Professional Documents
Culture Documents
HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 55
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55-HIGHLIGHTS Page 1 of 2
REVISION NO. 68 Nov 01/07
IBE
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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55-HIGHLIGHTS Page 2 of 2
REVISION NO. 68 Nov 01/07
IBE
CHAPTER 55
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STABILIZERS
55-L.E.P. Page 1
Nov 01/07
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55-L.E.P. Page 2
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CHAPTER 55
__________
STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
STABILIZERS - GENERAL
_____________________ 55-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Description 1 ALL
_____________________
HORIZONTAL STABILIZER 55-10-00
DESCRIPTION AND OPERATION 1 ALL
General. 1 ALL
Trimmable Horizontal Stabilizer 1 ALL
(THS).
Component Location 1 ALL
Description. 1 ALL
THS Description. 1 ALL
Primary Structural Components. 1 ALL
Components. 1 ALL
Load Transmittal. 3 ALL
THS Control. 3 ALL
THS Removal. 3 ALL
______________________
HORIZONTAL STABILIZER 55-10-00
INSPECTION/CHECK 601 ALL
Detailed Inspection of Horizontal 601 ALL
Stabilizer Internal Structure of
Torque Box Inboard of Fuselage
Fairings
Detailed Inspection of Horizontal 606 ALL
Stabilizer Internal Structure of
Torque Box Outboard of Fuselage
Fairings, LH/RH
TRIMMABLE HORIZONTAL STABILIZER 55-10-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Trimmable 401 ALL
Horizontal Stabilizer
Preparation for Installation 412 ALL
Installation of the Trimmable 415 ALL
Horizontal Stabilizer
55-CONTENTS Page 1
Feb 01/04
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Hoisting Points. 4 001-010,
Resting Points. 4 001-010,
Levelling Points. 4 001-010,
Center Joint. 4 001-010,
Primary Components. 4 011-099, 101-149
152-199, 201-249
251-299, 301-349
351-399, 401-499
Rear Spar Attachments. 4 011-099, 101-149
152-199, 201-249
251-299, 301-349
351-399, 401-499
Hoisting Points. 5 011-099, 101-149
152-199, 201-249
251-299, 301-349
351-399, 401-499
Resting Points. 5 011-099, 101-149
152-199, 201-249
251-299, 301-349
351-399, 401-499
Levelling Points. 5 011-099, 101-149
152-199, 201-249
251-299, 301-349
351-399, 401-499
Center Joint. 5 011-099, 101-149
152-199, 201-249
251-299, 301-349
351-399, 401-499
55-CONTENTS Page 2
May 01/07
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
REMOVAL/INSTALLATION 401 ALL
Removal of the Horizontal 401 ALL
Stabilizer Leading Edge
Installation of the Horizontal 407 ALL
Stabilizer Leading Edge
LEADING EDGE - THS 55-12-11
INSPECTION/CHECK 601 001-099, 101-101
Inspection-Trimmable Horizontal 601 001-099, 101-101
Stabilizer Leading Edge
LEADING EDGE - THS 55-12-11
CLEANING/PAINTING 701 ALL
Prepare THS LE for Anti-Erosion 701 ALL
Protection Application
Prepare THS LE for Paint 707 ALL
Application
55-CONTENTS Page 3
May 01/07
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
right-hand (RH) outer fairings.
Description. 1 ALL
THS Tips. 1 ALL
Tip Electrical Bonding. 1 ALL
TIPS - TRIMMABLE HORIZONTAL STABILIZER 55-14-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Tips 332AB/342AB 401 ALL
Installation of the Tips 405 ALL
332AB/342AB
55-CONTENTS Page 4
Aug 01/06
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
INSPECTION/CHECK 601 ALL
Detailed Inspection of Horizontal 601 ALL
Stabilizer Rear Support Fittings,
Upper and Lower Attach Fittings
and Surrounding External
Structure, LH/RH
Detailed Inspection of Horizontal 606 ALL
Stabilizer, Upper and Lower Joint
Fittings, External Surfaces, 5
Rearmost Rows of Fasteners
Detailed Inspection of Horizontal 611 ALL
Stabilizer Hinge Fittings and
Support Ribs and Actuator Fittings
for the Elevator, LH/RH
Inspection of the Torque Values of 619 001-099,
the Upper and Lower THS Support
Attach Fittings
ATTACH FITTINGS - THS ACTUATOR ARM 55-16-34
REMOVAL/INSTALLATION 401 ALL
Removal of the THS Actuator Arms 401 ALL
Attach Fittings
Installation of THS Actuator Arms 406 ALL
Attach Fittings
ATTACH FITTINGS - THS ACTUATOR ARM 55-16-34
INSPECTION/CHECK 601 ALL
Detailed Inspection of Horizontal 601 ALL
Stabilizer Jack Fitting and
Surrounding External Structure
In Service Wear Limits of the THS 606 ALL
Actuator Arm Attach Fittings
BEARINGS - SUPPORT 55-16-38
REMOVAL/INSTALLATION 401 ALL
Removal of the Horizontal 401 ALL
Stabilizer Support Bearings
Installation of the Horizontal 406 ALL
Stabilizer Support Bearings
HINGE ARM FITTINGS - ELEVATOR 55-16-42
REMOVAL/INSTALLATION 401 ALL
Removal of the Elevator Hinge Arm 401 ALL
End Fittings
Installation of the Elevator Hinge 408 ALL
Arm End Fittings
SUPPORT STRUTS - ELEVATOR 55-16-48
REMOVAL/INSTALLATION 401 ALL
Removal of the Elevator Support 401 ALL
Struts
55-CONTENTS Page 5
Nov 01/07
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Installation of the Elevator 407 ALL
Support Struts
_________
ELEVATORS 55-20-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Description 1 ALL
__________
ELEVATORS 55-20-00
INSPECTION/CHECK 601 ALL
Special Detailed Inspection of 601 ALL
Elevator Top and Bottom Skin
Panels in Area of Hinge Supports
2, 3 and 4 and Actuator Fittings 1
and 2, LH/RH
Detailed Inspection of Elevator 609 ALL
Panels, Internal Structure as far
as visible
Detailed Inspection of Elevator 616 ALL
Hinge Fittings and Actuator
Fittings, LH/RH
Detailed Inspection of Outboard 623 ALL
Rib, LH/RH
Special Detailed Inspection of 630 001-099, 101-132
Elevator Top and Bottom Skin 152-199, 201-214
Panels 301-303, 351-399
55-CONTENTS Page 6
Aug 01/07
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Elevator Leading 401 ALL
Edge Access Panels 335AB (345AB),
335BB (345BB), 335CB (345CB),
335DB (345DB).
Installation of the Elevator 405 ALL
Leading Edge Access Panels 335AB
(345AB), 335BB (345BB), 335CB
(345CB), 335DB (345DB).
___________________
VERTICAL STABILIZER 55-30-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Description 1 ALL
General 1 ALL
The Spar Box 1 ALL
55-CONTENTS Page 7
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Fittings 1 ALL
Leading Edge 1 ALL
Trailing Edge 1 ALL
Tip 3 ALL
____________________
VERTICAL STABILIZER 55-30-00
INSPECTION/CHECK 601 ALL
Detailed Visual Inspection of 601 ALL
Vertical Stabilizer Center Box
Internal Structure as far as
Visible, Front Spar FWD Face Upper
Closing Rib Upper Surface
Detailed Visual inspection of the 608 ALL
Hinge Arm 1, 2, 3, 4, and 5 and
the Fin Actuator Fittings 1, 2 and
3
Detailed Visual Inspection of the 614 ALL
Rudder Hinge Arm 6 and 7
55-CONTENTS Page 8
Aug 01/07
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CHAPTER 55
__________
STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Vertical Stabilizer 401 ALL
Leading-Edge
Installation of the Vertical 406 ALL
Stabilizer Leading-Edge
LEADING EDGE - VERTICAL STABILIZER 55-32-11
CLEANING/PAINTING 701 ALL
Prepare the Vertical - Stabilizer 701 ALL
Leading - Edge for Anti-erosion
Protection Application
55-CONTENTS Page 9
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
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_ PAGE EFFECTIVITY
____ ___________
Trailing Edge Access-Panels 325EL, 152-199, 201-249
325ER, 325DL, 325DR, 325CL, 325CR, 251-299, 301-349
325BL and 325BR 351-399, 401-499
TRAILING EDGE - VERTICAL STABILIZER 55-33-13
REMOVAL/INSTALLATION 401 ALL
Removal of the Trailing Edge 401 ALL
Access-Panels 325EL, 325ER, 325DL,
325DR, 325CL, 325CR, 325BL and
325BR
Installation of the Trailing Edge 407 ALL
Access-Panels 325EL, 325ER, 325DL,
325DR, 325CL, 325CR, 325BL and
325BR
55-CONTENTS Page 10
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
ATTACH FITTINGS - HINGE ARM 55-36-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Hinge Arm Fittings 401 ALL
No. 1 thru No. 7
Installation of the Hinge Arm 417 ALL
Fittings No. 1 thru No. 7
SUPPORT STRUT - RUDDER 55-36-48
REMOVAL/INSTALLATION 401 ALL
Removal of the Rudder Support 401 ALL
Strut
Installation of the Rudder Support 406 ALL
Strut
______
RUDDER 55-40-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Description 1 ALL
Rudder Structure 1 ALL
_______
RUDDER 55-40-00
INSPECTION/CHECK 601 ALL
Special Detailed Inspection of the 601 ALL
Rudder Side Panels in the Area of
the Rudder Bearings and around the
Trailing Edge Fasteners and
Hoisting Points (LH/RH)
Detailed Visual Inspection of the 608 ALL
Rudder Side Panels Internal
Surfaces
Detailed Visual Inspection of the 612 ALL
Rudder Attach Fittings 1, 2, 3, 4
and 5 and the Rudder Actuator
Attach Fittings 1, 2 and 3
Detailed Visual Inspection of the 618 ALL
Rudder Attach Fittings 6 and 7
55-CONTENTS Page 11
Nov 01/07
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CHAPTER 55
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STABILIZERS
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
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_ PAGE EFFECTIVITY
____ ___________
401-499,
Removal of the Access Panel 326CT 401 123-149, 206-249
at the Rudder Attach Fitting No. 7 251-299, 301-349
401-499,
Installation of the Access Panel 405 123-149, 206-249
326CT at the Rudder Attach Fitting 251-299, 301-349
No. 7 401-499,
55-CONTENTS Page 12
Aug 01/07
R
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CHAPTER 55
__________
STABILIZERS
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
HINGE BEARING NO. 6 - RUDDER 55-46-11
REMOVAL/INSTALLATION 401 ALL
Removal of Rudder Hinge Bearing 401 ALL
No. 6
Installation of Rudder Hinge 405 ALL
Bearing No.6
55-CONTENTS Page 13
Aug 01/07
IBE
STABILIZERS - GENERAL - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
The tail assembly has a vertical stabilizer, a rudder assembly, a trimmable
horizontal stabilizer and two elevator assemblies.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
The primary structural components of the stabilizers (spars, ribs and skin
panels) are made of laminations of Carbon Fiber Reinforced Plastic (CFRP).
All other components are made of the same material, or Glassfiber Reinforced
Plastic (GFRP) or of light alloy.
Three independant hydraulic systems control the rudder and the elevators.
You can trim the horizontal stabilizer and the rudder.
You can remove the stabilizers completely.
EFF :
ALL 55-00-00
Page 1
Feb 01/96
IBE
Stabilizers
Figure 001
EFF :
ALL 55-00-00
Page 2
Feb 01/96
IBE
HORIZONTAL STABILIZER - DESCRIPTION AND OPERATION
_________________________________________________
1. General.
________
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
SPAR BOX 330/ 55-11-00
340
LEADING EDGE 330/ 55-12-00
340
TRAILING EDGE 330/ 55-13-00
340
TIPS 330/ 55-14-00
340
APRON 330/ 55-15-00
340
ATTACH FITTINGS 330/ 55-16-00
340
3. ____________
Description.
(Ref. Fig. 001)
A. THS Description.
- The THS is installed in a large cut-out at the fuselage tail section.
It is connected to the fuselage at three points. The connecting points
are at the THS actuator and at the two hinge points on either side of
the fuselage.
C. Components.
- The other components are the leading edge, the trailing edge, the tips,
the aprons and the attach fittings. Except for the attach fittings, you
can remove all components for repair and/or maintenance.
EFF :
ALL 55-10-00
Page 1
Feb 01/96
IBE
Trimmable Horizontal Stabilizer
Figure 001
EFF :
ALL 55-10-00
Page 2
Feb 01/96
IBE
D. Load Transmittal.
- All loads on the THS are transmitted through fittings. The fittings are
installed to the center joint and to the rear spars of the spar boxes.
E. THS Control.
- You can control the angle of incidence of the THS. The travel ranges
are 13.5 degrees nose down to 4.0 degrees nose up.
F. THS Removal.
- You can remove the THS as a complete unit.
EFF :
ALL 55-10-00
Page 3
Feb 01/96
IBE
HORIZONTAL STABILIZER - INSPECTION/CHECK
________________________________________
TASK 55-10-00-210-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-10-00
Page 601
Feb 01/04
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-10-00-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-10-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-10-00-481-050
(1) Put the PIN-SIDE STICK LOCKING in the CAPT and F/O side stick
controllers.
EFF :
ALL 55-10-00
Page 602
Feb 01/04
IBE
Subtask 55-10-00-941-050
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 313 for the left hand
sparbox and/or zone 314 for the right hand sparbox.
Subtask 55-10-00-010-050
E. Access
4. Procedure
_________
Subtask 55-10-00-210-050
R A. Detailed Inspection
R (2) If damage is found, look for allowable damage limits (Ref. SRM 551100
R PB 101).
5. Close-up
________
Subtask 55-10-00-410-052
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-10-00
Page 603
Feb 01/04
IBE
R THS Sparbox Internal Structure Inboard Fuselage Fairings
Figure 601/TASK 55-10-00-991-001
EFF :
ALL 55-10-00
Page 604
Feb 01/04
IBE
Subtask 55-10-00-410-050
B. Close Access
Subtask 55-10-00-942-050
Subtask 55-10-00-081-050
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side stick
controllers.
Subtask 55-10-00-865-051
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2, 19CE3
EFF :
ALL 55-10-00
Page 605
Aug 01/03
R
IBE
TASK 55-10-00-210-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-10-00
Page 606
Feb 01/04
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-10-00-860-051
(1) Depressurize the Green, the Yellow and the Blue hydraulic systems.
(Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK
29-10-00-864-003)
Subtask 55-10-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-10-00
Page 607
Feb 01/04
IBE
Subtask 55-10-00-481-051
(1) Put the PIN-SIDE STICK LOCKING in the CAPT and F/O side stick
controllers.
Subtask 55-10-00-941-051
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the variable access platform in position at zone 330 for the left
hand torque box and/or zone 340 for the right hand torque box.
Subtask 55-10-00-010-051
E. Access
(2) Remove/open the trailing edge access panels (Ref. TASK 55-13-11-000-
001).
(3) Remove the THS tips 332AB, 342AB. (Ref. TASK 55-14-11-000-001)
4. Procedure
_________
Subtask 55-10-00-210-052
R A. Detailed Inspection
EFF :
ALL 55-10-00
Page 608
Feb 01/04
IBE
R THS Torque Box Internal Structure Outboard Fuselage Fairings
Figure 602/TASK 55-10-00-991-002
EFF :
ALL 55-10-00
Page 609
Feb 01/04
IBE
R (2) If damage is found, look for allowable damage limits (Ref. SRM 551100
R PB 101).
5. Close-up
________
Subtask 55-10-00-410-053
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-10-00-410-051
B. Close Access
(1) Install/close the trailing edge access panels. (Ref. TASK 55-13-11-
400-001)
(3) Install the THS tips 332AB, 342AB. (Ref. TASK 55-14-11-400-001).
Subtask 55-10-00-942-051
Subtask 55-10-00-081-051
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side stick
controllers.
Subtask 55-10-00-865-053
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2, 19CE3
EFF :
ALL 55-10-00
Page 610
Feb 01/04
IBE
TRIMMABLE HORIZONTAL STABILIZER - REMOVAL/INSTALLATION
______________________________________________________
TASK 55-10-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
R WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
R FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
EFF :
ALL 55-10-11
Page 401
Nov 01/97
IBE
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-10-11
Page 402
May 01/07
IBE
3. __________
Job Set-up
Subtask 55-10-11-860-052
(1) Make sure that the trimmable horizontal stabilizer is set to the
neutral position.
Subtask 55-10-11-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-10-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-10-11-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
EFF :
ALL 55-10-11
Page 403
Feb 01/04
R
IBE
Subtask 55-10-11-941-050
E. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the variable access platform in position at zones 311/312 and
330/340.
Subtask 55-10-11-020-050
(2) Remove the hoisting lugs and install them in the opposite direction.
Subtask 55-10-11-020-050-A
EFF :
ALL 55-10-11
Page 404
May 01/07
IBE
R **ON A/C 101-101,
R Subtask 55-10-11-020-050-B
Subtask 55-10-11-941-051
4. Procedure
_________
Subtask 55-10-11-020-051
(1) Remove the bolts (11), the washers (12), the spacers (14),the clamps
(13) and the nuts (15) and disconnect the electrical connectors
7114VC-A (1), 7432 VC-A (2), 7144VC-A (3), 7104VC-A (4) and 7146 VC-A
(5).
(2) Remove the bolts (11), the washers (12), the spacers (14), the clamps
(13) and the nuts (15) and disconnect the electrical connectors
7137VC-A (10), 7433VC-A (9), 7105VC-A (8), 7131VC-A (7) and 7133VC-A
(6).
EFF :
ALL 55-10-11
Page 405
May 01/07
IBE
Fig. Electrical Connections.
Figure 401/TASK 55-10-11-991-001
EFF :
ALL 55-10-11
Page 406
Feb 01/96
IBE
Fig. Bonding Connections.
Figure 402/TASK 55-10-11-991-002
EFF :
ALL 55-10-11
Page 407
Feb 01/96
IBE
Fig. Hydraulic Connections.
Figure 403/TASK 55-10-11-991-003
EFF :
ALL 55-10-11
Page 408
Feb 01/96
IBE
Trimmable Horizontal Stabilizer Sling.
Figure 404/TASK 55-10-11-991-004
EFF :
ALL 55-10-11
Page 409
Feb 01/96
IBE
(3) Put electrical blanking caps and plugs on the disconnected electrical
connectors and receptacles.
Subtask 55-10-11-020-052
(1) Remove the nuts (28), the bolts (25) and the washers (26).
Subtask 55-10-11-020-053
CAUTION : YOU MUST ALWAYS PUT CAPS ON DISCONNECTED HOSES AND FITTINGS. IF
_______
YOU DO NOT DO THIS, YOU MAY CAUSE:
- CONTAMINATION OF THE HOSES,
- DAMAGE TO THE SYSTEM COMPONENTS,
- HYDRAULIC FLUID LEAKS.
IF HYDRAULIC FLUID LEAKS OCCUR OR IF YOU LET HYDRAULIC FLUID
FALL, YOU MUST CLEAN IT UP IMMEDIATELY. HYDRAULIC FLUID CAN
CAUSE DAMAGE.
Subtask 55-10-11-010-050
D. Remove Struts
EFF :
ALL 55-10-11
Page 410
May 01/07
R
IBE
Subtask 55-10-11-010-051
(1) Remove the THS support fittings at the pivot points of the horizontal
stablizer (Ref. TASK 53-56-11-000-001).
Subtask 55-10-11-010-052
(1) Disconnect the lower attachment of the THS actuator (Ref. TASK 27-44-
51-000-001)
(2) Move THS clear of aircraft and lower onto the THS support cradle.
Subtask 55-10-11-942-050
EFF :
ALL 55-10-11
Page 411
May 01/07
IBE
TASK 55-10-11-560-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific crane
No specific CRANE
98D27903500000 1 PIN-SIDE STICK LOCKING
R 98D55109005000 1 SLING-HORIZONTAL STABILIZER, REMOVAL/INSTALLATION
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-10-11
Page 412
May 01/07
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-10-11-860-053
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that the PIN-SIDE STICK LOCKING is in the CAPT and F/O side
stick controllers.
(3) Make sure that the warning notices are in position in the flight
compartment to tell persons not to operate the flight controls.
(4) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(5) Make sure that the access platforms are in position at zones 311/312
and 330/340.
4. Procedure
_________
Subtask 55-10-11-110-050
A. Cleaning
(1) Clean all connecting hardwear with CLEANING AGENTS (Material No. 11-
002).
EFF :
ALL 55-10-11
Page 413
Feb 01/96
IBE
Subtask 55-10-11-941-052
(2) Operate the crane and slowly tighten the sling cables, adjust as
necessary to get an equal tension on the cables.
EFF :
ALL 55-10-11
Page 414
May 01/07
IBE
TASK 55-10-11-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-10-11
Page 415
May 01/07
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-10-11
Page 416
Nov 01/07
IBE
3. __________
Job Set-up
Subtask 55-10-11-860-051
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that the PIN-SIDE STICK LOCKING is in position in the CAPT
and F/O side stick controllers.
(3) Make sure that the warning notices are in position in the flight
compartment to tell persons not to operate the flight controls.
(4) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(5) Make sure that the access platforms are in position at zones 311/312
and 330/340.
Subtask 55-10-11-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
EFF :
ALL 55-10-11
Page 417
Feb 01/02
IBE
Subtask 55-10-11-420-051
(1) Raise the THS clear of the support cradle and move it to the install
position.
Subtask 55-10-11-420-050
(1) Install the lower attachment of the THS actuator (Ref. TASK 27-44-51-
400-001)
Subtask 55-10-11-410-050
(1) Install the THS support fittings at the pivot points of the
horizontal stabilizer (Ref. TASK 53-56-11-400-001).
Subtask 55-10-11-410-051
D. Install Struts
Subtask 55-10-11-020-055
(a) Remove the hydraulic blanking caps from the hydraulic pipes and
hoses.
EFF :
ALL 55-10-11
Page 418
Nov 01/01
R
IBE
(b) Connect the flexible hoses (38 and (39).
(a) Connect the bonding leads (27), and attach them with the bolts
(25), the washers (26) and the nuts (28).
(a) Remove the electrical blanking caps and plugs and connect the
electrical connectors 7114VC-A (1), 7432VC-A (2), 7144VC-A (3),
7104VC-A (4) and 7146VC-A (5).
(b) Install the clamps (13), the bolts (11), the washers (12), the
spacers (14) and the nuts (15).
(c) Remove the electrical blanking caps and plugs and connect the
electrical connectors 7137VC-A (10), 7433VC-A (9), 7105VC-A (8),
7131VC-A (7) and 7133VC-A (6).
(d) Install the clamps (13), the bolts (11), the washers (12), the
spacers (14) and the nuts (15).
Subtask 55-10-11-020-054
EFF :
ALL 55-10-11
Page 419
May 01/07
R
IBE
R (1) Remove the SLING-HORIZONTAL STABILIZER, REMOVAL/INSTALLATION
R (98D55109005000) from the horizontal stabilizer.
(2) Remove the hoisting lugs and clean them with CLEANING AGENTS
(Material No. 11-004).
(3) Apply SPECIAL MATERIALS (Material No. 05-002) to the hoisting lugs
and install them to the horizontal stabilizer.
NOTE : When installed, the hoisting lugs must fit flush to the skin
____
of the horizontal stabilizer.
(4) Install SPECIAL MATERIALS (Material No. 05-052) over the hoisting
points.
Subtask 55-10-11-020-054-A
NOTE : When installed the plugs must fit flush to the skin of the
____
horizontal stabilizer.
Subtask 55-10-11-081-050
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
Subtask 55-10-11-865-051
H. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 19CE2, 16CE1, 16CE2, 19CE3, 19CE1, 15CE2
EFF :
ALL 55-10-11
Page 420
May 01/07
IBE
Subtask 55-10-11-720-050
J. Functional Test
Subtask 55-10-11-710-050
K. Operational Test
(1) Do an operational test on the THS flight control system (Ref. TASK
27-44-00-710-002)
5. Close-up
________
Subtask 55-10-11-410-053
A. Visual Inspection
Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-10-11-410-052
R Subtask 55-10-11-410-052-A
EFF :
ALL 55-10-11
Page 421
May 01/07
IBE
R **ON A/C ALL
Subtask 55-10-11-942-051
EFF :
ALL 55-10-11
Page 422
May 01/07
IBE
TRIMMABLE HORIZONTAL STABILIZER SPAR BOX - DESCRIPTION AND OPERATION
____________________________________________________________________
1. General.
________
2. Description
___________
A. Primary Components.
- The primary components of the LH and the RH spar boxes are a front
spar, a rear spar, 13 ribs (R2 thru R14) and an upper and a lower skin
shell. Hi-Lok fasteners attach them. Integrated stringers make the skin
shells stronger.
EFF :
ALL 55-11-00
Page 1
May 01/07
IBE
Horizontal Stabilizer Spar Box
Figure 001
EFF :
001-010, 55-11-00
Page 2
Feb 01/96
IBE
Horizontal Stabilizer Spar Box
Figure 001A
R
EFF : 011-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-11-00
Page 3
May 01/07
IBE
C. Hoisting Points.
- The LH and RH spar boxes each have two hoisting points on the upper
surface. Each hoisting point has a hoisting lug which is installed in
the spar box structure. When they are not in use, the hoisting points
make a smooth surface with the stabilizer. When you use the hoisting
points you must remove the hoisting lugs and install them in an
opposite position. Then the eye ends come out of the stabilizer
contour.
D. Resting Points.
- To put the horizontal stabilizer on a support when it is removed, the
spar box has resting points. Each side has four resting points on the
lower surface. Each resting point has a resting pin which is installed
in the spar box structure. When they are not in use, the resting pins
make a smooth surface with the stabilizer. When you use the resting
points, you must remove the resting pins and install them in an
opposite position. Then the pins come out of the stabilizer contour.
E. Levelling Points.
- The LH and RH spar boxes each have four levelling points on the lower
surface.
F. Center Joint.
- The center joint connects the LH and RH spar boxes to make one unit. It
has the forward attach fittings of the horizontal stabilizer. The
attach fittings attach the horizontal stabilizer to the trim actuator.
A. Primary Components.
- The primary components of the LH and the RH spar boxes are a front
spar, a rear spar, 13 ribs (R2 thru R14) and an upper and a lower skin
shell. Hi-Lok fasteners attach them. Integrated stringers make the skin
shells stronger.
R
EFF : 001-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-11-00
Page 4
May 01/07
IBE
C. Hoisting Points.
- The LH and RH spar boxes each have two hoisting points on the upper
surface. Each hoisting point has a hoisting plug which is installed in
the spar box structure, the hoisting points make a smooth surface with
the stabilizer. When you use the hoisting points you must remove the
hoisting plugs and install the hoisting lugs in position.
D. Resting Points.
- To put the horizontal stabilizer on a support when it is removed, the
spar box has resting points. Each side has four resting points on the
lower surface. Each resting point has a plug which is installed in the
spar box structure. When you use the resting points, you must remove
the plugs and install the rest ing pins.
E. Levelling Points.
- The LH and RH spar boxes each have four levelling points on the lower
surface.
F. Center Joint.
- The center joint connects the LH and RH spar boxes to make one unit. It
has the forward attach fittings of the horizontal stabilizer. The
attach fittings attach the horizontal stabilizer to the trim actuator.
R
EFF : 011-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-11-00
Page 5
May 01/07
IBE
TRIMMABLE HORIZONTAL STABILIZER LEADING EDGE - DESCRIPTION AND OPERATION
________________________________________________________________________
1. General.
________
R 2. Description.
____________
R B. Primary Ribs.
- The primary ribs (R1, R12 and R25) are attached to the spar box with
Hi-Lok fasteners. these ribs are made of laminations of Carbon Fiber
Reinforced Plastic (CFRP). Each rib has anchor nuts to permit
installation of the leading- edge sections.
R C. Leading-edge Sections.
- The inboard and outboard leading-edge sections are installed to the
primary ribs and to the spar box with countersunk screws. Ribs make the
leading-edge sections stronger (R2 thru R11 and R13 thru R26). Hi-Lok
fasteners attach the ribs to the skin of the leading-edge.
EFF :
ALL 55-12-00
Page 1
Aug 01/04
IBE
THS Leading Edge
Figure 001
R
EFF :
001-099, 55-12-00
Page 2
Aug 01/04
IBE
THS Leading Edge
Figure 001A
R
EFF :
ALL 55-12-00
Page 3
Aug 01/04
IBE
**ON A/C 001-099,
EFF :
ALL 55-12-00
Page 4
Aug 01/04
IBE
LEADING EDGE - THS - REMOVAL/INSTALLATION
_________________________________________
TASK 55-12-11-000-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
R FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-12-11
Page 401
Nov 01/97
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-12-11-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-12-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-12-11-481-050
(1) Install the PIN-SIDE STICK LOCKING in the CAPT and F/O side stick
controllers.
EFF :
ALL 55-12-11
Page 402
Feb 01/02
IBE
Subtask 55-12-11-941-050
D. Safety Precautions
(1) Put the warning notice in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 330 for the left hand
horizontal stabilizer leading edge and/or zone 340 for the right hand
horizontal stabilizer leading edge.
4. Procedure
_________
NOTE : Only the removal of the left hand leading edge is shown. The removal
____
of the right hand leading edge is the same. Identify all hardware for
reinstallation.
Subtask 55-12-11-020-058
(1) Remove the inboard and the outboard leading edge (2) and (3).
(a) Remove the screws (4), (5) and (6) from the leading edge sections
(2) and (3).
(a) Remove the screws (4) from the leading edge intersection (1).
EFF :
ALL 55-12-11
Page 403
May 01/99
IBE
R Trimmable Horizontal Stabilizer Leading-Edge
R Figure 401/TASK 55-12-11-991-001
EFF :
ALL 55-12-11
Page 404
May 01/99
IBE
R Trimmable Horizontal Stabilizer Leading Edge Left Hand
R Figure 402/TASK 55-12-11-991-006
EFF :
ALL 55-12-11
Page 405
May 01/99
IBE
**ON A/C ALL
Subtask 55-12-11-020-058-A
(1) Remove the inboard and the outboard leading edge (2) and (3).
(a) Remove the screws (4), (5) and (6) from the leading edge sections
(2) and (3).
(a) Remove the screws (4) from the leading edge intersection (1).
EFF :
ALL 55-12-11
Page 406
Feb 01/99
IBE
**ON A/C ALL
TASK 55-12-11-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-12-11
Page 407
May 01/07
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-12-11-860-054
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that thePIN-SIDE STICK LOCKING is in the CAPT and F/O side
sick controllers.
EFF :
ALL 55-12-11
Page 408
Nov 01/04
IBE
(3) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controls.
(4) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(5) Make sure that the access platforms are in position at zone 330
and/or 340.
Subtask 55-12-11-865-060
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
4. Procedure
_________
Subtask 55-12-11-560-050
(1) Make sure that the rubber strip (7) is in good condition.
(2) Make sure that the anchor nuts are in good condition.
(3) Remove the old sealant from the mating surfaces of the leading edge
sections, the ribs and the spar box upper and lower shells. Use a
nonmetallic scraper and CLEANING AGENTS (Material No. 11-008).
EFF :
ALL 55-12-11
Page 409
May 01/07
R
IBE
Subtask 55-12-11-420-050
(1) Apply SEALANTS (Material No. 09-018) to the mating surfaces along the
leading edge rib 1 and the spar box upper and lower shell.
(2) Apply SPECIAL MATERIALS (Material No. 05-013) to the mating surfaces
of the leading edge intersection (1).
(4) Make sure that the rubber strip (7) touches the fuselage skin.
Subtask 55-12-11-420-051
C. Install the inboard and outboard leading edge sections (2) and (3).
(1) Apply SEALANTS (Material No. 09-018) to the mating surfaces along the
leading edge ribs and the spar box upper and lower shells.
(2) Apply SPECIAL MATERIALS (Material No. 05-013) to the mating surfaces
of the leading edge sections (2) and (3).
(3) Put the leading edge sections (2) and (3) in position.
(4) Apply SEALANTS (Material No. 09-005) to the screws (5) and (6).
R (5) Install the screws (4), (5) and (6). Do not tight the screws at this
R time.
Subtask 55-12-11-914-051
D. Sealing
(1) Apply SEALANTS (Material No. 09-016) to the gap around each leading
edge section (2) and (3) and the leading edge intersection (1).
EFF :
ALL 55-12-11
Page 410
May 01/07
IBE
Subtask 55-12-11-110-050
E. Cleaning
(1) Remove the unwanted sealant with CLEANING AGENTS (Material No. 11-
008).
(2) Clean the surface of the leading edge with CLEANING AGENTS (Material
No. 11-003)
Subtask 55-12-11-081-050
R (1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
Subtask 55-12-11-865-051
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3
Subtask 55-12-11-710-050
H. Operational Test
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Operate the horizontal stabilizer through the full range of travel.
Make sure that the rubber strip does not deform against the fuselage.
5. Close-up
________
Subtask 55-12-11-410-050
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-12-11
Page 411
Nov 01/97
IBE
Subtask 55-12-11-942-052
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 55-12-11
Page 412
Feb 01/99
IBE
LEADING EDGE - THS - INSPECTION/CHECK
_____________________________________
TASK 55-12-11-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
001-099, 101-101, 55-12-11
Page 601
May 01/07
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-12-11-860-051
(1) Depressurize the Green,Yellow, and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-12-11-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-12-11-481-051
(1) Install the PIN-SIDE STICK LOCKING in the CAPT and F/O side stick
controllers.
Subtask 55-12-11-941-051
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
R
EFF :
001-099, 101-101, 55-12-11
Page 602
May 01/07
IBE
(3) Put the access platform in position at zone 334 for the left hand
trimmable horizontal stabilizer leading edge and/or zone 344 for the
right hand trimmable horizontal stabilizer leading edge.
4. Procedure
_________
Subtask 55-12-11-210-051
A. Visual Inspection
NOTE : If you find damage, make sure that the damage is within the
____
limits given in the SRM 55-12-00
R Subtask 55-12-11-210-051-A
R A. Visual Inspection
R NOTE : If you find damage, make sure that the damage is within the
____
R limits given in the SRM 55-12-00.
R
EFF :
001-099, 101-101, 55-12-11
Page 603
May 01/07
IBE
R **ON A/C 001-099, 101-101,
5. Close-up
________
Subtask 55-12-11-410-051
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-12-11-942-054
Subtask 55-12-11-081-051
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side stick
controllers.
Subtask 55-12-11-865-055
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3
R
EFF :
001-099, 101-101, 55-12-11
Page 604
May 01/07
IBE
LEADING EDGE - THS - CLEANING/PAINTING
______________________________________
TASK 55-12-11-100-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
R FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
To clean the Trimmable Horizontal Stabilizer leading edge and to repair the
Polyurethane tape anti-erosion protection.
EFF :
ALL 55-12-11
Page 701
Nov 01/98
IBE
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-12-11
Page 702
Nov 01/04
IBE
3. __________
Job Set-up
Subtask 55-12-11-860-052
(1) Depressurise the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-12-11-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-12-11-481-052
(1) Install the PIN-SIDE STICK LOCKING in the CAPT and F/O side stick
controllers.
Subtask 55-12-11-941-052
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
horizontal stabilizer leading edge and/or zone 344 for the right hand
horizontal stabilizer leading edge.
EFF :
ALL 55-12-11
Page 703
Feb 01/04
R
IBE
4. Procedure
_________
Subtask 55-12-11-110-052
A. Cleaning.
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM
_______
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED AREA.
(1) Clean the leading edge surface with a Lint free cloth and CLEANING
AGENTS (Material No. 11-003)
- Apply the CLEANING AGENTS (Material No. 11-003) to the cloth, not
the cloth to the CLEANING AGENTS (Material No. 11-003). This will
prevent the transfer of contamination.
- Carefully clean a small area at a time and remove the CLEANING
AGENTS (Material No. 11-003) before it becomes dry. Use a new lint
free cloth frequently to make sure that the dirt and contamination
is not put back on the surface.
- If necessary use a soft brush to clean out any holes.
(2) When the area is clean, wash it with fresh clean water.
(3) Carefully dry the area with a new, dry, lint free cloth.
Subtask 55-12-11-370-050-B
(1) If the paint or primer layers are damaged do a repair. (Ref. TASK 51-
75-12-300-001).
(2) Apply new polyurethane tape SPECIAL MATERIALS (Material No. 05-065)
to the leading edge surface. (Ref. TASK 51-75-12-300-001)
(3) Seal the edges of the tape with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-017).
R NOTE : No edge sealer: once the PU tape has been applied, the
____
R aircraft can fly immediatelly. However, we would recommend to
R wait one hour in order to allow a better adhesion of the tape.
EFF :
ALL 55-12-11
Page 704
Feb 01/04
IBE
Cleaning/Repair Area and Dimensions
Figure 701/TASK 55-12-11-991-002
R
EFF :
ALL 55-12-11
Page 705
Feb 01/03
IBE
R (Ref. Fig. 701/TASK 55-12-11-991-002)
R
5. Close-up
________
Subtask 55-12-11-210-054
A. Visual Inspection
Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-12-11-942-053
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-12-11-081-052
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side stick
controllers.
R Subtask 55-12-11-865-053-A
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 19CE1, 19CE2, 19CE3
R
EFF :
ALL 55-12-11
Page 706
Feb 01/03
IBE
TASK 55-12-11-100-002
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
To clean the Trimmable Horizontal Stabilizer leading edge and to repair the
paint areas.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-12-11
Page 707
Nov 01/04
R
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-12-11-860-053
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
EFF :
ALL 55-12-11
Page 708
Nov 01/04
IBE
Subtask 55-12-11-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-12-11-481-053
(1) Put the PIN-SIDE STICK LOCKING in the CAPT and F/O side stick
controllers.
Subtask 55-12-11-941-053
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
trimmable horizontal stabilizer leading edge and/or zone 344 for the
right hand trimmable horizontal stabilizer leading edge.
4. Procedure
_________
EFF :
ALL 55-12-11
Page 709
Nov 01/04
R
IBE
Cleaning/Repair Area
Figure 702/TASK 55-12-11-991-005
EFF :
ALL 55-12-11
Page 710
Nov 01/04
R
IBE
Subtask 55-12-11-110-053
A. Cleaning.
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM
_______
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED AREA.
(1) Clean the leading edge surface with a Lint free cloth and CLEANING
AGENTS (Material No. 11-003)
- Apply the CLEANING AGENTS (Material No. 11-003) to the cloth, not
the cloth to the CLEANING AGENTS (Material No. 11-003). This will
prevent the transfer of contamination.
- Carefully clean a small area at a time and remove the CLEANING
AGENTS (Material No. 11-003) before it becomes dry. Use a new lint
free cloth frequently to make sure that the dirt and contamination
is not put back on the surface.
- If necessary use a soft brush to clean out any holes.
(2) When the area is clean, wash it with fresh clean water.
(3) Carefully dry the area with a new, dry, lint free cloth.
Subtask 55-12-11-370-051
NOTE : Only the leading edge areas not covered by the stainless steel
____
anti-erosion sections are painted. The stainless steel
anti-erosion sections are not painted.
(1) If the paint or primer layers are damaged do a repair (Ref. TASK 51-
75-12-300-001).
(3) Remove the abrasive grit and clean the surface with a new
MISCELLANEOUS (Material No. 19-011) and CLEANING AGENTS (Material No.
11-003).
(4) Remove the CLEANING AGENTS (Material No. 11-003) before it becomes
dry, make sure you do not touch the prepared surface with your hand.
(5) Apply paint to the prepared area on the THS LE (Ref. TASK 51-75-12-
300-001).
EFF :
ALL 55-12-11
Page 711
Nov 01/04
R
IBE
**ON A/C ALL
5. Close-up
________
Subtask 55-12-11-210-055
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-12-11-942-055
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-12-11-081-053
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side stick
controllers.
Subtask 55-12-11-865-059
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3
EFF :
ALL 55-12-11
Page 712
Nov 01/04
R
IBE
TRIMMABLE HORIZONTAL STABILIZER TRAILING EDGE - DESCRIPTION AND OPERATION
_________________________________________________________________________
1. General.
________
R 2. ___________
Description
R (Ref. Fig. 001)
R B. Rib Attachment.
R - The ribs are attached to the rear spar and the upper and lower shell of
R the spar box. Hi-Lok fasteners attach the ribs to these components. The
R ribs are made of laminations of Carbon-Fiber Reinforced Plastic (CFRP)
R Each rib has anchor nuts for the installation of the panel assemblies
R and the access panels.
R C. Panel Assemblies.
R - The panel assemblies are installed to the trailing edge ribs and to the
R rear edge of the upper and lower shell. Countersunk screws attach the
R panel assemblies to these components. The panels are made of CFRP on a
R honeycomb core.
R D. Access Panels.
R - The access panels are installed to the ribs and the rear edge of the
R lower shell. Countersunk screws attach the panels to these components.
R The panels have piano hinges to make access easier. The panels are made
R of CFRP on a honeycomb core.
EFF :
ALL 55-13-00
Page 1
Aug 01/04
IBE
THS Trailing Edge
Figure 001
EFF :
ALL 55-13-00
Page 2
Feb 01/96
IBE
R F. THS Trailing-edge Sealing.
R - There are sealing strips installed along the rear edge of the panel
R assemblies and the access panels. They keep dirt out of the trailing
R edge.
EFF :
ALL 55-13-00
Page 3
Aug 01/04
IBE
ACCES PANEL - TRAILING EDGE - REMOVAL/INSTALLATION
__________________________________________________
TASK 55-13-11-000-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-13-11
Page 401
Nov 01/05
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-13-11-860-050
(1) Depressurize the Green, Blue and Yellow hydraulic systems (Ref. TASK
29-10-00-864-001). (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003)
Subtask 55-13-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
122VU LIGHTING/LOGO/L 2LY V03
122VU LIGHTING/LOGO/R 1LY V02
Subtask 55-13-11-481-050
(1) Put the PIN-SIDE STICK LOCKING in the CAPT and F/O side stick
controllers.
EFF :
ALL 55-13-11
Page 402
Nov 01/05
R
IBE
Subtask 55-13-11-941-050
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
trailing edge access panels and/or zone 344 for the right hand
trailing edge access panels.
4. Procedure
_________
Subtask 55-13-11-020-050
NOTE : The removal of the access panel 334FB is given. The removal of
____
all other access panels is the same.
(a) Remove the screws (2) and open access panel (6).
(b) Remove the screws (7), (8) and (9), the nuts (10) and the washers
(11).
NOTE : The removal of the panel 334EB is given. The removal of all
____
other trailing-edge panels is the same.
EFF :
ALL 55-13-11
Page 403
Nov 01/05
IBE
R THS Trailing Edge
Figure 401/TASK 55-13-11-991-001- 12 (SHEET 1)
EFF :
ALL 55-13-11
Page 404
Nov 01/06
IBE
R THS Trailing Edge
Figure 401/TASK 55-13-11-991-001- 22 (SHEET 2)
EFF :
ALL 55-13-11
Page 405
Nov 01/06
IBE
(3) Removal of the upper trailing-edge access panels.
NOTE : The removal of the panel 334CT is given. The removal of all
____
other upper trailing-edge access panels is the same. For the
removal of the panels 334CT(LH) and/or 344CT(RH) you must
first open the lower panels 334FB (LH) and/or 344FB (RH).
(a) Remove the screws (1), (2) and (3), the nuts (10) and the washers
(11).
EFF :
ALL 55-13-11
Page 406
May 01/99
IBE
TASK 55-13-11-560-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
_______
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION OF THE COMPONENTS AND THE RELATED AREA.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-13-11
Page 407
Nov 01/04
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-13-11-860-051
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003):
(2) Make sure that the PIN-SIDE STICK LOCKING is in the CAPT and F/O side
stick controllers.
(3) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controls.
(4) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(5) Make sure that the access platforms are in position at zone 334
and/or zone 344.
4. Procedure
_________
Subtask 55-13-11-140-050
A. Cleaning
(1) Remove the old sealant from the mating surfaces of the panels. Use a
nonmetallic scraper.
R (2) Remove the old sealant around the anchor nuts of the ribs. Use a
R nonmetallic scraper.
EFF :
ALL 55-13-11
Page 408
Nov 01/06
IBE
Subtask 55-13-11-110-050
B. Cleaning
(1) Clean the mating surfaces with CLEANING AGENTS (Material No. 11-003)
Subtask 55-13-11-210-050
C. Visual Inspection
R (1) Make sure that the anchor nuts and the sealing strips are in a good
R condition.
R
EFF :
ALL 55-13-11
Page 409
Nov 01/06
IBE
TASK 55-13-11-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
_______
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION OF THE COMPONENTS AND THE RELATED AREA.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-13-11
Page 410
Nov 01/05
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-13-11-860-052
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that the PIN-SIDE STICK LOCKING is in the CAPT and F/O side
stick controllers.
(3) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controlls.
(4) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(5) Make sure that the access platforms are in position at zone 334
and/or zone 344.
EFF :
ALL 55-13-11
Page 411
May 01/99
IBE
Subtask 55-13-11-865-055
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
122VU LIGHTING/LOGO/L 2LY V03
122VU LIGHTING/LOGO/R 1LY V02
R Subtask 55-13-11-914-050
R C. Apply Sealants
R (1) Apply SEALANTS (Material No. 09-005) to the mating surfaces of the
R panels.
R (2) Apply separator agent SPECIAL MATERIALS (Material No. 05-013) along
R the mating surfaces of skin shells and the trailing edge ribs.
4. Procedure
_________
Subtask 55-13-11-420-050
R (b) Wet Install the screws (1), (2) and (3) with SEALANTS (Material
No. 09-005).
EFF :
ALL 55-13-11
Page 412
Feb 01/03
IBE
(d) Install the washers (11) and the nuts (10).
(b) Wet install the screws (1) and (2) with SEALANTS (Material No.
09-005).
(b) Wet install the screws (7), (8) and (9) with SEALANTS (Material
No. 09-005).
(e) Close the panel (6), and wet install the screws (2) with SEALANTS
(Material No. 09-005).
Subtask 55-13-11-110-051
B. Cleaning
(1) Clean the gaps around the trailing edge panels with CLEANING AGENTS
(Material No. 11-008).
EFF :
ALL 55-13-11
Page 413
Nov 01/05
IBE
Subtask 55-13-11-914-051
C. Apply Sealants
R (1) Apply SEALANTS (Material No. 09-005) around the anchor nuts of the
R ribs.
R (2) Apply SEALANTS (Material No. 09-005) to the gaps along the mating
surfaces of the trailing edge panels.
5. Close-up
________
Subtask 55-13-11-210-051
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-13-11-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 16CE1, 15CE2, 16CE2, 2LY, 1LY.
Subtask 55-13-11-081-050
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and from the F/O side
stick controllers.
Subtask 55-13-11-942-050
EFF :
ALL 55-13-11
Page 414
Nov 01/06
IBE
TRIMMABLE HORIZONTAL STABILIZER TIPS - DESCRIPTION AND OPERATION
________________________________________________________________
1. General.
________
A. The tips of the trimmable horizontal stabilizer (THS) are the left-hand
(LH) and right-hand (RH) outer fairings.
2. ____________
Description.
(Ref. Fig. 001)
A. THS Tips.
- The tips are made of light alloy. Ribs, which are made of light alloy,
make them stronger. The tips are attached to the leading edge rib 25
and to the upper and lower shells of the spar box. Countersunk screws
attach them to these components.
EFF :
ALL 55-14-00
Page 1
Feb 01/96
IBE
THS Tip
Figure 001
EFF :
ALL 55-14-00
Page 2
Feb 01/96
IBE
TIPS - TRIMMABLE HORIZONTAL STABILIZER - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 55-14-11-000-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
R FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-14-11
Page 401
Nov 01/97
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-14-11-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
Subtask 55-14-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-14-11-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
EFF :
ALL 55-14-11
Page 402
Feb 01/02
IBE
Subtask 55-14-11-941-050
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 332 for the left hand tip
and/or zone 342 for the right hand tip.
4. Procedure
_________
Subtask 55-14-11-020-050
NOTE : The removal of the left tip 332AB is shown. The removal of the
____
right tip 342AB is the same.
EFF :
ALL 55-14-11
Page 403
Feb 01/96
IBE
THS Tip
Figure 401/TASK 55-14-11-991-001
EFF :
ALL 55-14-11
Page 404
Feb 01/96
IBE
TASK 55-14-11-400-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
R FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-14-11
Page 405
Nov 01/97
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-14-11-860-051
(2) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(3) Make sure that the PIN-SIDE STICK LOCKING is in the CAPT and F/O side
stick controllers.
(4) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controls.
EFF :
ALL 55-14-11
Page 406
Nov 01/05
IBE
(5) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(6) Make sure that the access platforms are in position at zone 332
and/or zone 342.
Subtask 55-14-11-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
4. Procedure
_________
Subtask 55-14-11-110-051
(1) Use a non metallic scraper to remove the old sealant from the mating
surfaces of the tip, the rib and the upper and the lower shell.
(2) Use CLEANING AGENTS (Material No. 11-008) and clean lint free cloth
to clean the component and the interface
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 55-14-11-420-052
NOTE : The installation of the left tip 332AB is shown. The installation
____
of the right tip 342AB is the same.
(1) Apply SEALANTS (Material No. 09-005) to the mating surfaces of the
tip, the rib and the upper and lower shell.
EFF :
ALL 55-14-11
Page 407
Feb 01/02
IBE
(2) Apply SPECIAL MATERIALS (Material No. 05-013) to the mating surfaces
of the tip.
Subtask 55-14-11-914-051
C. Sealing
(1) Apply SEALANTS (Material No. 09-016) to the gap around the tip.
Subtask 55-14-11-420-051
5. Close-up
________
Subtask 55-14-11-410-050
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-14-11-942-050
Subtask 55-14-11-081-050
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side stick
controllers.
EFF :
ALL 55-14-11
Page 408
Feb 01/02
R
IBE
Subtask 55-14-11-865-051
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3.
EFF :
ALL 55-14-11
Page 409
Nov 01/05
IBE
TRIMMABLE HORIZONTAL STABILIZER APRON - DESCRIPTION AND OPERATION
_________________________________________________________________
1. _______
General
The Trimmable Horizontal Stabilizer (THS) aprons make an aerodynamic seal
between the horizontal stabilizer and the fuselage. On each side of the
horizontal stabilizer there is an upper and a lower apron. They are
identified 333AT and 333AB (left-hand), 343AT and 343AB (right-hand).
2. Component
___________________
Location.
(Ref. Fig. 001)
3. ____________
Description.
The aprons are of sandwich construction. The sandwich has surfaces made of
Carbon Fiber Reinforced Plastic (CFRP) and Nomex honeycomb cores. A clamping
profile and countersunk screws attach the aprons to the horizontal
stabilizer. The forward edges of the aprons follow a guide profile which is
riveted to the fuselage skin. A silicone sealing strip seals the gap between
the fuselage skin and the aprons.
EFF :
ALL 55-15-00
Page 1
Feb 01/96
IBE
Trimmable Horizontal Stabilizer Apron
Figure 001
EFF :
ALL 55-15-00
Page 2
Feb 01/96
IBE
APRON - TRIMMABLE HORIZONTAL STABILIZER - REMOVAL/INSTALLATION
______________________________________________________________
TASK 55-15-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-15-11
Page 401
Feb 01/99
IBE
3. __________
Job Set-up
Subtask 55-15-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-15-11-010-050
B. Get Access
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(2) Put the warning notices in position in the cockpit to tell persons:
- not to pressurize the hydraulic systems,
- not to operate the flight controls.
EFF :
ALL 55-15-11
Page 402
Feb 01/02
IBE
4. Procedure
_________
Subtask 55-15-11-020-050
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
(a) Remove the screws (1) and (2) and the retainer (3).
(d) If necessary remove the screws (10), the cover strip (12) and the
seal (14).
(a) Remove the screws (5), (6) and (7) and the retainer (8).
(d) If necessary remove the screws (10), the cover strip (11) and the
seal (13).
EFF :
ALL 55-15-11
Page 403
Feb 01/96
IBE
R Apron - Trimmable Horizontal Stabilizer
Figure 401/TASK 55-15-11-991-001
EFF :
ALL 55-15-11
Page 404
May 01/05
IBE
Removal/Installation Sequence of the Screws
Figure 402/TASK 55-15-11-991-002
EFF :
ALL 55-15-11
Page 405
Feb 01/96
IBE
TASK 55-15-11-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-15-11
Page 406
May 01/05
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-15-11-865-053
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-15-11-860-050
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
EFF :
ALL 55-15-11
Page 407
Aug 01/02
IBE
(2) Make sure that the access platform is in position at the trimmable
horizontal stabilizer.
(3) Make sure that the warning notices are in position in the cockpit to
tell persons:
- not to pressurize the hydraulic systems,
- not to operate the flight controls,
4. Procedure
_________
Subtask 55-15-11-320-050
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
(1) Clean the mating surface of the THS with CLEANING AGENTS (Material
No. 11-004)
(2) Remove the old sealant from the aprons (4), (9) with a nonmetallic
scraper and CLEANING AGENTS (Material No. 11-004).
(3) Remove the screws (10), the cover strip (11), (12) and the seal (13),
(14) from the removed apron (4), (9).
EFF :
ALL 55-15-11
Page 408
Aug 01/02
IBE
R Position of the Shim - Example
Figure 403/TASK 55-15-11-991-003
EFF :
ALL 55-15-11
Page 409
Feb 01/99
IBE
Subtask 55-15-11-210-054
R NOTE : This procedure is applicable for an upper apron. The procedure for
____
R a lower apron is the same.
R NOTE : This procedure is applicable for all aprons where shims are
____
R necessary for the installation.
R (3) TORQUE the screws (1), (2) to between 0.4 and 0.5 m.daN (35.39 and
R 44.24 lbf.in) in the correct sequence.
R (4) Measure the distance between the apron (4) and the fuselage surface.
R - The distance must be 2.5 +1.0 -1.0 mm (0.0984 +0.0393 -0.0393 in.).
R
R (5) Measure the distance between the apron (4) and the THS surface.
R - The distance must be 1.0 mm (0.0393 in.) maximum.
R (6) If the distance is more than 1.0 mm (0.0393 in.), you must install
R the apron (4) with a shim (2024T3 Aluminum Alloy) as given in the
R procedure that follows.
R (7) Attach the shim on the apron (4) and adjust it to the correct
R dimension.
R (8) Drill through the shim to copy the holes of the apron (4).
R (9) Remove the shim and clean it with CLEANING AGENTS (Material No. 11-
004).
R (10) Apply SPECIAL MATERIALS (Material No. 05-013) to the mating surface
of the THS.
R (11) Apply a 2.0 mm (0.0787 in.) layer of BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-051) to the surface of the apron (4) and install the
R shim.
R (12) Apply a 2.0 mm (0.0787 in.) layer of BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-051) to the shim.
EFF :
ALL 55-15-11
Page 410
Feb 01/99
IBE
(13) Put the apron (4) in position on the THS surface and install the
screws (1), (2).
(14) Tighten the screws (1), (2) until the distances between the apron (4)
and the THS surface and the fuselage surface are correct.
NOTE : Tighten the screws (1), (2) by hand and in the correct
____
sequence.
(16) Let the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-051) cure for
24 hours.
(17) Remove the screws (1), (2) and the apron (4).
(18) Remove the excess compound and remove the release agent from the
mating surfaces.
(19) Clean the mating surfaces with CLEANING AGENTS (Material No. 11-004).
(20) Install the seal (14) and the cover strip (12) with the screws (10).
Subtask 55-15-11-420-050
R (1) Apply the SEALANTS (Material No. 09-018) to the mating surfaces of
R the aprons (4), (9).
R (2) Apply the SPECIAL MATERIALS (Material No. 05-013) to the mating
R surfaces of the aprons on the THS surface.
EFF :
ALL 55-15-11
Page 411
May 01/05
IBE
(a) Put the apron (4) and the retainer (3) in position.
R
R (b) Make sure that the holes align with the holes in the THS surface.
R (c) Carefully install the screws (1) and (2) as identified during the
removal procedure.
R
R (d) Make sure that there is sufficient clearance around each screw
R shaft.
R (e) TORQUE the screws (1), (2) to between 0.4 and 0.5 m.daN (35.39
and 44.24 lbf.in) in the correct sequence.
(Ref. Fig. 402/TASK 55-15-11-991-002)
R (g) If the minimum clearance is less than 2.0 mm (0.0787 in.), do the
R subsequent steps:
R 1
_ Loosen the screws (1) and (2).
R 2
_ Adjust the apron (4) to get the correct clearance.
R 3
_ Make sure that there is sufficient clearance around each screw
R shaft.
R 4
_ TORQUE the screws (1), (2) to between 0.4 and 0.5 m.daN (35.39
R and 44.24 lbf.in) in the correct sequence.
R 1
_ Remove the unwanted sealant with the CLEANING AGENTS (Material
R No. 11-004) and a lint-free cotton cloth MISCELLANEOUS
(Material No. 19-003).
EFF :
ALL 55-15-11
Page 412
May 01/05
IBE
(4) Install the lower apron.
(a) Put the apron (9) and the retainer (8) in position.
R
R (b) Make sure that the holes align with the holes in the THS surface.
R (c) Carefully install the screws (5), (6) and (7) as identified
during the removal procedure.
R
R (d) Make sure that there is sufficient clearance around each screw
R shaft.
R NOTE : Do not use force to engage the screws (5), (6) and (7).
____
R (e) TORQUE the screws (5), (6) and (7) to between 0.8 and 0.9 m.daN
R (70.79 and 79.64 lbf.in) in the correct sequence
(Ref. Fig. 402/TASK 55-15-11-991-002)
R (g) If the minimum clearance is less than 2.0 mm (0.0787 in.), do the
R subsequent steps:
R 1
_ Loosen the screws (5), (6) and (7).
R 2
_ Adjust the apron (9) to get the correct clearance.
R 3
_ Make sure that there is sufficient clearance around each screw
R shaft.
R NOTE : Do not use force to engage the screws (5), (6) and (7).
____
R 4
_ TORQUE the screws (5), (6) and (7) to between 0.8 and 0.9
R m.daN (70.79 and 79.64 lbf.in) in the correct sequence.
EFF :
ALL 55-15-11
Page 413
May 01/05
IBE
R 1
_ Remove the unwanted sealant with the CLEANING AGENTS (Material
R No. 11-004) and a lint-free cotton cloth, MISCELLANEOUS
(Material No. 19-003).
R 2
_ Make sure that the drain holes of the horizontal stabilizer
R spar-box in the related area are clear and not blocked.
Subtask 55-15-11-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 21CE1, 21CE2, 21CE3
Subtask 55-15-11-720-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Operate the THS through the complete range (Ref. TASK 27-44-00-710-
002).
(2) Make sure that there is a minimum clearance of 2.0 mm (0.0787 in.)
between the aprons (4), (9) and the guide profiles at all THS
positions during its movement.
(3) Make sure that the aprons follow the contour of the fuselage
smoothly.
5. Close-up
________
Subtask 55-15-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-15-11
Page 414
May 01/05
IBE
TRIMMABLE HORIZONTAL STABILIZER ATTACH FITTINGS - DESCRIPTION AND OPERATION
___________________________________________________________________________
1. General.
________
A. Different attach fittings are installed on the spar boxes and the center
joint of the Trimmable Horizontal Stabilizer (THS).
These are:
- the fittings for the attachment of the horizontal stabilizer to the
cone rear fuselage structure,
- the Y-load fittings,
- the fittings for the attachment of the horizontal stabilizer to the THS
hydromechanical actuator,
- the hinge arms for the attachment of the left-hand (LH) and right-hand
(RH) elevators,
- the fittings for the attachment of the elevator support struts,
- the fittings for the attachment of the elevator to the elevator servo
control-units,
- the fittings for the attachment of ground support equipment,
- the fittings to hoist and to support the THS.
2. ____________
Description.
(Ref. Fig. 001)
B. THS Adjustment.
- You can adjust the angle of incidence of the THS with an
hydromechanical actuator. The actuator is connected to a dual fitting
at the forward end of the center joint. The fittings are made of
stainless steel.
EFF :
ALL 55-16-00
Page 1
Feb 01/96
IBE
R THS Attach Fittings
R Figure 001 (SHEET 1)
EFF :
ALL 55-16-00
Page 2
May 01/96
IBE
R THS Attach Fittings
R Figure 001 (SHEET 2)
EFF :
ALL 55-16-00
Page 3
May 01/96
IBE
C. THS Hinge Arms.
- The LH and RH spar boxes have six hinge arms to hold the elevators. The
hinge arms are installed to the rear spars and the upper and lower skin
shells. Each hinge arm has a fitting with a bearing at its outer end to
attach the elevators. The elevator hinge arms are made of CFRP.
EFF :
ALL 55-16-00
Page 4
May 01/96
R
IBE
TRIMMABLE HORIZONTAL STABILIZER ATTACH FITTINGS - INSPECTION/CHECK
__________________________________________________________________
TASK 55-16-00-200-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-00
Page 601
Feb 01/04
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-00-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002). (Ref. TASK 29-10-00-
864-003)
Subtask 55-16-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-16-00-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
EFF :
ALL 55-16-00
Page 602
Feb 01/04
IBE
Subtask 55-16-00-941-054
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
Subtask 55-16-00-010-050
E. Access
4. Procedure
_________
Subtask 55-16-00-210-050
R A. Detailed Inspection
R (2) If damage is found, look for allowable damage limits (Ref. SRM 551600
R PB 101).
R
5. Close-up
________
Subtask 55-16-00-410-053
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-16-00
Page 603
Feb 01/04
IBE
THS Support Fittings
Figure 601/TASK 55-16-00-991-001
EFF :
ALL 55-16-00
Page 604
Feb 01/96
IBE
Subtask 55-16-00-410-050
B. Close Access
Subtask 55-16-00-942-050
Subtask 55-16-00-081-050
R (1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
Subtask 55-16-00-865-051
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3.
EFF :
ALL 55-16-00
Page 605
May 01/97
IBE
TASK 55-16-00-200-002
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-00
Page 606
Feb 01/04
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-00-860-051
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-16-00-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-16-00-481-051
(1) Put the PIN-SIDE STICK LOCKING in the CAPT and F/O side stick
controllers.
EFF :
ALL 55-16-00
Page 607
Feb 01/04
IBE
Subtask 55-16-00-941-055
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
Subtask 55-16-00-010-052
E. Access
4. Procedure
_________
Subtask 55-16-00-210-052
R A. Detailed Inspection
R (2) If damaga is found, look for allowable damage limits (Ref. SRM 551100
R PB 101).
R
5. Close-up
________
Subtask 55-16-00-410-054
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-16-00
Page 608
Feb 01/04
IBE
THS Upper and Lower Joint Fittings External Surface,Rear Central Area
Figure 602/TASK 55-16-00-991-002
EFF :
ALL 55-16-00
Page 609
Feb 01/96
IBE
Subtask 55-16-00-410-051
B. Close Access
Subtask 55-16-00-942-051
Subtask 55-16-00-081-051
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side stick
controllers.
Subtask 55-16-00-865-054
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3.
R
EFF :
ALL 55-16-00
Page 610
Feb 01/00
IBE
TASK 55-16-00-200-004
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-00
Page 611
Feb 01/04
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-00-860-053
(1) Depressurize the Green, Yellow and Blue hydraulic systems. (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003)
EFF :
ALL 55-16-00
Page 612
Feb 01/04
IBE
Subtask 55-16-00-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-16-00-481-053
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
Subtask 55-16-00-941-057
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand THS
and/or zone 344 for the right hand THS.
Subtask 55-16-00-010-054
E. Access
(1) Open the access panels 334AT, 334BB, 334BT, 334CT, 334DB, 334DT,
334FB, 334HB and/or 344AT, 344BB, 344BT, 344CT, 344DB, 344DT, 344FB,
344HB. (Ref. TASK 55-13-11-000-001)
EFF :
ALL 55-16-00
Page 613
Feb 01/04
R
IBE
4. Procedure
_________
Subtask 55-16-00-110-050
A. Cleaning
(1) Clean the elevator hinge supports, the attachment fittings and the
adjacent structure with CLEANING AGENTS (Material No. 11-002) and a
lint-free cloth.
Subtask 55-16-00-210-056
R B. Detailed Inspection
R (2) If damage is found, look for allowable damage limits (Ref. SRM 551600
R PB 101).
R
5. Close-up
________
Subtask 55-16-00-916-050
A. Protective Treatment
Subtask 55-16-00-410-056
B. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-16-00
Page 614
Feb 01/04
IBE
INTENTIONALLY BLANK
R
55-16-00
Page 615
May 01/02
IBE
THS Elevator Hinge Supports and Attachment Fittings
R Figure 603/TASK 55-16-00-991-004- 12 (SHEET 1)
EFF :
ALL 55-16-00
Page 616
Feb 01/00
IBE
THS Elevator Hinge Supports and Attachment Fittings
R Figure 603/TASK 55-16-00-991-004- 22 (SHEET 2)
EFF :
ALL 55-16-00
Page 617
Feb 01/00
IBE
Subtask 55-16-00-410-057
C. Close Access
(1) Close the access panels 334AT, 334BB, 334BT, 334CT, 334DB, 334DT,
334FB, 334HB and/or 344AT, 344BB, 344BT, 344CT, 344DB, 344DT, 344FB,
344HB. (Ref. TASK 55-13-11-400-001)
Subtask 55-16-00-942-053
Subtask 55-16-00-810-050
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
Subtask 55-16-00-865-058
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 15CE2, 16CE1, 16CE2, 21CE1, 21CE2, 21CE3,
22CE.
EFF :
ALL 55-16-00
Page 618
Feb 01/04
R
IBE
R **ON A/C 001-099,
R TASK 55-16-00-200-005
R Inspection of the Torque Values of the Upper and Lower THS Support Attach
R Fittings
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
001-099, 55-16-00
Page 619
May 01/02
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-00-941-059
A. Aircraft Configuration
(1) Put the PITCH TRIM CONTROL LOCKING (98D27403500000) in the cabin
pedestal center.
(2) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
Subtask 55-16-00-010-056
B. Access
EFF :
001-099, 55-16-00
Page 620
May 01/03
IBE
R 4. Procedure
_________
R Subtask 55-16-00-220-050
R (1) Use TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454 to remove the
R STA-LOK washer (1).
R (3) Apply COMMON GREASE (Material No. 04-004) to the thread of the bolt
R (3).
R (b) Torque the STA-LOK nut (2) to between 1.36 and 1.81 m.daN (10.02
R and 13.34 lbf.ft).
R 5. Close-up
________
R Subtask 55-16-00-410-059
R A. Close Access
R Subtask 55-16-00-942-055
R (2) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
R F/O side stick controllers.
EFF :
001-099, 55-16-00
Page 621
May 01/02
IBE
R Upper and Lower THS Support Attach Fittings
R Figure 604/TASK 55-16-00-991-005
EFF :
001-099, 55-16-00
Page 622
May 01/02
IBE
ATTACH FITTINGS - THS ACTUATOR ARM - REMOVAL/INSTALLATION
_________________________________________________________
TASK 55-16-34-000-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-34
Page 401
May 01/03
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-34-860-051
(1) Make sure that the THS pitch trim control is set at neutral position
(2) Install the suport strut SUPPORT STRUT - R/I THS ACTUATOR
(98D27407502000) to set the THS at zero position.
(3) Depressurize the Yellow and Green hidraulic systems. (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002).
Subtask 55-16-34-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
EFF :
ALL 55-16-34
Page 402
May 01/03
R
IBE
R
Subtask 55-16-34-941-052
C. Safety Precautions
(1) Install the PIN - RIGGING (0U190360) in the mechanical input of the
THS actuator.
(2) Install the TOOL - ZERO POSITIONING, THS ACTUATOR (0U190834) to set
the THS actuator at zero positon.
(3) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
(4) Put the warning notices in the flight compartment to tell the persons
not to operate the flight controls.
(5) Put warning notices in position to tell the persons not to operate
the hydraulic systems.
Subtask 55-16-34-010-051
D. Get access
(1) Put the access platform 3.0 m/(9ft. 10in) in position at zone
311,312.
4. Procedure
_________
Subtask 55-16-34-010-052
(1) Remove the primary lower attachment of the THS actuator (Ref. TASK
27-44-51-000-001).
EFF :
ALL 55-16-34
Page 403
Feb 01/02
IBE
Attach Fittings - THS Actuator Arms Removal/Installation
Figure 401/TASK 55-16-34-991-002
EFF :
ALL 55-16-34
Page 404
Nov 01/99
R
IBE
Subtask 55-16-34-020-050
R (1) Remove the nut retainer (1) with the WRENCH-THS GROOVE NUT
R (98D27409007000) and remove the washer retainer (2).
(2) Push the bush (3) and remove the complete bush bearing assembly.
R (3) Remove the nut retainer (6) with the WRENCH-THS GROOVE NUT
R (98D27409006000) and remove the washer retainer (5).
EFF :
ALL 55-16-34
Page 405
May 01/03
IBE
TASK 55-16-34-400-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-34
Page 406
May 01/03
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-34-860-052
(1) Make sure that the horizontal stabilizer pitch trim control is set to
zero.
(2) Make sure that the hydraulic systems are depressurized. (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
EFF :
ALL 55-16-34
Page 407
May 01/03
IBE
(3) Make sure that the PIN-SIDE STICK LOCKING (98D27903500000) is in the
CAPT and F/O side stick controllers.
(4) Make sure that the warning notices are in the flight compartment to
tell the persons not to operate the flight controls.
(5) Make sure that the warning notices are in position to tell the
persons not to operate the hydraulic systems.
(6) Make sure that access platform/3.0 m/(9ft. 10in.) are in position at
zones 311/312.
Subtask 55-16-34-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
4. Procedure
_________
Subtask 55-16-34-420-050
R (3) Install the nut retainer (1) with the WRENCH-THS GROOVE NUT
R (98D27409007000) and toque to between 2.8247 and 3.9546 m.daN (20.83
and 29.16 lbf.ft).
(4) Apply COMMON GREASE (Material No. 04-004) to the bearing (4) and
install.
EFF :
ALL 55-16-34
Page 408
May 01/03
IBE
(5) Put a new washer retainer (5) in position.
R (6) Install the nut retainer (6) with WRENCH-THS GROOVE NUT
R (98D27409006000) and torque to between 2.8247 and 3.9546 m.daN (20.83
and 29.16 lbf.ft).
(7) Safety the nut retainer (6) with the washer retainer (5) and the nut
retainer (1) with the washer retainer (2).
NOTE : In the RH of the attach fitting, the bearing (4) must have
____
free movement and the washer retainer (5) must not have any
clearance.
NOTE : In the LH of the attach fitting, the bearing (4) must not have
____
any movement and the washer retainer (5) must have clearance.
Subtask 55-16-34-410-052
(1) Install the primary lower attachment of the THS actuator (Ref. TASK
27-44-51-400-001)
5. Close-up
________
Subtask 55-16-34-081-051
(1) Remove the TOOL - ZERO POSITIONING, THS ACTUATOR (0U190834) and the
PIN - RIGGING (0U190360) from the actuator.
(2) Make sure that the work area is clean and clear of tools and other
items.
EFF :
ALL 55-16-34
Page 409
May 01/03
IBE
Subtask 55-16-34-865-053
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-16-34-863-050
(1) Presurize Green, Yellow and Blue hydraulic systems. (Ref. TASK 29-10-
00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-864-
003).
Subtask 55-16-34-081-052
(2) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
Subtask 55-16-34-710-050
E. Operational Test
Subtask 55-16-34-410-053
F. Close Access.
EFF :
ALL 55-16-34
Page 410
May 01/02
R
IBE
Subtask 55-16-34-942-051
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-16-34
Page 411
Feb 01/02
R
IBE
ATTACH FITTINGS - THS ACTUATOR ARM - INSPECTION/CHECK
_____________________________________________________
TASK 55-16-34-200-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-34
Page 601
Feb 01/04
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-34-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003)
Subtask 55-16-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-16-34-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000)in the CAPT and F/O
side stick controllers.
EFF :
ALL 55-16-34
Page 602
Feb 01/04
IBE
Subtask 55-16-34-941-051
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
Subtask 55-16-34-010-050
E. Access
4. Procedure
_________
Subtask 55-16-34-210-050
R A. Detailed Inspection
R (2) If damage is found, look for allowable damage limits (Ref. SRM 551600
R PB 101).
R
5. Close-up
________
Subtask 55-16-34-410-051
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-16-34
Page 603
Feb 01/04
IBE
THS Actuator-Arm Attach-Fittings
Figure 601/TASK 55-16-34-991-001
EFF :
ALL 55-16-34
Page 604
Feb 01/96
IBE
Subtask 55-16-34-410-050
B. Close Access
Subtask 55-16-34-942-050
Subtask 55-16-34-081-050
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
Subtask 55-16-34-865-051
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3
EFF :
ALL 55-16-34
Page 605
Feb 01/96
IBE
R TASK 55-16-34-200-002
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 55-16-34
Page 606
Aug 01/02
IBE
3. __________
Job Set-up
Subtask 55-16-34-941-053
A. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
(3) Put the PITCH TRIM CONTROL LOCKING (98D27403500000) in the cabin
pedestal center.
Subtask 55-16-34-010-053
B. Access
R (3) Remove the primary lower attachment of the THS actuator. (Ref. TASK
27-44-51-000-001).
(4) Remove the THS actuator arms attach fittings. (Ref. TASK 55-16-34-
000-001).
4. Procedure
_________
Subtask 55-16-34-220-050
EFF :
ALL 55-16-34
Page 607
May 01/06
IBE
R In Service Wear Limits - THS Actuator Arm Attach Fittings
R Figure 602/TASK 55-16-34-991-003
EFF :
ALL 55-16-34
Page 608
Aug 01/02
IBE
R -------------------------------------------------------------------------------
R | FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
R | DETAIL |---------------------------------------|----------------------------|
R | AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
R | ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
R | NO. |-------------------|-------------------|---------|---------| CLEAR. |
R | | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
R |--------|---------|---------|---------|---------|---------|---------|--------|
R | CC | 62.771 | 62.790 | | | 62.736 | | |
R | OD 2 |(2.4713) |(2.4720) | | |(2.4699) | | |
R | | | | 0.010 | 0.059 | | | 0.128 |
R | | | | (0.0003)| (0.0023)| | |(0.0050)|
R | CC | 62.800 | 62.830 | | | | 62.864 | |
R | ID 1 |(2.4724) |(2.4736) | | | |(2.4749) | |
R -------------------------------------------------------------------------------
R Subtask 55-16-34-220-051
R -------------------------------------------------------------------------------
R | FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
R | DETAIL |---------------------------------------|----------------------------|
R | AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
R | ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
R | NO. |-------------------|-------------------|---------|---------| CLEAR. |
R | | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
R |--------|---------|---------|---------|---------|---------|---------|--------|
R | CC | 50.787 | 50.800 | | | 50.775 | | |
R | OD 3 |(1.9994) |(2.0000) | | |(1.9990) | | |
R | | | | -0.002 | 0.024 | | | 0.048 |
R | | | |-(0.0000*| (0.0009*| | |(0.0018*|
R | CC | 50.798 | 50.811 | | | | 50.823 | |
R | ID 2 |(1.9999) |(2.0004) | | | |(2.0009) | |
R ********** DIFFERENCE IN IN. MARKED BY A STAR IS TRUNCATED **********
R Subtask 55-16-34-220-052
EFF :
ALL 55-16-34
Page 609
Aug 01/02
IBE
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| CC | 65.971 | 65.990 | | | 65.936 | | |
| OD 4 |(2.5972) |(2.5980) | | |(2.5959) | | |
| | | | 0.010 | 0.059 | | | 0.128 |
| | | | (0.0003)| (0.0023)| | |(0.0050)|
| CC | 66.000 | 66.030 | | | | 66.064 | |
| ID 5 |(2.5984) |(2.5996) | | | |(2.6009) | |
-------------------------------------------------------------------------------
Subtask 55-16-34-220-053
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
R | CC | 50.787 | 50.800 | | | 50.775 | | |
R | OD 3 |(1.9994) |(2.0000) | | |(1.9990) | | |
R | | | | -0.002 | 0.024 | | | 0.048 |
R | | | |-(0.0000*| (0.0009*| | |(0.0018*|
R | CC | 50.798 | 50.811 | | | | 50.823 | |
R | ID 4 |(1.9999) |(2.0004) | | | |(2.0009) | |
R ********** DIFFERENCE IN IN. MARKED BY A STAR IS TRUNCATED **********
EFF :
ALL 55-16-34
Page 610
May 01/03
IBE
5. Close-up
________
Subtask 55-16-34-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Install the THS actuator arms attach fittings. (Ref. TASK 55-16-34-
400-001).
R (3) Install the primary lower attachment of the THS actuator. (Ref. TASK
27-44-51-400-001)
Subtask 55-16-34-942-052
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-16-34
Page 611
May 01/06
IBE
BEARINGS - SUPPORT - REMOVAL/INSTALLATION
_________________________________________
TASK 55-16-38-000-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-38
Page 401
May 01/03
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-38-860-051
(1) Make sure that the horizontal stabilizer pitch trim control is set to
zero.
(2) Make sure that the elevators touch their travel limit stops.
Subtask 55-16-38-860-050
(1) Depressurize the Green, Blue and Yellow hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-16-38-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
EFF :
ALL 55-16-38
Page 402
Feb 01/06
IBE
Subtask 55-16-38-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
Subtask 55-16-38-941-050
E. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zones 314, 334 and 344.
Subtask 55-16-38-010-050
F. Access
R (2) Remove the aprons 333AT, 333AB, 343AT, 343AB (Ref. TASK 55-15-11-000-
R 001).
R (3) Remove the trailing edge panels 334AT, 344AT, 334AB, 344AB (Ref. TASK
55-13-11-000-001).
R
4. Procedure
_________
Subtask 55-16-38-020-050
(1) Remove the fittings (1) at the pivot points of the horizontal
stabilizer (Ref. TASK 53-56-11-000-001).
EFF :
ALL 55-16-38
Page 403
Feb 01/06
IBE
Support Bearings - Horizontal Stabilizer Removal/Installation
Figure 401/TASK 55-16-38-991-001
EFF :
ALL 55-16-38
Page 404
May 01/03
R
IBE
(2) Remove the horizontal stabilizer support bearings.
R (c) Use WRENCH-THS GROOVE NUT (98D55109009000). Remove the ring nut
(3).
(e) Remove the bearing (6) from the bearing housing (5).
R (f) Use WRENCH-THS GROOVE NUT (98D55109009000). Remove the ring nut
(8).
EFF :
ALL 55-16-38
Page 405
May 01/03
IBE
TASK 55-16-38-400-002
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-38
Page 406
May 01/03
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-38
Page 407
May 01/06
IBE
3. __________
Job Set-up
Subtask 55-16-38-860-052
(1) Make sure that the horizontal stabilizer pitch trim control is set to
zero.
(2) Make sure that the elevators touch their travel limit stops.
(3) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(4) Make sure that the PIN-SIDE STICK LOCKING is in the CAPT and F/O side
stick controllers.
(5) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controls.
(6) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(7) Make sure that the access platforms are in position at zones 314, 334
and 344.
(9) Make sure that aprons 333AT, 333AB, 343AT and 343AB have been removed
(Ref. TASK 55-15-11-000-001).
(10) Make sure that trailing edge panels 334AT, 344AT, 334AB and 344AB
have been removed (Ref. TASK 55-13-11-000-001).
EFF :
ALL 55-16-38
Page 408
May 01/06
R
IBE
Subtask 55-16-38-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
Subtask 55-16-38-210-052
C. Visual Inspection
(1) Make sure that the components are clean and in the correct condition.
4. Procedure
_________
Subtask 55-16-38-420-051
(a) Install the bearing housing (5) with the shouldered end at the
outboard side of the support fitting.
(c) Install the ring nut (3) and TORQUE to to 5.65 m.daN (41.66
R lbf.ft). Use WRENCH-THS GROOVE NUT (98D55109009000).
(d) Apply COMMON GREASE (Material No. 04-004) to the bearing (6) and
install.
(f) Install the ring nut (8) and TORQUE to to 3.95 m.daN (29.12
R lbf.ft). Use WRENCH-THS GROOVE NUT (98D55109009000).
EFF :
ALL 55-16-38
Page 409
May 01/03
IBE
(g) Safety the ring nuts (3) and (8) with the tabwashers (4) and (7).
(2) Install the fittings (1) at the pivot points of the horizontal
stabilizer (Ref. TASK 53-56-11-400-001).
5. Close-up
________
Subtask 55-16-38-410-050
A. Close Access
R (1) Install the aprons 333AT, 333AB, 343AT, 343AB (Ref. TASK 55-15-11-
400-001).
R
R (2) Install the trailing edge panels 334AT, 344AT, 334AB, 344AB
(Ref. TASK 55-13-11-400-001).
Subtask 55-16-38-410-052
B. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-16-38-410-051
C. Close Access
Subtask 55-16-38-941-052
Subtask 55-16-38-081-050
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
EFF :
ALL 55-16-38
Page 410
Feb 01/06
IBE
Subtask 55-16-38-865-051
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 16CE1
EFF :
ALL 55-16-38
Page 411
Feb 01/06
R
IBE
HINGE ARM FITTINGS - ELEVATOR - REMOVAL/INSTALLATION
____________________________________________________
TASK 55-16-42-000-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-42
Page 401
Feb 01/99
R
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-42-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-16-42-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-16-42
Page 402
Nov 01/07
IBE
Subtask 55-16-42-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
Subtask 55-16-42-941-050
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
elevator hinge arm fittings and/or zone 344 for the right hand
elevator hinge arm fittings.
Subtask 55-16-42-010-050
R E. Get Access
R (1) Open the THS Trailing Edge Access Panels 334BB (344BB), 334DB (
R 344DB), 334FB (344FB), 334HB (344HB), as necessary (Ref. TASK 55-13-
R 11-000-001).
R (2) Remove the Elevator Leading Edge Access Panels 335AB (345AB), 335BB (
R 345BB), 335CB (345CB), 335DB (345DB), as necessary (Ref. TASK 55-22-
R 11-000-001).
R ----------------------------------------------------------------------------
R | Hinge Arm Fitting Number | THS Panel(s) | Elevator Panel(s) |
R ----------------------------------------------------------------------------
R | 1 | 334BB (344BB) | 335AB (345AB) |
R ----------------------------------------------------------------------------
R | 2 | 334DB (344DB) | 335BB (345BB) |
R ----------------------------------------------------------------------------
R | 3 | 334DB (344DB) | 335BB (345BB) |
R ----------------------------------------------------------------------------
R | 4 | 334DB (344DB) | 335BB (345BB) |
R ----------------------------------------------------------------------------
R | 5 | 334FB (344FB) | 335CB (345CB) |
R ----------------------------------------------------------------------------
R | 6 | 334HB (344HB) | 335DB (345DB) |
EFF :
ALL 55-16-42
Page 403
Nov 01/07
IBE
----------------------------------------------------------------------------
| Hinge Arm Fitting Number | THS Panel(s) | Elevator Panel(s) |
----------------------------------------------------------------------------
R ----------------------------------------------------------------------------
4. Procedure
_________
Subtask 55-16-42-020-051
(1) Disconnect the hinge arm end fitting (1) from the applicable attach
fitting (7) (Ref. TASK 27-34-41-000-001).
(3) Remove the nuts (3), the washers (4) and the bolts (5).
(4) Remove the hinge arm end fitting (1) from the hinge arm (6).
NOTE : Record the position of the bolts (5) because some of them
____
attach a bonding strap and the bolts have different lenght.
Subtask 55-16-42-020-055
(1) Remove the elevator support strut (8) (Ref. TASK 55-16-48-000-001)
and disconnect the hinge arm end fitting (9) from the attach end
fitting (Ref. TASK 27-34-41-000-001).
(3) Remove the nuts (11), the washers (12) and the bolts (13).
(4) Remove the hinge arm fitting (9) from the hinge arm (14).
NOTE : Record the position of the bolts (13) because some of them
____
attach a bonding strap and the bolts have different lenght.
EFF :
ALL 55-16-42
Page 404
Nov 01/07
IBE
INTENTIONALLY BLANK
R
55-16-42
Page 405
Nov 01/07
IBE
Elevator Hinge Arm End Fittings
Figure 401/TASK 55-16-42-991-001- 12 (SHEET 1)
EFF :
ALL 55-16-42
Page 406
Nov 01/07
R
IBE
Elevator Hinge Arm End Fittings
Figure 401/TASK 55-16-42-991-001- 22 (SHEET 2)
EFF :
ALL 55-16-42
Page 407
Nov 01/07
R
IBE
TASK 55-16-42-400-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-42
Page 408
Nov 01/07
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-16-42
Page 409
Nov 01/07
R
IBE
3. __________
Job Set-up
Subtask 55-16-42-860-051
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that the PIN-SIDE STICK LOCKING is in the CAPT and F/O side
stick controllers.
R (3) Make sure that the WARNING NOTICE are in the flight compartment to
R tell persons not to operate the flight controls.
(4) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(5) Make sure that the access platforms are in position at zone 334
and/or zone 344.
R (6) Make sure that the THS trailing edge access panels are opened as
R necessary (Ref. TASK 55-13-11-000-001).
R (7) Make sure that the elevator leading edge access panels are removed as
R necessary (Ref. TASK 55-22-11-000-001).
Subtask 55-16-42-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-16-42
Page 410
Nov 01/07
IBE
Subtask 55-16-42-140-050
C. Cleaning
(1) Remove the old sealant from the hinge arm fittings and the hinge
arms. Use a nonmetallic scraper.
Subtask 55-16-42-110-050
D. Cleaning
(1) Clean the mating surfaces of the hinge arm fittings and the hinge
arms and the adjacent areas with CLEANING AGENTS (Material No. 11-
008).
4. Procedure
_________
Subtask 55-16-42-420-050
(1) Apply SEALANTS (Material No. 09-005) to the mating surfaces of the
hinge arm fitting (1) and the hinge support No. 1.
(2) Put the hinge arm end fitting (1) in position on the hinge arm (6).
(3) Install the bolts (5)and wet with SEALANTS (Material No. 09-001).,
(5) Safety the nuts (3) with new cotter pins (2)
(6) Connect the hinge arm end fitting (1) to its corresponding attach
fitting (7) (Ref. TASK 27-34-41-400-001).
Subtask 55-16-42-420-054
(1) Apply SEALANTS (Material No. 09-005) to the mating surfaces of the
hinge arm fitting (42) and the hinge support No. 4.
(2) Put the hinge arm end fitting (9) in position on the hinge arm (14).
(3) Install the bolts (9) and wet with SEALANTS (Material No. 09-001).
EFF :
ALL 55-16-42
Page 411
Nov 01/07
R
IBE
(4) Install the washers (12) and the nuts (11).
(5) Safety the nuts (11) with new cotter pins (10).
(6) Connect the hinge arm end fitting (9) to the attach fitting (15)
(Ref. TASK 27-34-41-400-001).
(7) Install the elevator support strut (8) (Ref. TASK 55-16-48-400-001).
5. Close-up
________
Subtask 55-16-42-410-051
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-16-42-410-050
R B. Close Access
R
R (1) Close the THS trailing edge access panels (Ref. TASK 55-13-11-400-
001).
R (2) Install the elevator leading edge access panels (Ref. TASK 55-13-11-
400-001).
Subtask 55-16-42-942-051
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-16-42-081-050
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
EFF :
ALL 55-16-42
Page 412
Nov 01/07
IBE
Subtask 55-16-42-865-050
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 16CE1, 15CE2, 16CE2
EFF :
ALL 55-16-42
Page 413
Nov 01/07
IBE
SUPPORT STRUTS - ELEVATOR - REMOVAL/INSTALLATION
________________________________________________
TASK 55-16-48-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
R WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
R FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
EFF :
ALL 55-16-48
Page 401
Nov 01/98
IBE
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-48-860-050
(1) Depressurize the Blue, Green and Yellow hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
EFF :
ALL 55-16-48
Page 402
Aug 01/07
IBE
Subtask 55-16-48-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
122VU LIGHTING/LOGO/L 2LY V03
122VU LIGHTING/LOGO/R 1LY V02
Subtask 55-16-48-481-050
(1) install the PIN-SIDE STICK LOCKING in the CAPT and F/O side sticks.
Subtask 55-16-48-941-050
D. Safety Precautions
(1) Put the warning notice in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
support struts and/or zone 344 for the right hand support struts.
Subtask 55-16-48-010-050
E. Access
(1) Open/remove the trailing edge panels 334FB, 334EB left hand and/or
344FB, 344EB right hand (Ref. TASK 55-13-11-400-001).
EFF :
ALL 55-16-48
Page 403
Nov 01/05
R
IBE
4. Procedure
_________
Subtask 55-16-48-020-051
R (a) Use a TOOL - REMOVAL, WASHERS SL40871 to remove the locking ring
R (11) and the nut (10) (Ref. TASK 20-22-00-000-001).
R (a) Remove the nut (13). If the bolt (8) and the nut (13) are
R safetied by the cotter pin (25), remove it before remove the nut
R (13).
R Subtask 55-16-48-020-053
R (a) Use a TOOL - REMOVAL, WASHERS SL40871 to remove the locking ring
R (17) and the nut (16) (Ref. TASK 20-22-00-000-001).
R (b) Remove the locking cup (24) and the nut (23).
R (4) Remove the washer (19) and the hinge bolt (14).
EFF :
ALL 55-16-48
Page 404
Aug 01/07
IBE
R Elevator Support Strut
Figure 401/TASK 55-16-48-991-001
EFF :
ALL 55-16-48
Page 405
Aug 01/07
IBE
R (6) Remove the bush (15) from the support strut end (1).
R (7) Remove the support strut end (1) from the elevator.
Subtask 55-16-48-020-052
EFF :
ALL 55-16-48
Page 406
Aug 01/07
IBE
TASK 55-16-48-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
EFF :
ALL 55-16-48
Page 407
Aug 01/07
R
IBE
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 55-16-48
Page 408
Aug 01/07
IBE
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-16-48-860-051
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that the PIN-SIDE STICK LOCKING is installed in the CAPT
and F/O side sticks.
(3) Make sure that the COLLAR-ELEVATOR SERVO CONTROL SAFETY is installed
on the elevator.
(4) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controls.
(5) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(6) Make sure that the access platforms are in position at zone 334
and/or zone 344.
(7) Make sure that the trailing edge panels 334FB, 334EB and/or 344FB,
344EB are open/removed.
EFF :
ALL 55-16-48
Page 409
Aug 01/07
R
IBE
Subtask 55-16-48-865-053
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
122VU LIGHTING/LOGO/L 2LY V03
122VU LIGHTING/LOGO/R 1LY V02
Subtask 55-16-48-210-050
C. Visual Inspection
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 55-16-48-110-050
D. Cleaning
(1) Clean the component interface and/or the adjacent area with CLEANING
AGENTS (Material No. 11-008).
4. Procedure
_________
Subtask 55-16-48-420-050
(2) Torque the nut (22) to between 3.4 and 4.15 m.daN (25.07 and 30.60
lbf.ft).
(3) Drill a 2 mm (0.0787 in.) diameter hole on the nut (22) in assembly
and insert a new cotter pin (20) ?
EFF :
ALL 55-16-48
Page 410
Aug 01/07
R
IBE
(4) The installation procedure for the LH elevator support strut is
given. The installation of the RH elevator support strut is similar.
Subtask 55-16-48-820-050
B. Adjust Length
(2) If you install a new elevator support strut, you turn the tube (2) to
adjust the length.
Subtask 55-16-48-420-052
(3) Install the hinge bolt (14), the bush (15) and the washer (19).
R (4) Tighten the nut (3) and safety with the tabwasher (4).
(a) Install and torque the nut (23) to between 1.36 and 1.53 m.daN
(10.02 and 11.28 lbf.ft).
(b) Install the locking cup (24) and safety with a new cotter pin
(18).
EFF :
ALL 55-16-48
Page 411
Aug 01/07
IBE
R Subtask 55-16-48-420-053
R (6) Tighten the nut (3) and safety with the tabwasher (4).
R (a) Torque the nut (10) to between 0.85 and 1.6 m.daN (75.22 and
R 141.59 lbf.in).
R (a) TORQUE the nut (13) to between 0.79 and 0.96 m.daN (69.91 and
R 84.95 lbf.in). If the bolt (8) has a hole to safety the nut (13),
R install a new cotter pin (25)
5. Close-up
________
Subtask 55-16-48-410-051
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-16-48
Page 412
Aug 01/07
IBE
Subtask 55-16-48-410-050
B. Close Access
(1) Install/close the trailing edge panels 334FB, 334EB left-hand and/or
344FB, 344EB right-hand (Ref. TASK 55-13-11-400-001).
Subtask 55-16-48-942-051
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-16-48-081-050
(1) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side stick
controllers.
(2) Remove the COLLAR-ELEVATOR SERVO CONTROL SAFETY from the elevator.
Subtask 55-16-48-865-051
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 16CE1, 15CE2, 16CE2, 1LY, 2LY
EFF :
ALL 55-16-48
Page 413
Aug 01/07
IBE
ELEVATORS - DESCRIPTION AND OPERATION
_____________________________________
1. _______
General
The elevators give pitch control to the aircraft. You can move the elevators
to a maximum angle of 30 degrees upwards and 15 degrees downwards. Two servo
control units at each elevator control the movement.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
ELEVATOR STRUCTURE 335/345 55-21-00
ELEVATOR LEADING EDGE 335/345 55-22-00
ELEVATOR TIPS AND 335/345 55-24-00
INBOARD END CAPS
ELEVATOR ATTACH FITTINGS 335/345 55-26-00
STATIC DISCHARGERS 335/345 23-60-00
3. ___________
Description
(Ref. Fig. 001)
The left-hand and right-hand elevators are the same in design and function
but are opposite hand.
The structure of each elevator has a front spar, an upper and a lower skin
panel and four ribs. All other components are attached to it.
Six hinge fittings attach each elevator to the spar box of the trimmable
horizontal stabilizer. Two fittings attach the servo control units. You can
remove the leading edge access-panels, the tips and the inboard end caps.
Each elevator has three hoisting points and four static dischargers.
EFF :
ALL 55-20-00
Page 1
Feb 01/96
IBE
Elevators
Figure 001
EFF :
ALL 55-20-00
Page 2
Feb 01/96
IBE
ELEVATORS - INSPECTION/CHECK
____________________________
TASK 55-20-00-200-001
R Special Detailed Inspection of Elevator Top and Bottom Skin Panels in Area of
R Hinge Supports 2, 3 and 4 and Actuator Fittings 1 and 2, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-20-00
Page 601
Feb 01/04
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-20-00-860-051
A. System Configuration
(2) Make sure that the elevators are on their lower travel limit stops.
(3) Make sure that the inspection are is clean and smooth.
Subtask 55-20-00-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-002)
EFF :
ALL 55-20-00
Page 602
Aug 01/07
IBE
Subtask 55-20-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-20-00-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
(a) Remove the cover from the THS hoisting point at RIB11.
(c) Push the plate assembly (5) on the THS traiiling edge. Make sure
that the center plate (7) and the forward plate (8) rest on the
THS surface.
(d) Remove the T-handle screw (1) and the washer (2) from the stowage
on the center plate (7).
(e) Install the T-handle screw (1) and the washer (2) through the
center plate (7) and the THS hoisting point.
EFF :
ALL 55-20-00
Page 603
Aug 01/07
IBE
R Elevators - Installation of the Tool-Elevator Neutral Setting
R Figure 601/TASK 55-20-00-991-006
EFF :
ALL 55-20-00
Page 604
Aug 01/07
IBE
(g) Tighten the T-handle screw (1) and the wing nut (6).
Subtask 55-20-00-941-050
E. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
elevator and/or zone 344 for the right hand elevator.
Subtask 55-20-00-860-055
(1) Make sure that the outer surface of the inspection area is clean and
smooth.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
(2) If necessary, clean the outer surface of the inspection area with the
CLEANING AGENTS (Material No. 11-004) and a MISCELLANEOUS (Material
No. 19-003). Make sure the inspection area is dry before you
continue.
EFF :
ALL 55-20-00
Page 605
Aug 01/07
R
IBE
4. Procedure
_________
Subtask 55-20-00-210-054
(2) If damage is found, look for allowable damage limits (Ref. SRM 552100
PB 201).
Subtask 55-20-00-270-050
(1) Make a special detailed inspection of the elevator top and bottom
skin panels in the areas of the hinge supports 2, 3 and 4 and the
actuator fittings 1 and 2 for delamination (Ref. NTM 552004 PB 501).
(3) If damage is found, look for allowable damage limits (Ref. SRM 552100
PB 101).
5. Close-up
________
Subtask 55-20-00-410-052
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-20-00-942-050
EFF :
ALL 55-20-00
Page 606
Aug 01/07
IBE
Inspection Areas-Elevator
R Figure 602/TASK 55-20-00-991-001
EFF :
ALL 55-20-00
Page 607
Aug 01/07
IBE
Subtask 55-20-00-081-050
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) for the CAPT and
F/O side stick controllers.
(b) Remove the T-handle screw (1) and the washer (2).
(c) Remove the set of bars (3) and plates (7) and (8).
(d) Install the T-handle screw (1) and the washer (2) in the stowage
on the center plate (7).
Subtask 55-20-00-865-051
EFF :
ALL 55-20-00
Page 608
Aug 01/07
IBE
TASK 55-20-00-200-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-20-00
Page 609
Aug 01/07
R
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-20-00-860-053
A. System Configuration
(1) Make sure that the elevators are on their lower travel stops.
Subtask 55-20-00-860-052
(1) Depressurize the Green, the Yellow and the blue hydraulic systems.
(Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK
29-10-00-864-003)
EFF :
ALL 55-20-00
Page 610
Aug 01/07
IBE
Subtask 55-20-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-20-00-481-051
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
(a) Remove the cover from the THS hoisting point at RIB11.
(c) Push the plate assembly (5) on the THS trailing edge. Make sure
that the center plate (7) and the forward plate (8) rest on the
THS surface.
(d) Remove the T-handle screw (1) and the washer (2) from the stowage
on the center plate (7).
(e) Install the T-handle screw (1) and the washer (2) through the
center plate (7) and the THS hoisting point.
EFF :
ALL 55-20-00
Page 611
Aug 01/07
IBE
(g) Tighten the T-handle screw (1) and the wing nut (6).
Subtask 55-20-00-941-051
E. Safety Precautions
(1) Put the warning notice in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
elevator and/or zone 344 for the right hand elevator.
Subtask 55-20-00-010-051
F. Access
(1) Remove or open the trailing edge access panels as necessary for the
inspection (Ref. TASK 55-13-11-000-001).
(2) Remove the cover from the lightening holes on the front spar.
4. Procedure
_________
Subtask 55-20-00-210-052
A. Detailed Inspection
(2) If damage is found, look for allowable damage limits (Ref. SRM 552100
PB 101).
EFF :
ALL 55-20-00
Page 612
Aug 01/07
IBE
Elevator Internal-Structure Inspection
R Figure 603/TASK 55-20-00-991-002
EFF :
ALL 55-20-00
Page 613
Aug 01/07
IBE
5. Close-up
________
Subtask 55-20-00-410-053
A. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-20-00-410-051
B. Close Access
(1) Cut and install hole covers, MISCELLANEOUS (Material No. 19-015), to
the lightening holes on the elevator front spar.
(b) Abrade the paint of the front spar with scotch brite type A on
the area where the hole cover will be bonded.
(c) Clean the area using CLEANING AGENTS (Material No. 11-010).
(d) Bond the hole cover using SEALANTS (Material No. 09-005).
(2) Close or install the trailing-edge access panels (Ref. TASK 55-13-11-
400-001).
Subtask 55-20-00-942-051
Subtask 55-20-00-081-051
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
EFF :
ALL 55-20-00
Page 614
Aug 01/07
IBE
(2) Remove the TOOL-ELEVATOR NEUTRAL SETTING (98D27309001000) from the
elevator:
(b) Remove the T-handle screw (1) and the washer (2).
(c) Remove the set of bars (3) and plates (7) and (8).
(d) Install the T-handle screw (1) and the washer (2) in the stowage
on the center plate (7).
Subtask 55-20-00-865-053
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2, 19CE3
EFF :
ALL 55-20-00
Page 615
Aug 01/07
R
IBE
TASK 55-20-00-200-003
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-20-00
Page 616
Aug 01/07
R
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-20-00-860-054
(1) Depressurize the Green, Yellow and Blue hydraulic systems. (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003)
EFF :
ALL 55-20-00
Page 617
Aug 01/07
IBE
Subtask 55-20-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-20-00-481-052
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
(a) Remove the cover from the THS hoisting point at RIB11.
(c) Push the plate assembly (5) on the THS trailing edge. Make sure
that the center plate (7) and the forward plate (8) rest on the
THS surface.
(d) Remove the T-handle screw (1) and the washer (2) from the stowage
on the center plate (7).
(e) Install the T-handle screw (1) and the washer (2) through the
center plate (7) and the THS hoisting point.
EFF :
ALL 55-20-00
Page 618
Aug 01/07
IBE
(f) Make sure that:
- The forward plate (8) is on the line of the rivets that attach
the THS leading edge to the THS front spar.
- The bars (3) follow the line of the RIB11.
- The THS trailing edge is correctly positioned between the two
parts of the plate assembly (5).
(g) Tighten the T-handle screw (1) and the wing nut (6).
Subtask 55-20-00-941-052
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
elevator and/or zone 344 for the right hand elevator.
Subtask 55-20-00-010-052
E. Access
(1) Open the access panels 334BB, 334DB, 334FB, 334HB, 335AB, 335BB,
335CB, 335DB and/or 344BB, 344DB, 344FB, 344HB, 345AB, 345BB, 345CB,
345DB.
4. Procedure
_________
Subtask 55-20-00-110-050
A. Cleaning
(1) Clean the elevator hinge supports, the servo actuator fittings and
the adjacent structure with CLEANING AGENTS (Material No. 11-002) and
a lint-free cloth.
EFF :
ALL 55-20-00
Page 619
Aug 01/07
IBE
Elevator Hinge Supports and Servo Actuator Fittings
R Figure 604/TASK 55-20-00-991-003
EFF :
ALL 55-20-00
Page 620
Aug 01/07
IBE
Subtask 55-20-00-210-055
B. Detailed Inspection
(2) If damage is found, look for allowable damage limits (Ref. SRM 552600
PB 101).
5. Close-up
________
Subtask 55-20-00-916-050
A. Protective Treatment
Subtask 55-20-00-410-054
B. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-20-00-410-055
C. Close Access
(1) Close the access panels 334BB, 334DB, 334FB, 334HB, 335AB, 335BB,
335CB, 335DB and/or 344BB, 344DB, 344FB, 344HB, 345AB, 345BB, 345CB,
345DB. (Ref. TASK 55-13-11-400-001)
EFF :
ALL 55-20-00
Page 621
Aug 01/07
R
IBE
Subtask 55-20-00-942-052
Subtask 55-20-00-810-050
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
(b) Remove the T-handle screw (1) and the washer (2).
(c) Remove the set of bars (3) and plates (7) and (8).
(d) Install the T-handle screw (1) and the washer (2) in the stowage
on the center plate (7).
Subtask 55-20-00-865-055
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 15CE2, 16CE1, 16CE2, 21CE1, 21CE2, 21CE3,
22CE:
EFF :
ALL 55-20-00
Page 622
Aug 01/07
IBE
TASK 55-20-00-200-005
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-20-00
Page 623
Aug 01/07
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-20-00-860-056
(1) Make sure that the elevators are on their lower travel stops.
(2) Depressurize the green, the yellow and the blue hydralic systems.
(Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK
29-10-00-864-003)
R Subtask 55-20-00-481-054
R (1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
R side stick controllers.
EFF :
ALL 55-20-00
Page 624
Aug 01/07
IBE
R (2) Put the TOOL-ELEVATOR NEUTRAL SETTING (98D27309001000) on the
R elevator:
R (a) Remove the cover from the THS hoisting point at RIB11.
R (c) Push the plate assembly (5) on the THS trailing edge. Make sure
R that the center plate (7) and the forward plate (8) rest on the
R elevator surface.
R (d) Remove the T-handle screw (1) and the washer (2) from the stowage
R on the center plate (7).
R (e) Install the T-handle screw (1) and the washer (2) through the
R center plate (7) and the THS hoisting point.
R (g) Tighten the T-handle screw (1) and the wing nut (6).
Subtask 55-20-00-941-053
R C. Safety Precautions
(1) Put the WARNING NOTICE in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position at zone
334/344.
EFF :
ALL 55-20-00
Page 625
Aug 01/07
IBE
Subtask 55-20-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-20-00-010-053
R E. Get Access
Subtask 55-20-00-560-050
(1) Make sure that the outer surface of the inspection area is clean and
smooth.
EFF :
ALL 55-20-00
Page 626
Aug 01/07
IBE
4. Procedure
_________
Subtask 55-20-00-210-056
A. Detailed Inspection
(2) If there is damage, look for the allowable damage limits and the
applicable repair procedure. (Ref. SRM 552100 PB 101)
5. Close-up
________
Subtask 55-20-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-20-00-865-057
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2, 19CE3
Subtask 55-20-00-942-053
C. Removal of Equipment
R Subtask 55-20-00-081-053
R (1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) for the CAPT and
R F/O side stick controllers.
R
EFF :
ALL 55-20-00
Page 627
Aug 01/07
IBE
Inspection of Outboard Rib, LH/RH
R Figure 605/TASK 55-20-00-991-004
R
EFF :
ALL 55-20-00
Page 628
Aug 01/07
IBE
R (2) Remove the TOOL-ELEVATOR NEUTRAL SETTING (98D27309001000) from the
R elevator:
R (b) Remove the T-handle screw (1) and the washer (2).
R (c) Remove the set of bars (3) and plates (7) and (8).
R (d) Install the T-handle screw (1) and the washer (2) in the stowage
R on the center plate (7).
R
EFF :
ALL 55-20-00
Page 629
Aug 01/07
IBE
**ON A/C 001-099, 101-132, 152-199, 201-214, 301-303, 351-399,
TASK 55-20-00-200-006
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-099, 101-132, 152-199, 201-214,
301-303, 351-399,
55-20-00
Page 630
Nov 01/07
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-20-00-860-057
A. System Configuration
(2) Make sure that the elevators are on their lower travel limit stops.
Subtask 55-20-00-860-058
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-002).
EFF : 001-099, 101-132, 152-199, 201-214,
301-303, 351-399,
55-20-00
Page 631
Nov 01/07
IBE
Subtask 55-20-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-20-00-481-053
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
R
Subtask 55-20-00-941-054
E. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 334 for the left hand
elevator and/or zone 344 for the right hand elevator.
Subtask 55-20-00-010-054
F. Get Access
EFF : 001-099, 101-132, 152-199, 201-214,
301-303, 351-399,
55-20-00
Page 632
Nov 01/07
IBE
Subtask 55-20-00-860-059
(1) Make sure that the outer surface of the inspection area is clean and
smooth.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
(2) If necessary, clean the outer surface of the inspection area with the
CLEANING AGENTS (Material No. 11-004) and a MISCELLANEOUS (Material
No. 19-003). Make sure the inspection area is dry before you
continue.
4. Procedure
_________
Subtask 55-20-00-210-057
A. Thermographic Inspection
(1) Make a special detailed inspection of the elevator top and bottom
skin panels for trapped water inside the honeycomb core cells. (Ref.
NTM 552007 PB 1001)
EFF : 001-099, 101-132, 152-199, 201-214,
301-303, 351-399,
55-20-00
Page 633
Nov 01/07
R
IBE
Inspection - Elevator
Figure 606/TASK 55-20-00-991-005
EFF : 001-099, 101-132, 152-199, 201-214,
301-303, 351-399,
55-20-00
Page 634
Nov 01/07
R
IBE
Subtask 55-20-00-270-051
(1) Make a special detailed inspection of the elevator top and bottom
skin panels for false indications (Ref. NTM 511003 PB 501).
5. Close-up
________
Subtask 55-20-00-081-052
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) for the CAPT and
F/O side stick controllers.
R
Subtask 55-20-00-865-059
Subtask 55-20-00-410-057
C. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-099, 101-132, 152-199, 201-214,
301-303, 351-399,
55-20-00
Page 635
Nov 01/07
IBE
ELEVATOR SPAR BOX - DESCRIPTION AND OPERATION
_____________________________________________
1. General.
________
2. Description
___________
A. Elevator Components.
- The structure of the elevator has a front spar, an upper and a lower
skin panel and four ribs. All components are made of laminations of
Carbon Fiber Reinforced Plastic (CFRP).
B. Skin Panels.
- The skin panels are attached to the front spar and to the ribs. Hi-Lok
fasteners attach them to the front spar and to the ribs. Honeycomb
cores make them stronger. Screws connect the aft joint of the skin
panels. Rivets attach a light-alloy profile to the trailing edge to
make the trailing edge stronger. The light-alloy profile is sealed.
C. Elevator Fittings.
- There are six hinge fittings and two actuator fittings attached to the
front spar. Six nose ribs make the leading edge stronger. Hi-Lok
fasteners attach the fittings and the ribs.
D. Hoisting Points.
- The elevator structure has three hoisting points. Hi-Lok fasteners
attach them. Two hoisting points are installed to the front spar and to
the upper skin panel. The third point is installed on rib 5 and to the
upper skin panel.
EFF :
ALL 55-21-00
Page 1
May 01/07
IBE
Elevator Structure
Figure 001
EFF :
001-010, 55-21-00
Page 2
Feb 01/96
IBE
Elevator Structure
Figure 001A
R
EFF : 011-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-21-00
Page 3
May 01/07
IBE
R E. Water Drainage.
R - To prevent water accumulation, two drain holes have been made in the
R lower skin at Rib 1.
EFF :
ALL 55-21-00
Page 4
Aug 01/04
IBE
ELEVATOR LEADING EDGE - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
The rounded forward edge of the upper and lower skin panels make the
elevator leading edge. It has four access panels on the lower side.
2. ___________
Description
(Ref. Fig. 001)
Six nose ribs make the leading edge stronger. In the area of the hinge
fittings and the actuator fittings it has cut-outs. Four access panels make
the access to this area easier. Countersunk screws attach the access panels
to the nose ribs and along the lower skin panel. All components are made of
laminations of Carbon Fiber Reinforced Plastic (CFRP).
EFF :
ALL 55-22-00
Page 1
Feb 01/96
IBE
Elevator Leading Edge
Figure 001
EFF :
ALL 55-22-00
Page 2
Feb 01/96
IBE
LEADING EDGE - ELEVATOR - REMOVAL/INSTALLATION
______________________________________________
TASK 55-22-11-000-001
Removal of the Elevator Leading Edge Access Panels 335AB (345AB), 335BB
(345BB), 335CB (345CB), 335DB (345DB).
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 401
Nov 01/05
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-22-11-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
Subtask 55-22-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
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Page 402
Nov 01/05
IBE
Subtask 55-22-11-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
Subtask 55-22-11-941-050
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 330 for the left hand
elevator and/or zone 340 for the right hand elevator.
Subtask 55-22-11-020-050
E. Access
(1) Remove the THS trailing edge access panels as necessary (Ref. TASK
55-13-11-000-001)
4. Procedure
_________
Subtask 55-22-11-020-052
(2) Remove the leading-edge access panels (1), (2), (3) and (4).
R
EFF :
ALL 55-22-11
Page 403
May 01/07
IBE
Elevator Leading Edge-Removal/Installation
Figure 401/TASK 55-22-11-991-001
R
EFF :
ALL 55-22-11
Page 404
Nov 01/05
IBE
TASK 55-22-11-400-001
Installation of the Elevator Leading Edge Access Panels 335AB (345AB), 335BB
(345BB), 335CB (345CB), 335DB (345DB).
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
EFF :
ALL 55-22-11
Page 405
May 01/07
R
IBE
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 55-22-11
Page 406
Aug 01/07
IBE
3. __________
Job Set-up
Subtask 55-22-11-860-052
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that the PIN-SIDE STICK LOCKING (98D27903500000) is in the
CAPT and F/O side stick controllers.
(4) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controls.
(5) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(6) Make sure that the access platforms are in position at zone 330
and/or zone 340.
(7) Make sure that the THS trailing edge access panels have been removed
as necessary (Ref. TASK 55-13-11-000-001).
4. Procedure
_________
Subtask 55-22-11-914-050
A. Sealing
(1) Apply SEALANTS (Material No. 09-001) along the mating surfaces of the
leading edge access panels.
(2) Apply SPECIAL MATERIALS (Material No. 05-013) along the mating
surfaces at the elevator.
R
EFF :
ALL 55-22-11
Page 407
Aug 01/07
IBE
Subtask 55-22-11-410-051
B. Visual Inspection
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 55-22-11-420-050
(1) Put the leading-edge access panels (1), (2), (3) and (4) in position.
Subtask 55-22-11-110-051
D. Cleaning
(1) Clean the gaps around the leading-edge access panels with CLEANING
AGENTS (Material No. 11-008).
Subtask 55-22-11-914-051
E. Sealing
(1) Apply SEALANTS (Material No. 09-005) to the gap along the mating
surfaces of the leading-edge access panels (1), (2), (3) and (4).
5. Close-up
________
Subtask 55-22-11-410-050
A. Close Access
(1) If removed, install THS trailing edge access panels (Ref. TASK 55-13-
11-400-001)
Subtask 55-22-11-942-051
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Remove the access platform(s).
Remove the warning notice(s).
R
EFF :
ALL 55-22-11
Page 408
Aug 01/07
IBE
R Subtask 55-22-11-081-050
R (1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
R F/O side stick controllers.
Subtask 55-22-11-865-051
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2, 19CE3, 21CE1, 21CE2, 21CE3,
22CE
EFF :
ALL 55-22-11
Page 409
Aug 01/07
IBE
ELEVATOR TIPS AND INBOARD END CAPS - DESCRIPTION AND OPERATION
______________________________________________________________
1. General.
________
A. Each elevator has a tip and an inboard end cap. The tips are installed on
the outboard ends of the elevators. The inboard end caps are installed on
the inboard ends of the elevators. You can remove the tips and the
inboard end caps.
2. ____________
Description.
(Ref. Fig. 001)
B. Tips.
- The elevator tips are made of light alloy. Ribs of the same material
make them stronger. Countersunk screws attach the tips. Each tip has
two static dischargers.
EFF :
ALL 55-24-00
Page 1
Feb 01/96
IBE
Elevator Tips and Inboard End Caps
Figure 001
EFF :
ALL 55-24-00
Page 2
Feb 01/96
IBE
TIPS AND END/CAPS - ELEVATOR - REMOVAL/INSTALLATION
___________________________________________________
TASK 55-24-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-24-11
Page 401
Aug 01/07
R
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-24-11-860-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001), (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003)
Subtask 55-24-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-24-11-481-050
(1) Put the PIN-SIDE STICK LOCKING (98D27903500000) in the CAPT and F/O
side stick controllers.
EFF :
ALL 55-24-11
Page 402
Aug 01/07
IBE
R Elevator - Installation of the Tool-Elevator Neutral Setting
R Figure 401/TASK 55-24-11-991-002
EFF :
ALL 55-24-11
Page 403
Aug 01/07
IBE
(2) Install the TOOL-ELEVATOR NEUTRAL SETTING (98D27309001000) on the
elevator:
(a) Remove the cover from the THS hoisting point at RIB11.
(c) Push the plate assembly (5) on the THS trailing edge. Make sure
that the center plate (7) and the forward plate (8) rest on the
THS surface.
(d) Remove the T-handle screw (1) and the washer (2) from the stowage
on the center plate (7).
(e) Install the T-handle screw (1) and the washer (2) through the
center plate (7) and the THS hoisting point.
(g) Tighten the T-handle screw (1) and the wing nut (6).
Subtask 55-24-11-941-050
D. Safety Precautions
(1) Put the warning notices in the flight compartment to tell persons not
to operate the flight controls.
(2) Put the warning notices in position to tell persons not to operate
the hydraulic systems.
(3) Put the access platform in position at zone 335 for the left hand
elevator and/or zone 345 for the right hand elevator.
EFF :
ALL 55-24-11
Page 404
Aug 01/07
R
IBE
4. Procedure
_________
Subtask 55-24-11-020-050
A. Removal
(a) If you replace the elevator tips (2) and to prevent injuries,
remove the static dischargers (4) (Ref. TASK 23-61-41-000-001)
EFF :
ALL 55-24-11
Page 405
Aug 01/07
IBE
Elevator Tips and Inboard End Caps
R Figure 402/TASK 55-24-11-991-001
EFF :
ALL 55-24-11
Page 406
Aug 01/07
IBE
TASK 55-24-11-560-001
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
EFF :
ALL 55-24-11
Page 407
Aug 01/07
R
IBE
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-24-11-860-052
(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that the PIN-SIDE STICK LOCKING (98D27903500000) is in the
CAPT and F/O side stick controllers.
(3) Make sure that the TOOL-ELEVATOR NEUTRAL SETTING (98D27309001000) are
installed on the elevator.
EFF :
ALL 55-24-11
Page 408
Aug 01/07
R
IBE
(4) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controls.
(5) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(6) Make sure that the access platforms are in position at zone 335
and/or zone 345.
4. Procedure
_________
Subtask 55-24-11-140-050
A. Cleaning
(1) Remove the old sealant from the mating surfaces of the tips and the
elevator end caps. Use a nonmetallic scraper.
Subtask 55-24-11-210-050
B. Visual Inspection
(1) Make sure that the related anchor nuts at the elevator end ribs are
in a good condition.
Subtask 55-24-11-110-050
C. Cleaning
(1) Clean the mating surfaces with CLEANING AGENTS (Material No. 11-008).
EFF :
ALL 55-24-11
Page 409
Aug 01/07
R
IBE
TASK 55-24-11-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-24-11
Page 410
Aug 01/07
R
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-24-11-860-051
(1) Make sure that the hydraulic system is depressurized (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Make sure that the PIN-SIDE STICK LOCKING (98D27903500000) is in the
CAPT and F/O side stick controllers.
EFF :
ALL 55-24-11
Page 411
Aug 01/07
IBE
(4) Make sure that the warning notices are in the flight compartment to
tell persons not to operate the flight controls.
(5) Make sure that the warning notices are in position to tell persons
not to operate the hydraulic systems.
(6) Make sure that the access platforms are in position at zone 335
and/or zone 345.
Subtask 55-24-11-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
Subtask 55-24-11-420-050
A. Installation
(e) Apply SEALANTS (Material No. 09-001) to the gaps between the tips
and the elevator skin panels.
EFF :
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Page 412
Aug 01/07
IBE
(f) Install the static dischargers (4) (Ref. TASK 23-61-41-400-001).
(g) Make sure that the electrical bonding between the THS bonding
leads and the static dischargers (4) (metallic parts) is not
higher than the maximum permitted resistance value (Ref. TASK 20-
28-00-869-002).
(a) Use CLEANING AGENTS (Material No. 11-004) and clean lint free
cloth to clean the elevator and end cap interface.
(b) Make sure that the surfaces are clean and all the old sealant is
removed.
(c) Apply SEALANTS (Material No. 09-005) and separator agent SPECIAL
MATERIALS (Material No. 05-013) along the mating surfaces.
(f) Apply SEALANTS (Material No. 09-001) to the gaps between the
elevator end caps and the elevator skin skin panels.
5. Close-up
________
Subtask 55-24-11-942-051
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-24-11-081-050
(1) Remove the PIN-SIDE STICK LOCKING (98D27903500000) from the CAPT and
F/O side stick controllers.
EFF :
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Page 413
Aug 01/07
IBE
(2) Remove the TOOL-ELEVATOR NEUTRAL SETTING (98D27309001000) from the
elevator:
(b) Remove the T-handle screw (1) and the washer (2).
(c) Remove the set of bars (3) and plates (7) and (8).
(d) Install the T-handle screw (1) and the washer (2) in the stowage
on the center plate (7).
Subtask 55-24-11-865-051
EFF :
ALL 55-24-11
Page 414
Aug 01/07
IBE
ELEVATOR ATTACH FITTINGS - DESCRIPTION AND OPERATION
____________________________________________________
1. _______
General
Six elevator attach fittings and two actuator attach fittings are riveted on
the front spar of each elevator.
2. ___________
Description
(Ref. Fig. 001)
The elevator attach fittings attach the elevator through hinge bolts to the
hinge arms of the horizontal stabilizer. The actuator attach fittings attach
the elevator to the elevator servo controls.
All the fittings are made of light alloy. Hi-Lok fasteners attach them to
the spar.
EFF :
ALL 55-26-00
Page 1
Feb 01/96
IBE
Elevator Attach Fittings
Figure 001
EFF :
ALL 55-26-00
Page 2
Feb 01/96
IBE
ELEVATOR ATTACH FITTINGS - INSPECTION/CHECK
___________________________________________
TASK 55-26-00-200-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-26-00-010-051
A. Get Access
EFF :
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Page 601
Aug 01/07
IBE
4. Procedure
_________
Subtask 55-26-00-220-050
(a) If the dimensions of these parts are out of limits, replace them
- bolts (4) and (5) and shouldered bushes (1) and (9) (Ref. TASK
27-34-41-400-001).
- plain bushes (2), (6) and (7) (Ref. CMM 552115PB601).
(2) Make sure that the plain bushes cannot be turned by hand
- plain bushes (2) of the hinge fittings No. 1, 2, 3, 5 and 6.
- plain bushes (6) and (7) of the hinge fitting No. 4.
(a) Install a bolt through the bearing. Make sure that the diameter
of the bolt agrees with the original limits (Ref. TASK 27-34-41-
200-001).
(c) Make sure that the bearing has no radial or axial play. If there
is any play, replace the bearing (Ref. TASK 55-16-42-000-001).
EFF :
ALL 55-26-00
Page 602
Aug 01/07
IBE
Hinge Fittings of the Elevator
Figure 601/TASK 55-26-00-991-001
EFF :
ALL 55-26-00
Page 603
Aug 01/07
IBE
Subtask 55-26-00-220-051
(a) If the dimensions of these parts are out of limits, replace them
- bolt (3) and shouldered bushes (2) and (4) (Ref. TASK 27-34-51-
400-001).
- plain bush (1) (Ref. CMM 552115PB601).
(2) Make sure that the plain bush (1) cannot be turned by hand
(3) Examine the locking lug of the hinge fittings. If a damage is found,
repair the hinge fitting (Ref. SRM 552647PB201).
5. Close-up
________
Subtask 55-26-00-410-052
A. Close Access
EFF :
ALL 55-26-00
Page 604
Aug 01/07
IBE
Hinge Fittings of the Elevator Servo-Control
Figure 602/TASK 55-26-00-991-002
EFF :
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Page 605
Aug 01/07
IBE
VERTICAL STABILIZER - DESCRIPTION AND OPERATION
_______________________________________________
1. General
_______
2. Component
__________________
Location
(Ref. Fig. 001)
3. Description
___________
R A. General
R The vertical stabilizer has a spar box, leading edge, trailing edge, tip
R and rudder. Hoisting points are installed on each side of the spar box.
R You can remove the leading edge, the trailing edge, the tip and the
R rudder independently.
R C. Fittings
R Rudder hinge arms and actuator fittings are attached to the rear spar of
R the spar box and hold the rudder. A strut between the rear spar of the
R spar box and rudder bearing No. 6 holds the vertical load of the rudder.
R Supports for the HF-antenna are installed to the front spar. The
R VOR-antenna is attached to a support frame on the upper end rib.
R D. Leading Edge
R The leading edge has three sections. They are made of laminations of
R Glassfiber Reinforced Plastic (GFRP) on a honeycomb core.
R E. Trailing Edge
R The trailing edge has four access panels on each side and three support
R frames. They cover the rudder hydraulics, servo controls, rods and hinge
R fittings. The access panels are made of laminations of CFRP on a
R honeycomb core. The support frames are made of CFRP.
EFF :
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Page 1
Aug 01/04
IBE
Vertical Stabilizer
Figure 001
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Feb 01/96
IBE
R F. Tip
R The vertical stabilizer tip is made of laminations of GFRP on a honeycomb
R core. It is installed to the top of the spar box and to the leading-edge
R end rib.
EFF :
ALL 55-30-00
Page 3
Aug 01/04
IBE
VERTICAL STABILIZER - INSPECTION/CHECK
______________________________________
TASK 55-30-00-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 601
Feb 01/96
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-30-00-860-052
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-00-00-864-001).
(2) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
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Page 602
Nov 01/03
IBE
Subtask 55-30-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-30-00-010-052
C. Get Access
(2) Remove the leading edge of the vertical stabilizer (Ref. TASK 55-32-
11-000-001).
(4) Remove the fairings 325AL and 325AR (Ref. TASK 53-55-12-000-001).
(5) Open and safety the access panels 325BL, 325CL, 325DL, 325EL, 325BR
325CR, 325DR, 325ER (Ref. TASK 55-33-13-010-001).
(6) Remove the tape from the lighting holes at the spars.
EFF :
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Page 603
Feb 01/04
R
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-30-00-010-052-A
C. Get Access
(2) Remove the leading edge of the vertical stabilizer (Ref. TASK 55-32-
11-000-001).
(4) Remove the fairings 325AL and 325AR (Ref. TASK 53-55-12-000-001).
(5) Open and safety the access panels 325BL, 325CL, 325DL, 325BR, 325CR
(Ref. TASK 55-33-13-010-002).
(6) Remove the access panels 325EL, 325ER, 325DR (Ref. TASK 55-33-13-010-
002).
(7) Remove the tape from the lighting holes at the spars.
4. Procedure
_________
Subtask 55-30-00-210-050
A. Inspection
(2) If you find damage, look for the limits (Ref. ASRM 553100101).
EFF :
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Page 604
May 01/07
IBE
Vertical-Stabilizer Spar-Box - Inspection Area
Figure 601/TASK 55-30-00-991-001
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Page 605
Feb 01/96
IBE
5. Close-up
________
Subtask 55-30-00-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Cut and install SPECIAL MATERIALS (Material No. 05-015C) to the
lighting holes on the spars.
(3) Close the access panels 325BL, 325CL, 325DL, 325EL, 325BR 325CR,
325DR, 325ER.
(4) Install the fairings 325AL and 325AR (Ref. TASK 53-55-12-400-001).
(10) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-30-00-410-054-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Cut and install SPECIAL MATERIALS (Material No. 05-015C) to the
lighting holes on the spars.
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May 01/07
IBE
R (3) Close the access panels 325BL, 325CL, 325DL, 325BR, 325CR (Ref. TASK
R 55-33-13-410-002).
R (4) Install the access panels 325EL, 325ER, 325DR (Ref. TASK 55-33-13-
R 410-002).
R (5) Install the fairings 325AL and 325AR (Ref. TASK 53-55-12-400-001).
R (11) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
Subtask 55-30-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 22CE, 21CE1, 21CE2, 21CE3
R
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Page 607
Aug 01/01
IBE
R
TASK 55-30-00-210-001
Detailed Visual inspection of the Hinge Arm 1, 2, 3, 4, and 5 and the Fin
Actuator Fittings 1, 2 and 3
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 608
May 01/07
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-30-00-860-050-A
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION
_______
BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-00-00-864-001),
R
EFF :
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Page 609
May 01/07
IBE
(2) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
Subtask 55-30-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-30-00-010-053-A
C. Get Access
(2) Open and safety the access panels 325BL, 325CL (Ref. TASK 55-33-13-
010-002).
Subtask 55-30-00-110-050
D. Cleaning
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
R
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Page 610
May 01/07
IBE
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL
_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-002)
and a lint-free cloth.
4. Procedure
_________
Subtask 55-30-00-210-056-A
A. Inspection
R
EFF :
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Page 611
May 01/07
IBE
Hinge Arms 1 thru 5 and Actuator Fittings 1, 2 and 3
Figure 602/TASK 55-30-00-991-002-A
R
EFF :
001-099, 101-149, 152-199, 401-499, 55-30-00
Page 612
May 01/07
IBE
R **ON A/C ALL
5. Close-up
________
Subtask 55-30-00-916-050
Subtask 55-30-00-410-055-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access panels 325BL, 325CL (Ref. TASK 55-33-13-410-002).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-30-00-865-057-A
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 22CE, 21CE1, 21CE2, 21CE3, 22CE, 21CE1, 21CE2, 21CE3
R
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Page 613
May 01/07
IBE
R **ON A/C ALL
TASK 55-30-00-210-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 614
May 01/07
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-30-00-860-051-A
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION
_______
BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R
EFF :
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Page 615
May 01/07
IBE
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-00-00-864-001).
(2) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
Subtask 55-30-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
R Subtask 55-30-00-010-054-B
R C. Get Access
R (1) Put the ACCESS PLATFORM 12M (40 FT) - ADJUSTABLE in position at the
R Zone 320.
R (2) Open and safety the access panel 325DL (Ref. TASK 55-33-13-010-002).
R
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Page 616
May 01/07
IBE
R (4) Remove the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-000-
R 001).
R (5) Remove the access panel 326CT for the rudder attach fitting No. 7
R (Ref. TASK 55-42-13-000-001).
Subtask 55-30-00-010-054-A
C. Get Access
(2) Open and safety the access panel 325DL (Ref. TASK 55-33-13-010-002).
(4) Remove the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-000-
001).
Subtask 55-30-00-110-051
D. Cleaning
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-002)
and a lint-free cloth.
R
EFF :
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Page 617
May 01/07
IBE
R **ON A/C ALL
4. Procedure
_________
Subtask 55-30-00-210-057-A
A. Inspection
5. Close-up
________
Subtask 55-30-00-916-051
R Subtask 55-30-00-410-056-B
R B. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (4) Install the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-400-
R 001).
R
EFF :
ALL 55-30-00
Page 618
May 01/07
IBE
Hinge Arms 6 and 7
Figure 603/TASK 55-30-00-991-003-A
R
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Page 619
May 01/07
IBE
R (5) Install the access panel 326CT at the rudder attach fitting No. 7
R (Ref. TASK 55-42-13-400-001).
R (6) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
Subtask 55-30-00-410-056-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Install the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-400-
001).
(7) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-30-00-865-059-A
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 22CE, 21CE1, 21CE2, 21CE3, 22CE, 21CE1, 21CE2, 21CE3
EFF :
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Page 620
May 01/07
IBE
VERTICAL STABILIZER SPAR BOX - DESCRIPTION AND OPERATION
________________________________________________________
1. _______
General
The vertical stabilizer spar box is the primary structural component of the
vertical stabilizer. All other components of the vertical stabilizer are
attached to it.
2. Component
__________________
Location
R (Ref. Fig. 001)
R
3. Description
___________
R (1) The vertical stabilizer spar box has a front, center and rear spar,
R ribs and side shells. Seven rudder hinge arms and three actuater
R fittings are attached to the rear spar and the side shells. Hi-Lok
R fasteners are used to attached them. All components are made of
R laminations of the Carbon Fiber Reinforced Plastic (CFRP).
R (3) The front spar and the rear spar are riveted between the two side
R shells. Hi-Lok rivets are used for the installation. The spars have a
R number of holes to give access to the inside of the spar box. An
R intermediate spar is riveted between rib 1 and rib 2. Each spar has a
R transverse-load fitting at its lower end.
R (4) The spar box has eleven ribs. Except for rib 1 and rib 2, they are at
R right angles to the rear spar. The center spar divides rib 1 into
R two. All ribs are riveted to the side shells, webs and through angles
R to the spars. Hi-Lok fasteners are used to attach them.
R (5) Two hoisting points are installed on each side of the spar box. Each
R hoisting point has a threaded sleeve which is bonded into the side
R shell and a hoisting lug. When they are not in use, the hoisting
R points make a smooth surface with the spar box. When you use the
R hoisting points, you must remove the hoist fittings and install them
R in the opposite direction. Then the eye ends come out of the side
R shells contour.
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Aug 01/04
IBE
Vertical Stabilizer Spar Box
Figure 001
EFF :
ALL 55-31-00
Page 2
Feb 01/96
IBE
(6) Each side shell has four levelling points.
(1) The vertical stabilizer spar box has a front, center and rear spar,
ribs and side shells. Seven rudder hinge arms and three actuater
fittings are attached to the rear spar and the side shells. Hi-Lok
fasteners are used to attached them. All components are made of
laminations of the Carbon Fiber Reinforced Plastic (CFRP).
(3) The front spar and the rear spar are riveted between the two side
shells. Hi-Lok rivets are used for the installation. The spars have a
number of holes to give access to the inside of the spar box. An
intermediate spar is riveted between rib 1 and rib 2. Each spar has a
transverse-load fitting at its lower end.
(4) The spar box has eleven ribs. Except for rib 1 and rib 2, they are at
right angles to the rear spar. The center spar divides rib 1 into
two. All ribs are riveted to the side shells, webs and through angles
to the spars. Hi-Lok fasteners are used to attach them.
(5) Two hoisting points are installed on each side of the spar box. Each
hoisting point has a threaded sleeve which is bonded into the side
shell. There is a plastic plug in each hoisting point, that must be
removed before the hoist fitting is installed. When the hoisting
points are not in use they are covered with self adhesive disks.
(1) The vertical stabilizer spar box has a front, center and rear spar,
ribs and side shells. All components are made of laminations of the
Carbon Fiber Reinforced Plastic (CFRP).
R
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Page 3
May 01/07
IBE
(2) Seven ruddre hinge arms, the hinge arm fittings and three actuator
fittings are made of aluminum alloy. They are attached to the rear
spar and the side shells. Hi-Lok fasteners are used to attach them.
(4) The front spar and the rear spar are riveted between the two side
shells. Hi-Lok rivets are used for the installation. The spars have a
number of holes to give access to the inside of the spar box. An
intermediate spar is riveted between rib 1 and rib 2. Each spar has a
transverse-load fitting at its lower end.
(5) The spar box has eleven ribs. Except for rib 1 and rib 2, they are at
right angles to the rear spar. The center spar divides rib 1 into
two. All ribs are riveted to the side shells, webs and through angles
to the spars. Hi-Lok fasteners are used to attach them.
(6) Two hoisting points are installed on each side of the spar box. Each
hoisting point has a threaded sleeve which is bonded into the side
shell. There is a plastic plug in each hoisting point, that must be
removed before the hoist fitting is installed. When the hoisting
points are not in use they are covered with self adhesive disks.
R
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ALL 55-31-00
Page 4
May 01/07
IBE
SPAR BOX - VERTICAL STABILIZER - REMOVAL/INSTALLATION
_____________________________________________________
TASK 55-31-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 401
Nov 01/07
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-31-11-864-050
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-00-00-864-001).
EFF :
ALL 55-31-11
Page 402
May 01/07
IBE
Subtask 55-31-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R 49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
R 49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
R 49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
R 49VU AUTO FLT/FAC1/28VDC 5CC1 B04
R 49VU AUTO FLT/FAC1/26VAC 14CC1 B03
R 49VU NAV/VOR/1 2RS1 G13
49VU COM HF1 1RE1 HA14
R
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU COM NAV/VOR/2 2RS2 K08
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-31-11-860-050
(1) Put the warning notice in position to tell persons not to operate the
flight controls.
(3) On the panel 110VU, make sure that the RUD TRIM indicator shows 0.
(4) Make sure that the red painted marks on the tail cone and the
trailing edge of the rudder are aligned.
(5) Put the rigging pin 98D27207516160, part of RIGGING PIN SET
(98D27207516000) in the rudder cable quadrant.
(Ref. Fig. 401/TASK 55-31-11-991-005)
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Page 403
May 01/06
IBE
Pushrod
Figure 401/TASK 55-31-11-991-005
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Page 404
May 01/06
R
IBE
(6) Put the rigging pin 98D27207516330, part of RIGGING PIN SET
(98D27207516000), or the PIN - RIGGING (98D27207549000) in the rudder
control unit.
(Ref. Fig. 401/TASK 55-31-11-991-005)
Subtask 55-31-11-010-051
D. Get Access
(2) Open the access panels 325BR and 325BL (Ref. TASK 55-33-13-010-001).
(4) Remove the vertical stabilizer fairings 323AL and 323AR (Ref. TASK
53-55-11-000-001).
(5) Remove the rudder fairings 325AL and 325AR (Ref. TASK 53-55-12-000-
001).
Subtask 55-31-11-010-051-A
D. Get Access
(2) Open the access panels 325BR and 325BL (Ref. TASK 55-33-13-010-002).
(4) Remove the vertical stabilizer fairings 323AL and 323AR (Ref. TASK
53-55-11-000-001).
(5) Remove the rudder fairings 325AL and 325AR (Ref. TASK 53-55-12-000-
001).
EFF :
ALL 55-31-11
Page 405
May 01/07
IBE
(6) Remove the rudder fillet fairing (Ref. TASK 55-43-19-000-001).
4. Procedure
_________
Subtask 55-31-11-020-053
(1) Remove the self-adhesive discs from the hoisting points on the
vertical stabilizer.
(2) Remove the hoist fittings and install them with the eye end out of
the stabilizer.
R (3) Put the crane with the SLING - R-I VERTICAL STABILIZER AND RUDDER and
a SCALE 1000 KG (2200 LB) in position and attach the cables to the
hoist fittings.
NOTE : When you remove the vertical stabilizer use a scale and
____
monitor the weight. Do not lift with more than 600.0 kg
(1325.0 lbs.).
(a) Remove the nut (9) and disconnect the HF-feedline (16).
(b) Remove the screws (12), the washers (13), the spacers (11) and
the clamps (10).
(c) Disconnect the electrical connectors 7102 VC-A (17) and 7113 VC-A
(15).
(d) Remove the screws (2), the washers (3), the nuts (4) and the
clamps (1).
(e) Disconnect the electrical connectors 7103 VC-A (8), 7112 VC-A
(5), 7135 VC-A (7) and 7148 VC-A (6).
EFF :
ALL 55-31-11
Page 406
Nov 01/07
IBE
Electrical Connections
Figure 402/TASK 55-31-11-991-001
EFF :
ALL 55-31-11
Page 407
Feb 01/96
IBE
R (f) Put a CAP - BLANKING on each disconnected electrical connector.
(a) Remove the screws (30) and the washers (29) and disconnect the
bonding plate (31).
(b) Remove the nuts (21), the bolts (32), the washers (22) and
disconnect the bonding strap (23).
(a) Remove the nuts (43), the washers (42) and the upper parts of the
clamp blocks (41).
(c) Disconnect and remove the hydraulic pipes (44) and (45).
(d) Disconnect the flexible hoses (35), (36), (37) and (38).
(a) Identify the position of the transverse load forks (54) for
installation.
(b) Remove and discard the cotter pins (59) and (72).
(c) Remove the nuts (62), the washers (63), the bolts (60) and the
bushes (57), (58) and (65).
EFF :
001-004, 55-31-11
Page 408
Aug 01/03
IBE
Bonding Connections
Figure 403/TASK 55-31-11-991-002
EFF :
ALL 55-31-11
Page 409
Aug 01/01
R
IBE
Hydraulic Connections
Figure 404/TASK 55-31-11-991-003
R
EFF :
ALL 55-31-11
Page 410
Aug 01/01
IBE
INTENTIONALLY BLANK
R
55-31-11
Page 411
Aug 01/01
IBE
R Transverse Load Forks and Tapered Attach Bolts
Figure 405/TASK 55-31-11-991-006- 12 (SHEET 1)
EFF :
ALL 55-31-11
Page 412
May 01/04
IBE
R Transverse Load Forks and Tapered Attach Bolts
Figure 405/TASK 55-31-11-991-006- 22 (SHEET 2)
EFF :
ALL 55-31-11
Page 413
May 01/04
IBE
(b) Remove the nuts (84) and (87), the washers (83) and (86) and the
bolts (82).
(a) Operate the crane and slowly tighten the sling cables. Adjust the
turnbuckles as necessary to get an equal tension.
(b) Increase the cable tension to release the load from the bolts
(53).
(c) Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454 (SL90-314-
5625) and remove the tab washers (50) from the slotted nuts (51).
NOTE : Identify each bolt (53) and split sleeve (52) to make sure
____
you install them together in the same position.
(h) When all attach bolts (53) and split sleeves (52) are removed,
remove the centering bolts.
(10) Remove the vertical stabilizer from the aircraft and lower it on a
support.
(11) When the vertical stabilizer is attached to the support remove the
sling.
EFF :
001-004, 55-31-11
Page 414
Nov 01/07
IBE
**ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
401-499,
Subtask 55-31-11-020-053-A
(1) Remove the self-adhesive discs from the hoisting points on the
vertical stabilizer.
(3) Install the hoist fittings with the eye end out of the stabilizer.
R (4) Put the crane with the SLING - R-I VERTICAL STABILIZER AND RUDDER and
a SCALE 1000 KG (2200 LB) in position and attach the cables to the
hoist fittings.
NOTE : When you remove the vertical stabilizer use a scale and
____
monitor the weight. Do not lift with more than 600.0 kg
(1325.0 lbs.).
(a) Remove the nut (9) and disconnect the HF-feedline (16).
(b) Remove the screws (12), the washers (13), the spacers (11) and
the clamps (10).
(c) Disconnect the electrical connectors 7102 VC-A (17) and 7113 VC-A
(15).
(d) Remove the screws (2), the washers (3), the nuts (4) and the
clamps (1).
(e) Disconnect the electrical connectors 7103 VC-A (8), 7112 VC-A
(5), 7135 VC-A (7) and 7148 VC-A (6).
(a) Remove the screws (30) and the washers (29) and disconnect the
bonding plate (31).
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-31-11
Page 415
Nov 01/07
IBE
(b) Remove the nuts (21), the bolts (32), the washers (22) and
disconnect the bonding strap (23).
(a) Remove the nuts (43), the washers (42) and the upper parts of the
clamp blocks (41).
(c) Disconnect and remove the hydraulic pipes (44) and (45).
(d) Disconnect the flexible hoses (35), (36), (37) and (38).
(a) Identify the position of the transverse load forks (54) for
installation.
(b) Remove and discard the cotter pins (59) and (72).
(c) Remove the nuts (62), the washers (63), the bolts (60) and the
bushes (57), (58) and (65).
(b) Remove the nuts (84) and (87), the washers (83) and (86) and the
bolts (82).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-31-11
Page 416
May 01/07
IBE
(10) Remove the attach bolts.
(Ref. Fig. 405/TASK 55-31-11-991-006)
(a) Operate the crane and slowly tighten the sling cables. Adjust the
turnbuckles as necessary to get an equal tension.
(b) Increase the cable tension to release the load from the bolts
(53).
(c) Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454 (SL90-314-
5625) and remove the tab washers (50) from the slotted nuts (51).
NOTE : Identify each bolt (53) and split sleeve (52) to make sure
____
you install them together in the same position.
(h) When all attach bolts (53) and split sleeves (52) are removed,
remove the centering bolts.
(11) Remove the vertical stabilizer from the aircraft and lower it on a
support.
(12) When the vertical stabilizer is attached to the support remove the
sling.
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-31-11
Page 417
Nov 01/07
IBE
**ON A/C ALL
TASK 55-31-11-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-31-11
Page 418
Nov 01/07
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-31-11
Page 419
Nov 01/07
IBE
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-31-11-860-052
(1) Make sure that the warning notices are in position to tell persons
not to operate the flight controls.
(3) Make sure that the Green, Blue and Yellow hydraulic system is
drpressurized(Ref. TASK 29-00-00-864-001) (Ref. TASK 29-00-00-910-
002).
EFF :
ALL 55-31-11
Page 420
May 01/07
IBE
Subtask 55-31-11-865-053
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
49VU COM HF1 1RE1 HA14
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU COM NAV/VOR/2 2RS2 K08
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
Subtask 55-31-11-560-050
(1) Clean all vertical stabilizer attach fittings with CLEANING AGENTS
(Material No. 11-008).
(2) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 55-31-11
Page 421
Nov 01/07
R
IBE
5. Close-up
________
Subtask 55-31-11-420-053
R (1) Put the crane with the SLING - R-I VERTICAL STABILIZER AND RUDDER in
position and attach the cables to the hoist fittings.
(2) Remove the support connections, lift the vertical stabilizer clear of
the support and move it to the install position on the aircraft.
(3) Operate the crane and slowly tighten the sling cables and adjust the
turnbuckles as necessary to get an equal tension.
NOTE : Install the split sleeves against the flight direction and
____
with the slit in the horizontal position.
NOTE : At the forward attach fittings install the split sleeves (52)
____
from inboard.
At the mid and the aft attach fittings install the split
sleeves (52) from outboard.
(a) Apply COMMON GREASE (Material No. 04-004) to the mid attach
fitting split sleeves (52) and install them.
(b) Apply COMMON GREASE (Material No. 04-004) to the mid attach
fitting bolts (53) and install them.
EFF :
ALL 55-31-11
Page 422
Nov 01/07
IBE
(c) Install, but do not tighten, the nuts (51) and the washers (66).
(d) Do steps (a) to (c) for the forward and then the aft attach
fittings.
(7) Move the stabilizer until the distance X is more than 0.5 mm
(0.0196 in.) at each fitting.
(c) TORQUE the nuts (51) to between 18 and 20 m.daN (132.74 and
147.49 lbf.ft).
(d) Use the TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454 (SL90-
313-5625) and install the tab washers (50) at the slotted nuts
(51).
(b) Apply COMMON GREASE (Material No. 04-004) to the bushes (57),
(58) and (65) and install them.
(d) If necessary adjust the length of the transverse load forks (54):
(g) Turn the center rod (68) as necessary to get the correct length
of the transverse load fork.
(h) Tighten the nuts (67) and TORQUE to 1.2 m.daN (106.19 lbf.in).
EFF :
001-004, 55-31-11
Page 423
Nov 01/07
IBE
(i) Safety the nuts (67) with corrosion-resistant steel lockwire 0.8
mm (0.032 in) dia.
(l) Safety the nuts (62) with the cotter pins (59) and cotter pins
(72).
(b) Install the bolts (82), the washers (83) and (86) and the nuts
(84) and (87).
(c) Safety the nuts (84) and (87) with the cotter pins (85).
(b) Remove the hoist fittings and clean them with CLEANING AGENTS
(Material No. 11-004).
NOTE : The hoist fittings must make a continuous surface with the
____
skin.
(d) Install SPECIAL MATERIALS (Material No. 05-052) over the hoisting
points.
(12) Connect the Green, Yellow and Blue hydraulic systems (Ref. TASK 20-
21-12-911-001).
(Ref. Fig. 404/TASK 55-31-11-991-003)
(a) Remove the blanking plugs from the hydraulic pipes and hoses.
(b) Connect the flexible hoses (35), (36), (37) and (38).
EFF :
001-004, 55-31-11
Page 424
Feb 01/03
R
IBE
(c) Connect the hydraulic pipes (44) and (45).
(d) Install the upper part of the clamp blocks (41), the washers (42)
and the nuts (43).
(a) Remove the blanking caps and connect the electrical connectors
7103 VC-A (8), 7112 VC-A (5), 7135 VC-A (7) and 7148 VC-A (6).
(b) Install the clamps (1), the screws (2), the washers (3) and the
nuts (4).
(c) Remove the blanking caps and connect the electrical connectors
7113 VC-A (15) and 7102 VC-A (17).
(d) Put the clamps (10) and the bonding straps (14) in position and
install the screws (12) with the spacers (11) and the washers
(13) (Ref. TASK 20-28-00-912-004).
(a) Connect the bonding plate (31) with the washers (29) and the
screws (30) (Ref. TASK 20-28-00-912-004).
(b) Connect the bonding strap (23), with the washers (22), the bolts
(32) and the nuts (21) (Ref. TASK 20-28-00-912-004).
Subtask 55-31-11-420-053-A
R (1) Put the crane with the SLING - R-I VERTICAL STABILIZER AND RUDDER in
position and attach the cables to the hoist fittings.
(2) Remove the support connections, lift the vertical stabilizer clear of
the support and move it to the install position on the aircraft.
(3) Operate the crane and slowly tighten the sling cables and adjust the
turnbuckles as necessary to get an equal tension.
EFF : 001-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-31-11
Page 425
Nov 01/07
IBE
R (4) Install CENTER-BOLTS, VERT. STABILIZER (98D55307503001) in the
forward attach fittings.
NOTE : At the forward attach fittings install the split sleeves (52)
____
from inboard.
At the mid and the aft attach fittings install the split
sleeves (52) from outboard.
(a) Apply COMMON GREASE (Material No. 04-004) to the mid attach
fitting split sleeves (52) and install them.
(b) Apply COMMON GREASE (Material No. 04-004) to the mid attach
fitting bolts (53) and install them.
(c) Install, but do not tighten, the nuts (51) and the washers (66).
(d) Do steps (a) to (c) for the forward and then the aft attach
fittings.
(7) Move the stabilizer until the distance X is more than 0.5 mm
(0.0196 in.) at each fitting.
(c) TORQUE the nuts (51) to between 18 and 20 m.daN (132.74 and
147.49 lbf.ft).
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-31-11
Page 426
Nov 01/07
IBE
(d) Use the TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454 (SL90-
313-5625) and install the tab washers (50) at the slotted nuts
(51).
(b) Apply COMMON GREASE (Material No. 04-004) to the bushes (57),
(58) and (65) and install them.
(d) If necessary adjust the length of the transverse load forks (54):
(g) Turn the center rod (68) as necessary to get the correct length
of the transverse load fork.
(h) Tighten the nuts (67) and TORQUE to 1.2 m.daN (106.19 lbf.in).
(i) Safety the nuts (67) with corrosion-resistant steel lockwire 0.8
mm (0.032 in) dia.
(l) Safety the nuts (62) with the cotter pins (59) and cotter pins
(72).
(b) Install the bolts (82), the washers (83) and (86) and the nuts
(84) and (87).
(c) Safety the nuts (84) and (87) with the cotter pins (85).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-31-11
Page 427
May 01/07
IBE
(11) Remove the hoisting equipment.
NOTE : The plastic plugs must make a continuous surface with the
____
skin.
(d) Install SPECIAL MATERIALS (Material No. 05-052) over the hoisting
points.
(12) Connect the Green, Yellow and Blue hydraulic systems (Ref. TASK 20-
21-12-911-001).
(Ref. Fig. 404/TASK 55-31-11-991-003)
(a) Remove the blanking plugs from the hydraulic pipes and hoses.
(b) Connect the flexible hoses (35), (36), (37) and (38).
(d) Install the upper part of the clamp blocks (41), the washers (42)
and the nuts (43).
(a) Remove the blanking caps and connect the electrical connectors
7103 VC-A (8), 7112 VC-A (5), 7135 VC-A (7) and 7148 VC-A (6).
(b) Install the clamps (1), the screws (2), the washers (3) and the
nuts (4).
(c) Remove the blanking caps and connect the electrical connectors
7113 VC-A (15) and 7102 VC-A (17).
(d) Put the clamps (10) and the bonding straps (14) in position and
install the screws (12) with the spacers (11) and the washers
(13) (Ref. TASK 20-28-00-912-004).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-31-11
Page 428
May 01/07
IBE
(14) Attach the HF-feedline (16) with the nut (9).
(a) Connect the bonding plate (31) with the washers (29) and the
screws (30) (Ref. TASK 20-28-00-912-004).
(b) Connect the bonding strap (23), with the washers (22), the bolts
(32) and the nuts (21) (Ref. TASK 20-28-00-912-004).
Subtask 55-31-11-865-054
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 5CC1, 5CC2, 19CE1, 19CE2, 19CE3, 1RE1, 2RS2,
14CC1, 14CC2, 15CC, 21CE1, 21CE2, 21CE3, 22CE.
Subtask 55-31-11-860-051
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the access panels 325BL and 325BR (Ref. TASK 55-33-13-410-001).
(5) Remove the rigging pins from the rudder cable quadrant and the rudder
control unit.
EFF :
ALL 55-31-11
Page 429
Aug 01/01
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-31-11-860-051-A
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the access panels 325BL and 325BR (Ref. TASK 55-33-13-410-002).
(5) Remove the rigging pins from the rudder cable quadrant and the rudder
control unit.
Subtask 55-31-11-720-050
(2) If the rudder has been removed, do a functional test of the rudder
control surface-position indicator (Ref. TASK 27-25-00-820-001).
(3) Make sure there are no hydraulic leaks from the pipes, hoses and
connections.
Subtask 55-31-11-710-050
EFF :
ALL 55-31-11
Page 430
May 01/07
IBE
Subtask 55-31-11-410-050
F. Close Access
(2) Install the vertical stabilizer fairings 323AL and 323AR (Ref. TASK
53-55-11-400-001).
(3) Install the rudder fairings 325AL and 325AR (Ref. TASK 53-55-12-400-
001).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-31-11
Page 431
Aug 01/01
IBE
VERTICAL STABILIZER LEADING EDGE - DESCRIPTION AND OPERATION
____________________________________________________________
1. _______
General
The vertical stabilizer leading edge has three sections with the
designations 322AL, 322BL and 322CL. When you remove the leading edge you
get access to the front spar of the spar box.
2. __________________
Component location
3. Description
___________
(1) The leading edge is divided into three sections to make replacement
procedures easier. Each section is made of laminations of Glassfiber
Reinforced Plastic (GFRP) over a honeycomb core. The fronts are made
stronger to protect them against hail and bird impact damage. The
outer surface has a coat of a special paint to prevent erosion. The
sections are attached to the forward flanges of the side shells with
countersunk screws. Ribs connect the sections to each other.
(2) Each leading edge section has a hoisting point. Each hoisting point
has a threaded sleeve, which is bonded into the section, and a hoist
fitting. When they are not in use, the hoisting points make a smooth
surface with the leading edge. When you have to use the hoisting
points, you must remove the hoist fittings and install them in the
opposite position. In this case the eye-ends come out of the leading
edges contour.
EFF :
ALL 55-32-00
Page 1
May 01/07
IBE
R Vertical Stabilizer Leading-Edge
Figure 001
R
EFF :
001-004, 55-32-00
Page 2
May 01/02
IBE
Vertical Stabilizer Leading-Edge
Figure 001A
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-32-00
Page 3
May 01/07
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
(1) The leading edge is divided into three sections to make replacement
procedures easier. Each section is made of laminations of Glassfiber
Reinforced Plastic (GFRP) over a honeycomb core. The fronts are made
stronger to protect them against hail and bird impact damage. The
outer surface has a coat of a special paint to prevent erosion. The
sections are attached to the forward flanges of the side shells with
countersunk screws. Ribs connect the sections to each other.
(2) Each leading edge section has a hoisting point. Each hoisting point
has a threaded sleeve, which is bonded into the section. When the
hoisting points are not in use a plastic plug is fitted in the
threaded sleave and the hoisting points are covered by a self
adhesive disc which makes a smooth surface with the leading edge.
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-32-00
Page 4
May 01/07
IBE
LEADING EDGE - VERTICAL STABILIZER - REMOVAL/INSTALLATION
_________________________________________________________
TASK 55-32-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-32-11
Page 401
Feb 01/00
IBE
3. __________
Job Set-up
Subtask 55-32-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-32-11-864-050
B. Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK 29-
00-00-864-001).
Subtask 55-32-11-010-051
C. Get Access
(1) Put a warning notice in position to tell persons not to operate the
flight controls.
EFF :
ALL 55-32-11
Page 402
Feb 01/02
IBE
4. Procedure
_________
Subtask 55-32-11-020-052
(2) Remove the hoist fittings and install them with the eye end out of
the leading edge panel.
(3) Attach the sling SLING - DORSAL FIN, LEADING EDGES, END CAP
(98D55307531000) to the hoist fittings and to the crane.
(4) Operate the crane and slowly tighten the sling cables. Adjust the
turnbuckles as necessary to get equal tension. Increase the cable
tension to release the load from the screws (4).
Subtask 55-32-11-020-052-A
(3) Install the hoist fittings with the eye end out of the leading-edge
panel.
(4) Attach the sling SLING - DORSAL FIN, LEADING EDGES, END CAP
(98D55307531001) to the hoist fittings and to the crane.
EFF :
ALL 55-32-11
Page 403
May 01/07
IBE
R Vertical Stabilizer Leading-Edge.
Figure 401/TASK 55-32-11-991-001
EFF :
ALL 55-32-11
Page 404
Aug 01/04
IBE
(5) Operate the crane and slowly tighten the sling cables. Adjust the
turnbuckles as necessary to get equal tension. Increase the cable
tension to release the load from the screws (4).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-32-11
Page 405
May 01/07
IBE
**ON A/C ALL
TASK 55-32-11-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific crane
No specific nonmetallic scraper
R No specific Torque Wrench : range 0.00 to 1.20 m.daN
R (0.00 to 9.00 lbf.ft)
98D55307531000 1 SLING - DORSAL FIN, LEADING EDGES, END CAP
98D55307531001 1 SLING - DORSAL FIN, LEADING EDGES, END CAP
EFF :
ALL 55-32-11
Page 406
May 01/05
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-32-11-860-050
(1) Make sure that the warning notices are in position to tell persons
not to operate the flight controls.
(2) Make sure that the Green, Blue and Yellow system is depressurized
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 55-32-11
Page 407
Nov 01/07
IBE
(3) Make sure that the access platform is in position.
Subtask 55-32-11-865-053
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-32-11-560-050
(1) Remove the old sealant from the mating surface of the leading edge
sections, the ribs and the spar box with a nonmetallic scraper.
(2) Make sure that the anchor nuts at the leading edge ribs and along the
spar box are in good condition.
(3) Clean the mating surfaces with CLEANING AGENTS (Material No. 11-008).
EFF :
ALL 55-32-11
Page 408
Aug 01/02
R
IBE
4. Procedure
_________
Subtask 55-32-11-420-051
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Prepare the mating surfaces of the leading edge ribs and the leading
edge section for installation.
(a) Apply the SEALANTS (Material No. 09-018) to the mating surfaces
along the leading edge ribs (1) and (2) and the spar box.
(b) Apply the release agent, SPECIAL MATERIALS (Material No. 05-013A)
to the mating surfaces of the leading edge section (3).
(4) Attach the SLING - DORSAL FIN, LEADING EDGES, END CAP
(98D55307531000) to the hoist fittings and to the crane.
1
_ Apply the SEALANTS (Material No. 09-018) to the screws (4).
EFF :
ALL 55-32-11
Page 409
Aug 01/04
R
IBE
(c) Install and TORQUE the screws (4) to between 0.4 and 0.5 m.daN
(35.39 and 44.24 lbf.in) and make sure that the bonding is
correct (Ref. TASK 20-28-00-912-004).
(6) Make sure the clearance A between the leading edge panels is 1 +3 -
0 mm (0.0393 +0.1181 -0.0000 in.).
(a) Clean the hoist fittings with the CLEANING AGENTS (Material No.
11-008).
(b) Apply the zinc chromate putty, SPECIAL MATERIALS (Material No.
05-002) to the hoist fittings.
NOTE : The hoist fittings must make a smooth surface with the leading
____
edge contour.
(11) Install the self-adhesive PVC disks, SPECIAL MATERIALS (Material No.
05-052) on the hoisting points.
(a) Apply the SEALANTS (Material No. 09-016) to the clearance around
the leading edge section (3). Make a smooth contour with the
panel and the spar box.
EFF :
001-004, 55-32-11
Page 410
Aug 01/04
R
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-32-11-420-051-A
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Prepare the mating surfaces of the leading edge ribs and the leading
edge section for installation.
(a) Apply the SEALANTS (Material No. 09-018) to the mating surfaces
along the leading edge ribs (1) and (2) and the spar box.
(b) Apply the release agent, SPECIAL MATERIALS (Material No. 05-013A)
to the mating surfaces of the leading edge section (3).
(4) Attach the SLING - DORSAL FIN, LEADING EDGES, END CAP
(98D55307531001) to the hoist fittings and to the crane.
1
_ Apply the SEALANTS (Material No. 09-018) to the screws (4).
(c) Install and TORQUE the screws (4) to between 0.4 and 0.5 m.daN
(35.39 and 44.24 lbf.in) and make sure that the bonding is
correct (Ref. TASK 20-28-00-912-004).
(6) Make sure the clearance A between the leading edge panels is 1 +3 -
0 mm (0.0393 +0.1181 -0.0000 in.).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-32-11
Page 411
May 01/07
IBE
(7) Remove the sling.
NOTE : The plastic plugs must make a smooth surface with the leading
____
edge contour.
(10) Install the self-adhesive PVC disks, SPECIAL MATERIALS (Material No.
05-052) on the hoisting points.
(a) Apply the SEALANTS (Material No. 09-016) to the clearance around
the leading edge section (3). Make a smooth contour with the
panel and the spar box.
5. Close-up
________
Subtask 55-32-11-410-052
A. Close Access
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-32-11-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 22CE, 21CE1, 21CE2, 21CE3
R
EFF :
ALL 55-32-11
Page 412
Aug 01/04
IBE
LEADING EDGE - VERTICAL STABILIZER - CLEANING/PAINTING
______________________________________________________
TASK 55-32-11-100-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-32-11
Page 701
Nov 01/04
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE
_______
YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
Subtask 55-32-11-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-32-11
Page 702
Feb 01/04
R
IBE
Subtask 55-32-11-941-052
B. Job Set-up
(1) Depressurise the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-
864-003).
(2) Put a warning notice in the cockpit to tell persons not to operate
the flight controls.
4. Procedure
_________
Subtask 55-32-11-110-052
A. Cleaning.
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM
_______
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED AREA.
(a) Clean the leading edge surface with a Lint free cloth and
CLEANING AGENTS (Material No. 11-003).
- Apply the CLEANING AGENTS (Material No. 11-003) to the cloth,
not the cloth to the CLEANING AGENTS (Material No. 11-003).
This will prevent the transfer of contamination.
EFF :
ALL 55-32-11
Page 703
Aug 01/04
R
IBE
R Cleaning/Repair Area and Dimensions
Figure 701/TASK 55-32-11-991-002
EFF :
ALL 55-32-11
Page 704
Aug 01/04
IBE
- Carefully clean a small area at a time and remove the CLEANING
AGENTS (Material No. 11-003) before it becomes dry. Use a new
lint free cloth frequently to make sure that the dirt and
contamination is not put back on the surface.
- If necessary use a soft brush to clean out any holes.
(b) When the area is clean, wash it with fresh clean water.
(c) Carefully dry the area with a new, dry, lint free cloth.
Subtask 55-32-11-370-050
B. Painting
R (1) Do a repair if the paint or primer layers are damaged (Ref. TASK 51-
75-12-300-001).
CAUTION : DO NOT USE FORCE TO MAKE THE SURFACE SMOOTH. TOO MUCH FORCE
_______
WILL CAUSE:
- DAMAGE TO THE SURFACE
- DELAMINATION OF THE COMPOSITE STRUCTURE.
EFF :
ALL 55-32-11
Page 705
Feb 01/04
IBE
R (b) Clean the surface with a lint-free cloth, MISCELLANEOUS (Material
R No. 19-003) and the CLEANING AGENTS (Material No. 11-003).
R
R (d) Apply the STRUCTURE PAINTS (Material No. 16-031) to the prepared
R area on the vertical stabilizer.
R
R (a) Do a repair if the paint or primer layers are damaged (Ref. TASK
51-75-12-300-001).
R (a) Wait 1 hour after you applied the erosion-protective tape before
R you do step (b).
R (b) Apply a layer of the BONDING AND ADHESIVE COMPOUNDS (Material No.
R 08-017A) to the edges of the erosion-protective tape and the
R leading edge surface.
R NOTE : Refer to the manufacturers data for the time necessary for
____
R the bonding and adhesive compound to cure.
5. Close-up
________
Subtask 55-32-11-942-053
A. Close Access
EFF :
ALL 55-32-11
Page 706
Feb 01/04
IBE
Subtask 55-32-11-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2,
16CE1, 16CE2, 21CE1, 21CE2, 21CE3, 22CE.
EFF :
ALL 55-32-11
Page 707
Feb 01/04
IBE
VERTICAL STABILIZER TRAILING EDGE - DESCRIPTION AND OPERATION
_____________________________________________________________
1. _______
General
The trailing-edge of the vertical stabilzer has four access panels installed
on each side. The access panels are attached to the rudder hinge arms, the
panel support frames and to flanges on the spar-box side shells.
2. Component
__________________
location
(Ref. Fig. 001)
3. Description
___________
(1) The panel support frames are made of laminations of Carbon Fiber
Reinforced Plastic (CFRP). They are attached to the rudder hinge
arms.
(2) The trailing-edge access panels are identified: 325BL, 325CL, 325DL,
325EL (left-hand side) and 325BR, 325CR, 325DR, 325ER (right-hand
side). The access panels are made of Carbon Fiber Reinforced Plastic
(CFRP) and Glass Fiber Reinforced Plastic (GFRP) laminations on a
honeycomb core. The panels are attached to the flanges of the
spar-box side shells with piano hinges. Quick-release fasteners
attach the panels to the rudder hinge arms and to the panel support
frames. Access panels 325CL and 325CR are only attached to the rudder
hinge arms, panel support frames are not installed for these panels.
(3) Each panel has a lever assembly so that you can safety the panel in
the open position for maintenance practices.
(1) The panel support frames are made of laminations of Carbon Fiber
Reinforced Plastic (CFRP). They are attached to the rudder hinge
arms.
EFF :
ALL 55-33-00
Page 1
May 01/07
IBE
Vertical - Stabilizer Trailing Edge
Figure 001
EFF :
ALL 55-33-00
Page 2
Feb 01/96
IBE
(2) The trailing-edge access panels are identified: 325BL, 325CL, 325DL,
325EL (left-hand side) and 325BR, 325CR, 325DR, 325ER (right-hand
side). The access panels are made of Carbon Fiber Reinforced Plastic
(CFRP) and Glass Fiber Reinforced Plastic (GFRP) laminations on a
honeycomb core. The panels are attached to the flanges of the
spar-box side shells as follows: access panels 325BL, 325BR, 325CL,
325CR and 325DL with piano hinges and screws; access panels 325DR,
325EL and 325ER with quick-release fasteners. Quick-release fasteners
also attach the panels to the rudder hinge arms and to the panel
support frames. Access panels 325CL and 325CR are only attached to
the rudder hinge arms, panel support frames are not installed for
these panels.
(3) The hinged panels have a lever assembly so that you can safety the
panels in the open position for maintenance practices.
(1) The panel support frames are made of sheet metal. They are attached
to the rudder hinge arms.
(2) The trailing-edge access panels are identified: 325BL, 325CL, 325DL,
325EL (left-hand side) and 325BR, 325CR, 325DR, 325ER (right-hand
side). The access panels are made of Carbon Fiber Reinforced Plastic
(CFRP) and Glass Fiber Reinforced Plastic (GFRP) laminations on a
honeycomb core. The panels are attached to the flanges of the
spar-box side shells as follows: access panels 325BL, 325BR, 325CL,
325CR and 325DL with piano hinges and screws; access panels 325DR,
325EL and 325ER with quick-release fasteners. Quick-release fasteners
also attach the panels to the rudder hinge arms and to the panel
support frames. Access panels 325CL and 325CR are only attached to
the rudder hinge arms, panel support frames are not installed for
these panels.
(3) The hinged panels have a lever assembly so that you can safety the
panels in the open position for maintenance practices.
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-00
Page 3
May 01/07
IBE
VERTICAL STABILIZER TRAILING EDGE - INSPECTION/CHECK
____________________________________________________
TASK 55-33-00-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-33-00
Page 601
Feb 01/03
IBE
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-33-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-33-00
Page 602
May 01/07
IBE
Subtask 55-33-00-860-050
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Put a WARNING NOTICE in the cockpit to tell persons not to operate
the flight controls.
(3) Put an ACCESS PLATFORM 10M (33 FT) - ADJUSTABLE in position at the
vertical stabilizer trailing edge.
4. Procedure
_________
Subtask 55-33-00-210-050
(1) Make sure that the studs (4) and the washers (5) are installed and in
the correct condition.
(2) If necessary, open the trailing edge access-panels (Ref. TASK 55-33-
13-010-001):
(a) Make sure that the receptacles (1) are installed and in the
correct condition.
(c) Make sure that the washers (3) and the snap-rings (2) are
installed at the studs (4) and in the correct condition.
EFF :
ALL 55-33-00
Page 603
May 01/07
IBE
R Vertical Stabilizer Trailing Edge Access-Panels
Figure 601/TASK 55-33-00-991-001- 12 (SHEET 1)
EFF :
001-004, 55-33-00
Page 604
Aug 01/03
IBE
R Vertical Stabilizer Trailing Edge Access-Panels
Figure 601/TASK 55-33-00-991-001- 22 (SHEET 2)
EFF :
001-004, 55-33-00
Page 605
Aug 01/03
IBE
Vertical Stabilizer Trailing Edge Access-Panels
Figure 601A/TASK 55-33-00-991-001-A12 (SHEET 1)
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-00
Page 606
May 01/07
IBE
Vertical Stabilizer Trailing Edge Access-Panels
Figure 601A/TASK 55-33-00-991-001-A22 (SHEET 2)
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-00
Page 607
May 01/07
IBE
R (d) If necessary replace/install the washers (3) and/or the
R snap-rings (2).
R (a) Make sure that the new studs (4) have a washer (5) and (3) and a
R snap-ring (2).
|-------------|----------------------------------|----------------------------|
| Panel | Vertical Stabilizer Missing | Maximum Quantity of |
| Designation | Fasteners Description | Missing Fasteners |
| | (Refer to the No. 1 zones on the | per Panel |
| | figure) | |
|-------------|----------------------------------|----------------------------|
| 325EL | One missing fastener permitted. | Six missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325ER | One missing fastener permitted. | Six missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325DL | One missing fastener permitted. | Five missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325DR | One missing fastener permitted. | Five missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325CL | One missing fastener permitted. | Four missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325CR | One missing fastener permitted. | Four missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325BL | One missing fastener permitted. | Four missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325BR | One missing fastener permitted. | Four missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
EFF :
001-004, 55-33-00
Page 608
Aug 01/03
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-33-00-210-050-A
(1) Make sure that the studs (4) and the washers (5) are installed and in
the correct condition.
(a) Make sure that the receptacles (1) are installed and in the
correct condition.
(c) Make sure that the washers (3) and the snap-rings (2) are
installed at the studs (4) and in the correct condition.
(a) Make sure that the new studs (4) have a washer (5) and (3) and a
snap-ring (2).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-00
Page 609
May 01/07
IBE
|-------------|----------------------------------|----------------------------|
| Panel | Vertical Stabilizer Missing | Maximum Quantity of |
| Designation | Fasteners Description | Missing Fasteners |
| | (Refer to the No. 1 zones on the | per Panel |
| | figure) | |
|-------------|----------------------------------|----------------------------|
| 325EL | One missing fastener permitted. | Seven missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325ER | One missing fastener permitted. | Seven missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325DL | One missing fastener permitted. | Five missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325DR | One missing fastener permitted. | Six missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325CL | One missing fastener permitted. | Four missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325CR | One missing fastener permitted. | Four missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325BL | One missing fastener permitted. | Four missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
| 325BR | One missing fastener permitted. | Four missing fasteners |
| | | permitted. |
|-------------|----------------------------------|----------------------------|
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-00
Page 610
May 01/07
IBE
**ON A/C ALL
5. Close-up
________
Subtask 55-33-00-860-052
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) If necessary, close the trailing edge access-panels (Ref. TASK 55-33-
13-410-001).
Subtask 55-33-00-860-052-A
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-33-00
Page 611
May 01/07
IBE
**ON A/C ALL
Subtask 55-33-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 21CE1, 21CE2, 21CE3, 22CE
EFF :
ALL 55-33-00
Page 612
Feb 01/03
IBE
TRAILING EDGE - VERTICAL STABILIZER - MAINTENANCE PRACTICES
___________________________________________________________
TASK 55-33-13-010-001
Opening of the Trailing Edge Access-Panels 325EL, 325ER, 325DL, 325DR, 325CL,
325CR, 325BL and 325BR
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
NOTE : The opening procedure for one access panel is given; the procedures for
____
all access panels are almost the same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-33-13
Page 201
Aug 01/02
IBE
3. __________
Job Set-up
Subtask 55-33-13-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-33-13-864-051
B. Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK 29-
00-00-864-001).
Subtask 55-33-13-941-051
C. Get Access
(2) Put the warning notice in the cockpit to tell persons not to operate
the flight controls.
EFF :
001-004, 55-33-13
Page 202
Aug 01/02
R
IBE
4. Procedure
_________
Subtask 55-33-13-010-051
(1) Release the studs (1) and carefully open the access panel.
R
(2) Remove the quick release pin (5) from the lever assembly (2).
(3) Align the holes (3) and (4) and install the quick release pin (5)
through the two holes.
EFF :
001-004, 55-33-13
Page 203
Aug 01/02
IBE
Trailing Edge Access-Panels
Figure 201/TASK 55-33-13-991-002
EFF :
001-004, 55-33-13
Page 204
Feb 01/96
IBE
TASK 55-33-13-410-001
Closing of the Trailing Edge Access-Panels 325EL, 325ER, 325DL, 325DR, 325CL,
325CR, 325BL and 325BR
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
NOTE : The closing procedure for one access panel is given; the procedures for
____
all access panels are almost the same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
001-004, 55-33-13
Page 205
Aug 01/02
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-33-13-860-050
(1) Make sure that the warning notice is in position to tell persons not
to operate the flight controls.
(4) Make sure that the Green, Yellow and Blue hydraulic systems are
depressurized (Ref. TASK 29-00-00-864-001).
Subtask 55-33-13-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
EFF :
001-004, 55-33-13
Page 206
May 01/99
R
IBE
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
Subtask 55-33-13-410-054
R (1) Do a check for the condition of the sealant on the panel attach
R surfaces. If necessary, replace the sealant:
R (a) Apply the release agent SPECIAL MATERIALS (Material No. 05-013)
R to the rear surfaces of the trailing edge access panels.
R (b) Apply the SEALANTS (Material No. 09-018) to the panel attach
R surfaces of the rudder hinge arms and the spar-box flanges.
R (2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
001-004, 55-33-13
Page 207
Aug 01/02
IBE
R (4) Close the access panels.
(a) For access panels 325BL, 325BR, 325CL, 325CR, 325DL and 325DR:
Slowly move the access panel to the closed position until you can
install the quick release pin (5) in the pin stowage hole (4).
Slowly move the access panel to the closed position until you can
install the quick release pin (5) in the pin stowage hole (6).
R (7) Apply SEALANTS (Material No. 09-016) to the clearance between the
access panels.
R (8) Remove unwanted sealant with CLEANING AGENTS (Material No. 11-008).
5. Close-up
________
Subtask 55-33-13-942-052
A. Close Access
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-33-13-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 21CE1, 21CE2, 21CE3, 22CE
EFF :
001-004, 55-33-13
Page 208
Aug 01/02
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
TASK 55-33-13-010-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 209
May 01/07
IBE
3. __________
Job Set-up
Subtask 55-33-13-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-33-13-864-052
B. Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK 29-
00-00-864-001).
Subtask 55-33-13-941-052
C. Get Access
(1) Put the warning notice in the cockpit to tell persons not to operate
the flight controls.
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 210
May 01/07
IBE
4. Procedure
_________
Subtask 55-33-13-020-051
(1) For access panels 325BL, 325BR, 325CL, 325CR and 325DL:
NOTE : The opening procedure for one access panel is given; the
____
procedures for all access panels are almost the same.
(a) Release the studs (1) and carefully open the access panel.
(b) Remove the quick release pin (5) from the lever assembly (2).
(c) Align the holes (3) and (4) and install the quick release pin (5)
through the two holes.
NOTE : The removal procedure for one access panel is given; the
____
procedures for all access panels are almost the same.
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 211
May 01/07
IBE
Trailing Edge Access-Panels
Figure 201A/TASK 55-33-13-991-002-A
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 212
May 01/07
IBE
TASK 55-33-13-410-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 213
May 01/07
IBE
3. __________
Job Set-up
Subtask 55-33-13-860-051
(1) Make sure that the rudder pedals are in the neutral position.
(2) Make sure that the warning notice is in position to tell persons not
to operate the flight controls.
(4) Make sure that the Green, Blue and Yellow hydraulic systems are
depressurized (Ref. TASK 29-00-00-864-001).
Subtask 55-33-13-865-057
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 214
May 01/07
IBE
4. Procedure
_________
Subtask 55-33-13-420-051
(1) Do a check for the condition of the sealant on the panel attach
surfaces. If necessary, replace the sealant:
(a) Apply the release agent SPECIAL MATERIALS (Material No. 05-013)
to the rear surfaces of the trailing edge access panels.
(b) Apply the SEALANTS (Material No. 09-018) to the panel attach
surfaces of the rudder hinge arms and the spar-box flanges.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) For access panels 325BL, 325BR, 325CL, 325CR and 325DL:
NOTE : The closing procedure for one access panel is given; the
____
procedures for all access panels are almost the same.
(b) Slowly move the access panel to the closed position until you can
install the quick release pin (5) in the pin stowage hole (4).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 215
May 01/07
IBE
(4) For access panels 325EL, 325ER and 325DR:
NOTE : The installation procedure for one access panel is given; the
____
procedures for all access panels are almost the same.
(a) Put the access panel in position and install but do not tighten
the studs (6) at this time.
(b) Make sure that the clearance A between the access panels is 1.0
+3.0 -0.0 mm (0.0393 +0.1181 -0.0000 in.).
(c) Make sure that the clearance B between the access panels and
the rudder is 1.0 +3.0 -0.0 mm (0.0393 +0.1181 -0.0000 in.).
(5) Apply SEALANTS (Material No. 09-016) to the clearance between the
access panels.
(6) Remove unwanted sealant with CLEANING AGENTS (Material No. 11-008).
5. Close-up
________
Subtask 55-33-13-942-054
A. Close Access
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-33-13-865-058
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 21CE1, 21CE2, 21CE3, 22CE
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 216
May 01/07
IBE
TRAILING EDGE - VERTICAL STABILIZER - REMOVAL/INSTALLATION
__________________________________________________________
TASK 55-33-13-000-001
Removal of the Trailing Edge Access-Panels 325EL, 325ER, 325DL, 325DR, 325CL,
325CR, 325BL and 325BR
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-33-13
Page 401
Feb 01/04
R
IBE
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-33-13-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-33-13-864-050
EFF :
ALL 55-33-13
Page 402
May 01/07
IBE
Subtask 55-33-13-010-053
C. Get Access
(1) Put the warning notice in the cockpit to tell persons not to operate
the flight controls.
4. Procedure
_________
Subtask 55-33-13-020-052
NOTE : The removal procedure for one access panel is given; the
____
procedures for all access panels are almost the same.
(1) Release the studs (8) and open the access panel (15) (Ref. TASK 55-
33-13-010-001).
(2) Remove the cotter pin (12), the washer (13) and the lever-assembly
attach pin (14).
(3) Hold the access panel (15) and remove the hinge attach screws (11).
EFF :
ALL 55-33-13
Page 403
May 01/07
IBE
Vertical Stabilizer-Trailing Edge
Figure 401/TASK 55-33-13-991-001
EFF :
001-004, 55-33-13
Page 404
Feb 01/96
IBE
Vertical Stabilizer-Trailing Edge
Figure 401A/TASK 55-33-13-991-001-A
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 405
May 01/07
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-33-13-020-052-A
(1) For access panels 325BL, 325BR, 325CL, 325CR and 325DL:
NOTE : The removal procedure for one access panel is given; the
____
procedures for all access panels are almost the same.
(a) Release the studs (8) and open the access panel (15) (Ref. TASK
55-33-13-010-002).
(b) Remove the cotter pin (12), the washer (13) and the
lever-assembly attach pin (14).
(c) Hold the access panel (15) and remove the hinge attach screws
(11).
NOTE : The removal procedure for one access panel is given; the
____
procedures for all access panels are almost the same.
(b) Hold the access panel and release the studs (17).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 406
May 01/07
IBE
**ON A/C ALL
TASK 55-33-13-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-33-13
Page 407
May 01/05
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-33-13
Page 408
Nov 01/03
IBE
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-33-13-860-052
(1) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the flight controls.
(2) Make sure that the Green, Blue and Yellow hydraulic system is
depressurized(Ref. TASK 29-00-00-864-001).
(4) Make sure that the rudder pedals are in the neutral position.
Subtask 55-33-13-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
EFF :
ALL 55-33-13
Page 409
May 01/07
IBE
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-33-13-560-051
(1) Remove the lever assembly (7) from the old access panel:
(b) Remove the lever assembly (7), together with the lanyard (5) and
the bracket (6).
(2) Install the lever assembly (7) on the new access panel:
(a) Apply SEALANTS (Material No. 09-018) to the panel attach surfaces
of the bracket (6) and the rear of the access panel (15).
(b) Put the lever assembly (7), together with the lanyard (5) and the
bracket (6), in position.
(c) Install the screws (9) and the washers (10) and TORQUE the screws
to 0.3 m.daN (26.54 lbf.in).
EFF :
ALL 55-33-13
Page 410
Feb 01/04
R
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-33-13-560-051-A
C. If you install a new hinged access panel (325BL, 325BR, 325CL, 325CR or
325DL), you must do the subsequent:
(1) Remove the lever assembly (7) from the old access panel:
(b) Remove the lever assembly (7), together with the lanyard (5) and
the bracket (6).
(2) Install the lever assembly (7) on the new access panel:
(a) Apply SEALANTS (Material No. 09-018) to the panel attach surfaces
of the bracket (6) and the rear of the access panel (15).
(b) Put the lever assembly (7), together with the lanyard (5) and the
bracket (6), in position.
(c) Install the screws (9) and the washers (10) and TORQUE the screws
to 0.3 m.daN (26.54 lbf.in).
Subtask 55-33-13-560-050
(1) Remove the old sealant from the panel attach surfaces on the rudder
hinge arms and the spar-box flanges. You must remove the sealant with
a nonmetallic scraper.
(2) Clean the panel attach surfaces with CLEANING AGENTS (Material No.
11-008).
EFF :
ALL 55-33-13
Page 411
May 01/07
IBE
(3) Examine the panel attach stud-nuts installed on the spar box flanges,
the rudder hinge arms and the panel support frames. Make sure that
they are in a satisfactory condition.
(4) Make sure that the parts retained from the removed component are
clean and in the correct condition.
4. Procedure
_________
Subtask 55-33-13-420-052
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Apply the release agent, SPECIAL MATERIALS (Material No. 05-013) to
the rear mating surfaces of the trailing edge access-panels.
(2) Apply the SEALANTS (Material No. 09-018) to the mating surfaces of
the panels, the rudder hinge arms and the spar-box flanges.
NOTE : The installation procedure for one access panel is given, the
____
procedures for all the trailing edge access-panels are almost
the same.
EFF :
ALL 55-33-13
Page 412
May 01/07
IBE
(3) Put the access panel (15) in position.
(a) Install the screws (11), but do not fully tighten them at this
time.
(4) Install the pin (14), the washer (13) and the cotter pin (12).
(5) Close the access panel (15) (Ref. TASK 55-33-13-410-001), but do not
tighten the studs (8) at this time.
(a) Make sure that the distance between the access panels at a is 1
+3 -0 mm (0.0393 +0.1181 -0.0000 in.).
(b) Make sure that the clearance between the rear of the access panel
and the rudder at b is 1 mm (0.0393 in.).
(7) Tighten the screws (11) and the studs (8) and make sure that the
bonding is correct (Ref. TASK 20-28-00-912-004) .
(8) Apply the SEALANTS (Material No. 09-016) to the clearance between the
access panels.
(9) Remove the unwanted sealant with the CLEANING AGENTS (Material No.
11-008).
Subtask 55-33-13-420-052-A
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Apply the release agent, SPECIAL MATERIALS (Material No. 05-013) to
the rear mating surfaces of the trailing edge access-panels.
(2) Apply the SEALANTS (Material No. 09-018) to the mating surfaces of
the panels, the rudder hinge arms and the spar-box flanges.
R
EFF : 001-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 413
May 01/07
IBE
NOTE : The installation procedure for one access panel is given, the
____
procedures for all the trailing edge access-panels are almost
the same.
(3) For the access panels 325BL, 325BR, 325CL, 325CR and 325DL:
(b) Install the screws (11), but do not fully tighten them at this
time.
(c) Install the pin (14), the washer (13) and the cotter pin (12).
(d) Close the access panel (15) (Ref. TASK 55-33-13-410-002), but do
not tighten the studs (8) at this time.
(b) Install the studs (16), but do not fully tighten them at this
time.
(a) Make sure that the distance between the access panels at a is 1
+3 -0 mm (0.0393 +0.1181 -0.0000 in.).
(b) Make sure that the clearance between the rear of the access panel
and the rudder at b is 1 mm (0.0393 in.).
(7) For the access panels 325BL, 325BR, 325CL, 325CR and 325DL:
(a) Tighten the screws (11) and make sure that the bonding is correct
(Ref. TASK 20-28-00-912-004) .
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-33-13
Page 414
May 01/07
IBE
(9) Apply the SEALANTS (Material No. 09-016) to the clearance between the
access panels.
(10) Remove the unwanted sealant with the CLEANING AGENTS (Material No.
11-008).
5. Close-up
________
Subtask 55-33-13-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 21CE1, 21CE2, 21CE3, 22CE
Subtask 55-33-13-410-055
B. Close Access
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-33-13
Page 415
Feb 01/04
R
IBE
VERTICAL STABILIZER TIP - DESCRIPTION AND OPERATION
___________________________________________________
1. _______
General
The vertical stabilizer tip is the upper fairing with the identification
324AT
2. __________________
Component Location
3. Description
___________
(2) A light-alloy lightning conductor is bonded along the top of the tip.
Two lightning conductors are laminated to the left-hand and
right-hand outer surface. A fourth lightning conductor is laminated
to the inner surface of the tip. A static discharger is attached to
the lightning conductor on the top of the tip.
(3) The vertical stabilizer tip has two hoisting points. The hoisting
points have threaded sleeves which are bonded into the tip and hoist
fittings. When they are not in use the hoisting points make a smooth
surface with the tips contour. When you use the hoisting points you
must remove the hoist fittings and install them in the opposite
position. Then the eye ends come out of the tips contour.
EFF :
ALL 55-34-00
Page 1
May 01/07
IBE
Vertical Stabilizer Tip
Figure 001
EFF :
001-004, 55-34-00
Page 2
Feb 01/96
IBE
Vertical Stabilizer Tip
Figure 001A
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-34-00
Page 3
May 01/07
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
(2) A light-alloy lightning conductor is bonded along the top of the tip.
Two lightning conductors are laminated to the left-hand and
right-hand outer surface. A fourth lightning conductor is laminated
to the inner surface of the tip. A static discharger is attached to
the lightning conductor on the top of the tip.
(3) The vertical stabilizer tip has a hoisting point. The hoisting point
has a threaded sleeve which is bonded into the tip. When hoisting
point is not in use, a plastic insert is fitted in the threaded
sleeve. The hoisting point is covered with a self adhesive disc which
makes a smooth surface with the contour of the tip.
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-34-00
Page 4
May 01/07
IBE
TIP - VERTICAL STABILIZER - REMOVAL/INSTALLATION
________________________________________________
TASK 55-34-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-34-11
Page 401
Feb 01/04
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-34-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
EFF :
ALL 55-34-11
Page 402
May 01/07
IBE
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-34-11-864-050
B. Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK 29-
00-00-864-001).
Subtask 55-34-11-010-050
C. Get Access
(2) Put a warning notice in position in the cockpit to tell persons not
to operate the flight controls.
4. Procedure
_________
Subtask 55-34-11-020-054
(3) Attach the SLING - DORSAL FIN, LEADING EDGES, END CAP
(98D55307531000) to a crane.
EFF :
ALL 55-34-11
Page 403
May 01/07
IBE
R Vertical Stabilizer Tip 324AT
Figure 401/TASK 55-34-11-991-001
EFF :
001-004, 55-34-11
Page 404
May 01/96
IBE
Vertical Stabilizer Tip 324AT
Figure 401A/TASK 55-34-11-991-001-A
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-34-11
Page 405
May 01/07
IBE
(4) Prepare the vertical stabilizer tip for hoisting.
(a) Remove and discard the self-adhesive discs from the hoisting
points.
(b) Remove the hoist fittings (4) and install them with the eye end
out of the tip (1).
(5) Operate the crane and slowly tighten the sling cables. Adjust the
turnbuckles to get an equal tension.
(6) Lift the tip (1) clear of the vertical stabilizer and put it on a
support.
Subtask 55-34-11-020-054-A
(3) Attach the SLING - DORSAL FIN, LEADING EDGES, END CAP
(98D55307531001) to a crane.
(a) Remove and discard the self-adhesive disc from the hoisting
point.
(c) Install the hoist fitting (4) with the eye end out of the tip
(1).
(5) Operate the crane and slowly tighten the sling cable.
R
EFF : 001-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-34-11
Page 406
May 01/07
IBE
(6) Lift the tip (1) clear of the vertical stabilizer and put it on a
support.
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-34-11
Page 407
May 01/07
IBE
**ON A/C ALL
TASK 55-34-11-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-34-11
Page 408
May 01/05
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-34-11
Page 409
Nov 01/07
IBE
**ON A/C ALL
3. __________
Job Set-up
Subtask 55-34-11-860-050
(1) Make sure that warning notices are in position in the cockpit to tell
persons not to operate the flight controls.
(2) Make sure that the Green, Blue and Yellow hydraulic system is
depressurized (Ref. TASK 29-00-00-864-001).
(3) Make sure that the rudder pedals are in the neutral position.
Subtask 55-34-11-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-34-11
Page 410
Aug 01/02
R
IBE
4. Procedure
_________
Subtask 55-34-11-560-050
(1) Remove the sealant from the mating surfaces along the spar-box and
the leading- edge rib with a nonmetalic scraper.
(4) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(5) Examine the anchor nuts on the leading-edge rib and the spar-box for
good condition.
Subtask 55-34-11-420-052
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Apply SEALANTS (Material No. 09-018) to the mating surfaces of the
tip (1).
EFF :
ALL 55-34-11
Page 411
May 01/07
IBE
(2) Apply SPECIAL MATERIALS (Material No. 05-013) along the mating
surfaces of the spar box and the leading-edge rib.
(3) Attach the SLING - DORSAL FIN, LEADING EDGES, END CAP
(98D55307531000) to the hoist fittings (4).
(5) Install and TORQUE the screws (3) to between 0.4 and 0.5 m.daN (35.39
and 44.24 lbf.in).
(6) Make sure that the electrical bonding between the vertical stabilizer
lightning conductor and the THS bonding leads is not higher than the
maximum permitted resistance value (Ref. TASK 20-28-00-869-002).
(7) Make sure the clearance a around the tip is 1 +3 -0 mm (0.0393
+0.1181 -0.0000 in.).
(10) Clean the hoist fittings (4) with CLEANING AGENTS (Material No. 11-
003).
(11) Apply SPECIAL MATERIALS (Material No. 05-002) to the hoist fittings
(4).
NOTE : The hoist fittings must make a smooth surface with the contour
____
of the tip.
(13) Install the SPECIAL MATERIALS (Material No. 05-052) over the hoisting
point(s).
(14) Apply SEALANTS (Material No. 09-016) into the gap around the tip (1).
EFF :
001-004, 55-34-11
Page 412
Aug 01/02
R
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-34-11-420-052-A
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Apply SEALANTS (Material No. 09-018) to the mating surfaces of the
tip (1).
(2) Apply SPECIAL MATERIALS (Material No. 05-013) along the mating
surfaces of the spar box and the leading-edge rib.
(3) Attach the SLING - DORSAL FIN, LEADING EDGES, END CAP
(98D55307531001) to the hoist fittings (4).
(5) Install and TORQUE the screws (3) to between 0.4 and 0.5 m.daN (35.39
and 44.24 lbf.in).
(6) Make sure that the electrical bonding between the vertical stabilizer
lightning conductor and the THS bonding leads is not higher than the
maximum permitted resistance value (Ref. TASK 20-28-00-869-002).
(7) Make sure the clearance a around the tip is 1 +3 -0 mm (0.0393
+0.1181 -0.0000 in.).
(11) Install the SPECIAL MATERIALS (Material No. 05-052) over the hoisting
point(s).
(12) Apply SEALANTS (Material No. 09-016) into the gap around the tip (1).
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-34-11
Page 413
May 01/07
IBE
R (13) Install the static discharger (2) (Ref. TASK 23-61-41-400-001).
5. Close-up
________
Subtask 55-34-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-34-11-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2, 19CE3, 5CC1, 5CC2, 14CC1,
14CC2, 15CC, 21CE1, 21CE2, 21CE3, 22CE
EFF :
ALL 55-34-11
Page 414
Aug 01/00
IBE
VERTICAL STABILIZER ATTACH FITTINGS - DESCRIPTION AND OPERATION
_______________________________________________________________
1. _______
General
Three pairs of primary attach fittings and three transverse-load fittings
attach the vertical stabilizer to the fuselage.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
The primary attach fittings of the left-hand and right-hand side are
laminated with the side shells. They are found at:
- the front spar,
- the center spar,
- the rear spar.
The transverse-load fittings are laminated with the spar webs. Each
transverse-load fitting has two attachment points.
EFF :
ALL 55-36-00
Page 1
Feb 01/96
IBE
Vertical Stabilizer Attach Fittings
Figure 001
EFF :
ALL 55-36-00
Page 2
Feb 01/96
IBE
VERTICAL STABILIZER ATTACH FITTINGS - INSPECTION/CHECK
______________________________________________________
TASK 55-36-00-210-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-36-00
Page 601
Feb 01/96
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-36-00-010-050
A. Get Access
(1) Remove the fairings 323AL and 323AR (Ref. TASK 53-55-11-000-001).
(2) Carefully clean the inspection area with CLEANING AGENTS (Material
No. 11-003) and a lint-free cloth.
4. Procedure
_________
Subtask 55-36-00-210-050
NOTE : If necessary, refer to the ASRM (Ref. ASRM 55-31-00-101) for the
____
correct repair procedure.
EFF :
ALL 55-36-00
Page 602
Nov 01/04
IBE
Inspection Area
Figure 601/TASK 55-36-00-991-001
EFF :
ALL 55-36-00
Page 603
Nov 01/04
R
IBE
5. Close-up
________
Subtask 55-36-00-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the fairings 323AL and 323AR (Ref. TASK 53-55-11-400-001).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-36-00
Page 604
Nov 01/04
R
IBE
ATTACH FITTINGS - HINGE ARM - REMOVAL/INSTALLATION
__________________________________________________
TASK 55-36-41-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-36-41
Page 401
Nov 01/07
IBE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-36-41
Page 402
May 01/07
IBE
**ON A/C ALL
3. __________
Job Set-up
Subtask 55-36-41-860-051
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001), (Ref. TASK 29-10-00-864-002) and (Ref. TASK 29-10-
00-864-003).
(2) Put the WARNING NOTICE in position in the cockpit to tell persons:
- Not to pressurize the hydraulic systems
- Not to operate the flight controls.
Subtask 55-36-41-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-36-41
Page 403
May 01/07
R
IBE
Subtask 55-36-41-010-050
C. Get Access
(a) Put the ACCESS PLATFORM 10M (33 FT) - ADJUSTABLE in position.
(b) Remove the access panels 325BL, 325CL, 325DL, 325BR, 325CR, 325DR
(Ref. TASK 55-33-13-000-001).
(c) Remove the access panels 325AL, 325AR (Ref. TASK 53-55-12-000-
001).
Subtask 55-36-41-010-053
D. Get Access
(a) Put the ACCESS PLATFORM 10M (33 FT) - ADJUSTABLE in position.
(b) Remove the access panels 325DL, 325EL, 325DR, 325ER (Ref. TASK
55-33-13-000-001).
(c) Remove the rudder support strut (16) (Ref. TASK 55-36-48-000-
001).
Subtask 55-36-41-010-054
E. Get Access
(a) Put the ACCESS PLATFORM 10M (33 FT) - ADJUSTABLE in position.
(b) Remove the access panels 325EL, 325ER (Ref. TASK 55-33-13-000-
001).
(c) Remove the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-000-
001).
EFF :
ALL 55-36-41
Page 404
May 01/07
IBE
**ON A/C 123-149, 206-249, 251-299, 301-349, 401-499,
Subtask 55-36-41-010-054-A
E. Get Access
(a) Put the ACCESS PLATFORM 10M (33 FT) - ADJUSTABLE in position.
(b) Remove the access panels 325EL, 325ER (Ref. TASK 55-33-13-000-
001).
(c) Remove the access panel 326CT at the rudder attach fitting No. 7
(Ref. TASK 55-42-13-000-001).
(d) Remove the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-000-
001).
4. Procedure
_________
Subtask 55-36-41-020-050
A. Remove the hinge arm fitting installed at the rudder bearing No. 1 thru 5
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
EFF :
ALL 55-36-41
Page 405
Nov 01/07
IBE
Hinge Arm Fittings No. 1 thru 5
Figure 401/TASK 55-36-41-991-001
R
EFF :
001-008, 55-36-41
Page 406
May 01/07
IBE
Hinge Arm Fittings No. 1 thru 5
Figure 401A/TASK 55-36-41-991-001-A
R
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 407
May 01/07
IBE
NOTE : The removal procedures are given for the hinge arm fitting No. 1.
____
The removal procedures for the hinge arm fittings No. 2 thru No. 5
are almost the same.
(1) Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454 (SL90-314-
5625) and remove the tab washer (8) from the slotted nut (7).
(2) Remove the slotted nut (7) with the WRENCH - NOTCHED, TIGHTENING OF
NUTS NSA5454 (SL90-322-5625).
(3) Remove the hinge bolt (3) and the retaining plate (2).
(5) Hold the plate (11) and remove the nuts (6).
(6) Disconnect the bonding strap (9) and remove the plate (11).
(7) Remove the attach bolts (4) and the washers (5).
Subtask 55-36-41-020-053
B. Remove the hinge arm fitting installed at the rudder bearing No.6
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
(1) Remove the rudder support strut (16) (Ref. TASK 55-36-48-000-001).
R (2) Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA 5454 (SL90-350-
R 7500) and remove the tab washer (20) from the slotted nut (18).
(3) Remove the slotted nut (18) with the WRENCH - NOTCHED, TIGHTENING OF
NUTS NSA5454 (SL90-374-7500).
(4) Remove the hinge pin (17) and the retaining plate (24).
EFF :
001-008, 55-36-41
Page 408
Nov 01/07
IBE
Hinge Arm Fitting No. 6
Figure 402/TASK 55-36-41-991-002
EFF :
001-008, 55-36-41
Page 409
May 01/07
R
IBE
(5) Remove the bushes (22) and (23).
(6) Hold the plate (25) and remove the nuts (6).
(7) Disconnect the bonding strap (21) and remove the plate (25).
(8) Remove the attach bolts (26) and the washers (5).
Subtask 55-36-41-020-054
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
(1) Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454 (SL90-314-
5625) and remove the tab washer (8) from the slotted nut (7).
(2) Remove the slotted nut (7) with the WRENCH - NOTCHED, TIGHTENING OF
NUTS NSA5454 (SL90-322-5625).
(3) Remove the hinge bolt (3) and the retaining plate (2).
(5) Hold the plate (12) and remove the nuts (6).
(6) Disconnect the bonding strap (15) and remove the plate (12).
(7) Remove the attach bolts (14) and the washers (5).
R
EFF :
001-008, 55-36-41
Page 410
Nov 01/07
IBE
Hinge Arm Fitting No. 6
Figure 402A/TASK 55-36-41-991-002-A
R
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 411
May 01/07
IBE
Hinge Arm Fitting No. 7
Figure 403/TASK 55-36-41-991-003
R
EFF :
001-008, 55-36-41
Page 412
Feb 01/04
IBE
**ON A/C 009-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
401-499,
Subtask 55-36-41-020-050-A
A. Remove the hinge arm fitting installed at the rudder bearing No. 1 thru 5
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
NOTE : The removal procedures are given for the hinge arm fitting No. 1.
____
The removal procedures for the hinge arm fittings No. 2 thru No. 5
are almost the same.
(1) Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454 (SL90-314-
5625) and remove the tab washer (6) from the slotted nut (5).
(2) Remove the slotted nut (5) with the WRENCH - NOTCHED, TIGHTENING OF
NUTS NSA5454 (SL90-322-5625).
(3) Remove the hinge bolt (1) the washer (2) and the retaining plate (3).
(5) Remove the screw (8) and the bonding strap (7) from the plate (9).
(6) Remove the Hi-Lock rivets (Ref. ASRM 51-42-11-001) from the hinge arm
(10) and the plate (9).
Subtask 55-36-41-020-053-A
B. Remove the hinge arm fitting installed at the rudder bearing No.6
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 413
Nov 01/07
IBE
(Ref. Fig. 402A/TASK 55-36-41-991-002-A)
(1) Remove the rudder support strut (12) (Ref. TASK 55-36-48-000-001).
R (2) Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA 5454 (SL90-350-
R 7500) and remove the tab washer (3) from the slotted nut (2).
(3) Remove the slotted nut (2) with the WRENCH - NOTCHED, TIGHTENING OF
NUTS NSA5454 (SL90-374-7500).
(4) Remove the hinge pin (11) and the retaining plate (9) with the washer
(10).
(6) Remove the screw (5) and the bonding strap (4).
(7) Remove the Hi-Lock rivets (Ref. ASRM 51-42-11-001) and the plate (7).
Subtask 55-36-41-020-054-A
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
(1) Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454 (SL90-314-
5625) and remove the tab washer (6) from the slotted nut (5).
(2) Remove the slotted nut (5) with the WRENCH - NOTCHED, TIGHTENING OF
NUTS NSA5454 (SL90-322-5625).
(3) Remove the hinge bolt (1), the washer (2) and the retaining plate
(3).
(5) Remove the screw (8) and the bonding strap (7).
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 414
Nov 01/07
IBE
Hinge Arm Fitting No. 7
Figure 403A/TASK 55-36-41-991-003-A
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 415
Nov 01/07
R
IBE
(6) Remove the Hi-Lock rivets (Ref. ASRM 51-42-11-001) and the plate (9).
R
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 416
Nov 01/07
IBE
**ON A/C ALL
TASK 55-36-41-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
Self Explanatory
EFF :
ALL 55-36-41
Page 417
Nov 01/07
R
IBE
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific warning notices
R No specific 1 SCRAPER - NON METALLIC
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
SL90-313-5625 2 TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454
SL90-313-7500 1 TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454
SL90-322-5625 2 WRENCH - NOTCHED, TIGHTENING OF NUTS NSA5454
SL90-374-7500 1 WRENCH - NOTCHED, TIGHTENING OF NUTS NSA5454
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-36-41
Page 418
Nov 01/07
IBE
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-36-41
Page 419
Nov 01/07
R
IBE
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-36-41-860-050
(1) Make sure that the Green, Yellow and Blue hydraulic systems are
depressurized (Ref. TASK 29-10-00-864-001), (Ref. TASK 29-10-00-864-
002), (Ref. TASK 29-10-00-864-003).
(2) Make sure that the applicable trailing edge access-panels and the
rudder fairings are removed (Ref. TASK 55-33-13-000-001) (Ref. TASK
53-55-12-000-001).
EFF :
ALL 55-36-41
Page 420
Nov 01/07
R
IBE
(4) Make sure that the warning notices are in position in the cockpit to
tell persons:
- Not to pressurize the hydraulic systems
- Not to operate the flight controls.
Subtask 55-36-41-865-053
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
R
EFF :
ALL 55-36-41
Page 421
Nov 01/07
IBE
**ON A/C 001-008,
Subtask 55-36-41-420-050
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
NOTE : The installation procedures are given for the hinge arm fitting
____
No. 1. The installation procedures for the hinge arm fittings No.
2 thru No.5 are almost the same.
(1) If necessary, remove unwanted sealant from the hinge arm with a
R SCRAPER - NON METALLIC.
R (2) Clean the hinge arm with the CLEANING AGENTS (Material No. 11-026).
R (5) Apply the SEALANTS (Material No. 09-016) to the attach bolts (4).
R (6) Apply the SEALANTS (Material No. 09-016) on the faces of the hinge
R arm fitting (10) and the plate (11).
R (7) Put the hinge arm fitting (10) and the plate (11) in position and
install the attach bolts (4) and the washers (5).
EFF :
001-008, 55-36-41
Page 422
Nov 01/07
IBE
R (11) Apply the SEALANTS (Material No. 09-016) to the edges of the hinge
R arm fitting (10).
R (12) Apply the STRUCTURE PAINTS (Material No. 16-021) to the edges of the
R hinge arm fitting (10).
R (13) If the rudder was removed, install the rudder (Ref. TASK 27-21-41-
400-001).
NOTE : Do not install the rudder unless a minimum of six hinge arm
____
fittings are installed.
R (14) If the rudder was not removed, you must continue as follows:
(a) Make sure that the bushes (1) are in the correct condition
(Ref. TASK 27-21-41-200-001).
R (c) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-
R 002) to the bushes and install the bushes (1).
NOTE : Make sure that the bottom bush does not fall out.
____
R (e) Apply the COMMON GREASE (Material No. 04-004) to the hinge bolt
R (3).
(f) Install the hinge bolt (3) and the slotted nut (7).
(h) Use the TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454 (SL90-
313-5625) and install the tab washer (8) on the slotted nut (7).
EFF :
001-008, 55-36-41
Page 423
Nov 01/07
IBE
Subtask 55-36-41-420-053
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
R (1) Apply the SEALANTS (Material No. 09-016) to the attach bolts (26).
R (2) Apply the SEALANTS (Material No. 09-016) on the faces of the hinge
R arm fitting (27) and the plate (25).
R (3) Put the hinge arm fitting (27) and the plate (25) in position and
install the attach bolts (26) and the washers (5).
R (7) Apply the SEALANTS (Material No. 09-016) to the edges of the hinge
R arm fitting (27).
R (8) Apply the STRUCTURE PAINTS (Material No. 16-021) to the edges of the
R hinge arm fitting (27).
R (9) If the rudder was removed, install the rudder (Ref. TASK 27-21-41-
400-001).
NOTE : Do not install the rudder unless a minimum of six hinge arm
____
fittings are installed.
EFF :
001-008, 55-36-41
Page 424
Nov 01/07
IBE
R (10) If the rudder was not removed, you must do the steps that follow:
R (a) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-
R 002) to the bushes and install the bushes (22) and (23).
NOTE : Make sure that the bottom bush does not fall out.
____
R (c) Apply the COMMON GREASE (Material No. 04-004) to the hinge pin
R (17).
(d) Install the hinge pin (17) and the slotted nut (18).
(f) Use the TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454 (SL90-
313-7500) and install the tab washer (20) on the slotted nut
(18).
R (11) Install the rudder support strut (16) (Ref. TASK 55-36-48-400-001).
Subtask 55-36-41-420-054
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
R (1) Apply the SEALANTS (Material No. 09-016) to the attach bolts (14).
R (2) Apply the SEALANTS (Material No. 09-016) on the faces of the hinge
R arm fitting (13) and the plate (12).
R (3) Put the hinge arm fitting (13) and the plate (12) in position and
install the attach bolts (14) and the washers (5).
R
EFF :
001-008, 55-36-41
Page 425
Nov 01/07
IBE
R (5) Install the nuts (6).
R (7) Apply the SEALANTS (Material No. 09-016) to the edges of the hinge
R arm fittings (13).
R (8) Apply the STRUCTURE PAINTS (Material No. 16-021) to the edges of the
R hinge arm fitting (13).
R (9) If the rudder was removed, install the rudder (Ref. TASK 27-21-41-
400-001).
NOTE : Do not install the rudder unless a minimum of six hinge arm
____
fittings are installed.
R (10) If the rudder was not removed, you must continue as follows:
(a) Make sure that the bushes (1) are in the correct condition
(Ref. TASK 27-21-41-200-001).
R (c) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-
R 002) to the bushes and install the bushes (1).
NOTE : Make sure that the bottom bush does not fall out.
____
R (e) Apply the COMMON GREASE (Material No. 04-004) to the hinge bolt
R (3).
(f) Install the hinge bolt (3) and the slotted nut (7).
(h) Use the TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454 (SL90-
313-5625) and install the tab washer (8) on the slotted nut (7).
R
EFF :
001-008, 55-36-41
Page 426
Nov 01/07
IBE
**ON A/C 009-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
401-499,
Subtask 55-36-41-420-050-A
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
NOTE : The installation procedures are given for the hinge arm fitting
____
No. 1. The installation procedures for the hinge arm fittings No.
2 thru No.5 are almost the same.
(1) If necessary, remove unwanted sealant from the hinge arm with a
R SCRAPER - NON METALLIC.
R (2) Clean the hinge arm with the CLEANING AGENTS (Material No. 11-026).
R (5) Apply the SEALANTS (Material No. 09-016) on the faces of the hinge
R arm fitting (11) and the plate (9).
R (6) Put the hinge arm fitting (11) and the plate (9) in position and
install the Hi-Lock rivets (Ref. ASRM 51-42-11-001).
R (7) Put the bonding strap (7) in position and install the screw (8)
(Ref. TASK 20-28-00-912-004).
R (8) Apply the SEALANTS (Material No. 09-016) to the edges of the hinge
R arm fitting (11).
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 427
Nov 01/07
IBE
R (9) Apply the STRUCTURE PAINTS (Material No. 16-021) to the edges of the
R hinge arm fitting (11).
R (10) If the rudder was removed, install the rudder (Ref. TASK 27-21-41-
400-001).
NOTE : Do not install the rudder unless a minimum of six hinge arm
____
fittings are installed.
R (11) If the rudder was not removed, you must continue as follows:
(a) Make sure that the bushes (4) are in the correct condition
(Ref. TASK 27-21-41-200-001).
R (c) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-
R 002) to the bushes (4) and install the bushes (4).
NOTE : Make sure that the bottom bush does not fall out.
____
R (e) Apply the COMMON GREASE (Material No. 04-004) to the hinge bolt
R (1).
(f) Install the hinge bolt (1) and the slotted nut (5).
(h) Use the TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454 (SL90-
313-5625) and install the tab washer (6) on the slotted nut (5).
Subtask 55-36-41-420-053-A
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 428
Nov 01/07
IBE
R (1) Apply the SEALANTS (Material No. 09-016) on the faces of the hinge
R arm fitting (6) and the plate (7).
R (2) Put the hinge arm fitting (6) and the plate (7) in position and
install the Hi-Lock rivets (Ref. ASRM 51-42-11-001).
R (3) Put the bonding strap (4) in position and install the screw (5)
(Ref. TASK 20-28-00-912-004).
R (4) Apply the SEALANTS (Material No. 09-016) to the edges of the hinge
R arm fitting (6).
R (5) Apply the STRUCTURE PAINTS (Material No. 16-021) to the edges of the
R hinge arm fitting (6).
R (6) If the rudder was removed, install the rudder (Ref. TASK 27-21-41-
400-001).
NOTE : Do not install the rudder unless a minimum of six hinge arm
____
fittings are installed.
R (a) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-
R 002) to the bushes and install the bushes (8) and (1).
NOTE : Make sure that the bottom bush does not fall out.
____
(b) Install the retaining plate (9) and the washer (10).
R (c) Apply the COMMON GREASE (Material No. 04-004) to the hinge pin
R (11).
(d) Install the hinge pin (11) and the slotted nut (2).
(f) Use the TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454 (SL90-
313-7500) and install the tab washer (3) on the slotted nut (2).
R
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 429
Nov 01/07
IBE
R (8) Install the rudder support strut (12) (Ref. TASK 55-36-48-400-001).
Subtask 55-36-41-420-054-A
R CAUTION : IF YOU MUST REPLACE MORE THAN ONE VERTICAL STABILIZER HINGE
_______
R ARM, DO NOT REMOVE THE RUDDER. IF YOU REMOVE THE RUDDER, THERE
R IS A RISK THAT THE RUDDER WILL NOT BE CORRECTLY ALIGNED WHEN
R YOU INSTALL IT AGAIN.
R (1) Apply the SEALANTS (Material No. 09-016) on the faces of the hinge
R arm fitting (10) and the plate (9).
R (2) Put the hinge arm fitting (10) and the plate (9) in position and
install the Hi-Lock rivets (Ref. ASRM 51-42-11-001).
R (3) Put the bonding strap (7) in position and install the screw (8)
(Ref. TASK 20-28-00-912-004).
R (4) Apply the SEALANTS (Material No. 09-016) to the edges of the hinge
R arm fitting (10).
R (5) Apply the STRUCTURE PAINTS (Material No. 16-021) to the edges of the
R hinge arm fitting (10).
R (6) If the rudder was removed, install the rudder (Ref. TASK 27-21-41-
400-001).
NOTE : Do not install the rudder unless a minimum of six hinge arm
____
fittings are installed.
R (7) If the rudder was not removed, you must continue as follows:
(a) Make sure that the bushes (4) are in the correct condition
(Ref. TASK 27-21-41-200-001).
R
EFF : 009-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-41
Page 430
Nov 01/07
IBE
R (c) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-
R 002) to the bushes and install the bushes (4).
NOTE : Make sure that the bottom bush does not fall out.
____
R (e) Apply the COMMON GREASE (Material No. 04-004) to the hinge bolt
R (1).
(f) Install the hinge bolt (1) with the washer (2) and the slotted
nut (5).
(h) Use the TOOL - INSTALLATION, TAB WASHERS STA-LOK NSA5454 (SL90-
313-5625) and install the tab washer (6) on the slotted nut (5).
Subtask 55-36-41-720-050
D. Test
5. Close-up
________
Subtask 55-36-41-410-050
A. Close Access
(1) Close the access of the hinge arm fittings No. 1 thru No. 5.
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(c) Install the rudder fairings 325AL, 325AR (Ref. TASK 53-55-12-400-
001).
EFF :
ALL 55-36-41
Page 431
Nov 01/07
IBE
(d) Remove the warning notices from the aircraft.
(f) Remove the ground support and maintenance equipment, the special
and standard tools and all other items.
Subtask 55-36-41-410-053
B. Close Access
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(e) Remove the ground support and maintenance equipment, the special
and standard tools and all other items.
Subtask 55-36-41-410-054
C. Close Access
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(b) Install the trailing edge access-panels 325EL, 325ER (Ref. TASK
55-33-13-400-001).
EFF :
ALL 55-36-41
Page 432
Nov 01/07
IBE
(f) Remove the ground support and maintenance equipment, the special
and standard tools and all other items.
Subtask 55-36-41-410-054-A
C. Close Access
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(b) Install the trailing edge access-panels 325EL, 325ER (Ref. TASK
55-33-13-400-001).
(c) Install the access panel 326CT at the rudder attach fitting No. 7
(Ref. TASK 55-42-13-400-001).
(g) Remove the ground support and maintenance equipment, the special
and standard tools and all other items.
Subtask 55-36-41-865-054
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 15CE2, 21CE1, 21CE2, 21CE3, 5CC1, 14CC1,
14CC2, 15CC, 16CE1, 16CE2.
EFF :
ALL 55-36-41
Page 433
Nov 01/07
IBE
SUPPORT STRUT - RUDDER - REMOVAL/INSTALLATION
_____________________________________________
TASK 55-36-48-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-36-48
Page 401
Nov 01/01
R
IBE
3. __________
Job Set-up
Subtask 55-36-48-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-36-48-864-050
B. Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK 29-
00-00-864-001).
EFF :
ALL 55-36-48
Page 402
Feb 01/02
IBE
**ON A/C 001-004,
Subtask 55-36-48-010-050
C. Get Access
(1) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
(3) Open the access panels 325EL, 325DL, 325ER, 325DR (Ref. TASK 55-33-
13-010-001).
Subtask 55-36-48-010-050-A
C. Get Access
(1) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
(4) Remove the access panels 325EL, 325ER, 325DR (Ref. TASK 55-33-13-010-
002).
4. Procedure
_________
Subtask 55-36-48-020-050
EFF :
ALL 55-36-48
Page 403
May 01/07
IBE
Rudder Support Strut
Figure 401/TASK 55-36-48-991-001
EFF :
ALL 55-36-48
Page 404
Feb 01/96
IBE
(3) Remove the lockwashers (5) and remove the nuts (4) with a groove nut
wrench.
(4) Remove the washers (3), the bolts (1) and the rudder support strut
(9).
EFF :
ALL 55-36-48
Page 405
Aug 01/01
R
IBE
TASK 55-36-48-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 55-36-48
Page 406
May 01/03
IBE
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-36-48-860-050
(1) Make sure that the Green, Blue and/or Yellow hydraulic system is(are)
depressurized (Ref. TASK 29-00-00-864-001).
(2) Make sure that the vertical and horizontal stabilizer are safe.
(3) Make sure that the access panels 325EL, 325DL, 325ER and 325DR are
open (Ref. TASK 55-33-13-010-001).
(4) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the flight controls.
EFF :
ALL 55-36-48
Page 407
Aug 01/01
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-36-48-860-050-A
(1) Make sure that the Green, Blue and/or Yellow hydraulic system is(are)
depressurized (Ref. TASK 29-00-00-864-001).
(2) Make sure that the vertical and horizontal stabilizer are safe.
(3) Make sure that the access panel 325DL is open (Ref. TASK 55-33-13-
010-002).
(4) Make sure that the access panels 325EL, 325ER and 325DR are removed
(Ref. TASK 55-33-13-010-002).
(5) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the flight controls.
Subtask 55-36-48-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
EFF :
ALL 55-36-48
Page 408
May 01/07
IBE
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
Subtask 55-36-48-420-051
(2) If you install a new rudder support strut (9) adjust the length of
the strut as follows:
(7) Apply COMMON GREASE (Material No. 04-004) to the bolts (1) and
install them.
(8) Install the washers (3) and the nuts (4) and tighten.
Subtask 55-36-48-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
22CE, 21CE1, 21CE2, 21CE3
EFF :
ALL 55-36-48
Page 409
Feb 01/04
R
IBE
Subtask 55-36-48-700-050
5. Close-up
________
Subtask 55-36-48-410-050
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the access panels 325EL, 325DL, 325ER, 325DR (Ref. TASK 55-33-
13-410-001).
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-36-48-410-050-A
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Install the access panels 325EL, 325ER, 325DR (Ref. TASK 55-33-13-
410-002).
EFF :
ALL 55-36-48
Page 410
May 01/07
IBE
(6) Remove the access platform(s).
(7) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-36-48
Page 411
May 01/07
IBE
RUDDER - DESCRIPTION AND OPERATION
__________________________________
1. _______
General
R The rudder is made as one unit. It is attached to hinge arms on the trailing
R edge of the vertical stabilizer. The rudder hinge line lies on the 70 % line
R of the vertical stabilizer and rudder assembly.
R You can deflect the rudder up to 30 degrees either side of neutral. Three
R servo control units control the deflection of the rudder.
R The rudder main structure is made of laminations of Carbon Fiber Reinforced
R Plastic (CFRP).
2. Component
__________________
Location
R (Ref. Fig. 001)
R 3. Description
___________
R A. Rudder Structure
R (1) The main structure of the rudder has a front spar, two side shells
R and an upper and a lower rib. Seven rudder attachment fittings and
R three actuator fittings are attached to it. A bearing at the rudder
R attachment fitting No. 6 holds the vertical load of the rudder. You
R can remove the bearing.
R (2) The rudder has a tip which is made of light alloy. Countersunk screws
R attach it to the rudder main structure.
R (3) A fillet fairing is installed to the lower end of the rudder main
R structure. It closes the gap below the rudder main structure when the
R rudder is in neutral position.
R (4) Three hoisting points are installed in each side shell. Each hoisting
R point has a threaded sleeve which is bonded into the side shell and a
R hoisting lug. When they are not in use, the hoisting points make a
R smooth surface with the outer contour of the side shells. When you
R use the hoisting points you must remove the hoisting lugs and install
R them in an opposite position. Then the eye ends come out of the side
R shells contour.
R (5) Four static dischargers are installed to the upper part of the
R rudder. They permit the discharge of static electricity from the
R aircraft.
R
EFF :
ALL 55-40-00
Page 1
Aug 01/04
IBE
Rudder
Figure 001
EFF :
ALL 55-40-00
Page 2
Feb 01/96
IBE
RUDDER - INSPECTION/CHECK
_________________________
TASK 55-40-00-210-001
Special Detailed Inspection of the Rudder Side Panels in the Area of the Rudder
R Bearings and around the Trailing Edge Fasteners and Hoisting Points (LH/RH)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
Material No. 11-016 USA BOEING BAC 5000 BAC 5504 BAC 5750
CLEANING SOLVENT (Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)
EFF :
ALL 55-40-00
Page 601
Feb 01/02
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-40-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
EFF :
ALL 55-40-00
Page 602
Aug 01/05
IBE
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-40-00-860-052
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION
_______
BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(2) Put the warning notice in position to tell persons not to operate the
flight controls.
Subtask 55-40-00-010-054
C. Get Access
(1) Remove the trailing edge access-panels 325BL, 325CL, 325DL, 325EL,
325BR, 325CR, 325DR, 325ER (Ref. TASK 55-33-13-000-001).
EFF :
ALL 55-40-00
Page 603
Feb 01/02
IBE
Subtask 55-40-00-860-054
(1) Make sure that the surfaces of the inspection areas are clean and
smooth.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
(2) If necessary, clean the inspection areas with the CLEANING AGENTS
(Material No. 11-016) and a MISCELLANEOUS (Material No. 19-003).
(3) If necessary, make the surface of the inspection areas smooth with
the abrasive cloth, grade 280.
(4) Make sure that you can clearly see the positions of the rivets in the
inspection areas.
(5) If necessary, remove the paint from the rivets in the inspection
areas (Ref. ASRM 51-75-11-001)
(6) Make sure the inspection areas are clean and dry before you continue.
(7) Do a visual inspection of the inspection areas. Look for damage and
defects in the shape of the external surface.
EFF :
ALL 55-40-00
Page 604
Feb 01/01
IBE
R Rudder Inspection Area
Figure 601/TASK 55-40-00-991-001
EFF :
ALL 55-40-00
Page 605
Aug 01/99
IBE
(8) If you find damage :
- refer to the ASRM (Ref. ASRM 55-41-00-101) for the necessary data.
4. Procedure
_________
Subtask 55-40-00-210-050
NOTE : If you apply high pressure with your hand to the rudder
____
composite side-panels:
R - It is possible to hear a noise with the sound of a click
R from the honeycomb core.
R This noise has no effect on the condition of the rudder. The
R rudder is servicable, if no delamination or debonding is
R found during the inspection procedure.
(2) If you find damage, refer to the ASRM (Ref. ASRM 55-41-00-101) for
the necessary data.
5. Close-up
________
Subtask 55-40-00-370-050
EFF :
ALL 55-40-00
Page 606
Aug 01/05
IBE
Subtask 55-40-00-865-051
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3,
22CE, 21CE1, 21CE2, 21CE3.
Subtask 55-40-00-410-055
R C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the trailing edge access-panels 325BL, 325CL, 325DL, 325EL,
325BR, 325CR, 325DR, 325ER (Ref. TASK 55-33-13-400-001).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-40-00
Page 607
Aug 01/99
IBE
TASK 55-40-00-210-003
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-40-00
Page 608
Aug 01/01
IBE
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-40-00-010-051
A. Get Access
(2) Open and safety the access panels 325EL, 325DL, 325CL, 325BL
(Ref. TASK 55-33-13-010-001).
(3) Remove and discard the aluminum tape from the lightening holes in the
front spar.
Subtask 55-40-00-010-051-A
A. Get Access
(2) Open and safety the access panels 325DL, 325CL, 325BL (Ref. TASK 55-
33-13-010-002).
(4) Remove and discard the aluminum tape from the lightening holes in the
front spar.
EFF :
ALL 55-40-00
Page 609
May 01/07
IBE
R **ON A/C ALL
4. Procedure
_________
Subtask 55-40-00-210-052
A. Inspection
5. Close-up
________
Subtask 55-40-00-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Cut and install the SPECIAL MATERIALS (Material No. 05-015C) over the
lighting holes on the front spar.
(3) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
001B) around the edge of the lighting hole covers.
(5) Close the access panels 325EL, 325DL, 325CL, 325BL (Ref. TASK 55-33-
13-410-001).
(9) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-40-00
Page 610
Aug 01/01
IBE
R **ON A/C 005-099, 101-149, 152-199, 201-249, 251-299, 301-349, 351-399,
R 401-499,
Subtask 55-40-00-410-051-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Cut and install the SPECIAL MATERIALS (Material No. 05-015C) over the
lighting holes on the front spar.
(3) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
001B) around the edge of the lighting hole covers.
(5) Close the access panels 325DL, 325CL, 325BL (Ref. TASK 55-33-13-410-
002).
(10) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 005-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-40-00
Page 611
May 01/07
IBE
R **ON A/C ALL
TASK 55-40-00-210-004
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 55-40-00
Page 612
May 01/07
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-40-00-860-050-A
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION
_______
BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-00-00-864-001).
R
EFF :
ALL 55-40-00
Page 613
May 01/07
IBE
(2) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
Subtask 55-40-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-40-00-010-052-A
C. Get Access
(2) Open and safety the access panels 325BL, 325CL (Ref. TASK 55-33-13-
010-002).
Subtask 55-40-00-110-050
D. Cleaning
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
R
EFF :
ALL 55-40-00
Page 614
May 01/07
IBE
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL
_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-002)
and a lint-free cloth.
4. Procedure
_________
Subtask 55-40-00-210-053-A
A. Inspection
5. Close-up
________
Subtask 55-40-00-916-050
R
EFF :
ALL 55-40-00
Page 615
May 01/07
IBE
Rudder Attach Fittings 1 thru 5 and Actuator Attach Fittings 1, 2 and 3
Figure 602/TASK 55-40-00-991-002-A
R
EFF :
ALL 55-40-00
Page 616
May 01/07
IBE
Subtask 55-40-00-410-053-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access panels 325BL, 325CL (Ref. TASK 55-33-13-410-002).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-40-00-865-059-A
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 22CE, 21CE1, 21CE2, 21CE3, 22CE, 21CE1, 21CE2, 21CE3
R
EFF :
ALL 55-40-00
Page 617
May 01/07
IBE
R **ON A/C ALL
TASK 55-40-00-210-005
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 55-40-00
Page 618
May 01/07
IBE
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-40-00-860-051-A
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION
_______
BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R
EFF :
ALL 55-40-00
Page 619
May 01/07
IBE
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-00-00-864-001).
(2) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
Subtask 55-40-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-40-00-010-053-B
C. Get Access
(2) Open and safety the access panel 325DL (Ref. TASK 55-33-13-010-002).
R
EFF :
ALL 55-40-00
Page 620
May 01/07
IBE
(4) Remove the access panel 326CT at the rudder attach fitting No. 7
(Ref. TASK 55-42-13-000-001).
(5) Remove the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-000-
001).
Subtask 55-40-00-010-053-A
C. Get Access
(2) Open and safety the access panel 325DL (Ref. TASK 55-33-13-010-002).
(4) Remove the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-000-
001).
Subtask 55-40-00-110-051
D. Cleaning
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-002)
and a lint-free cloth.
R
EFF :
ALL 55-40-00
Page 621
May 01/07
IBE
R **ON A/C ALL
4. Procedure
_________
Subtask 55-40-00-210-054-A
A. Inspection
5. Close-up
________
Subtask 55-40-00-916-051
Subtask 55-40-00-410-054-B
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
ALL 55-40-00
Page 622
May 01/07
IBE
Rudder Attach Fittings 6 and 7
Figure 603/TASK 55-40-00-991-003-A
R
EFF :
ALL 55-40-00
Page 623
May 01/07
IBE
(4) Install the access panel 326CT at the rudder attach fitting No. 7
(Ref. TASK 55-42-13-400-001).
(5) Install the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-400-
001).
(8) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-40-00-410-054-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Install the vertical stabilizer tip 324AT (Ref. TASK 55-34-11-400-
001).
(7) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-099, 101-149, 152-199, 201-249,
251-299, 301-349, 351-399, 401-499,
55-40-00
Page 624
May 01/07
IBE
R **ON A/C ALL
Subtask 55-40-00-865-061-A
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 22CE, 21CE1, 21CE2, 21CE3, 22CE, 21CE1, 21CE2, 21CE3
R
EFF :
ALL 55-40-00
Page 625
May 01/07
IBE
RUDDER MAIN STRUCTURE - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
The rudder main structure has a front spar, two side shells and an upper and
a lower rib. The side shells are honeycomb constructions. The seven rudder
attach fittings and the three actuator attach fittings are also part of the
rudder main structure. All other components are attached to it.
2. __________________
Component Location
3. Description
___________
EFF :
ALL 55-41-00
Page 1
May 01/07
IBE
Rudder Main Structure.
Figure 001
R
EFF :
351-399,
001-099, 101-122, 152-199, 201-205, 55-41-00
Page 2
May 01/07
IBE
Rudder Main Structure.
Figure 001A
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-41-00
Page 3
Nov 01/06
IBE
R **ON A/C 123-149, 206-249, 251-299, 301-349, 401-499,
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-41-00
Page 4
Nov 01/06
IBE
ACCESS PANEL - REMOVAL/INSTALLATION
___________________________________
TASK 55-42-13-000-001
Removal of the Access Panel 326CT at the Rudder Attach Fitting No. 7
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-42-13
Page 401
Nov 01/06
IBE
3. __________
Job Set-up
Subtask 55-42-13-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
Subtask 55-42-13-860-050
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Put the warning notices in position to tell persons not to pressurize
the hydraulic systems:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panels of the hydraulic systems.
(3) Put the warning notices in position in the cockpit to tell persons
not to operate the flight controls.
(4) Put the adjustable access platform in position at the leading edge of
the rudder.
4. Procedure
_________
Subtask 55-42-13-020-050
A. Removal of the Access Panel 326CT at the Rudder Attach Fitting No. 7
(1) Remove the sealants from the joints between the access panel (3) and
the rudder leading edge (1) with a nonmetallic scraper.
(2) Hold the access panel (3) and remove the screws (2).
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-42-13
Page 402
Nov 01/06
IBE
Access Panel 326CT at the Rudder Attach Fitting No. 7
Figure 401/TASK 55-42-13-991-001
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-42-13
Page 403
Nov 01/06
IBE
(3) Remove the access panel (3) from the leading edge of the rudder (1).
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-42-13
Page 404
Nov 01/06
IBE
TASK 55-42-13-400-001
Installation of the Access Panel 326CT at the Rudder Attach Fitting No. 7
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-42-13
Page 405
Nov 01/06
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-42-13-865-051
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-42-13
Page 406
Nov 01/06
IBE
Subtask 55-42-13-860-051
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Make sure that the warning notices are position to tell persons not
to pressurize the hydraulic systems:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panels of the hydraulic systems.
(3) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flight controls.
(4) Make sure that the adjustable access platform is in position at the
leading edge of the rudder.
4. Procedure
_________
Subtask 55-42-13-210-050
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Examine the anchor nuts on the access panel (3) for good condition.
(4) Clean the component interface and/or the adjacent area, with CLEANING
AGENTS (Material No. 11-004) and a lint-free cloth.
(5) Apply the SPECIAL MATERIALS (Material No. 05-013) to the mating
surface of the access panel (3) as necessary.
(6) Apply the SEALANTS (Material No. 09-005) on the mating surfaces of
the rudder leading edge (1) as necessary.
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-42-13
Page 407
Nov 01/06
IBE
Subtask 55-42-13-420-050
B. Installation of the Access Panel 326CT at the Rudder Attach Fitting No. 7
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Put the access panel (3) in position at the rudder leading edge (1)
and install the screws (2).
(3) Apply the SEALANTS (Material No. 09-019) into the joints between the
access panel (3) and the rudder leading edge (1).
5. Close-up
________
Subtask 55-42-13-860-052
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 55-42-13-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CC, 5CC1, 5CC2, 14CC1, 14CC2
R
EFF :
401-499,
123-149, 206-249, 251-299, 301-349, 55-42-13
Page 408
Nov 01/06
IBE
RUDDER FILLET FAIRING - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
R The rudder fillet fairing is installed at the lower end of the rudder. It
R fills the gap between the rudder and the fuselage when the rudder is in a
R neutral position.
2. Component
__________________
Location
R (Ref. Fig. 001)
R 3. ___________
Description
R The rudder fillet fairing is triangular.It is installed with countersunk
R screws. The fairing assembly is made of laminations of glass-fiber
R reinforced plastic.
EFF :
ALL 55-43-00
Page 1
Aug 01/04
IBE
Rudder Fillet Fairing
Figure 001
EFF :
ALL 55-43-00
Page 2
Feb 01/96
IBE
RUDDER FILLET FAIRING - INSTL - REMOVAL/INSTALLATION
____________________________________________________
TASK 55-43-19-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-43-19
Page 401
Feb 01/02
R
IBE
3. __________
Job Set-up
Subtask 55-43-19-010-050
A. Get Access
(2) Make sure that the rudder trim control is set at the zero position.
(3) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
Subtask 55-43-19-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-43-19-864-050
C. Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK 29-
00-00-864-001).
EFF :
ALL 55-43-19
Page 402
Feb 01/02
IBE
4. Procedure
_________
Subtask 55-43-19-020-050
(1) Remove the screws (2) and the cover assembly (1).
EFF :
ALL 55-43-19
Page 403
Feb 01/96
IBE
Rudder Fillet Fairing
Figure 401/TASK 55-43-19-991-001
EFF :
ALL 55-43-19
Page 404
Feb 01/96
IBE
TASK 55-43-19-560-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
R A. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-43-19-010-051
R 4. Procedure
_________
R Subtask 55-43-19-420-050
R (1) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (3) If you have removed the sealing strips (6) and the plates (3) apply
R the SEALANTS (Material No. 09-018) to the screws (5).
R (4) Install the sealing strips (6), the plates (3), the washers (4) and
R the screws (5) to the cover (1).
EFF :
ALL 55-43-19
Page 405
Feb 01/07
IBE
TASK 55-43-19-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-43-19
Page 406
Nov 01/97
IBE
3. __________
Job Set-up
Subtask 55-43-19-860-050
(1) Make sure the warning notices are in position to tell persons not to
operate the flight controls.
(2) Make sure that the Green, Blue and Yellow system is depressurized
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the rudder pedals are in the neutral position.
Subtask 55-43-19-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-43-19
Page 407
Feb 01/02
IBE
R
4. Procedure
_________
Subtask 55-43-19-420-051
(4) With your hand move the rudder to both sides to make sure that the
rudder fillet fairing does not touch the tail cone.
5. Close-up
________
Subtask 55-43-19-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 22CE, 21CE1, 21CE2, 21CE3
Subtask 55-43-19-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 55-43-19
Page 408
Feb 01/02
IBE
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-43-19
Page 409
Feb 01/96
IBE
RUDDER TIP - DESCRIPTION AND OPERATION
______________________________________
1. _______
General
The rudder tip is the uppermost fairing of the rudder. It has the
designation 326AT.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
R The rudder tip is made of light alloy. It is fitted to the left and right
R side shells and the upper rib. Screws attach it.
R The rudder tip is also a lightning conductor. A retainer for a static
R discharger is installed on top of the tip.
EFF :
ALL 55-44-00
Page 1
Aug 01/04
IBE
Rudder Tip
Figure 001
EFF :
ALL 55-44-00
Page 2
Feb 01/96
IBE
RUDDER TIP - REMOVAL/INSTALLATION
_________________________________
TASK 55-44-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-44-11
Page 401
May 01/07
IBE
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-44-11-864-050
A. Make sure that the Green, Blue and /or Yellow hydraulic system is(are)
depressurized and put it in the maintenance configuration (Ref. TASK 29-
00-00-864-001).
Subtask 55-44-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 55-44-11
Page 402
May 01/07
IBE
Subtask 55-44-11-941-050
C. Safety Precautions
(1) Put a warning notice in position in the cockpit to tell persons not
to operate the flight controls.
4. Procedure
_________
Subtask 55-44-11-020-051
(2) Remove the screws (5), the washers (4) and the nuts (3).
(3) Remove the screws (6) and the rudder tip (1).
EFF :
ALL 55-44-11
Page 403
May 01/07
IBE
Rudder Tip
Figure 401/TASK 55-44-11-991-001
R
EFF : 001-099, 101-149, 152-199, 201-249,
251-299, 301-313, 351-399, 401-404,
55-44-11
Page 404
May 01/07
IBE
Rudder Tip
Figure 401A/TASK 55-44-11-991-001-A
R
EFF :
314-349, 405-499, 55-44-11
Page 405
May 01/07
IBE
TASK 55-44-11-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-44-11
Page 406
Feb 01/07
R
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-44-11-860-050
(2) Make sure that the access platform is in position at Zone 360.
EFF :
ALL 55-44-11
Page 407
May 01/07
IBE
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the flight controls.
Subtask 55-44-11-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
Subtask 55-44-11-420-050
EFF :
ALL 55-44-11
Page 408
May 01/07
IBE
R **ON A/C ALL
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Apply the SEALANTS (Material No. 09-018) to the screws (5) and (6).
(7) Install and TORQUE the screws (6) to between 0.15 and 0.25 m.daN
(13.27 and 22.12 lbf.in).
(8) Install the screws (5), the washers (4) and the nuts (3).
(9) Make sure that the electrical bonding between the rudder tip (1) and
the rudder is not more than the maximum permitted value (Ref. TASK
20-28-00-869-002).
(11) Apply the SEALANTS (Material No. 09-016) around the rudder tip
assembly.
5. Close-up
________
Subtask 55-44-11-942-050
A. Close Access
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-44-11
Page 409
Feb 01/07
IBE
Subtask 55-44-11-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2,
16CE1, 16CE2, 21CE1, 21CE2, 21CE3, 22CE.
EFF :
ALL 55-44-11
Page 410
Feb 01/07
IBE
RUDDER ATTACH FITTINGS - DESCRIPTION AND OPERATION
__________________________________________________
1. _______
General
The rudder attach fittings are installed at the front spar of the rudder.
There are seven rudder attach fittings and three actuator attach fittings.
2. Component
__________________
Location
R (Ref. Fig. 001)
R
3. Description
___________
R (1) The rudder attach fittings attach the rudder to hinge arms at the
R rear spar of the vertical stabilizer.
R (2) They are attached in line with the ribs of the vertical stabilizer
R spar-box as follows:
R - the attach fitting No. 1 in line with rib No. 2,
R - the attach fitting No. 2 in line with rib No. 4,
R - the attach fitting No. 3 in line with rib No. 5,
R - the attach fitting No. 4 in line with rib No. 6,
R - the attach fitting No. 5 in line with rib No. 7,
R - the attach fitting No. 6 in line with rib No. 9,
R - the attach fitting No. 7 in line with rib No. 11.
R (3) The actuator attach fittings AC1, AC2 and AC3 attach the rudder to
R the actuator of the servo control units. They are installed between
R the rudder attach fitting No. 2 and the rudder attach fitting No. 5.
R (4) All the attach fittings are made of Carbon-Fiber Reinforced Plastic
R (CFRP). They are riveted to the front spar and to the side shells of
R the rudder. Hi-Loks are used for the installation.
R (5) The hinge bolts through the bearings connect the rudder to the hinge
R arms of the vertical stabilizer spar-box.
R (6) Only the attach fitting No. 6 holds the vertical load of the rudder.
R (7) The attach fitting No. 1 is installed together with a fork for the
R connection of the rudder position transmitter.
EFF :
ALL 55-46-00
Page 1
Aug 01/04
IBE
Rudder Attach Fittings
Figure 001
EFF :
ALL 55-46-00
Page 2
Feb 01/96
IBE
R **ON A/C ALL
(1) The rudder attach fittings attach the rudder to hinge arms at the
rear spar of the vertical stabilizer.
(2) They are attached in line with the ribs of the vertical stabilizer
spar-box as follows:
- the attach fitting No. 1 in line with rib No. 2,
- the attach fitting No. 2 in line with rib No. 4,
- the attach fitting No. 3 in line with rib No. 5,
- the attach fitting No. 4 in line with rib No. 6,
- the attach fitting No. 5 in line with rib No. 7,
- the attach fitting No. 6 in line with rib No. 9,
- the attach fitting No. 7 in line with rib No. 11.
(3) The actuator attach fittings AC1, AC2 and AC3 attach the rudder to
the actuator of the servo control units. They are installed between
the rudder attach fitting No. 2 and the rudder attach fitting No. 5.
(4) All the attach fittings are made of aluminum alloy. They are riveted
to the front spar and to the side shells of the rudder. Hi-Loks are
used for the installation.
(5) The hinge bolts through the bearings connect the rudder to the hinge
arms of the vertical stabilizer spar-box.
(6) Only the attach fitting No. 6 holds the vertical load of the rudder.
(7) The attach fitting No. 1 is installed together with a fork for the
connection of the rudder position transmitter.
R
EFF :
ALL 55-46-00
Page 3
May 01/07
IBE
RUDDER ATTACH FITTINGS - INSPECTION/CHECK
_________________________________________
TASK 55-46-00-200-001
Inspection of the Rudder Hinge Bearings 1 thru 7 for Axial or Radial Movement
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-46-00
Page 601
Feb 01/07
IBE
3. __________
Job Set-up
Subtask 55-46-00-860-050
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the hydraulic systems.
Subtask 55-46-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
Subtask 55-46-00-010-050
C. Get Access
(1) Put the ACCESS PLATFORM 12M (40 FT) - ADJUSTABLE in position.
(2) Open the access panels 325BL, 325BR, 325CL, 325CR, 325DL, 325DR,
325EL 325ER at the trailing edge of the vertical stabilizer
(Ref. TASK 55-33-13-010-001).
EFF :
ALL 55-46-00
Page 602
Feb 01/07
IBE
4. Procedure
_________
Subtask 55-46-00-200-050
A. Inspection
(1) Inspect the rudder hinge bearings 1 thru 7 for axial and radial play.
Do this for one hinge arm bearing at a time.
1
_ Remove the nut, the washers, the hinge bolt and the bushes
(Ref. TASK 55-36-41-000-001).
2
_ Do the inspection, and a check of the dimensions, of the
removed components (Ref. TASK 27-21-41-200-001).
3
_ Install the DEVICE-FREEPLAY, RUDDER BEARING (98D27208657000)
with the small diameter of the pin (4) from below the bearing.
NOTE : For the rudder hinge bearing 7, the pin (4) can also be
____
installed from above the bearing.
4
_ Install the sleeve (3) over the pin (4) and then install the
washer (2) and the nut (1). Tighten the nut with your hand.
5
_ Use two hands to move the DEVICE-FREEPLAY, RUDDER BEARING
(98D27208657000) in the axial and radial directions. Do this
to find bearing play or movement.
6
_ If there is no sign of bearing play or movement, remove the
DEVICE-FREEPLAY, RUDDER BEARING (98D27208657000). Install the
bushes, the hinge bolt, the washers and the nut (Ref. TASK 55-
36-41-400-001).
7
_ If you find bearing play or movement, install a new bearing in
the applicable hinge arm (Ref. TASK 55-36-41-000-001) and
(Ref. TASK 55-36-41-400-001).
EFF :
ALL 55-46-00
Page 603
Feb 01/07
IBE
Inspection of the Rudder Hinge Bearings
Figure 601/TASK 55-46-00-991-001
EFF :
ALL 55-46-00
Page 604
Feb 01/07
IBE
8
_ Do the steps 1_ thru 7_ again for the applicable hinge arm
bearings 1 thru 5 and 7.
1
_ Install the rudder support strut (Ref. TASK 55-36-48-400-001).
2
_ Remove the nut, the hinge pin, the washers and the bushes
(Ref. TASK 55-36-41-000-001).
3
_ Do the inspection of the removed components (Ref. TASK 27-21-
41-200-001).
4
_ Install the tool DEVICE-FREEPLAY, RUDDER BEARING
(98D27208657000) with the small diameter of the pin (5) from
below the bearing.
5
_ Install the sleeve (6) over the pin (5) and then install the
washer (7) and the nut (8). Tighten the nut with your hand.
6
_ Use two hands to move the DEVICE-FREEPLAY, RUDDER BEARING
(98D27208657000) in the axial and radial directions. Do this
to find bearing play or movement.
7
_ If there is no sign of bearing play or movement, remove the
DEVICE-FREEPLAY, RUDDER BEARING (98D27208657000). Install the
bushes, the washers, the hinge pin and the bushes (Ref. TASK
55-36-41-400-001).
8
_ If you find bearing play or movement, install a new bearing
(Ref. TASK 55-46-11-400-001).
9
_ Remove the rudder support strut (Ref. TASK 55-36-48-400-001).
5. Close-up
________
Subtask 55-46-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CC, 5CC1, 5CC2, 14CC1, 14CC2.
EFF :
ALL 55-46-00
Page 605
Feb 01/07
IBE
Subtask 55-46-00-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the access panels 325BL, 325BR, 325CL, 325CR, 325DL, 325DR,
325EL, 325ER on the trailing edge of the vertical stabilizer,
(Ref. TASK 55-33-13-410-001).
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-46-00
Page 606
Feb 01/07
IBE
HINGE BEARING NO. 6 - RUDDER - REMOVAL/INSTALLATION
___________________________________________________
TASK 55-46-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-46-11
Page 401
Aug 01/01
IBE
3. __________
Job Set-up
Subtask 55-46-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 55-46-11-864-050
B. Make sure tha the Green, Blue and/or Yellow hydraulic system is(are)
depressurized and put it in the maintenance configuration (Ref. TASK 29-
00-00-864-001).
Subtask 55-46-11-010-050
C. Get Access
(1) Put the warning notice in position to tell persons not to operate the
flight controls.
EFF :
ALL 55-46-11
Page 402
Feb 01/02
IBE
(3) Remove the access panels 325EL, 325DL, 325ER, 325DR (Ref. TASK 55-33-
13-000-001).
4. Procedure
_________
Subtask 55-46-11-020-050
(2) Remove the ring nut (4) with the TOOL SET - R/I RUDDER BEARING NO. 6.
EFF :
ALL 55-46-11
Page 403
Nov 01/01
R
IBE
Rudder Hinge Bearing No. 6
Figure 401/TASK 55-46-11-991-001
EFF :
ALL 55-46-11
Page 404
Feb 01/96
IBE
TASK 55-46-11-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 55-46-11
Page 405
Feb 01/96
IBE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 55-46-11-860-050
(1) Make sure the warning notice is in position in the cockpit to tell
persons not to operate the flight controls.
EFF :
ALL 55-46-11
Page 406
Nov 01/04
IBE
(3) Make sure that the access platform is in position at Zone 326.
(4) Make sure that the access panels 325EL, 325DL, 325ER, and 325DR are
removed (Ref. TASK 55-33-13-000-001).
(5) Make sure that the rudder support strut is removed (Ref. TASK 55-36-
48-000-001).
(6) Make sure that the hinge arm fitting No. 6 is removed (Ref. TASK 55-
36-41-000-001).
Subtask 55-46-11-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
Subtask 55-46-11-420-050
(1) Remove the sealant from the rudder attach fitting with the
nonmetallic scraper and CLEANING AGENTS (Material No. 11-003).
EFF :
ALL 55-46-11
Page 407
Feb 01/02
IBE
(4) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(5) Apply COMMON GREASE (Material No. 04-004) to the bearing (2).
(7) Install the retaining ring (3) and the ring nut (4). TORQUE the ring
nut (4) to 6.0 m.daN (44.24 lbf.ft) with the TOOL SET - R/I RUDDER
BEARING NO. 6.
(8) Safety the ring nut (4) with the retaining ring (3).
(9) Apply SEALANTS (Material No. 09-018) around the bearing (2) and the
ring nut (4).
Subtask 55-46-11-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 16CE1, 15CE2, 16CE2,
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 22CE, 21CE1, 21CE2, 21CE3.
Subtask 55-46-11-720-050
EFF :
ALL 55-46-11
Page 408
Feb 01/02
R
IBE
5. Close-up
________
Subtask 55-46-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Install the access panels 325EL, 325DL, 325ER, 325DR (Ref. TASK 55-
R 33-13-400-001).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 55-46-11
Page 409
Aug 01/01
IBE