TOKAMACHI ABCBM1014B

ACTIVITIES Mar-24 Apr-24 Remarks

W1 W2 W3 W4 W5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Temporary Power Available
Control Power Supply Available
Compressed Air System
Compressors Inst & valve checks
Driers Inst & valve checks
Insrumentation & Valve Checks
Control Logics Checks
Instrument Air Commissioning
IA Header Blowing
Service Air Blowing
Process Optimization
Fresh Water Supply System
Fresh Water Pump Inst & valve checks
Fresh Water Pretreatment system check
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Water Conditioning System
Foul Pump I&C and valve check
Float. Pump I&C and valve check
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Water Cooling System
Wash Water Pump I&C and valve check
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Heat Distribution-HT Coolant
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Heat Distribution-LT Coolant
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Coagulant / Flocculant
Pumps LCP Inst and Valve Checks
Nitrogen Gas
Insrumentation & Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
Prophane Gas
Insrumentation & Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
Diesel Supply System
Pumps Inst. and Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
Lube Oil Supply to Feedstock
Pumps Inst. and Valve Checks
Control Logics Checks
Oil Flushing
Process Optimization
Feedstock Conditioning Unit 1~4
Conveyor, Driver and Chute Checks
Driers Check
Insrumentation & Valve Checks
Control Logics Checks
Process Optimization
Gasification System Unit 1~4
Flare Air Blower, Ash Conveyor, Blower I&C Checks
Gasifier Raw Gas Checks
Insrumentation & Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
Gas Conditioning System Unit 1~4
Scrubber, Sample Pump, Chiller Blower I&C Checks
ESP I&C Checks
Insrumentation & Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
Gas Distribution Unit 1~4
Gas Blower I&C Checks
Insrumentation & Valve Checks
Control Logics Checks
Clean Gas Pipe Air Blowing
N2 Lay Up
Process Optimization
Electrical Commissioning
CHP-Generators SAT (AHT)
Generator Load Test
Generator Function Test
Cables Test ( Continuity, Megger)
LV Switch Gear SAT (SAT TK Vendor)
Busbar High Pot
Current x'former Test
Voltage x'former Test
Protection and Relay Testing
Function Test
Primary Injection Test
multi function meters rest
LV Sw Gear-Auxiliaries (SAT TK Vendor)
Busbar High Pot
Current x'former Test
Voltage x'former Test
Protection and Relay Testing
Function Test
Primary Injection Test
multi function meters rest
Step Up Transformer (SAT TK Vendor)
Megger Test
Turn Ratio Test
Vector group
Winding Resistance
Stability Test
Circuit Breakers
Timing
Contact Resistance
MOV DB
Batteries
Battery Charger (100v)
100V Main DCDB
UPS (Inverters)
120V Main UPSDB
Lightings DB
HVAC
HVAC Bldg 1
HVAC Bldg 2
CHP-Diesel Fired Unit 1~10
CHP Inst. and Valve Checks
Control Logics Checks
Lube Oil Flushing
Coolant Flushing 8-Mar

Initial Start Up-Diesel Fuel

Process Optimization
COLD COMMISSIONING-CHP Unit 1~10
Control System Set up
CHP MCC
400 AC
400 DC (UPS)
UPS DISTIBUTION
PROT AND RELAY SYSTEMS
SYNC EQUIP
AVR
CHP AUXILIARIES
AIR INTAKE
FIRE EXT/ GAS DETECTION
INSTRUMENT AIR
LUBE OIL FLUSHING
COOLING WATER
EXHAUST
DIESEL FUEL
GAS FUEL
Ventilation
Energy Meter ( Outgoing Breaker)
Calibration
Secondary injection
HOT COMMISSIONING CHP 1~10
FSNL
Load Test 0%-25%
Load Test 25%-50%
Load Test 50&-75% `
Load Test 75%-100%
Load Test 100%-110%
Function Test
Fuel Change Over (Diesel to Clean Gas)
Clean Gas Commissioning `
Perormance Test (Incl. Load Change-over)
Reliability Test Run
COMMERCIAL OPERATION
 TOKAMACHI ABCBM1014B
ACTIVITIES Mar-24 Apr-24 Remarks
W1 W2 W3 W4 W5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Temporary Power Available
Control Power Supply Available
Compressed Air System
Compressors Inst & valve checks
Driers Inst & valve checks
Insrumentation & Valve Checks
Control Logics Checks
Instrument Air Commissioning
IA Header Blowing
Service Air Blowing
Process Optimization
10-IA-0201-001-SUS304
10-IA-0202-002-SUS304
10-IA-0203-003-SUS304
10-IA-0204-004-SUS304
10-IA-0301-005-SUS304
10-IA-0302-006-SUS304
10-IA-0303-007-SUS304
10-IA-0304-008-SUS304
25-IA-0900-009-SUS304
25-IA-0900-010-SUS304
25-IA-0900-011-SUS304
25-IA-0900-012-SUS304
Fresh Water Supply System
Fresh Water Pump Inst & valve checks
Fresh Water Pretreatment system check
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
25-FW-1000-001-SUS304
25-FW-1000-002-SUS304
25-FW-1000-003-SUS304
25-FW-1000-004-SUS304

Fire Fighting and Detection System

Fire Pumps LCP Inst and Valve Checks
Insrumentation & Valve Checks
PLC Logics Checks
Flushing
Process Optimization
20-FW-1900-001-SUS304
20-FW-1900-002-SUS304
20-FW-1900-003-SUS304
20-FW-1900-004-SUS304

Water Conditioning System

Foul Pump I&C and valve check
Float. Pump I&C and valve check
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Water Cooling System
Wash Water Pump I&C and valve check
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Heat Distribution-HT Coolant
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Heat Distribution-LT Coolant
Insrumentation & Valve Checks
Control Logics Checks
Flushing
Process Optimization
Coagulant / Flocculant
Pumps LCP Inst and Valve Checks

Nitrogen Gas
Insrumentation & Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
15-NG-0800-001-SUS304
Prophane Gas
Insrumentation & Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
10-PG-0800-001-SUS304
Diesel Supply System
Pumps Inst. and Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
50-DS-ZS200-001-STKM12A
20-DS-ZS200-002-STKM12A
20-DS-ZS200-003-STKM12A
20-DS-ZS200-004-STKM12A
20-DS-ZS200-005-STKM12A
20-DS-ZS200-006-STKM12A
20-DS-ZS200-007-STKM12A
20-DS-ZS200-008-STKM12A
20-DS-ZS200-009-STKM12A
20-DS-ZS200-010-STKM12A
20-DS-ZS200-011-STKM12A
20-DS-ZS200-012-STKM12A
20-DS-ZS200-013-STKM12A
20-DS-ZS200-014-STKM12A
20-DS-ZS200-015-STKM12A
20-DS-ZS200-016-STKM12A
20-DS-ZS200-017-STKM12A
20-DS-ZS200-018-STKM12A
20-DS-ZS200-019-STKM12A
20-DS-ZS200-020-STKM12A
20-DS-ZS200-021-STKM12A
Lube Oil Supply to Feedstock
Pumps Inst. and Valve Checks
Control Logics Checks
Oil Flushing
Process Optimization
10-LO-1200-001-SUS304
10-LO-1200-002-SUS304

Feedstock Conditioning Unit 1~4

Conveyor, Driver and Chute Checks
Driers Check
Insrumentation & Valve Checks
Control Logics Checks
Process Optimization
Gasification System Unit 1~4
Flare Air Blower, Ash Conveyor, Blower I&C Checks
Gasifier Raw Gas Checks
Insrumentation & Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
Gas Conditioning System Unit 1~4
Scrubber, Sample Pump, Chiller Blower I&C Checks
ESP I&C Checks
Insrumentation & Valve Checks
Control Logics Checks
Air Blowing
N2 Lay Up
Process Optimization
Gas Distribution Unit 1~4
Gas Blower I&C Checks
Insrumentation & Valve Checks
Control Logics Checks
Clean Gas Pipe Air Blowing
N2 Lay Up
Process Optimization
Electrical Commissioning
CHP-Generators SAT (AHT)
Generator Load Test
Generator Function Test
Cables Test ( Continuity, Megger)
LV Switch Gear SAT (SAT TK Vendor)
Busbar High Pot
Current x'former Test
Voltage x'former Test
Protection and Relay Testing
Function Test
Primary Injection Test
multi function meters rest
LV Sw Gear-Auxiliaries (SAT TK Vendor)
Busbar High Pot
Current x'former Test
Voltage x'former Test
Protection and Relay Testing
Function Test
Primary Injection Test
multi function meters rest
Step Up Transformer (SAT TK Vendor)
Megger Test
Turn Ratio Test
Vector group
Winding Resistance
Stability Test
Circuit Breakers
Timing
Contact Resistance
MOV DB 8-Mar

Batteries
Battery Charger (100v)
100V Main DCDB
UPS (Inverters)
120V Main UPSDB
Lightings DB
HVAC
HVAC Bldg 1
HVAC Bldg 2
CHP-Diesel Fired Unit 1~10
CHP Inst. and Valve Checks
Control Logics Checks
Lube Oil Flushing
Coolant Flushing
Initial Start Up-Diesel Fuel
Process Optimization
COLD COMMISSIONING-CHP Unit 1~10
Control System Set up
CHP MCC
400 AC
400 DC (UPS)
UPS DISTIBUTION
PROT AND RELAY SYSTEMS
SYNC EQUIP
AVR
CHP AUXILIARIES
AIR INTAKE
FIRE EXT/ GAS DETECTION
INSTRUMENT AIR `
LUBE OIL FLUSHING
COOLING WATER
EXHAUST
DIESEL FUEL
GAS FUEL `
Ventilation
Energy Meter ( Outgoing Breaker)
Calibration
Secondary injection

HOT COMMISSIONING CHP 1~10

FSNL

Load Test 0%-25%

Load Test 25%-50%

Load Test 50&-75%

Load Test 75%-100%

Load Test 100%-110%

Function Test

Fuel Change Over (Diesel to Clean Gas)

Clean Gas Commissioning

Perormance Test (Incl. Load Change-over)

Reliability Test Run

COMMERCIAL OPERATION