C-4: COMPOSITE CONTRACT PACKAGE IN CONNECTION WITH NEW BG RAILWAY LINE OF HORC PROJECT

INCLUDING DESIGN & CONSTRUCTION OF TWIN TUNNEL USING NATM AND CUT & COVER METHOD FROM KM
24.850 TO KM 29.580, DESIGN AND INSTALLATION OF BALLASTLESS TRACK (EXCLUDING SUPPLY OF RAILS) FROM
KM 24.843 TO KM 29.680, DETAILED DESIGN, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF GENERAL
ELECTRICAL SERVICES INCLUDING SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 11KV HT/LT POWER
AND CONTROL CABLE NETWORK, GIS SUBSTATION (11/0.433)KVA, TUNNEL LIGHTING SYSTEM ET. FROM KM 24.843
TO KM 29.680; DESIGN & CONSTRUCTION OF EMBANKMENT, BRIDGES AND OTHER MISSCELLANEOUS WORKS
FROM KM 12.00 TO KM 18.00

DESIGN REPORT FOR BOX CULVERT BR. NO. 048

1x4.0x5.0m + 1x5.0x5.0m AT CH: 12298.962
R-HORC-TUM-D-BRD-CST-REP-039-R00
C-4: COMPOSITE CONTRACT PACKAGE IN CONNECTION WITH NEW BG RAILWAY LINE OF HORC
PROJECT INCLUDING DESIGN & CONSTRUCTION OF TWIN TUNNEL USING NATM AND CUT & COVER
METHOD FROM KM 24.850 TO KM 29.580, DESIGN AND INSTALLATION OF BALLASTLESS TRACK
(EXCLUDING SUPPLY OF RAILS) FROM KM 24.843 TO KM 29.680, DETAILED DESIGN, SUPPLY,
INSTALLATION, TESTING & COMMISSIONING OF GENERAL ELECTRICAL SERVICES INCLUDING
SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 11KV HT/LT POWER AND CONTROL CABLE
NETWORK, GIS SUBSTATION (11/0.433)KVA, TUNNEL LIGHTING SYSTEM ET. FROM KM 24.843 TO KM
29.680; DESIGN & CONSTRUCTION OF EMBANKMENT, BRIDGES AND OTHER MISSCELLANEOUS
WORKS FROM 12.00 TO 18.00
 C-4: COMPOSITE CONTRACT PACKAGE IN CONNECTION WITH NEW BG RAILWAY LINE OF HORC PROJECT
INCLUDING DESIGN & CONSTRUCTION OF TWIN TUNNEL USING NATM AND CUT & COVER METHOD FROM KM
24.850 TO KM 29.580, DESIGN AND INSTALLATION OF BALLASTLESS TRACK (EXCLUDING SUPPLY OF RAILS) FROM
KM 24.843 TO KM 29.680, DETAILED DESIGN, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF GENERAL
ELECTRICAL SERVICES INCLUDING SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 11KV HT/LT POWER
AND CONTROL CABLE NETWORK, GIS SUBSTATION (11/0.433)KVA, TUNNEL LIGHTING SYSTEM ET. FROM KM 24.843
TO KM 29.680; DESIGN & CONSTRUCTION OF EMBANKMENT, BRIDGES AND OTHER MISSCELLANEOUS WORKS
FROM KM 12.00 TO KM 18.00

Employer:

Checked By Checked By Approved By

Contractor:

Checked By Checked By Approved By

Shashank Kumar Sumit Jain Sumit Jain

Designer:

Prepared By Checked By Approved By

Saahil Bader Abhay Kumar Piyush Isasare

Document Name: DESIGN REPORT FOR Document No.: R-HORC-TUM-D-BRD-

BOX CULVERT

ii
 C-4: COMPOSITE CONTRACT PACKAGE IN CONNECTION WITH NEW BG RAILWAY LINE OF HORC PROJECT
INCLUDING DESIGN & CONSTRUCTION OF TWIN TUNNEL USING NATM AND CUT & COVER METHOD FROM KM
24.850 TO KM 29.580, DESIGN AND INSTALLATION OF BALLASTLESS TRACK (EXCLUDING SUPPLY OF RAILS) FROM
KM 24.843 TO KM 29.680, DETAILED DESIGN, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF GENERAL
ELECTRICAL SERVICES INCLUDING SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 11KV HT/LT POWER
AND CONTROL CABLE NETWORK, GIS SUBSTATION (11/0.433)KVA, TUNNEL LIGHTING SYSTEM ET. FROM KM 24.843
TO KM 29.680; DESIGN & CONSTRUCTION OF EMBANKMENT, BRIDGES AND OTHER MISSCELLANEOUS WORKS
FROM KM 12.00 TO KM 18.00

NO.048 (SPAN
1×4.0×5.0+1×5.0x5.0m CST-REP-039-R00
CH: 12298.962)

Verification Name Date Signature

Prepared: Saahil Bader 08.01.2024

Checked: Abhay Kumar 08.01.2024

Approved: Piyush Isasare 08.01.2024

Revision Date Approved Description

Definitive Design
RA 08.01.2024 Piyush Isasare
Submission

Technical Verification / Revision Record

iii
 C-4: COMPOSITE CONTRACT PACKAGE IN CONNECTION WITH NEW BG RAILWAY LINE OF HORC PROJECT
INCLUDING DESIGN & CONSTRUCTION OF TWIN TUNNEL USING NATM AND CUT & COVER METHOD FROM KM
24.850 TO KM 29.580, DESIGN AND INSTALLATION OF BALLASTLESS TRACK (EXCLUDING SUPPLY OF RAILS) FROM
KM 24.843 TO KM 29.680, DETAILED DESIGN, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF GENERAL
ELECTRICAL SERVICES INCLUDING SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 11KV HT/LT POWER
AND CONTROL CABLE NETWORK, GIS SUBSTATION (11/0.433)KVA, TUNNEL LIGHTING SYSTEM ET. FROM KM 24.843
TO KM 29.680; DESIGN & CONSTRUCTION OF EMBANKMENT, BRIDGES AND OTHER MISSCELLANEOUS WORKS
FROM KM 12.00 TO KM 18.00

Contents
1 Introduction............................................................................................
1.1 Project Description..............................................................................................

1.2 Scope of this Report............................................................................................

List of Annexures
Annexure I - Design Calculation of RCC Box Culvert
Annexure II - Design Calculation of Wing wall & Return wall
Annexure III - Drawings
Annexure IV - Reference Drawings

iv
 C-4: COMPOSITE CONTRACT PACKAGE IN CONNECTION WITH NEW BG RAILWAY LINE OF HORC PROJECT
INCLUDING DESIGN & CONSTRUCTION OF TWIN TUNNEL USING NATM AND CUT & COVER METHOD FROM KM
24.850 TO KM 29.580, DESIGN AND INSTALLATION OF BALLASTLESS TRACK (EXCLUDING SUPPLY OF RAILS) FROM
KM 24.843 TO KM 29.680, DETAILED DESIGN, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF GENERAL
ELECTRICAL SERVICES INCLUDING SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 11KV HT/LT POWER
AND CONTROL CABLE NETWORK, GIS SUBSTATION (11/0.433)KVA, TUNNEL LIGHTING SYSTEM ET. FROM KM 24.843
TO KM 29.680; DESIGN & CONSTRUCTION OF EMBANKMENT, BRIDGES AND OTHER MISSCELLANEOUS WORKS
FROM KM 12.00 TO KM 18.00

1 Introduction
Haryana Rail Infrastructure Development Corporation (HRIDC) Ltd. is implementing various
Railway infrastructure development projects in Haryana with necessary cooperation from
Indian Railways. As a part to its project development in Haryana state, HRIDCL has planned
for Design and construction of New Broad Gauge Double Railway line from Palwal to
Sonipat via Sohna, Manesar and Kharkhouda for passanger and freight traffic. It will provide
seamless connectivity to Dedicated Freight Corridors (DFC) at Prithala station and to Indian
Railways at Palwal, Patli, Sultanpur, Asaudha and Harsana Kalan stations. HRIDCL has
awarded works to Rail Vikas Nigam Limited, Haryana Orbital Rail Corridor Project which
includes the; Design and Construction of Twin Tunnel using NATM and Cut & Cover
method from km 24.850 to km 29.580; Design & Installation of Ballastless Track (excluding
supply of rails) from km 24.843 to km 29.680; Detailed Design, Supply, Installation, Testing
& Commissioning of General Electrical Services including Supply, Erection, Testing and
Commissioning of 11KV HT/LT Power and Control Cable Network, GIS Substation
(11/0.433) KVA, Tunnel lighting system, etc. from km 24.843 to km 29.680; and Design &
Construction of Embankment, Bridges and other miscellaneous works from km 12.00 to km
18.00. Furthermore, the contractor has subcontracted the design services to TUMAS India for
the mentioned works. When this project named Haryana orbital rail corridor, which is 140 km
rail link is constructed, it will be beneficial to the industrial Hubs of Kharkhouda, Manesar
and Sohna and will help in development of the state in various perspective and also help in
movement of traffic more easily.

1.1 Project Description

The Haryana Orbital Rail Corridor Project (BG) Railway line is a very important
development project undertaken by HRIDCL. The alignment of the new line falls in Aravali
Mountain range. The proposed alignment starts through Palwal and ends at Harsan Kalan in
Sonipat district in Haryana. The monsoon normally occurs in the mid of June to September
every year.

Page | 5
 C-4: COMPOSITE CONTRACT PACKAGE IN CONNECTION WITH NEW BG RAILWAY LINE OF HORC PROJECT
INCLUDING DESIGN & CONSTRUCTION OF TWIN TUNNEL USING NATM AND CUT & COVER METHOD FROM KM
24.850 TO KM 29.580, DESIGN AND INSTALLATION OF BALLASTLESS TRACK (EXCLUDING SUPPLY OF RAILS) FROM
KM 24.843 TO KM 29.680, DETAILED DESIGN, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF GENERAL
ELECTRICAL SERVICES INCLUDING SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 11KV HT/LT POWER
AND CONTROL CABLE NETWORK, GIS SUBSTATION (11/0.433)KVA, TUNNEL LIGHTING SYSTEM ET. FROM KM 24.843
TO KM 29.680; DESIGN & CONSTRUCTION OF EMBANKMENT, BRIDGES AND OTHER MISSCELLANEOUS WORKS
FROM KM 12.00 TO KM 18.00

Fig
ure 1-1 Project Location

1.2 Scope of this Report

This Design Report contains design considerations of RCC BOX, Heel Slab, Toe Slab &
Return Wall of Bridge No.48 at CH.12298.962.

Page | 6
 C-4: COMPOSITE CONTRACT PACKAGE IN CONNECTION WITH NEW BG RAILWAY LINE OF HORC PROJECT
INCLUDING DESIGN & CONSTRUCTION OF TWIN TUNNEL USING NATM AND CUT & COVER METHOD FROM KM
24.850 TO KM 29.580, DESIGN AND INSTALLATION OF BALLASTLESS TRACK (EXCLUDING SUPPLY OF RAILS) FROM
KM 24.843 TO KM 29.680, DETAILED DESIGN, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF GENERAL
ELECTRICAL SERVICES INCLUDING SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 11KV HT/LT POWER
AND CONTROL CABLE NETWORK, GIS SUBSTATION (11/0.433)KVA, TUNNEL LIGHTING SYSTEM ET. FROM KM 24.843
TO KM 29.680; DESIGN & CONSTRUCTION OF EMBANKMENT, BRIDGES AND OTHER MISSCELLANEOUS WORKS
FROM KM 12.00 TO KM 18.00

Annexure – I
Design Calculation of RCC Box Culvert