days is necessary to enable crystal generation.
It is same as that of concrete i.e., either by water spraying or wet hessian covering.
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2. Waterproofing treatment for construction joints: - Place 10 mm dia hydro swelling bar made
up of single component hydro-swelling mastic paste, MR.DRY 185 using a handheld
caulking gun. No of bars to be placed along construction joint is depends on joint width. As
in, for 150 mm width joint one row of 10 mm dia should be used, for 300 mm 2 rows and so
on. Shuttering to facilitate concrete pouring can be installed after application of MR.DRY
185.
3. Crystalline coating system: - Grind and clean the substrate thoroughly to remove any
surface irregularities, protrusions, loosely held cementitious particles, or any other
contamination that may impair the bond between substrate and applied waterproofing
system. Apply coat of a high range penetrative, Reactive, crystalline capillary waterproofing
compound, MR.DRY 435 on positive side at coverage rate of 1 to 1.25 kg/sqm in two coats
with second coat applied right angles to first.