TBC Wop Epc Gen Mes Ele 00003 00

THE PROCURER THE INDEPENDENT THE CONTRACTOR THE BUILDING CONTRACTOR
CERTIFIER
(TBA)
Date: 15 OCT.. 2021

The Procurement of TBC’s Schools Infrastructure Programme – Wave 1 Rev. 00
Contract No.
REVISION SHEET
Date
No. Description Form Rev. No. Page Item /Line
15 OCTOBER
1. 2021
Issued for Submission MES 00 - -
DOCUMENT DISTRIBUTION LIST
Copy
No.
Recipient Position Location
1 Wave One Project Co. Ltd General Manager For the Contractor
Building Contractors’ Site
2 Al Bawani Co. Ltd / K&A Project Director
Offices
3 Al Bawani Co. Ltd / K&A EPC Construction Manager Contractor’s Site Office
Al Bawani Co. Ltd / K&A Building Contractors’ Site
4 EPC QA/QC Manager
Offices
Al Bawani Co. Ltd / K&A Building Contractors’ Site
5 Designer of Records
Offices
Controlled Copy No. Date of Distribution
WAVE - 1 PPP - 60 Schools Project

Page 2 of 14 METHOD STATEMENT FOR RACEWAYS AND BOXES FOR ELECTRICAL SYSTEM
CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
Table of Contents
Revision Sheet................................................................................................................................... 2
Document Distribution List............................................................................................................2
1.0 Purpose.................................................................................................................................. 4
2.0 Scope.......................................................................................................................................4
3.0 References.............................................................................................................................4
4.0 Definition / Abbreviation.....................................................................................5
5.0 Responsibilties.................................................................................................................... 6
6.0 Manpower.............................................................................................................................. 6
7.0 Tools and Equipments...................................................................................................... 6
8.0 Materials................................................................................................................................. 7
9.0 Prior Activities......................................................................................................................7
10.0 Execution............................................................................................................................... 8
11.0 Health, Safety and Environmental.............................................................................. 11
12.0 Housekeeping & Waste Management…………………………………………….13
13.0 Inspection....................................................................................................................... ....14
14.0 Record..................................................................................................................................14
15.0 Attachments..................................................................................................................... ..14

CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
1) Purpose
 To ensure that all raceways and boxes for electrical system are executed safely and in
accordance with the contract requirements and that all quality assurance / control activities
are conducted in a systematic manner, works are inspected and conformance is verified and
documented.
2) Scope of Work
- This Method Statement covers the raceways and boxes for electrical system activities
to be carried out. This method statement is described only for above ground
conduits,embedded conduits and sleeves installation for builders works installation.
Embedded raceways for Pre-cast walls and slab not included here.
- Materials Storage
- Tools and Instruments
- Installation Procedure and requirements.
- Submission of the Inspection request.
3) References
- Approved Shop Drawings and typical general detail drawings.
- Approved Material Submittals.
- IFC (RIBA-Rev-04).
- Project Spec 26 05 33
- Approved Project HSE Plan
- Approved Project QA/QC Plan.
3.1 NFPA 70
3.2 NEMA Compliance: Comply with applicable requirements of NEMA standards
pertaining to raceways.
3.2.1 National Electrical Manufacturers Association (NEMA)
A. NEMA, FB1 Fittings for Metallic Conduit.
B. NEMA, RN 1 PVC Externally Coated Galvanized Rigid Steel Conduit and
Intermediate Metal Conduit.
C. NEMA, TC2 Schedule 40 and Schedule 80 PVC.
D. NEMA, TC 3 PVC Fittings for Use with Rigid PVC Conduit
and Tubing.
3.2.2 American National Standards Institute (ANSI)
A. ANSI-C80.1 Rigid Steel Conduit.
B. ANSI-C80.2 Rigid Steel Conduit, Enamelled.
C. ANSI-C80.3 Electrical Metallic Tubing, Zinc-coated.
D. ANSI-C80.5 Rigid Aluminium Conduit.
E. ANSI-C80.6 Intermediate Metal Conduit (IMC).
3.2.3 American Society for Testing Materials (ASTM)
A. ASTM F 512-84 Standard Specification for Smooth Wall Poly Vinyl Chloride (PVC)
Conduit and Fittings for Underground Installation.
3.3 UL Compliance and Labeling: Comply with applicable requirements of UL standards
pertaining to electrical raceway systems. Provide raceway products and components
listed and labeled by UL, or ETL:
A. UL 1 Flexible Metal Electrical Conduit.
B. UL 5 Surface Metal Electrical Raceways and Fittings.
C. UL 6 Rigid Metal Electrical Conduit.
CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
D. UL 360 Liquid tight Flexible Steel Conduit, Electrical.

E. UL 514B Fittings for Conduit and Outlet Boxes.
F. UL 651 Schedule 40 and 80 PVC Conduit.
G. UL 797 Electrical Metallic Tubing.
H. UL 870 Electrical Wire ways, Auxiliary Gutters, and Associated Fittings.
I. UL 91- and 2024 Plenum Optical Fibre Raceways.
J. UL 1242 Intermediate Metal Conduit.
4) Definition / Abbreviation
- PQP Project Quality Plan

- MES Method Statement
- ITP Inspection and Test Plan
- WIR Work Inspection request
- MIR Material Inspection request
- HSE Health Safety & Environment
- QA/QC Quality Assurance/Quality Control
- IFC Issued for Construction
- RA Risk Assessment
5) Responsibilities
5.1 Project Director

 The Project Director is responsible liaising with the client/consultant and the supplier with
regards to deliveries, fabrication dates, conveying the information to the construction manager
ensuring the method statement are approved and passed to construction manager.
 Will have the overall responsibility of the project for execution, quality and safety.
5.2 Construction Manager/ Cluster Manager

 The Construction Manager /Cluster Manager shall maintained Planned progress and ensure
to coordinate with all discipline to avoid any rework.
 The Construction Manager is responsible for the verification of this method statement and of
any subsequent revisions and application of method statement for the works, ensuring the
method statements are passed to the staff and QA/QC manager with delivery dates and
advance delivery documentation.
5.3 HSE Manager

 The HSE Manager is responsible for reviewing this procedure in the method statement,
ensuring that the method statement JSA and STA are carried out at the required time by the
safety officer.
 Ensuring that all operatives are briefed on the method statement and operatives have signed
to confirm receipt of briefing.
5.4 Health & Safety Officer (report directly to the HSE manager)
 Insure that all safety requirements to start the activity are provided by the construction group
as per project HSE manual and specification.
 To conduct daily inspection to ensure that safety requirements are being maintained up to the
completion of this activity.
 Ensure JSA and STA have been carried out.
CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
 Ensure operatives understand the method statement and are briefed on the method statement.
 Advise operatives on their responsibilities and safety requirements.
5.5 Site Engineer

 To adopt these Methodology of work as a Guidelines on the Installation, Testing and
Inspection procedure.
 Ensure site Supervisor/ Foreman and Workmen assigned to do this job are specialist and well
trained.
 Ensure availability of required tools/ equipment's at site in good operating condition.
 Guide the Workmen to do the job carefully and safely.
 To ensure that the materials to be installed are as per approved Project Specifications and
Document.
 To coordinate with the Quality Control, of all activities.
5.6 The Surveyor

 shall be responsible for site coordinates and providing the correct reference, elevation, invert
level, location and position at site if required.
5.7 Site Foreman

 Supervise the execution of the work and ensure that it is being done as per project approved
specification and drawings and approved work procedure.
 Ensure that manpower and equipment are properly distributed.
 Coordinate with other construction team working adjacent to his location of work.
 Conduct JSA and STA to ensure that each member of the crew is aware of the hazards.
 Insure that all control measures to arrest the hazard are being implemented
 Arrange for the required materials, tools and equipment.
 Prepare and submit the daily report.
 Will be directly responsible for the day-to-day, job on site for coordinating.
 Work with the technicians or any other staff assigned to his area.
5.8 Quality Control Engineer (QCE)

 To ensure that Inspection and Testing were in compliance with Project Specifications,
Approved Execution Drawings & Inspection Test Plan (ITP).
 Continuously monitoring of all site execution and progress of work and to ensure materials
used are in compliance with approved Project Specifications.
 Timely inspections with Site Engineer/ staff.
 To assist the site as Technical Assistance when necessary as needed.
6) Manpower
- Construction Managers
- Cluster Managers
- Site Engineers
- Site Supervisors
- Surveyor
- Safety Supervisors
- QA/QC Engineers

CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
7) Tools, Plant & Equipment
 Hammer
 Hacksaw
 Electric Cutting Grinder
 Drill Machine
 Electrician hand tools set.
 Mobile Scaffolding
 Measuring Tape
 Marker Pen
 Spanner Set
 Line Thread
 Spirit level
 Angle Grinder
8) Materials
- EMT: Electrical Metallic Tubing & Fittings.

- ENT: Electrical Non-metallic Tubing & Fittings.
- EPDM: Ethylene-Propylene-Diene terpolymer rubber.
- FMC: Flexible Metallic Conduit and connector.
- FNC: Flexible Non-metallic Conduit & Fittings..
- IMC: Intermediate Metal Conduit & Fittings.
- LFMC: Liquid-tight Flexible Metal Conduit and angle connector.
- RNC: Rigid Non-metallic Conduit & Fittings.
- RSC: Rigid Steel Conduit & Fittings
- Metallic and Non Metallic Boxes.
- G.I Cable Trunking
- Sleeves for Rectangular Openings: Galvanized sheet steel with
minimum 1.3 or 3.5 mm thickness as indicated and of length to suit
application.
- Conduits & fittings
- Anchor fastener
- Nuts & Bolts
- U Clamps
 Type of conduits will be used at site as per project specs and approved shop drawings.
 The Raceways, boxes and accessories materials shall be as per approved material submittal,
inspected and approved by concerned authority.
 Raceways, boxes and accessories materials shall be stored in a safe place so as to avoid
mechanical damage and direct exposure to sunlight.
9) Prior Activities
 Ensure that all safety precautions/ measures have been taken as per approved Risk
Assessment of this activity and in accordance with approved project HSE plan to execute this
work
 Site Engineer shall ensure that the latest revision of the approved shop drawing, coordination
drawing, typical general details drawings are available on site. Approved shop drawing shall
CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
be provided on site for execution with CONTROLLED COPY STAMPED to Identify to ensure
for latest revision of drawing.
 During material shifting to site care shall be taken to ensure that all the materials are in good
condition and no damages during transit.
 Ensure that all technician and helpers are aware of the correct materials handling and
installation procedure to ensure best quality of workmanship. Toolbox talks shall be conducted
by site engineer/ supervisor for the installation method prior to start the activity and record
shall be maintained with photo evidence for the training conducted by Site Quality Control
Engineer and records to be maintained.
 Risk Assessment of activity separately submitted through transmittal , approval obtained prior
to start activity.
 Necessary work permits to be obtained.
 Before any entry to site all the mangers will obtain the necessary permits by Municipality of
Jeddah and Makah for the works been performed and organize any site inductions and/or
licenses needed for the employees required for the job.
 Any site specific procedures that are mandatory are to be supplied by the client and the
manager will ensure that all effected employee’s area aware and comply with the procedures.
 General site inspection is not mandatory but it’s often performed.
 The Surveyor will locate and mark all live services that are present in the site (This includes
above ground services as well as buried services). These services (Electric, Telephone,
Water, etc.) will be clearly marked using stakes and warning tapes. Near these services, only
manual excavation is permitted.
 The limits of the areas to be excavated as shown on drawings will be clearly marked with
stakes, tape, or bright paint.
 HSE measures will be taken into consideration by all site workers.
10) Execution
10.1 Installation Procedure and Requirements:
Above ground Raceway and Boxes installations:
 Site execution team has to ensure all civil works are completed for the area of installation and
released /cleared by civil section to proceed on the above ground raceways installation and
also the work area should be cleaned and safe to take up activities.
 Prior to start the installation, refer to the latest approved shop drawings related to the area of
installation and ensure that required materials are available at the site as per approval MAR
and MIR.
 Mark and outline the route of the above ground raceways as per latest shop drawing with
chalk line and marking thread.
 Before starting the works for hanger and support in precast wall and hollow core slab,
approval shall be obtain from structural engineer.
 Make a hole in precast wall or hollow core slab using drill machine for rawal plug, fix rawal
plug inside hole and then fix base of saddle with screw at every 1.2 meter. All pull boxes and
junction boxes that are fixed on the wall or ceiling with screw in the route of RSC/EMT conduit
shall be provided with GI cover after pulling the wire. Type of raceways [RGS/EMT/PVC etc]
will be installed as per projects specification and as per approved shop drawing. RSC
conduits to be installed in exposed area, Electrical room ,Mechanical room,
telecommunication room etc.
 Separate conduits shall be installed for each circuit and for each system.
 Approved Transition coupling will be installed where RGS/EMT Conduits will connect with
CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
PVC Conduits. Exposed PVC raceway not allowed..

 Colour code of raceways/conduits shall be followed as per project specification or Mockup
Approval.
 Comply with NECA 1 for installation requirements applicable to products specified in Part 2
except where requirements on Approved shop Drawings or in this Article are stricter.
 Keep raceways at least 150 mm away from parallel runs of flues and steam or hot-water pipes.
Install horizontal raceway runs above water and steam piping.
 Complete raceway installation before starting conductor installation.
 Arrange stub-ups so curved portions of bends are not visible above the finished slab.
 Install no more than the equivalent of three 90-degree bends in any conduit run except for
communications conduits, for which fewer bends are allowed.
 Conceal conduit and EMT within finished walls, ceilings, and floors, unless otherwise
indicated.
 Threaded Conduit Joints, exposed to Wet, Damp, Corrosive, or Outdoor Conditions: Apply
listed compound to threads of raceway and fittings before making up joints. Follow compound
manufacturer's written instructions.
Raceways Embedded in Slabs/Screed:
 Ensure that the work area is ready and safe to start the installation of electrical raceways.
 Prior to start the installation, refer the approved shop drawings related to the area and
services of installation and ensure required material is available at site as per approved
MAR&MIR.
 Mark the location of the back boxes and pull boxes. Place thermo coal secured with masking
tape on these locations to prevent from concrete. Install the raceways utilizing the steel
reinforcements as supports by using necessary binding wires, Overlap of conduits shall be
avoided.
 The jointing of conduits shall be done with suitable approved couplers and solvent
cement .Conduits shall be fixed with proper fittings[approved adapters.& bushes] to the back
boxes, pull boxes/Junction boxes.
 Make sure that the joint is tight enough and entry of water into the conduit through joints is not
possible.
 All bends of Conduit will be made by using correct size of bending spring. Ensure the radius of
any conduit bend shall not be less than four times the outside diameter of the conduit to
satisfy the easy cabling / wire pulling requirements.
 In longitudinal straight runs the pull boxes / junction boxes will be provided in every 15 meters
to facilitate the easy wiring and cabling.
 Close bunch of conduits in slab/screed shall be avoided to maximum possible extents,
Sufficient gap shall be provided between conduits at cross-over locations.
 Ensure all open end of the conduit are capped / plugged properly before concrete pouring.
Also ensure caps are provided for unused knock out holes where blanks have been removed.
 Conduits drop down for lighting points or other services, shall be as per approved reflected
ceiling plan drawing & approved MEP Coordination drawing with proper conduits fittings. After
concrete or removal of shuttering all the conduits shall be checked for blockage by nylon
rope/guide wires, shall be cleaned & plugged/covered.
 Run conduit larger than 27-mm trade size, parallel or at right angles to main reinforcement.
Where at right angles to reinforcement, place conduit close to slab support.
 Arrange raceways to cross building expansion joints at right angles with expansion fittings.
 Change from ENT to RNC, Type EPC-40-PVC, rigid steel conduit, or IMC before rising above
the floor.
CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
 Install pull wires in empty raceways. Use polypropylene or mono filament plastic line with not
less than 90-kg tensile strength. Leave at least 300 mm of slack at each end of pull wire.
 Raceways for Optical Fiber and Communications Cable ,Install raceways, metallic and non
metallic, rigid and flexible, as follows:
 19-mm Trade Size and Smaller: Install raceways in maximum lengths of 15 m.
 25-mm Trade Size and Larger: Install raceways in maximum lengths of 23 m.
 Install with a maximum of two 90-degree bends or equivalent for each length of raceway
unless Drawings show stricter requirements. Separate lengths with pull or junction boxes or
terminations at distribution frames or cabinets where necessary to comply with these
requirements.
 Install raceway sealing fittings at suitable, approved, and accessible locations and fill them
with listed sealing compound. For concealed raceways, install each fitting in a flush steel box
with a blank cover plate having a finish similar to that of adjacent plates or surfaces. Install
raceway sealing fittings at the following points:
 Where conduits pass from warm to cold locations, such as boundaries of refrigerated spaces.
 Where otherwise required by NFPA 70.
 Expansion-Joint Fittings for RNC: Install in each run of above ground conduit that is located
where environmental temperature change may exceed 17 deg C, and that has straight-run
length that exceeds 7.6 m.
 Flexible Conduit Connections: Use maximum of 1830 mm of flexible conduit for equipment
subject to vibration, noise transmission, or movement; and for transformers and motors.
 Recessed Boxes in Masonry Walls: Saw-cut opening for box in canter of cell of masonry block,
and install box flush with surface of wall.
 Set metal floor boxes level and flush with finished floor surface.
 Set non-metallic floor boxes level. Trim after installation to fit flush with finished floor surface.
 In sizes up to and including 1-1/2 inch, may be used inside dry locations where not subject to
mechanical damage. EMT may be used in air-conditioned spaces, such as accessible ceilings,
dry wall partitions and exposed where 6 feet above the floor. EMT may be not used outside, in
concrete, underground, in under floor spaces, in masonry walls, in locations likely to be damp,
in electrical rooms subject to mechanical damage due to future installation, or exposed within
6 feet of the floor. EMT shall not be used for medium voltage circuits.
 Where used for feeder circuits receptacle branch circuits and motor branch circuits EMT shall
also contain a NEC grounding conductor.
 All conduits shall be concealed in walls or above false ceilings unless otherwise noted.
 All Raceways and boxes shall be identified as per specification section: 26 05 53.
10.2 SLEEVE INSTALLATION FOR ELECTRICAL PENETRATIONS
 Sleeves shall be cut to required length by pipe cutter and it will be properly flushed with
finished surfaces. GI Sleeves shall be installed as per projects specification. Location of
Sleeves as per approved builders works drawing. It shall be ensured that location for of
sleeves has been coordinated with architectural, structural and electrical work and fit for
purpose of installation.
 Number and Size of Sleeves diameter shall be installed as per the approved shop drawing.It
shall ensure that the Sleeve is tightly tied with reinforced steel rod to keep into position during
concrete pouring, after the installation of sleeves end shall be covered. Wherever the pipe
work passes through a fire rated structure, the gap in between the sleeve and the
cables/wires shall be caulked with approved fire stop compound capable of achieving fire
separation compatible with the structure through which it passes. After the sleeves installation
Inspection shall be raised for witness and approval.

CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
 Concrete Slabs and Walls: Install sleeves for penetrations unless core-drilled holes or formed
openings are used. Install sleeves during erection of slabs and walls.
 Use pipe sleeves unless penetration arrangement requires rectangular sleeved opening.
 Rectangular Sleeve Minimum Metal Thickness 16 gauge.
 For sleeve cross-section rectangle perimeter less than 1270 mm and no side greater than 400
mm, thickness shall be 1.3 mm.
 For sleeve cross-section rectangle perimeter equal to, or greater than, 1270 mm and 1 or
more sides equal to, or greater than, 400 mm, thickness shall be 3.5 mm.
 Fire-Rated Assemblies: Install sleeves for penetrations of fire-rated floor and wall assemblies
unless openings compatible with fire-stop system used are fabricated during construction of
floor or wall.
 Cut sleeves to length for mounting flush with both surfaces of walls.
 Extend sleeves installed in floors 50 mm above finished floor level.
 Size pipe sleeves to provide 6.4-mm annular clear space between sleeve and raceway unless
sleeve seal is to be installed.
 Seal space outside of sleeves with grout for penetrations of concrete and masonry.
 Interior Penetrations of Non-Fire-Rated Walls and Floors: Seal annular space between sleeve
and raceway, using joint sealant appropriate for size, depth, and location of joint. Refer to
Division 7 Section "Joint Sealants" for materials and installation.
 Fire-Rated-Assembly Penetrations: Maintain indicated fire rating of walls, partitions, ceilings,
and floors at raceway penetrations. Install sleeves and seal with fire-stop materials. Comply
with Division 7 Section "Penetration Fire stopping."
 Roof-Penetration Sleeves: Seal penetration of individual raceways with flexible, boot-type
flashing units applied in coordination with roofing work.
 Aboveground, Exterior-Wall Penetrations: Seal penetrations using sleeves and mechanical
sleeve seals. Select sleeve size to allow for 25-mm annular clear space between pipe and
sleeve for installing mechanical sleeve seals.
 Underground, Exterior-Wall Penetrations: Install cast-iron "wall pipes" for sleeves. Size
sleeves to allow for 25-mm annular clear space between raceway and sleeve for installing
mechanical sleeve seals.
SLEEVE-SEAL INSTALLATION:
 Install to seal underground, exterior wall penetrations.
 Use type and number of sealing elements recommended by manufacturer for raceway
material and size. Position raceway in canter of sleeve. Assemble mechanical sleeve seals
and install in annular space between raceway and sleeve. Tighten bolts against pressure
plates that cause sealing elements to expand and make watertight seal.
FIRESTOPPING
 Apply fire-stopping to electrical penetrations of fire-rated floor and wall assemblies to
restore original fire-resistance rating of assembly.
ACCEPTANCE CHECK & TEST:-

 Upon completion of embedded raceways and after concrete, all the raceways shall be
checked for blockage/obstruction by providing nylon rope/guide wires. Inspection shall be
done and checklist will be signed off.

CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
11.0 Health, Safety & the Environment
11.1 Construction Hazards (tick as appropriate)

Highly Extremely
Corrosive Oxidizing Toxic Highly Toxic Irritating Harmful
flammable flammable
       
Danger for the Constraine Slippery Danger of Falling from

Explosive Other
Environment d Space Surface Electrocution Height
____________________
____________________
____________________
      ____________________
 The hazards identified above will be controlled under the overall Project Safety Plan which is
a separate document communicated to all parties on the project.
11.2 Personal Protective Equipment (tick as appropriate)

 The works subject of this document requires that the following PPE be used:
Safety Eye Face Mask Respirator Ear

Helmet Hi-Viz
Precaution Protection Protection Required Required Protection
       
Gloves Safety Shoes Protective Safety Equipment

Lifejacket Other
Required Required Clothing Harness Guards
____________________
____________________
____________________
      ____________________
11.3 Safety Training and Emergency procedures

 Before commencing any works, all employees will attend a site safety induction training to
ensure all safety measures are understood and implemented and to cover specific procedures
in case of emergency. If necessary, practical training exercises will be conducted on escape
CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
routes, signage, evacuation and rescue.
11.4 First Aid

 Prior to the commencement of work, arrangements will be made for medical facilities and
medical personnel to be available from prompt attention to the injured person. The
contractor’s vehicle assigned to the job site will be used for transporting the injured person to
the first aid station and to the nearest hospital when required.
Name of On-Site First

Aider/s:
First Aid Box Location:
Location of Nearest
Hospital:
First Aid and Medical Supplies available at site:

Potable Water
10x6cm Sterile Gauze Pad
10x10cm Sterile Gauze Pad
Large Sterile Gauze Pad
Burn Dressings
7.5cm Elastic Bandage
Triangular Bandage
Adhesive Skin Tape
Emergency Blanket
First Aid Scissors
Disposable Gloves
Non-prescription Medicines (Aspirin,
Ibuprofen, Acetaminophen)
11.5 HSE General Requirements

 Prior to the commencement of any activities, the workforce will receive an induction talk on
the project site safety requirements. This induction talk will include both activity, safety issues,
as well as general safety requirements.
 The necessary safety measures will be taken to prevent accident or injury at all times. This
may include barriers, warning tape/net, signage, watchman, flashing and rotating lights at
night.
 Where work upon existing services may be required, the necessary work permits and safety
equipment should be obtained prior to the activity commencement.
 The Front Line Supervisor will ensure that Personal Protective Equipment is worn by site
personnel at all times during construction activities.
 Heat Stress Training will be provided.

CERTIFIER
(TBA)
Date: 15 OCT.. 2021

Contract No.
 Provisions of adequate cool drinking water, shade, and salt tablets will be in place.
 Plant & Equipment will be provided with back-up alarms, lights, and all other applicable safety
devices.
 Safety requirements as defined in the Project Specification will be implemented.
12. Housekeeping / Waste Management
 Good housekeeping is key to keep the work site clean and tidy.
 A tidy work place reduces the risk of accident and and increases fire safety,
 All material should be properly and safely stored and stack.
 Designated rubbish and waste area to available at site for proper disposal of waste.
 All conduit cut pieces to be removed after work completion and must be keep at a proper
assigned storage area.
 Keep the access route clear.
 Don’t leave any tool or equipment at work site after completion of work.
13. Inspection (Refer to Attached ITP)
 Upon completion of the works the Supervisor shall verify that the works have been carried out
in accordance with the construction drawings.
 When the Supervisor is satisfied with the works carried out, he shall issue a Work Inspection
Request (WIR) to the QC department, indicating the area and work to be inspected.
 WIR shall be submitted approximately 24 hours before the intended inspection time and shall
list the works requiring inspection.
 The QC Engineer shall inspect that the works have been carried out in accordance with the
construction drawings.
14. Records
 QC Department shall monitor the Raceways and boxes for electrical system on-going basis.
 Records generated during the execution shall demonstrate the achievement of the required
quality and shall be readily identifiable and maintained in a satisfactory manner by the QC
Department.
 The original of the properly authorized WIR shall be retained by the QC Department for
inclusion in the quality records.
 Registration and record of all WIRs and Test Results.
15. Attachments
 ITP- Inspection and Testing Plan

 ICL- Checklist
 RA- Safety Risk Assessment

THE PROCURER THE INDEPENDENT CERTIFIRER THE CONTRACTOR THE BUILDING CONTRACTOR
(TBA)
PROJECT QUALITY PLAN: TBC Wave 1 PPP Schools Project

INSPECTION AND TEST PLAN APPENDIX C
SPECIFICATION SECTION 26 05 33 PART 2- ITP DETAILS: Inspection and Test Plan for Raceways and Boxes for Electrical System
Ref. Standard Action Pay Item

Survey, Test or Frequency of Verification Verification
Item No. Activity Description Acceptance Criteria /Specification/Method Statement
Method of Inspection Inspection Personnel Document
and/or Drawing No. SC BC QC ITL Code
1.0 - SUBMITTAL REVIEW

Intial
Project Specifications Submission CM, QCM and Approved SD
1.1 Approval of Shop Drawing Submittal of SD Proj. Specification, Section 26 05 33 H H
and Standards prior to start HSE Submittal
work
Intial
Project Specifications Submission CM, QCM and Approved MES
1.2 Method Statements Submittal of MES Proj. Specification, Section 26 05 33 H H
and Standards prior to start HSE Submittal
work
Intial
Contract Documents Project Contract - Procurer
Submission PM, QCM and
1.3 Material Approvals Submittal of MAR and Project Requirements Teble 1.6 & Project H H Approved MAR
prior to start Technical
Specifications Specifcations Section 26 05 33
work
Initial
Contract Documents
Subcontractors of Raceways and Project Contract, PQP and QA Submission PM, CM and Approved Pre-
1.4 Submittals of PQD and Project H H
Boxes for Electrical System System (Acceptance Criteria) prior to start QCM Qualifications
Specifications
work
2.0 - MATERIAL & DELIVERY INSPECTION
Project Specifications Approved MES, Proj. Specification,

Intial Inspection PM, CM and
2.1 Material receiving Inspection WIR and approved Shop Section 26 05 33 Part 3.2 and H H Approved WIR
on arrival at site QC
Drawings Approved Drawings

Intial Inspection PM, CM and
2.2 Materials handling & storage WIR and approved Shop Section 26 05 33 Part 3.4 and H H Approved WIR
on arrival at site QC
3.0 - EXECUTION
Project Specifications Approved MES, Proj. Specification, Intial Inspection

PM, CM and
3.1 Installation of Raceways and Boxes WIR and approved Shop Section 26 05 33 Part 3.2 and and after H H Approved WIR
QC
Drawings Approved Drawings completion

Installation of Sleeves for Electrical PM, CM and
3.2 WIR and approved Shop Section 26 05 33 Part 3.4 and and after H H Approved WIR
Penetration QC
Drawings Approved Drawings completion

Installation of Sleeves Seals for Inspection after PM, CM and
3.3 WIR and approved Shop Section 26 05 43 Part 3.5 and W S/R Approved WIR
Electrical Penetration completion QC

Installation of Firestopping for PM, CM and
3.4 WIR and approved Shop Section 26 05 43 Part 3.6 and and ITL W S/R H Approved WIR
Sleeves for Electrical Penetration QC
Drawings Approved Drawings Inspection
4.0 - CHECK & TEST
Nylon Rope / guide wires test for Project Specifications Approved MES, Proj. Specification,
Inspection after PM, CM and
4.1 underground raceways to verify WIR and approved Shop Section 26 05 33 Part 3.2 and H H Approved WIR
completion QC
blockage Drawings Approved Drawings

Color Code of exposed raceways / Inspection after PM, CM and
4.2 WIR and approved Shop Section 26 05 33 Part 3.4 and H H Approved WIR
conduits completion QC
H-HOLD POINT (Signature Required ot Proceed S- Surveillance (Random attendance, NO Signature) SC- Subcontractor BC-Building Contractor
LEGEND
W - Witness (Attendance Expected, Signature on check sheet) R - Record Review QC-Quality Control ITL: Indpendent Testing Lab
QA/QC Manager
Document Prepared by : REVISION No. 0
Sherif Ragab
Document No. TBC-WOP-EPC-GEN-ITP-ELE-00003
Project Director
Reviewed By Date: 15-Oct-21
Mohammad Dudin
CERTIFIER
(TBA)
Date: 15 OCT 2021

INSPECTION CHECKLIST FOR RACWAYS AND
TBC-WOP-EPC-GEN-ICL-ELE--00003 Rev. 00
BOXES FOR ELECTRICAL SYSTEM Contract No.
Project Name: _TBC 60 Schools Project – Wave One Drawing No.: _______________
ITP No.: GEN-ITP-ELE-00003 MES No.: GEN-MES-ELE-00003
Cluster No: _All Ref. Specs: _DIV 26 05 33
School No: _ All Location: _________________
Inspected by: _________________ Date: __________ Attachment: __________________
Date of
Item Description of work YES NO N/A Remarks
Inspection
01.0 Material Receiving
Raceways and boxes materials & fittings
01.01 shall be as per approved material
submittal.
02.0 Installation
Comply with NECA 1 for installation
requirements applicable to products
02.01 specified in Part 2 except where
requirements on Drawings or in this
Article are stricter.
Keep raceways at least 150 mm away from
parallel runs of flues and steam or hot-
02.02
water pipes. Install horizontal raceway
runs above water and steam piping.
Complete raceway installation before
02.03
starting conductor installation.
Arrange stub-ups so curved portions of
02.04 bends are not visible above the finished
slab
Install no more than the equivalent of three
90-degree bends in any conduit run except
02.05
for communications conduits, for which
fewer bends are allowed.
Conceal conduit and EMT within finished
02.06 walls, ceilings, and floors, unless
otherwise indicated.
Raceways Embedded in Slabs:
1.Run conduit larger than 27-mm trade
size, parallel or at right angles to main
reinforcement. Where at right angles to
02.07
reinforcement, place conduit close to slab
support.
2.Arrange raceways to cross building
expansion joints at right angles with
1|Page
CERTIFIER
(TBA)
Date: 15 OCT 2021

expansion fittings.
3.Change from ENT to RNC, Type EPC-
40-PVC, rigid steel conduit, or IMC
before rising above the floor.
Threaded Conduit Joints, exposed to
Wet, Damp, Corrosive, or Outdoor
Conditions: Apply listed compound to
02.08
threads of raceway and fittings before
making up joints. Follow compound
manufacturer's written instructions..
02.09 Install pull wires in empty raceways. Use
polypropylene or monofilament plastic
line with not less than 90-kg tensile
strength. Leave at least 300 mm of slack
at each end of pull wire.
02.10 Raceways for Optical Fiber and
Communications Cable: Install raceways,
metallic and nonmetallic, rigid and
flexible, as follows:
1.19-mm Trade Size and Smaller: Install
raceways in maximum lengths of 15 m.
2.25-mm Trade Size and Larger: Install
raceways in maximum lengths of 23 m.
3.Install with a maximum of two 90-
degree bends or equivalent for each length
of raceway unless Drawings show stricter
requirements. Separate lengths with pull
or junction boxes or terminations at
distribution frames or cabinets where
necessary to comply with these
requirements.
02.11 Install raceway sealing fittings at suitable,
approved, and accessible locations and fill
them with listed sealing compound. For
concealed raceways, install each fitting in
a flush steel box with a blank cover plate
having a finish similar to that of adjacent
plates or surfaces. Install raceway sealing
fittings at the following points:
1.Where conduits pass from warm to cold
locations, such as boundaries of
refrigerated spaces.
2.Where otherwise required by NFPA 70.
02.12 Expansion-Joint Fittings for RNC: Install
in each run of aboveground conduit that is
located where environmental temperature
change may exceed 17 deg C, and that has
straight-run length that exceeds 7.6 m.
2|Page
CERTIFIER
(TBA)
Date: 15 OCT 2021

02.13 Flexible Conduit Connections: Use

maximum of 1830 mm of flexible conduit
for equipment subject to vibration, noise
transmission, or movement; and for
transformers and motors.through the floor,
unless otherwise indicated.
02.14 Recessed Boxes in Masonry Walls: Saw-
cut opening for box in center of cell of
masonry block, and install box flush with
surface of wall.
02.15 Set metal floor boxes level and flush
with finished floor surface.
02.16 Set non-metallic floor boxes level. Trim
after installation to fit flush with finished
floor surface.
02.17 EMT:
In sizes up to and including 1-1/2 inch,
may be used inside dry locations where
not subject to mechanical damage. EMT
maybe used in air-conditioned spaces,
such as accessible ceilings, dry wall
partitions and exposed where 6 feet above
the floor. EMT may be not used outside, in
concrete, underground, in under floor
spaces, in masonry walls, in locations
likely to be damp, in electrical rooms
subject to mechanical damage due to
future installation, or exposed within 6
feet of the floor. EMT shall not be used for
medium voltage circuits.
b. Where used for feeder circuits
receptacle branch circuits and motor
branch circuits EMT shall also contain a
NEC grounding conductor.
c. All conduits shall be concealed in walls
or above false ceilings unless otherwise
noted.
03.0 ACCEPTANCE CHECKS & TEST

Nylon rope / guide wires test for
underground raceways/conduits
03.01
Colour code of exposed raceways /

conduits as per specification.
03.02
3|Page
CERTIFIER
(TBA)
Date: 15 OCT 2021

QA/QC Remarks:
Subcontractor Site Manager QA/QC Engineer

Name: Name: Name:
Signature: Signature: Signature:
Date: Date: Date:
4|Page
THE PROCURER THE CONTRACTOR THE BUILDING CONTRACTOR
Date: 18th October 2021

Occupational Health, Safety & Environmental Risk assessment for
Rev. 00
Raceways and Boxes for Electrical System Contract No.
Risk
Assessment # Project: TBC’s Schools Infrastructure Programme - PPP Activity: Raceways and Boxes for Electrical System Location: Date: 18th October, 2021
E-0003
Persons Exposed No. Other workers Public/visitors Young persons Total persons at risk Person conducting assessment:
Employees 05 to 07 None None As assigned Person Managing the work:
5 5 10 15 20 25 Likelihood Severity
4 4 8 12 16 20 Rating 1 = First aid injury or illness
3 3 6 9 12 15 Rating 1 = Very unlikely
Rating 2 = Minor injury or illness
Severity
2 2 4 6 8 10 Rating 2 = Unlikely
Rating 3 = Likely Rating 3 = “3 day” injury or illness
1 1 2 3 4 5
1 2 3 4 5 Rating 4 = Very likely Rating 4 = Major injury or illness
Likelihood Rating 5 = Disabling, Fatality
Rating 5 = Almost certain
Risk = Likelihood x Severity (RISK FACTORS)
LOW MEDIUM HIGH
(1-3) (4-6) (8-25)
1 2 3 4 5 6 7 8 9 10 11
Factors of Factors of
PERSON Responsible
ACTIVITY HAZARD Harm CONTROL MEASURES/PRECAUTIONS Harm
AFFECTED Person
L S RR L S RR
- All the persons must be attending the HSE induction
- Struck by moving equipment 5 5 25 - All person must be following Covid19 procedures, must wear 1 3 3
such as grader Skid steer mask always
loader Fork lift Delivery - No traditional dress allowed inside site
Drive to and trucks, Crane, Boom Truck All Persons - Drivers must have valid SAG licence and operators must
from site TLB, Skid steer loader. lifts in work hold valid 3rd party certification. Site
or compactor - causing injury Area - Need to follow all the site traffic rules supervisor
and damage to assets and - The equipment must have valid third-party valid inspection +
others sticker Engineer+
- Must follow site speed limit 20km / h Operator
- Use flagman while loading and unloading materials.
- Daily equipment inspection must be done before starting any
activity
- All Employees must be in PPE
-
Page | 1

Rev. 00
- Environmental issues due to - Proper dust control must be done 1 3 3 Driver /
damage/defective or oil or fuel Associated - Daily equipment inspection needs to be done Operator +
leakage Workers + - Proper equipment maintenance needs to be done Site
Operator - Refuelling must be done with dip trey for avoiding soil supervisor
Driver 4 4 contamination Engineer
16 - Need proper cleaning / washing mandatory for each
equipment
-
- Ensure scaffolding requirements at initial stage, including appropriate
Installation - Falling from height Associated 5 5 25 1 3 3
of Raceways workers loadratingandprovisionofloadingbays.
& Boxes - Supervisor / foreman to checkwith thecluster managerthatthecorrect
scaffold is provided and inspected. Site
- Workers instructed not tointerfere with or misuse scaffold Engineer
– Supervisor to keep an eye out for problems. Site
- Ladders in good condition, adequately secured (lashed) and placed on Supervisor
firm surface. Cluster
- Band stands with handrails to be used for work on internal walls. Manager
- Workers trained to put up bandstands.
- Must use safety harness in case of scaffold height is more than 1.8
meter.
Page | 2

Rev. 00
Associated 5 5 25 2 2 4
- Ensure scaffolding requirements at initial stage, including appropriate
- Collapse of scaffold workers Site
loadratingandprovisionofloadingbays. Engineer
- Supervisor / foreman to checkwith thecluster managerthatthecorrect Site
scaffold is provided and inspected. Supervisor
- Ensure proper wheel used for scaffolding (mobile scaffold) Cluster
- Scaffolding supervisor must ensure the scaffold is tagged and Manager
inspected
- A scaffolding checklist need to maintain for each schools
- Proper brazing(if required) need to provide for the scaffolding
structure
- The scaffolding structure must be tie with the building structure to
avoid collapsing
- Must provide proper base plate (adjustable) for fixed structure.
- Must use safety harness in case of scaffold height is more than 1.8
meter.
Associated 5 5 25 - Tools and materials guards kept in position on scaffold lifts. 2 2 4 Site
- Falling objects hitting head or workers - Waste materials removed from scaffolding. Engineer
body, including feet - Safety helmets and protective footwear (with steel toecaps and mid- Site
soles) supplied and worn at all times. Supervisor
Must provide toe board at least 10cm height required
Associated 4 4 16 1 2 2 Site
- EMT Conduits, Metallic boxes etc. to be transported and lifted
- Manual handling workers Engineer
to scaffold using equipment.
Site
- Must use proper PPE (Gloves, Shoes with steel toe, hard Supervisor
hat, Goggle etc.)
- Must be use proper lifting technique for manual handling
- Ensure appropriate rest breaks, job rotations, training is
involved
- Make sure load is stable
Page | 3

Rev. 00
- Provide proper manpower / team work for reduce

the weight need to carry by the individual.
Associated 4 4 16 - Good housekeeping maintained at all times. 2 2 4 Site

- Slips and trips workers - Wasteincluding brickbands and palletdebris disposed Engineer
in every shift in designated areas Site
- Safety footwear provided to all workers. Supervisor
- Safe route to workplace ensured based on construction phase
health and safety plan.
Associated 4 4 16 - Safety boots with steel toecaps and mid-soles provided 1 2 2 Site
workers to all workers. Engineer
- Stepping on nails and sharp - Waste disposed of in designated area Site
objects - Good housekeeping shall be maintained Supervisor
- Need to use adequate PPE in all times
Associated 4 4 16 - Must use goggle / face shield for protection 2 2 4 Site

- Hazard to eyes, cutting EMT workers - Mask must be used while performing the work Engineer
Conduits - Housekeeping must be maintained Site
- Shall be maintained good dust control Supervisor
- The tools must be inspected and colour corded
- Must have guard for the power tools
- Must do proper cable management
- No damage and joints are not allowed for the double
insulated cable.
Page | 4

Rev. 00
- Noise from use of Electric Associated 4 4 16 2 2 4 Site
Grinder workers - Must use ear plug or defender on required areas Engineer
- Make sure the noise increase more than 85Db Site
- Make sure all the people around noise area must wear ear plug Supervisor
- Direct involved workers must take rest breaks and rotation system
- Fire/explosion Associated 4 4 16 - Must provide fire extinguisher for any cutting activity 2 2 4 Site
workers - Combustible materials must be removed from the cutting area Engineer
- Fire blanket or metal sheets can use in case of spark is generating Site
- Hot work permit must need to follow Supervisor
- All the hot work permits requirements need to follow
Page | 5

Rev. 00
Note: Risk assessment is based on method statement attachment.

In order to determine the risk of a hazard, multiply its likelihood rating by its severity rating. The higher the score, the higher the risk is and the higher the
hazard's priority for workplace precautions or other actions. These ratings have to be subjective. They depend on your judgment given your knowledge at
the time. Further, they are not absolute, 0 does not mean it can never happen. Note that if there is zero likelihood or zero severity, the hazard will have zero
risk. The law says that risks should be reduced “so far as is reasonably practicable”.
Since risk = likelihood x severity, there are only three basic ways of reducing risk.
1. Reduce the likelihood

2. Reduce the severity
3. Reduce both the likelihood & the severity
Risk Assessment Team:
Name Designation Signature

Lijish John HSE Manager
Eng. Mohammad Dudin Project Director
Page | 6

TBC Wop Epc Gen Mes Ele 00003 00

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TBC Wop Epc Gen Mes Ele 00003 00

Uploaded by

Copyright:

Available Formats

THE PROCURER THE INDEPENDENT THE CONTRACTOR THE BUILDING CONTRACTOR

Date: 15 OCT.. 2021

DOCUMENT DISTRIBUTION LIST

Controlled Copy No. Date of Distribution

WAVE - 1 PPP - 60 Schools Project

Date: 15 OCT.. 2021

WAVE - 1 PPP - 60 Schools Project

Date: 15 OCT.. 2021

Date: 15 OCT.. 2021

D. UL 360 Liquid tight Flexible Steel Conduit, Electrical.

- PQP Project Quality Plan

5.1 Project Director

5.2 Construction Manager/ Cluster Manager

5.3 HSE Manager

Date: 15 OCT.. 2021

5.5 Site Engineer

5.6 The Surveyor

5.7 Site Foreman

5.8 Quality Control Engineer (QCE)

WAVE - 1 PPP - 60 Schools Project

Date: 15 OCT.. 2021

7) Tools, Plant & Equipment

- EMT: Electrical Metallic Tubing & Fittings.

Date: 15 OCT.. 2021

10.1 Installation Procedure and Requirements:

Above ground Raceway and Boxes installations:

Date: 15 OCT.. 2021

PVC Conduits. Exposed PVC raceway not allowed..

Raceways Embedded in Slabs/Screed:

Date: 15 OCT.. 2021

10.2 SLEEVE INSTALLATION FOR ELECTRICAL PENETRATIONS

WAVE - 1 PPP - 60 Schools Project

Date: 15 OCT.. 2021

ACCEPTANCE CHECK & TEST:-

WAVE - 1 PPP - 60 Schools Project

Date: 15 OCT.. 2021

11.0 Health, Safety & the Environment

11.1 Construction Hazards (tick as appropriate)

Danger for the Constraine Slippery Danger of Falling from

11.2 Personal Protective Equipment (tick as appropriate)

Safety Eye Face Mask Respirator Ear

Gloves Safety Shoes Protective Safety Equipment

11.3 Safety Training and Emergency procedures

Date: 15 OCT.. 2021

routes, signage, evacuation and rescue.

11.4 First Aid

Name of On-Site First

First Aid Box Location:

First Aid and Medical Supplies available at site:

11.5 HSE General Requirements

WAVE - 1 PPP - 60 Schools Project

Date: 15 OCT.. 2021

12. Housekeeping / Waste Management

13. Inspection (Refer to Attached ITP)

 ITP- Inspection and Testing Plan

WAVE - 1 PPP - 60 Schools Project

PROJECT QUALITY PLAN: TBC Wave 1 PPP Schools Project

Ref. Standard Action Pay Item

1.0 - SUBMITTAL REVIEW

Project Specifications Approved MES, Proj. Specification,

Project Specifications Approved MES, Proj. Specification,

Project Specifications Approved MES, Proj. Specification, Intial Inspection

Project Specifications Approved MES, Proj. Specification, Intial Inspection

Inspected by: _ Date: Attachment: ____