M0158567

December 2022

M0158567 VOL 1 of 2
(Dimensions: 56 inches x 35 inches)
C15 and C18 Generator Set
Electrical System
AR21-UP
AR31-UP

42 Page,
Volume 1 of 2: DSE6320 Controller

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
Caterpillar: Non-Confidential.
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ADDITIONAL INFORMATION
6320 CONTROLLER
597-4350

POWER SCHEMATIC (A FRAME ALTERNATOR)

L L
J RS485 CONNECTIONS
52 RS485 A
J
CONTROL SCHEMATIC 6320
L 51 RS485 B L L L
M0158567 VOL 1 of 2

(NOTE A)
50 RS485 SCR STAR 6 LEAD

TERM RAIL LAYOUT

(Dimensions: 56 inches x 35 inches)

MAG PICKUP 20 MPU + L1 (U)

L2 (V)

TERM 16
NOT USED (NOTE A) 21 MPU -
T1
T2
1600A HARNESS 2000A HARNESS K K
REF [9,I] P734-A138 WH-16 22 MPU SCR EXCITER
REF [12,I] 229-A115 WH-16 TERM 17
L1-UJ1 BK-00 L1-UP1 BK-0
T5

T4 L1-UK1 BK-00 L1-UR1 BK-0

P734-A114 WH-16 15 ANALOG INPUT RETURN (GND)
A-C3
K L1-UL1 BK-00 L1-UT1 BK-0 K
K 345-1118 ELECTRONIC SERVICE TOOL K T6
L1-UM1 BK-00 L1-UU1 BK-0
A-C2 D B C G
265-4123
E H J A F
L1-UN1 BK-00 L1-UV1 BK-0
32

31 TERM 18 Y986-A21 WH-18 44 INPUT C (SPARE) E L2-VJ1 BK-00 L2-VP1 BK-0 J J

C-C2

CBL-A5:Y797-A2 WH-18

CBL-A5:Y798-A1 BK-18
CONTROL GP - ENGINE L2-VK1 BK-00 L2-VR1 BK-0

CBL-A5:Y799-A3 CU-20
C-C3 345-1119 30 TERM 19 Y984-A20 WH-18 45 INPUT D (SPARE) T3
160-7689
TERM 20 Y985-A18 WH-18 46 INPUT E (SPARE) L3 (W)
L2-VL1 BK-00 CONNECT TO L2-VT1 BK-0
CONNECT TO
J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 16 CBL-A3:F535-A3 WH-18 TERM 12 TERM 28 Y987-A17 WH-18 47 INPUT F (SPARE) L2-VM1 BK-00 CONNECT TO ALTERNATOR L2-VU1 BK-0 CONNECT TO
ALTERNATOR
J1-PIN2 5V ANALOG POWER 2 CBL-C2:A122-C2 BK-18 17 CBL-A3:A122-A2 BK-18 TERM 13
TERM 29 Y988-A16 WH-18 48 INPUT G (SPARE) L2-VN1 BK-00 BREAKER L2-VV1 BK-0 BREAKER
ENGINE SPEED ADJUST
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C1 RD-18 18 CBL-A3:F536-A1 RD-18 TERM 14 TERM 30 Y989-A15 WH-18 49 INPUT H (SPARE) SERIES DELTA L3-WJ1 BK-00 L3-WP1 BK-0
J J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 TERM 15
REF [6,F] J J J COMPONENT DESCRIPTION CIRCUIT ID
108-A44 WH-18 L3-WK1 BK-00 L3-WR1 BK-0
TERM 7
T1 L3-WL1 BK-00 L3-WT1 BK-0
I MCB 1
MCB 2
6A BATTERY CHARGER MCB
2A GENERATOR VOLTAGE SENSING MCB
AC101/AC721
F436/E488
I
[10,H] EXCITER T12
J1-PIN56 GND SW 13 56 K999-C1 WH-18 6 K999-A1 WH-18 TERM 8 208-A50 WH-18 MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487
L3-WM1 BK-00 L3-WU1 BK-0
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 TERM 9 ECM CONFIGURATION LINK MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486
L3-WN1 BK-00 L3-WV1 BK-0 MCB 5 10A DC SUPPLY MCB 101/108
J1-PIN46 GND SW 9 46 K980-C2 WH-18 7 K980-A2 WH-18 TERM 10 (SEE SHEET 5) TERM 25 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 24 ECU - (J1939)
TERM 11 TERM 26
120R
CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 T11 T2 N-NJ1 BK-00 N-NP1 BK-0
4P BREAKER
23 ECU + (J1939)
T10
J1-PIN8 ATA/CAT+ 8 893-C4 WH-18 4 893-A9 WH-18 TERM 27 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 25 ECU SCR (J1939) T3 N-NK1 BK-00 N-NR1 BK-0
J1-PIN9 ATA/CAT- 9 892-C5 WH-18 5 892-A10 WH-18 N-NL1 BK-00 N-NT1 BK-0
I REF [13,D] 229-C27 WH-16 2 229-A115 WH-16 REF [8,K]
T9

T7 T6
T4 N-NM1 BK-00 N-NU1 BK-0 H H I
J1-PIN40 GND SW 3 RUN-STOP 40 A309-C6 WH-16 9 A309-A8 WH-18 REF [5,E] 26 DSENET B I N-NN1 BK-00 N-NV1 BK-0 I
I DSE NETLINK CONNECTIONS I TERM NO. DESCRIPTION CIRCUIT ID
REF [13,B] P734-C40 WH-16 35 P734-A138 WH-16 REF [6,K] 27 DSENET A T8 T5 1 UNFUSED BATTERY POS SUPPLY 101
(NOTE A) 2 BATTERY NEGITIVE 208
J1-PIN42 CAN A SHIELD 42 CBL-C6:Y799-C3 CU-20 CBL-C5:Y799-C3 CU-20 24 CBL-A6:Y799-A3 CU-20 28 DSENET SCR E 3 BATTERY NEGITIVE (FOR REMOTE START) 208
J1-PIN50 CAN A + 50 CBL-C6:Y797-C2 WH-18 CBL-C5:Y797-C2 WH-18 22 CBL-A6:Y797-A2 WH-18 4 REMOTE START INPUT 879
5 24V PANEL SUPPLY 108
J1-PIN34 CAN A- 34 CBL-C6:Y798-C1 BK-18 CBL-C5:Y798-C1 BK-18 23 CBL-A6:Y798-A1 BK-18 6 24V PANEL SUPPLY 108
CANOPY
E-STOP LINK A-C10
1250A HARNESS 7
8
FREQUENCY 50HZ LINK
ECM 60HZ SET SWITCH K999
E-STOP (OPT) M-C1 L-C1 155-2272
RESISTOR AS 3 NODES 1 C-C1 3E-3376
(STD) G 9 ECM DIGITAL GND K981
G
3E-3376 10 ECM DROOP MODE SWITCH K980
134-2540 155-2267 208-M3 WH-18 1 1 1 208-A48 WH-18 [3,G] L1-UF1 BK-00
E-STOP
PARALLEL STAR 11 ECM ASOCHRONOUS MODE LINK

390-1209
E-STOP

2
4
B CBL-C4:Y798-C1 BK-18 108-M1 WH-18 2 349-L1 WH-18 2 2 108-A57 WH-18 REF [6,E] 390-1209 L1-UG1 BK-00 12 ANALOG OUT 2 (+) F535
CBL-C4:Y797-C2 WH-18
800A HARNESS
A
1 13 PWR (+5V) SUPPLY FROM ECM A122
C CBL-C4:Y799-C3 CU-20 349-M2 WH-18 3 3 3 349-A59 WH-18 2
A775-A60 WH-18 REF [4,E] L1-UH1 BK-00
H H

3
3 4 14 ANALOG OUT 2 (-) F536

1
H 348-M4 WH-18 4 348-L2 WH-18 4 4 348-A11 WH-18 H 15 ANALOG OUT 2 (SHLD) F537
L2-VF1 BK-00 16 ANALOG INPUT RETURN (GND) R734
J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 33 T3 L1-UC1 BK-00 17 STARTER MOTOR GROUND 220
A774-A41 WH-18 T5
L2-VG1 BK-00
TERM 2 EXCITER L1-UE1 BK-00 18 INPUT C (SPARE) Y984
[6,K]
TERM 4 T1 T7 L2-VH1 BK-00 19 INPUT D (SPARE) Y985
208-A50 WH-18 208-A33 WH-18 TERM 3 CONNECT TO START (AUTO) 879-A148 WH-18 42 INPUT A (REMOTE START) CONNECT TO CONNECT TO 20 INPUT E (SPARE) Y986
T6
L2-VC1 BK-00 F F
42 Page,

T4
REF [17,D] 208-C22 WH-16 13 208-A47 WH-18 208-A147 WH-18 1 BATTERY (-VE) ALTERNATOR L3-WF1 BK-00 BREAKER 21 CUSTOMER AC EARTH AC200
208-A30 WH-16 [4,E] 208-A5 WH-18
[8,H]
T2 T8
CONNECT TO L2-VE1 BK-00 CONNECT TO
22 CUSTOMER EARTH 200
[8,F]
[4,E] 208-A7 WH-18 208-A48 WH-18 L3-WG1 BK-00 23 CUSTOMER AUXILARY LINE AC101
208-A51 WH-18
J1-PIN48 BATT + 48 105-C11 WH-16 ALTERNATOR L3-WC1 BK-00 BREAKER L3-WH1 BK-00 24 CUSTOMER AUXILARY NEUTRAL AC199
[7,A] 208-A28 WH-18 T12 T10 25 CAN (+) Y797
J1-PIN52 BATT + 52 105-C10 WH-16 ECM POWER SWITCH L3-WE1 BK-00 26 CAN (-) Y798
POS 1
108-A46 WH-18 [6,E] N-NF1 BK-00 27 CAN (SHIELD) Y799
J1-PIN53 BATT + 53 105-C9 WH-16 R956-A128 WH-18

G G N-NC1 BK-00 N-NG1 BK-00 3P BREAKER G

28 INPUT F (SPARE) Y987
J1-PIN70 KEY SW 70 105-C8 WH-16 105-C7 WH-16 10 105-A19 WH-16
POS 0 G E T1 T9
N-NE1 BK-00 N-NH1 BK-00
29
30
INPUT G (SPARE)
INPUT H (SPARE)
Y988
Y989
31 OUTPUT C (SPARE) E560 ECM CONFIGURATION
J1-PIN61 BATT - 61 X861-C37 WH-16 27 X861-A149 WH-18 REF [4,F] E 32 OUTPUT D (SPARE) E561 E
ECMR 33 OUTPUT E (SPARE) E562
J1-PIN63 BATT - 63 417-9923 R956-A42 WH-18 (50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
12 OUTPUT H (ECM) (+VE) 34 OUTPUT F (SPARE) E563
REF [10,D] 101-A32 WH-16 30 TERM 7
J1-PIN65 BATT - 65 NOT USED (NOTE A) 35 OUTPUT G (SPARE) E564 TERM 7
6 CHARGE ALT EXCITE (NOT USED)
C-C4 105-A19 WH-16 87 FCR RELAY (TO ECM PIN 56) K999- A1 WH-18 TERM 8 K999- A1 WH-18 TERM 8
25A (TO ECM PIN 56)
2 1 230-4011 (TO ECM PIN 18) K981- A1 WH-18 TERM 9 K981- A1 WH-18
(TO ECM PIN 18) TERM 9
(TO ECM PIN 46) K980- A1 WH-18 TERM 10 K980- A1 WH-18 TERM 10

H H
[10,G] 208-A51 WH-18 86 (TO ECM PIN 46)
TERM 11 TERM 11
85
1 2
L1-UA1 BK-0

F
STARTER MOTOR REF [10,G] X861-A149 WH-18 F F D D
5 OUTPUT B (START/CRANK)
F
208-C16 WH-16
208-C15 WH-16
208-C17 WH-16
208-C13 WH-18

R956-A25 WH-18 1 2
L2-VA1 BK-0 (50 HZ) DROOP MODE (60 HZ) DROOP MODE

SERIES STAR TERM 7

K999- A1 WH-18
TERM 7

(TO ECM PIN 56) K999- A1 WH-18 TERM 8 (TO ECM PIN 56) TERM 8
108-A44 WH-18 REF [6,K] K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9
1 2
L3-WA1 BK-0 (TO ECM PIN 18)
K980- A1 WH-18 TERM 10
108-A35 WH-18 (TO ECM PIN 46) K980- A1 WH-18 TERM 10 (TO ECM PIN 46)
2 BATTERY (+VE) AC ALTERNATOR T5 TERM 11
TERM 11
REF [7,A] 108-A118 WH-18 108-A57 WH-18 REF [7,H] REF [5,H] A775-A60 WH-18 3 EMERGENCY STOP NC (POS) T1
G S
EXCITER T6 N-NA1 BK-0 C C
TERM 5 108-A63 WH-18 108-A46 WH-18 [5,G] T2
T7
NOTES:-
TERM 6

E498-EN10 WH-18
T8

E496-EN5 WH-18

E498-EN3 WH-18
E498-EN4 WH-18
T3

E495-EN6 WH-18
FCR -LINK TERMINALS 9 AND 10 FOR DROOP MODE

E494-EN7 WH-18
E 392-9541 E E T4
E -LINK TERMINALS 8 AND 9 FOR 1800 RPM
MOT BTRY 101-C28 WH-10
108-A119 WH-18 REF [12,A] T12
[6,G] 208-A5 WH-18 1 5
R956-A6 WH-18 4 OUTPUT A (FUEL)
208-C34 WH-18
208-C22 WH-16

TERM 1 2
229-C36 BK-8

101-P1 RD-2 101-A52 WH-10 10 108-A53 WH-18

101-C25 WH-10 101-A31 WH-10 REF [9,I] A309-A8 WH-18
4 3
208-A7 WH-18 [6,G] T11
10A MCB 5
286-4743 T10
M E560-A22 WH-18 6320 CONTROLLER
TERM 31 7 OUTPUT C (SPARE) E EN-C1
396-9610
A-C7
396-9611
B B
TERM 32 E561-A23 WH-18 8 OUTPUT D (SPARE) T9
REF [12,I] REF [8,G] 101-A32 WH-16 E498-EN12 WH-16 19 E498-A162 WH-18 E498-A14 WH-18 41 GEN CURRENT SENSING COMMON
229-C27 WH-16 TERM 33 E562-A24 WH-18 9 OUTPUT E (SPARE)

YGN-T2 GN-YL-2
YGN-T1 GN-YL-2
TERM 34 E563-A26 WH-18 10 OUTPUT F (SPARE)
208-N1 BK-2

E564-A27 WH-18 E496-EN5 WH-18 25 E496-A152 WH-18 39 GEN CURRENT SENSING L3

TERM 35 11 OUTPUT G (SPARE)
C1
D REF [13,C]
D D D

1
E495-EN6 WH-18 20 E495-A153 WH-18 38 GEN CURRENT SENSING L2
REF [12,H] 101-R1 BK-2 43 INPUT B (LCL)
200-A141 GN-YL-16 ENGGA AVR
AVR ETH 16 ANALOG INPUT A (FLS)
BATTERY 1
EXCITOR PLUG E494-EN7 WH-18 12 E494-A154 WH-18 37 GEN CURRENT SENSING L1
A SHEET 6 A
BATTERY 2 17 ANALOG INPUT B (SPARE)
230-6368 230-6368 2A MCB 4
ADDITIONAL INFORMATION
208-C23 WH-10

18 ANALOG INPUT C (SPARE) YGN-K3 GN-YL-2 286-4741

TERM 22 SPARE ANALOG INPUTS
200-A104 GN-YL-16 200-A105 GN-YL-16 YGN-K4 GN-YL-2 F434-EN8 WH-18 2 F434-A155 WH-18 2 E486-A156 WH-18 29 GEN VOLTAGE SENSING L1 (VA)
19 ANALOG INPUT D (SPARE)

G PANEL ETH F435-EN9 WH-18 4 F435-A157 WH-18

2A MCB 3
286-4741
2 E487-A158 WH-18 30 GEN VOLTAGE SENSING L2 (VB)
G
101-C39 WH-10
BASEFRAME CUSTOMER 2A MCB 2
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
286-4741
ETH ETH
C C-C7 200-A101 GN-YL-16
C C F436-EN2 WH-18 5 F436-A159 WH-18 2 E488-A160 WH-18 31 GEN VOLTAGE SENSING L3 (VC)
C
LOW COOLANT SWITCH 155-2267
DOOR ETH
A 108-C33 WH-18 REF [14,A] C-C2 A-C3 STANDARD AVR F409-EN11 WH-18 15 F409-A161 WH-18 32 GEN VOLTAGE SENSING NEUTRAL

LCL B 208-C34 WH-18 REF [16,E]

345-1119 345-1118
(C18 ENGINES) STANDARD
X1-EN15 WH-18 28 X2-A68 WH-16 2 X2-AVR3 WH-16 (C13/15)
C Y983-C29 WH-18 11 Y983-A74 WH-18 FOR 12 WIRE ALTERNATOR
CONNECT TO L3 29 Z1-A69 WH-18 1
W-AVG5 WH-18 X1 CONNECTED TO T3

P733-A80 WH-18 CONNECT TO L2 (200V SYSTEM)

CONNECT TO N (400V SYSTEM)
3V-AVG4 WH-18
X2 CONNECTED TO T4 X2-EN16 WH-18 16
32
X1-A70 WH-16
Z2-A71 WH-18
4

5
X1-AVR4 WH-16 10A
SIGNAL NAMES

109-AVR6 WH-16

110-AVR7 WH-16
X1A-AVR5 WH-16
FUEL LEVEL C-C8 BATTERY CHARGER EN-C3
A-C8 461-9002
SENDER OPTION 155-2267
344-0413 CONNECT TO L2 V-AVG3 WH-18
B B B CONNECT TO 1 E1-EN13 WH-18 35 F5-A67 WH-16 6 F-AVR2 WH-16 B
CHARGE ALT TERM 21 AC200-A121 WH-16 1
EXCITER PLUG (C2)
F6-A66 WH-16 F--AVR1 WH-16
CIRCUIT_ID COLOR DESCRIPTION
1 A P734-C40 WH-16 REF [12,I] CONNECT TO E1 (200V SYSTEM) 416-1367 2 E2-EN14 WH-18 37 3
5N-5692 TERM 24 AC199-A123 WH-18 2 E
FLS 2 B P733-C30 WH-18 37 CONNECT TO E2 (400V SYSTEM) E1 E2 3 3/4 S1 S2 A-C5 AVR-C1
3 C 108-C32 WH-18
TERM 23 AC101-A124 WH-18
6A MCB 1
6
AC721-A125 WH-18 3 9 WH AREP 9
341-9316
A B+
6 10 WH AREP 10
A-C9 N
REF [14,C] 108-C33 WH-18 108-C31 WH-18 1 108-A119 WH-18 REF [6,E] 344-0412 AVG-C2 F- F+ S1 S2 AUX+ AUX- L1 (L2) 11 WH AREP 11
1 461-9002 F+
2 CONNECT TO 1 F5-AVG1 WH-18 AUTOMATIC VOLTAGE REGULATOR 12 WH AREP 12
3
EXCITER PLUG 2 F6-AVG2 WH-18 F- GTR7-TH4E
P1
101 WH UNFUSED BATTERY (+)
C2, REF D18
4
7 A106 MKII P2 105 WH (+24V) BATTERY (ADEM)
A SHEET 2 A A A
5
AVR 108 WH (+24V) BATTERY
JHz A+
SYMBOL LEGEND TABLE
[10,G] 208-A28 WH-18 6
ENGINE AND CONTROL SCHEMATIC (6320) SHEET 3 200 GN-YL GROUND
REF [8,E] 108-A118 WH-18 7 A- A+ ALTERNATOR POWER WIRING (A FRAME)
A- 208 WH (-24V) BATTERY
229 WH BATTERY_(-) MINIATURE CIRCUIT BREAKER
304 WH CLEAN GROUND (DC)
F 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 348 WH REMOTE E-STOP F
349 WH EMERGENCY STOP PUSHBUTTON
879 WH REMOTE START
892 WH ATA/CAT DATA LINK -
893 WH ATA/CAT DATA LINK +
A122 BK PWR (+5V) SUPP FROM ECM FUSED AUTOMOTIVE RELAY
A309 WH FUEL ENABLE
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A774 WH E-STOP
A775 WH
AC101 WH AC AUXILIARY (L) RESISTOR
AC199 WH AC AUXILIARY (N)
AC200 WH AC AUXILIARY (E)
SERIES DELTA
POWER SCHEMATIC (GTA FRAME ALTERNATOR)
L L L L AC721 WH AC BATTERY CHARGER SUPPLY (FUSED)
EXCITER T12 T1
POWER SCHEMATIC (LC FRAME ALTERNATOR) E1
E2
WH
WH
EXCITER F+
WXCITER F-
EARTH/GROUND

E486 WH SENSING VOLTAGE - PHASE A

4P BREAKER E487 WH SENSING VOLTAGE - PHASE B CURRENT TRANSFORMER
3P BREAKER COLOUR ABBREVIATIONS
T9 T4
T6
T7
3P BREAKER E488 WH SENSING VOLTAGE - PHASE C
E494 WH CT SENSING - PHASE A
T3
T10 E495 WH CT SENSING - PHASE B ABBREVIATION DESCRIPTION PANEL TERMINAL
K T8 T5
K K K E496 WH CT SENSING - PHASE C RD RED
T11 T2
1250A BREAKER 1600A BREAKER E498 WH CT RETURN COMMON WH WHITE TERMINAL
OR ORANGE
E
E560 WH RELAY7 SPARE - CM
E T1 L1-UF1
T1 L1-UC1 E561 WH RELAY7 SPARE - NC
YL
PK
YELLOW
PINK CONNECTOR E
E562 WH RELAY7 SPARE - NO BK BLACK
E563 WH RELAY8 SPARE - CM GY GREY
PARALLEL STAR T2 L2-VF1
T2 L2-VC1
E564 WH RELAY8 SPARE - NC PU PURPLE +
E565 WH RELAY8 SPARE - NO BR BROWN BATTERY
J J J T3 J ETH GN-YL EARTH GN GREEN
T3 L3-WF1
L3-WC1
T7 T2 F409 WH SENSING VOLTAGE NEUTRAL BU BLUE
EXCITER CU COPPER SPLICE
T1 T8
F434 WH GENERATOR PHASE A
T5
F435 WH GENERATOR PHASE B GN-YL GREEN-YELLOW
T10
N N N-NC1
T4
N-NF1 WIRE
T11
F436 WH GENERATOR PHASE C
F5 WH EXCITER 5+
T12 T6
3P BREAKER SCREEN CABLE
F6 WH EXCITER 6-
3P BREAKER
F531 CU PWM OUTPUT SHLD 2
I ABBREVIATIONS
E T9 T3
I I I F535 WH ANALOG OUT 2 (+)
ECM 2 POLE SWITCH
F536 RD ANALOG OUT 2 (-)
F537 CU ANALOG OUT 2 SHLD ABBREVIATIONS DESCRIPTION
2000A BREAKER
F548 WH (+5V) ANALOG SENSOR SUPPLY A.V.R AUTOMATIC VOLTAGE REGULATOR 1

PARALLEL STAR K980 WH PTO SET SW AC ALTERNATING CURRENT LCL 2 LOW COOLANT LEVEL SWITCH
L1 BRAID CONDUCTOR 3
T1 L1-UC1 K981 WH PTO SENSER RETURN DC DIRECT CURRENT
K999 WH PTO ON/OFF SW MCB MINIATURE CIRCUIT BREAKER
L2 BRAID CONDUCTOR T7 P733 WH ANALOG INPUT (+) - FUEL LEVEL SENDER ECM ENGINE CONTROL MODULE
T2
T2 L2-VC1
ECR ENGINE CRANK RELAY
1
H SERIES STAR H H EXCITER T1 T8 H P734 WH ANALOG INPUT (-) FLS 2 FUEL LEVEL SENDER
ETH EARTH/GROUND 3
T5 R951 WH MODBUS (+)
L3 BRAID CONDUCTOR T10
T3
TERM PANEL TERMINAL
R952 BK MODBUS (-)
D AC ALTERNATOR T2
T4 T11 L3-WC1

R953 CU MODBUS REF

LCL LOW COOLANT LEVEL D
T1 FLS FUEL LEVEL SENDER +
- AUDIBLE ALARM
EXCITER T5 NEUTRAL BRAID CONDUCTOR T12 T6
R954 WH DIGITAL OUTPUT 1
T8
T4
1

T7 T11 F-C2 N N-NC1 R956 WH RELAY - 3 ECM GROUND SUPPLY

344-0415
T10
E T9 T3 R957 WH RELAY - 4 SPARE
T12
R958 WH RELAY - 5 SAPRE (COM SD)
G G G G R959 WH RELAY - 6 SPARE (GRR SW)
T9
T6
3P BREAKER X1 WH SHUNT 12 N
E X2 WH SHUNT 11 P

3 PHASE 4 WIRE X842 WH PWM OUTPUT (+)

T3
E494-F6 WH-18

E495-F7 WH-18

E496-F8 WH-18

E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18

X843 BK PWM OUTPUT (-)

800A BREAKER X860 WH STARTER MAGNETIC SWITCH
6320 CONTROLLER X861 WH STARTER MAGNETIC SWITCH PS1
L1 BRAID CONDUCTOR
Y797 WH CAN 1 (+)
F F F F Y798 BK CAN 1 (-)
F-C1 A-C7
396-9610 396-9611 Y799 CU CAN 1 (SHIELD)
E498-F2 WH-16 19 E498-A162 WH-16 E498-A14 WH-16 41 GEN CURRENT SENSING COMMON L2 BRAID CONDUCTOR
CUSTOMER LOAD Y959 WH CAN 2 (+)
SERIES STAR CONNECTION Y960 BK CAN 2 (-)
E496-F8 WH-18 25 E496-A85 WH-18 39 GEN CURRENT SENSING L3
Y961 CU CAN 2 (SHIELD)
L3 BRAID CONDUCTOR
BASEFRAME CUSTOMER E495-F7 WH-18 20 38 GEN CURRENT SENSING L2 AC ALTERNATOR
Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER
E495-A84 WH-18 T2
ETH ETH T1 T5
Y984 WH DIGITAL INPUT 2 -
EXCITER NEUTRAL BRAID CONDUCTOR
E494-F6 WH-18 12 E494-A83 WH-18 37 GEN CURRENT SENSING L1 E2 T8 Y985 WH DIGITAL INPUT 3 -

6
T4
WEG-C2
E E E T7 T11
344-0415
E Y986 WH DIGITAL INPUT 4 -
2A MCB 4
F434-F18 WH-18 2 F434-A155 WH-18 E486-A156 WH-18 29 GEN VOLTAGE SENSING L1 (VA)
Y987 WH DIGITAL INPUT 5 -
C C
T10
104-LS1 WH-18
2A MCB 3
T12 6320 CONTROLLER Y988 WH DIGITAL INPUT 6 -
4 F435-A157 WH-18 E487-A158 WH-18 30 GEN VOLTAGE SENSING L2 (VB) E1
F435-F17 WH-18
103-LS2 WH-18
Z1 WH AREP EXCITATION
T9
Z2 WH AREP EXCITATION
HARNESS LAYER TABLE
2A MCB 2 C90-WEG33 WH-18
F436-F16 WH-18 5 E488-A160 WH-18 T6 WEG-C1
F436-A159 WH-18 31 GEN VOLTAGE SENSING L3 (VC) A-C7
E C90-WEG32 WH-18 396-9610 396-9611
102-LS3 WH-18
T3
C90-WEG31 WH-18 C90-WEG30 WH-18 19 E498-A162 WH-16 E498-A14 WH-16 41 GEN CURRENT SENSING COMMON
F409-F15 WH-18 15 F409-A161 WH-18 32 GEN VOLTAGE SENSING NEUTRAL

C50-WEG29 WH-18 25 E496-A85 WH-18 39 GEN CURRENT SENSING L3

D BASEFRAME CUSTOMER
SHUNT EXCITATIION D D D IDENT PART NO. CHG DESCRIPTION
F-C3 GND GND
(STD) 20 38 GEN CURRENT SENSING L2
HARNESS AS - - -
362-0122 C30-WEG28 WH-18 E495-A84 WH-18
*-C1
F5 F5-F9 WH-18 35 F5-A67 WH-16 D350 AVR
A 630-0445 CONTROL PANEL
6
C10-WEG27 WH-18 12 E494-A83 WH-18 37 GEN CURRENT SENSING L1
F6 3 F6-F10 WH-18 37 F6- 66 WH-16 LS-C1

3
2A MCB 4
C 560-9559 ENGINE
104-WEG37 WH-18 2 F434-A155 WH-18 E486-A156 WH-18 29 GEN VOLTAGE SENSING L1 (VA)

SUPPLY (180V MAX)

2
1 EN 525-8338 AC WIRING (ENGGA)
10 2 10-F11 WH-18 28 X2-A68 WH-16
- 12 WIRE ALTS CONNECTED TO
TERMINALS T9 AND T12 1 11-F12 WH-18 29 Z1-A69 WH-16 A-C5
103-WEG36 WH-18
4 F435-A157 WH-18
2A MCB 3
E487-A158 WH-18 30 GEN VOLTAGE SENSING L2 (VB) F 525-8345 AC WIRING
362-0120
- 6 WIRE CONNECTED TO AUX
WINDING 9 4 9-F13 WH-18 16 X1-A70 WH-16 2A MCB 2 L 580-2673 E-STOP LINK (OPEN SET)
C 12-F14 WH-18 32 Z2-A71 WH-18
6 6
C C 102-WEG35 WH-18 5 F436-A159 WH-18 E488-A160 WH-18 31 GEN VOLTAGE SENSING L3 (VC) C
M 630-7281 E-STOP LINK (ENCLOSED SET)
5 3 3
2 2
1 1
4
5
4
5 101-WEG34 WH-18 15 F409-A161 WH-18 32 GEN VOLTAGE SENSING NEUTRAL
AVR 578-6213 AVR WIRING (106)
PMG D350 MODULE
AVG 525-8341 AVR WIRING (GR7)
AREP EXCITATION (FUW D350) LS 630-3349 D350 3PH SENSING
*-C2
CONNECT TO EXCITER POS F5 6 F_POS-WEG40 WH-18 35 F5-A67 WH-16
[4,A] X2-GRT3 WH-18 H 362-0449 D350 ADAPTOR
[4,A] Z1-GRT2 WH-18
CONNECT TO EXCITER NEG F6 3 5
1
F_NEG-WEG39 WH-18 37 F6- 66 WH-16 [4,A] X1-GRT1 WH-18 WEG 633-6850 WEG ALTERNATOR HARNESS
B CONNECT TO A-C1 4
2
H-C1 B B B GRT 633-6854 GRT7-TH4E AVR HARNESS
B B
6 5-H6 WH-18 A-C5 GRT-C1
WIRE AS / CABLE AS
E
6-H5 WH-18 E1 E2 3 S1 S2
CONNECT TO F-C3 3 362-0120 362-0122 3/4

10 2 VOL 1, LOC C-14 H-C1 6 E3_4-WEG38 WH-18 28 X2-A68 WH-16

3 6
11 1 16 3 3 16-H4 WH-18 5 DISCONNECT A-C5 & 3-WEG1 WH-18 29 Z1-A69 WH-16 3
[4,A]
6
N BATTERY -VE
9 4 PMG 15
14
2 2 15-H3 WH-18
14-H2 WH-18
4
2
CONNECT TO D350 (6 WAY)
E1-WEG41 WH-18 16 X1-A70 WH-16
2
1 F5-GRT5 WH-18 F+
P BATTERY +VE
1 1
VOL 1 , LOC B-12 AUTOMATIC VOLTAGE REGULATOR
4 4 1 4
12 5 32 Z2-A71 WH-18 5
GRT7-TH4E
F6-GRT4 WH-18 F-
J-C9 H-C3
X2-GRT3 WH-18 [3,B] 7 R BATTERY LINK
Z1-GRT2 WH-18
X1-GRT1 WH-18
[3,B]
[4,B] A- A+
JHz
T ALTERNATOR TO CUSTOMER EARTH
K BASEFRAME TO CUSTOMER EARTH
A A A A
SHEET 4 SEE SHEET 3 630A POWER CABLES
ALTERNATOR POWER WIRING (LC FRAME) SHEET 5 SEE SHEET 3 800A POWER CABLES
ALTERNATOR POWER WIRING (GTA FRAME) SEE SHEET 3 1250A POWER CABLES
SEE SHEET 3 1600A POWER CABLES
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SEE SHEET 3 2000A POWER CABLES
WIRE GROUP COLOR DESCRIPTIONS
(-) BATTERY / GROUND
(+) BATTERY
STARTING CIRCUIT
SIGNAL INPUT TO ECM
CAT DATA LINK
CAN DATA LINK A
NOTE A : FACTORY WIRING NOT PROVIDED AS STANDARD. REFER TO MANUFACTURER INSTALLATION INSTRUCTIONS
NOTE : REFER SHEET BORDER GRIDS FOR REFERENCE LOCATION INFORMATION

A A
THIS SCHEMATIC IS FOR THE C15 AND C18 GENERATOR SET ELECTRICAL SYSTEM
Do not operate or work on this product unless you have VOLUME 1 of 2: DSE6320 CONTROLLER
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and MEDIA NUMBER: M0158567
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or SCHEMATIC PART NUMBER: 629-5677, CHANGE: 02, VERSION: DK
death. Proper care is your responsibility.
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 M0158567
December 2022

M0158567 VOL 2 of 2
(Dimensions: 56 inches x 35 inches)
C15 and C18 Generator Set
Electrical System
AR21-UP
AR31-UP

42 Page,
Volume 2 of 2: Control Panel and AVR options

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
Caterpillar: Non-Confidential.
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SIGNAL NAMES
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

CONTROL PANEL OPTIONS- COMMON FOR EMCP 4.2B AND 6320

L L L L

CIRCUIT_ID COLOR DESCRIPTION

1 WH BATTERY_POSITIVE
10 WH START AID RELAY
J K
CONTROL PANEL OPTIONS- EMCP 4.2/4.2B K K
CONTROL PANEL OPTIONS - 6320 K
K
OVERLOAD PANEL WIRING (XT5/XT6/XT7) AUX CONTACT & OVERLOAD(XT5/XT6) AUX CONTACT & OVERLOAD(XT7)
K 101 WH AC VOLTAGE SENSING (N) J
102 WH AC VOLTAGE SENSING (L3) BEFORE MCB
M0158567 VOL 2 of 2

PANEL TERMINALS CB TERMINALS 11

11-HH6 WH-16 CB TERM 1 11
11-HH82 WH-16 CB TERM 1
103 WH AC VOLTAGE SENSING (L2) BEFORE MCB
TERM 2 208-KK11 WH-18 CB TERM 4 (Q1) AUX CONTACT 12
12-HH7 WH-16 CB TERM 2 (Q1) AUX CONTACT
104 WH AC VOLTAGE SENSING (L1) BEFORE MCB
(Dimensions: 56 inches x 35 inches)

12
12-HH83 WH-16 CB TERM 2
14
14-HH8 WH-16 CB TERM 3
TERM 20 Y985-KK12 WH-18 CB TERM 5 95
14
14-HH84 WH-16 CB TERM 3
95-HH9 WH-16 CB TERM 4
(SY) OVERLOAD CONTACT 95
15-HH85 WH-16 CB TERM 4

J J J J
J
98
98-HH10 WH-16 CB TERM 5
(SY) OVERLOAD CONTACT
98
18-HH86 WH-16 CB TERM 5
J 108 WH AC VOLTAGE SENSING (L1) BEFORE MCB
RELAY VFC (FTC1) RELAY VFC (PGR1) RELAY VFC (PGR1) 109 WH AC VOLTAGE SENSING (L2) BEFORE MCB
EMCP 4.2B RELAY VFC (PAC1) RELAY VFC (FTC1)
RELAY VFC (PAC1) EMCP 4.2B 6320
6320 (6320) 110 WH AC VOLTAGE SENSING (L3) BEFORE MCB
EMCP 4.2B 12 14 A1
108-CC3 WH-18 DC TERM 5
17 WH EMERGENCY STOP
12 14 A1
108-CC7 WH-18 DC TERM 5

12 14 A1 11 A2 R959-CC4 WH-18 DC TERM 18

108-CC5 WH-18 R957-CC8 WH-18 DC TERM 16

I
DC TERM 5 11 A2

I I 12 14 A1
I
I I
17A WH EMERGENCY STOP
R598-CC6 WH-18 DC TERM 17 208-AC1 WH-18 TERM 2 12 14 A1
208-GR1 WH-18 TERM 2
AUX CONTACTS (EMAX) 17B WH EMERGENCY STOP LINK
A2 12 14 A1
11
208-FTC3 WH-18 TERM 2
E562-AC2 WH-18 TERM 33
E563-GR2 WH-18 TERM 34
OVERLOAD (EMAX) OVERLOAD PANEL WIRING (EMAX)
CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED E564-FTC4 WH-18 TERM 35
17D WH CANOPY EMERGENCY STOP
11 A2 11 A2
CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED 11 A2

CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED

11
11-JJ16 CB TERM 1

TERM 2
12

14
12-JJ17
14-JJ72
CB TERM 2
CB TERM 3
17E WH CANOPY EMERGENCY STOP
95 208-KK9 WH-18 CB TERM 13
CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED 95-LC17 CB TERM 13 21-JJ73
24 WH REMOTE START
21
CB TERM 4
CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED H OVERLOAD TERM 20 Y985-KK10 WH-18 CB TERM 14
22
22-JJ74 CB TERM 5 H
H H H H AUX CONTACT
3 WH FUEL ON
98
24
24-JJ75 CB TERM 6
98-LC18 CB TERM 14 31
31-JJ76 CB TERM 7
32
32-JJ77 CB TERM 8
34

41
34-JJ78
41-JJ79
CB TERM 9
CB TERM 10
30 WH PANEL ANALOGUE NEGATIVE
LOW COOLANT TEMP 42-JJ80
371 WH ATA (+)
42
CB TERM 11
44
44-JJ81 CB TERM 12
LOCAL ANNUNCIATOR MODULE
I (EMCP 4.2) OIL TEMP 372 WH ATA (-) I
G
8T-8730
SOCKET-CONNECTOR (EMCP 4.2) EMCP 4.2B G G LOW COOLANT TEMP AUDIBLE ALARM OIL TEMP G
G G

1 208 WH-16 1 108 WH-16 DC TERMINAL 5 3A WH ECM POWER

2 108 WH-16 2 208 WH-16 DC TERMINAL 2 EMCP 4.2 (6320) SENDER
ANNUNCIATOR 3 G409 SRN 3 208-A2 WH-14 DC TERM 2
EARTH FAULT/LEAKAGE HEATER CIRCUITRY 4 WH CRANK
4 G408 SRN 4 G407 SRN 59
XT5/XT6/XT7/EMAX- 6320/EMCP4.2B 6320/EMCP 4.2B
5 G407 SRN 5 G408 SRN
PWP CONTROLLER Y986-A1 WH-14 DC TERM 21 OT OT-FF5 WH-18 30 ANALOGUE INPUT 3 208-PAA35 WH-18 TERM 2 TERM 24 (6320)
TERM 38 (EMCP 4.2B)
AC199-HC12 WH-14 4A WH START RELAY SIGNAL
6 G409 SRN 17 208-LC1 WH-14 TERM 2
PW CONTROLLER (C1) PIN 30 E561-PAA34 WH-18 TERM 32 OT OT-FF6 WH-18 ANALOG INPUT
7
8
49

F RESIDUAL CT
PANEL TERMINALS JACKET WATER HEATER
TERM 23 (6320)
TERM 39 (EMCP 4.2B)
AC101-HC13 WH-14
F
41 WH MAG PICK-UP (+)
F F F F TERM 2 CB TERMINALS AC200-HC16 GN-YL-16 E TERM 36 (6320)
208-LLD1 WH-18
42 BK MAG PICK-UP (-)
SHUNT TRIP XT5/XT6 C AC200-HC14 GN-YL-16
Y984-LC2 WH-14 TERM 18 TERM 46 (EMCP 4.2B)
1 2 TERM 6 108-LLD2 WH-18 108-LLD9 WH-18 C1-MM2 WH-18 C1
A AC199-HC17 WH-14
CB TERM 6 B TH1-HC18 WH-14
SHUNT N

5 WH PANEL NEGATIVE
C2 XT5/XT6 DC SHUNT TERM 37 (6320)
DIFFERENT CONFIGURATION TERM 19 Y984-LLD3 WH-18 Y984-LLD8 WH-18 C2-MM1 WH-18 TERM 47 (EMCP 4.2B)
CB TERM 7
WILL DRIVE CONNECTION L

THROUGH CB TERMINALS. EARTH FAULT RELAY

SHUNT TRIP XT7
C AC200-HC15 GN-YL-16
TERM 38 (6320)
TERM 48 (EMCP 4.2B)
51A WH SIGNAL TO STARTER MOTOR
CB TERMINALS THERMOSTAT CONNECTOR TH1-HC18 WH-14

51B WH SIGNAL TO STARTER MOTOR

B

601-LLD10 WH-18 8 CT I/P DC NEG (-) 7

208-LLD4 WH-18 CB TERM 6 108-NN1 WH-18 C11
XT7 DC SHUNT
A AC717-HC19 WH-14
SHUNT
42 Page,

E 600-LLD11 WH-18 9 CT I/P DC POS (+) 5

108-LLD5 WH-18 CB TERM 7 ST-NN2 WH-18 C12
E
E E
51C WH SIGNAL TO STARTER MOTOR
E E
AC717-HC22 WH-14

CONTROL PANEL OPTIONS EMCP 4.4

16A MCB 7
RELAY 13
208-LLD6 WH-18 SHUNT TRIP XT7
CB TERMINALS AC199-HC20 WH-14
Y984-LLD7 WH-18 ALT HEATER
53A WH ECM POWER
OUTPUT 14
CB TERM 15 108-NN1 WH-18 C11
EMAX DC SHUNT
AC717-HC21 WH-14
SHUNT
CB TERM 16 ST-NN2 WH-18 C12

53B WH ECM POWER

CONTROL PANEL OPTIONS - 8620 D
SHUNT TRIP D
58 WH START AID POWER
D D D D

6320/EMCP 4.2B DROOP CT 58A WH START AID POWER

RELAY VFC (FTC1) OIL TEMP LOCAL ANNUNCIATOR MODULE RELAY VFC (FTC1)
AVR
61 WH CAN 1 (+)
(EMCP 4.4) LOW COOLANT TEMP OIL TEMP
(EMCP 4.4) (EMCP 4.4) (8620) 62 BK CAN 1 (-)
1
S1 S1-V3 WH-14

H 8T-8730
SOCKET-CONNECTOR
(8620) SENDER CB TERMINALS
S2 S2-V4 WH-14 2
DROOP CT
H
1 208 WH-16 1 108 WH-16 CUST TERM 2 PANEL TERMINALS 63 WH CAN 2 (+)
N/O
208-LC14 INT TERM 26 EMCP 4.4 2 C C
CB TERM 6
64 BK CAN 2 (-)
C 2 108 WH-16 208 WH-16 CUST TERM 5 C C C 208-S23 WH-14
COMM
Y986-LC16 INT TERM 25 ANNUNCIATOR 3 G409 SRN 3
1
108-S19 WH-14 108-S21 WH-14
TERM 3
TERM 5
SHUNT TRIP (XT5/XT6/XT7/EMAX)
SHUNT
65 WH RS-485 (MODBUS +)
N/C
Y986-LC15 INT TERM 27 4 G408 SRN 4 G407 SRN CUST TERM 50 12 14 A1
208-FC1 WH-18 CUST TERM 4 208-EC1 WH-14 CUST TERM 4 OT OT-FF4 WH-18 ANALOG INPUT 2
R957-S20 WH-14 E565-S22 WH-14
TERM 30
TERM 34
FUW EMCP 4.2B
OT OT-FF3 WH-18 70 ANALOGUE INPUT 3 5 G407 SRN 5 G408 SRN
CB TERM 7
6
7
G409 SRN CUST TERM 49
CUST TERM 51
11 A2
R965-FC2 WH-18 CUST TERM 22
Y986-EC2 WH-14 CUST TERM 14
66 BK RS-485 (MODBUS -)
8 A380 SRN CUST TERM 52
7 WH FUSED PANEL POSITIVE
B B
B B B B
88 WH SPARE RELAY 5 OUTPUT (N/O)
CB TERM 15
1
E560-S24 WH-14 E560-STR1 WH-16 TERM 31 SHUNT TRIP (XT5/XT6/XT7/EMAX) 90 WH SPARE RELAY 6 OUTPUT (N/O)
SHUNT
2
208-S25 WH-14 208-STR2 WH-16 TERM 2 FUW 6320 316 WH ECM SENSOR RETURN
CB TERM 16
338 WH ECM WATER IN FUEL
BATT (+) RD BATTERY_POSITIVE
A A
A A A A

SHEET 2 SHEET 3 SHEET 4

BATT (-) BK BATTERY_NEGATIVE
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C10 WH CT SENSING (L1)
C30 WH CT SENSING (L2)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C50 WH CT SENSING (L3)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C90 WH CT SENSING RETURN
G L L
ETH GN-YL EARTH G
GND CU SCREEN MPU
L L
L L

L1 BK L1 POWER CABLE
L2 BK L2 POWER CABLE
L3 BK L3 POWER CABLE
K

CONTROL PANEL OPTIONS- COMMON FOR EMCP 4.4 AND 8620 K

K
TELEMATICS K
N BK NEUTRAL POWER CABLE
TELEMATICS
K K

SCR CU SCREEN
SP0 WH PW DIGITAL INPUT
SP1 WH PW DIGITAL INPUT
J J TERM 5 (6320/EMCP 4.2B) /
J
CUST TERM 3 (8620/EMCP 4.4) 108-T1 WH-18
J
TERM 5 (6320/EMCP 4.2B) / SP2 WH PW DIGITAL INPUT
HEATER CIRCUITRY
J J
CUST TERM 3 (8620/EMCP 4.4) 108-T1 WH-18
TERM 2 (6320/EMCP 4.2B) / 208_239-T2 WH-18 SP3 WH PW DIGITAL INPUT
FUW 8620/EMCP 4.4 CUST TERM 5 (8620/EMCP 4.4)
E561 (EMCP 4.2) / Y909 (EMCP 4.4)
TERM 2 ( 6320/EMCP 4.2B) /
CUST TERM 5 (8620/EMCP 4.4)
208_239-T2 WH-18
SP4 WH PW DIGITAL INPUT
TERM 30 (6320) / INT TERM 32 (8620) E561/Y909-T3 WH-18
TERM 33 (EMCP 4.2) / TERM 30 (EMCP 4.4) TERM 30 (6320) / INT TERM 32 (8620) E561 (EMCP 4.2) / Y909 (EMCP 4.4) SP5 WH PW DIGITAL INPUT
TERM 33 (EMCP 4.2) / TERM 30 (EMCP 4.4) E561/Y909-T3 WH-18
I

JACKET WATER HEATER

INT TERM 1
AC101-HC8 WH-14
I
I

TERM 31 (6320) / INT TERM 33 (8620)

E560 (EMCP 4.2) / Y907 (EMCP 4.4)
E560/Y907-T4 WH-18
I
I I
U RD AC VOLTAGE SENSING (L1) BEFORE MCB
E560 (EMCP 4.2) / Y907 (EMCP 4.4)
TERM 31 (EMCP 4.2) / TERM 28 (EMCP 4.4) TERM 31 (6320) / INT TERM 33 (8620)
TERM 31 (EMCP 4.2) / TERM 28 (EMCP 4.4)
E560/Y907-T4 WH-18 V RD AC VOLTAGE SENSING (L2) BEFORE MCB
AC200-HC3 GN-YL-16 AC200-HC2 GN-YL-16 INT TERM 3
W RD AC VOLTAGE SENSING (L3) BEFORE MCB
C

F AC199-HC5 WH-14
F
A

B
TH1-HC6 WH-14
INT TERM 2
H H
H H
H H
TERM 27 (6320) TERM 29 (EMCP 4.2B) / TERM 27 (6320) TERM 29 (EMCP 4.2B) /
INT TERM 31 (8620)
CBL-T3:Y799-T1 BK-18
INT TERM 4 (EMCP 4.4) CUST TERM 33 (8620) CUST TERM 48 (EMCP 4.4) CUST TERM 33 (8620) CUST TERM 48 (EMCP 4.4) CBL-T3:Y799-T3 BK-18

C AC200-HC4 GN-YL-16 TERM 25 (6320) TERM 28 (EMCP 4.2B) / TERM 25 (6320) TERM 28 (EMCP 4.2B) / CBL-T3:Y798-T1 WH-18
CBL-T3:Y798-T2 WH-18 CUST TERM 32 (8620) CUST TERM 47 (EMCP 4.4)
THERMOSTAT CONNECTOR B TH1-HC6 WH-14 CUST TERM 32 (8620) CUST TERM 47 (EMCP 4.4)
CBL-T3:Y797-T2 CU-20
AC717-HC7 WH-14 TERM 26 (6320) TERM 27 (EMCP 4.2B) /
A
TERM 26 (6320) TERM 27 (EMCP 4.2B) /
CBL-T3:Y797-T3 CU-20 CUST TERM 31 (8620) CUST TERM 46 (EMCP 4.4)
G G
G CUST TERM 31 (8620) CUST TERM 46 (EMCP 4.4) G T-C1
T-C1 493-5256
497-5511 T-C2 G 497-5511 T-C2 G
MCB M7 493-5256

15

14

13

12

11

10

1
AC717-HC9 WH-14

1
15

14

13

12

10
11
199-HC10 WH-14 NEG POS

GND
PE
NEG POS

COM
LO

NO
HI

COM

GND
PE
A11

COM
A12

LO

NO
HI
A13
A14

COM

A11
A12
A13
ALT HEATER

A14
D12 +

D11 +
D12 -

D11 -

D12 +

D11 +
D12 -

D11 -
AC717-HC11 WH-14 POWER POWER
9 TO 32 VDC 9 TO 32 VDC
F F
F F
F F

6320

RS485 SCR 50 1 CBL-TA5:R953-TA1 BK-18 3

T-C4
493-5263
PLG 641 6320
T-C6
493-5263 PLG 601 SYMBOL LEGEND TABLE
CONNECTS TO RS485 PORT OF PLG RS485 SCR 50 1 CBL - TA5 : R953 - TA1 BK - 18 3
RS485 B 51 2 CBL-TA5:R952-TA2 WH-18 2 CONNECTS TO RS485 PORT OF PLG
RS485 B 51 2 CBL - TA5 : R952 - TA2 WH - 18 2

E E RS485 A 52 3 CBL-TA5:R951-TA3 CU-20 1

E E RS485 A 52 3 CBL - TA5 : R951 - TA3 CU - 20 1

T-C5
E
T-C7
E MINITURE CIRCUIT BREAKER
8620 CELL 8620
493-5263 493-5263 RS432
RS485
EARTH FAULT/LEAKAGE RS485 RS432
CBL - TA5 : R953 - TA1 BK - 18
E
CBL - TA5 : R953 - TA1 BK - 18
E
RS485 SCR 71 1 3 RS485 SCR 71 1 3

GND
COM
GND
XT5/XT6/XT7/EMAX-EMCP 4.4/ 8620

COM
CONNECTS TO RS485 PORT OF PLG CONNECTS TO RS485 PORT OF PLG

Rx
Tx
CBL - TA5 : R952 - TA2 WH - 18 RS485 B 72 2 CBL - TA5 : R952 - TA2 WH - 18 PE

A
Rx

B
Tx
RS485 B 72 2 2 2
PE EMERGENCY STOP PUSHBUTTON

A
B
GPS C8 C9
RESIDUAL CT RS485 A 73 3 CBL - TA5 : R951 - TA3 CU - 20 1 C8 C9 RS485 A 73 3 CBL - TA5 : R951 - TA3 CU - 20 1

3
C5

3
2
D DIFFERENT CONFIGURATION
1 2

D
C5 T-C3 T-C3
EARTH FAULT RELAY D
493-5263 D 493-5263
WILL DRIVE CONNECTION D D
601-KK5 WH-18 8 CT INPUT 1
THROUGH CB TERMINALS.
600-KK6 WH-18 9 CT INPUT 2 TERM 40 (EMCP 4.2B) / CUST TERM 56 (EMCP 4.4) CBL-T4:R951-T2 WH-18
CUST TERM 12 Y984-NN7 WH-18 10
RELAY
3
TERM 40 (EMCP 4.2B) / CUST TERM 56 (EMCP 4.4) CBL-T4:R951-T2 WH-18
TERM 41 (EMCP 4.2B) / CUST TERM 57 (EMCP 4.4) CBL-T4:R952-T1 BK-18
FUSED AUTOMOTIVE RELAY
208-NN25 WH-18 11 N/O 4 TERM 41 (EMCP 4.2B) / CUST TERM 57 (EMCP 4.4) CBL-T4:R952-T1 BK-18
INT TERM 18 (8620) L729-NN5 WH-18 12 DC POS(+) 5 108-NN8 WH-18 INT TERM 11 TERM 42 (EMCP 4.2B) / CUST TERM 58 (EMCP 4.4) CBL-T4:R953-T3 CU-20
INT TERM 28 (EMCP 4.4)
13 RELAY 6
TERM 42 (EMCP 4.2B) / CUST TERM 58 (EMCP 4.4) CBL-T4:R953-T3 CU-20
C/OVER
INT TERM 17 (8620) X712-NN6 WH-18 14 DC NEG(-) 7 208-LL20 WH-18
INT TERM 27 (EMCP 4.4)
C C
C C
C C
208-NN9 WH-18 INT TERM 10 RESISTOR

COLOUR ABBREVIATIONS
EARTH/GROUND
B B
B B ABBREVIATION DESCRIPTION
B B
BK BLACK
CU COPPER
CURRENT TRANSFORMER GN-YL GREEN-YELLOW
RD RED
WH WHITE
A A
A A
A A PANEL TERMINAL
SHEET 5 SHEET 6 SHEET 7
D TERMINAL D
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR

L L L
CONTROL PANEL OPTION 6320 (BRAZIL ONLY) L +
BATTERY
CDVR 50Hz HARNESS LAYER TABLE
A109 AVR IDENT PART NO. CHG DESCRIPTION
CR-C1
362-0120
SPLICE
MCB F CR17 CR-C2 HARNESS AS - - - -
FUW PMG EXCITATION - (A FRAME ALTERNATOR) CDVR
1 286-4743 362-0122
VOLTAGE SENSING L1

CONNECT TO MAIN
VOLTAGE SENSING L3

3-CR1 WH-16
CC 505-3203 - EMCP 4.2B VOLT FREE CONTACT
2
3 3-CR6 WH-16 1

CONNECTOR E3_4-CR5 WH-16

WIRE
4 2

F_NEG-CR3 WH-16
CONTROL PANEL HARNESS
5 3
K K K K
AVR-C1
6 MCB F CR18
286-4743
4
5 A 505-3205 - EMCP 4.2B LOW COOLANT TEMP
F_POS-CR4 WH-16 6
351-6707
E3_4-CR2 WH-16
14 1 X2-AVR36 WH-16
F_NEG-CR3 WH-16
JJ 505-3224 - EMCP 4.2B LOCAL ANNUNCIATOR
10A
2 F_POS-CR4 WH-16 FF 505-3268 - EMCP OIL TEMP SCREEN CABLE
ET-CR7 GN-YL-16
PMG 15 3
X1-AVR2 WH-16 10A
DC TERM 22
JJ 505-3266 - EMCP 4.4 LOCAL ANNUNCIATOR
16 4
Z2-AVR38 WH-16
AC 630-6256 - 6320 VOLT FREE CONTACT (PAC1)
10A

J
AVR-C2
362-0122 J J J
GR 630-6258 - 6320 VOLT FREE CONTACT (PGR1)
Z2-AVR42 WH-16

X2-AVR35 WH-16

FTC 630-6259 - 6320 VOLT FREE CONTACT (FTC1)

X1-AVR5 WH-16

110-AVR43 WH-16
109-AVR11 WH-16

CONNECT TO
6 F5-AVR3 WH-16 CR-C3
LC 630-6498 - 6320 ENGINE COOLANT TEMP
ABBREVIATIONS
EXCITER PLUG (C2)
247-5457
362-0120
3
F6-AVR4 WH-16
1
1
2
S1-CR14 WH-16
S2-CR13 WH-16 DROOP CT PAA 630-6742 - 6320 AUDIBLE ALARM
C MATE-N-LOC
C
3
2
4

4
5
FC 630-8578 - 8620 VOLT FREE CONTACT (FTC1)
CONNECTOR
6

5
7 5-CR12 WH-16 DC TERM 3
8
9
10
7-CR11 WH-16
T3-CR10 WH-16
DC TERM 5 EC 630-8664 - 8620 ENGINE COOLANT TEMP ABBREVIATION DESCRIPTION
T2-CR9 WH-16
MCB VOLTAGE SENSING FF 630-6721 - 8620 OIL TEMP
11

I I I 12 T1-CR8 WH-16 I AC ALTERNATING CURRENT

F- U V W L1 N HC 505-3246 - EMCP 4.2B/6320 HEATER HARNESS AVR AUTOMATIC VOLTAGE REGULATOR
F+ S1 S2 (L2)
HH 627-5910 - T5/T6/T7 AUX. CONTACT HARNESS CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON
JJ 505-3348 - EMAX AUX. CONTACT HARNESS CHARGE ALT CHARGING ALTERNATOR
P1
S 505-3240 - EMCP 4.2B SHUNT TRIP HARNESS DC DIRECT CURRENT
STR 631-2588 - 6320 SHUNT TRIP HARNESS ECM ENGINE CONTROL MODULE
H A109 AVR P2
H H
CDVR 60Hz
H
HC 505-3364 - EMCP 4.4/8620 HEATER HARNESS ECMR ENGINE CONTROL MODULE RELAY
A+ KK 505-3230 - EMCP 4.4/8620 OVERLOAD HARNESS ECR ENGINE CRANK RELAY
TRAFO 1KVA
CL-C1 481-5403 T 571-7651 - EMCP 4.2B/6320 PLG 641 HARNESS E-STOP PANEL EMERGENCY STOP PUSHBUTTON
A- 362-0120 MCB F CR2 6
T 571-7652 - EMCP 4.4/8620 PLG 641 HARNESS
286-4743 5 ETH EARTH/GROUND
CDVR
1

3-CL15 WH-16 T 571-7651 - EMCP 4.2B/6320 PLG 601 HARNESS MCB MINIATURE CIRCUIT BREAKER
2
3 3-CL17 WH-16 10
4

CONNECTOR 4 9 3 CL-C2
T 571-7652 - EMCP 4.4/8620 PLG 601 HARNESS
5
MCB F CR3
6

286-4743
LINK-CL40 WH-16
8
2
LINK-CL41 WH-16 3-CL43 WH-16
362-0122
CONNECT TO MAIN TERM PANEL TERMINAL
G G G 1
G
E3_4-CL16 WH-16
AVR 630-7777 - 109 AVR HARNESS (A-FRAME)
1
E3_4-CL18 WH-16 7 E3_4-CL42 WH-16 2

F_NEG-CL19 WH-16 3
4 CONTROL PANEL
F_NEG-CL19 WH-16
V 424-4141 - SPEED ADJUST OPTION
5

F_POS-CL20 WH-16
F_POS-CL20 WH-16 6
HARNESS
ET-CL21 GN-YL-16
ET-CL2 GN-YL-16
ET-CL1 GN-YL-16 DC TERM 22
VT 633-6858 - VOLTAGE ADJUST OPTION
CR 634-2865 - CDVR CONNECTION (50Hz)
CL 634-2867 - CDVR CONNECTION (60Hz)
F F F F
VA 634-2863 - VOLTAGE ADJUST CDVR CONNECTION
CL-C3
247-5457 CT 634-2868 - DROOP CT CDVR CONNECTION
1
2
S1-CL22 WH-16
S2-CL23 WH-16
DROOP CT
B MATE-N-LOC
B
3

R180 AVR
4
5

CONNECTOR 6
7 5-CL24 WH-16 DC TERM 3
8 7-CL25 WH-16 DC TERM 5
9
10 T3-CL26 WH-16
11
12
T2-CL27 WH-16
T1-CL28 WH-16 MCB VOLTAGE SENSING
E E E E

J-C1
351-6707
R180 AVR
4 Z1-TAL1 WH-18 Z1

PMG
14 X2-TAL2 WH-18 X2 VOLTAGE ADJUST OPTION
1

15 2 X1-TAL3 WH-18 X1 SPEED ADJUST OPTION

AVR CONNECTION
136-7027
VT-C1
AVR CONNECTION WIRE GROUP COLOR DESCRIPTIONS
16 3 Z2-TAL4 WH-18 Z2
J-C2 AVR
D 461-9002 D D 680 OHM
VT1-VT1 WH-18
D (-) BATTERY / GROUND
TERM 13 314-V1 BK-18 314-V4 BK-18 3 6
POT.
CONNECT TO F1 F1 (+) (+) BATTERY
EXCITER PLUG (C2)
1
TERM 14 315-V2 RD-18 261-7820 2 VT2-VT2 WH-18 7

416-1367 F2 F2 (-) 680 OHM CAN DATA LINK A

2
V TERM 12 316-V3 WH-18 316-V5 WH-18 1
RS-485 DATA LINK
VOLTAGE SENSING L1 V L1
VOLTAGE SENSING L3 W L2
W Q1 Q2
C C C C

VOLTAGE ADJUST DROOP CT

CDVR CONNECTION
CDVR CONNECTION
VA-C1
234-1857

CONNECT TO
1
2
82-VA1 WH-16 TOGGLE SWITCH S2-CT50 WH-16
CDVR
3
4
5 80-VA2 WH-16 110-7884 S1-CT52 WH-16 CDVR DROOP CT
CONNECTOR 6
7 78-VA3 WH-16 HARNESS AS TERMINALS NOTE: REFER SHEET BORDER GRIDS FOR REFERENCE LOCATION INFORMATION
B B B 8
9
B

A A
THIS SCHEMATIC IS FOR THE C15 AND C18 GENERATOR SET ELECTRICAL SYSTEM
A
SHEET 8 A A A Do not operate or work on this product unless you have VOLUME 2 of 2: CONTROL PANEL AND AVR OPTIONS
SHEET 9 read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and MEDIA NUMBER: M0158567
relevant service literature. Failure to follow the instruc-
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 tions or heed the warnings could result in injury or SCHEMATIC PART NUMBER: 505-3198, CHANGE: 11, VERSION: DK
death. Proper care is your responsibility. Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1