J & B G R I J P E R S B . V .

User manual

Hydraulic Sorting Grab

Type : JHT125-3-Kl

Serial number : 5431

Weight : 3000 [kg]

Material : Rock up to 4 [tons]

Total load : 7 [tons]

Working pressure : 280 [bar]

Date : December 2016

J&B Grijpers B.V.

Postbus 176
3454 ZK De Meern
Nederland

Fax: +31 (0)30-6663765

Tel: +31 (0)30-6621616
E-mail: info@jb-grijpers.nl

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EC DECLARATION OF CONFIRMITY FOR MACHINERY

(Directive 2006/42/EG, Annex II, sub A)

Manufacturer : J&B Grabs B.V.

Address : Rijksstraatweg 32
3545 NA Utrecht.
Netherlands

Herewith declares that

Hydraulic Cactus Grab

Brand J&B Grabs

Serial number 5431
Year 2016
2016
Type JHT1
JHT125
T125-
25-3-Kl
Weight 3 tons
Nominal load 7 tons

- is in conformity with the provisions of the Machinery Directive (Directive

2006/42/EG), as amended, and with national implementing legislation.

Utrecht, 8 December 2016

(Signature)

S.E. Joustra

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1. Introduction 4

2. Guarantee and service : 5

2.1 Situations under which the guarantee will expire. 5

3. Description of the machine 6

4. Information about the grab 6

5. Transport instructions 7

6. Mounting instructions 8

7. Detaching the grab from the crane 9

8. User instructions 10

9. Normal maintenance 11

10. Overhauls 13

11. Help service 14

12. Maintenance card 15

12.1 Service card 15

12.2 Overhaul and repair card. 15

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1. Introduction

Dear user,
Do not use the grab, until the instructions from this
manual are completely clear.

This manual should be kept near the machine. When the grab is sold the manual
must be given to the buyer. This manual and the Parts-manual should not be
discarded until the grab is dismantled.

J&B Grabs B.V. products have the CE-mark status and satisfy all the relevant
European safety norms. Modifications to J&B Grabs B.V. products, (for example:
attaching a load-hook), may only be carried out with permission from J&B Grabs
B.V., otherwise the guarantee and the CE-marking expires.

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2. Guarantee and service :

Unless otherwise agreed, this product falls under guarantee conditions delivered to
the chamber of commerce in the Netherlands. The main clauses are :

• The supplier gives guarantee for defects that stem from an inferior construction,
material or neglect of craftsmanship.
• The supplier gives guarantee for defects arising within the first six months after
delivery, unless otherwise agreed. The replaced parts are property of the supplier.
• The supplier only guarantees if defects arising from correct use of this product.
• The buyer is obligated to report defects, which could give result in further
damage, and to report this in writing to the supplier, if not the guarantee expires.

J&B Grabs B.V. have a large repair-shop, where your

repairs will be carried-out to a high standard of
workmanship. We also deliver parts.

2.1 Situations under which the guarantee will expire.

• The grab may only be used with machines which also have the CE-machine
marking.
• Incorrect use of the grab, or unqualified personnel.
• Improper installation of the grab.
• Use contradicting the applicable standards.
• Malfunction in the power supply.
• Incorrect maintenance.
• Non-permitted changes to the grab
• Use of non-original parts.
• Partial or complete disregard of instructions in the manual.
• Incomplete or not up-to-date maintenance card.
• Extraordinary events.

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3. Description of the machine

The grab is designed to handle Rocks up to 4 tons in own weight.

4. Information about the grab

Information:

Cylinder dimensions : ∅125/70 x 220 [mm]

Working pressure : 280 [Bar]
Oil Flow : 165 [ltr/min]

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5. Transport instructions
The grab must be transported in the correct position of its unstable form when it is in
its closed stand.

• Check the lift capacity of the accessories which are used to move the grab. The
weight of the grab can be found on a plate attached to the grab.
• Preferably transport the grab in its opened position. If it is too large, transport the
grab on its side, see figure 2 for example.
• Be sure to seal off the hydraulic system before lifting the grab.
• Use the appropriate binders and/or rope to secure the grab.

Figure 2

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6. Mounting instructions
Changes to the grab may only be carried-out by personnel approved by
J&B Grabs B.V.

1. The crane’s hydraulic system must be compatible with that of the grab and (where used)
the rotator. If the original crane is not compatible, then the hydraulic system must be
changed to suit. This work may only be carried-out by crane manufacturer-
authorised personnel.
2. Use only J&B Grabs B.V. or the crane manufacturer’s recommended couplings.
3. If the crane manufacturer delivers the coupling, then the crane manufacturer’s instructions
must be followed.
4. Ensure that the couplings are suitable for the system before mounting, and that the hoses
are of the correct length to prevent them being torn off.
5. Place the grab on a level floor in a stable opened position. Ensure that the tines are
resting fully on their stops.
6. Take the crane-jib together with the grab & crane connector-plate. Set the hole from the
connector-plate next to the hole from the crane-jib. Never use hands to feel if the holes
are aligned. Insert the connecting-pin and fix it in place.
7. Check that the pin between the grab and the connecting-plate is firmly fixed in place.
8. Grease points “A” (fig.2) with Pennzoil multipurpose 303 or equivalent grease. Use special
grease for underwater purposes.
9. Clean the hydraulic couplings before connecting, dirt in the system can lead to
internal damage! If dirt is found in the system, stop immediately and check for damage.
Any damage must be immediately rectified.
10.Connect the grab to the crane hydraulics.
11.The grab’s hydraulic system is filled with oil. It is possible that the system may have to be
bled, the following steps must then be followed; *Open and close the grab three times,(do
not use full pressure), this should ensure that any air in the system will rise to the top of
the cylinders. *Place the grab on the floor in a closed and stable position. Screw the
uppermost cylinder coupling slightly open. Watch out! The crane can move due to the
drop in pressure. As soon as oil instead of air appears, screw the coupling closed.
12.Check if the oil-pressure is the same, or less than the given oil-pressure figures.(See
chapter- Technical information).
13.If it is not possible to regulate the pressure within the given limits, contact the crane
supplier.
14.Now carryout the Opening/closing Test to check that the grab movements correspond to
the crane controls. Switchover the hose connections if necessary.
Check for correct type of connector-plate by observing if the grab can swing both parallel
and perpendicular to the crane jib.

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7. Detaching the grab from the crane

1. Place the grab in an opened position on a level floor. The tines must rest on
their stops.
2. Ensure that the crane controls are set to zero.
3. Depressurise the hydraulic system.
4. Detach the four high-pressure hoses connecting the crane to the grab.
5. Place the closure plugs to prevent the grab from closing.
6. Ensure that the connector cannot topple over, then disconnect the connector.

• By prolonged stoppage, grease all nipples periodically.

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8. User instructions
Warnings and tips

• The grab should only be used by qualified personnel.

Personnel should be aware of:
1. The nominal load of the grab,
2. De limitations of the grab,
3. The safety standards for lifting.
• It is absolutely forbidden to use the grab before all personnel in the working
area of the grab are evacuated. If necessary, secure the site and use every
measurement to ensure a safe working area.
• Use the grab only for lifting material which is described in the chapter
“Description of the grab”.
• It is forbidden to leave the crane if there is a load in the grab.
• The grab should always be visible to the crane-driver. If not take steps to make it
so.
• All safety standards specified for the crane also apply to the grab. If they differ the
strictest should be applied.
• If the crane is modified to suit the grab, ask for instructions for the controls from
those who carried-out the modifications.
• Lift and transport the load only if it is secure in the grab.
• It is forbidden to lift the load with a weight above the maximum lifting capacity of
the grab.
• Lift the grab slightly to inspect its stability, then lift it to the minimum height
necessary to go over obstacles.
• Prevent the load from swinging.
• It is forbidden to rotate the grab by striking against constructions or materials.
• It is absolutely forbidden to use the grab for demolition or dragging of any object.
The grab is made for vertical loads only.
• The crane controls the grab, refer to the instructions in the crane manual. It is
strictly forbidden to lock the controls in a position other than stop.

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9. Normal maintenance
THE GRAB MUST BE PLACED ON A STABLE SURFACE BEFORE ANY
MAINTENANCE IS CARRIED OUT. ENSURE THAT THE TINES ARE RESTING
ON THEIR STOPS AND THAT THE CRANE’S ENGINE IS SWITCHED OFF.

ATTENTION:

IF THE GRAB IS DAMAGED, ASK IMMEDIATELY FOR QUALIFIED PERSONNEL,

CONTINUING COULD MAKE THE GRAB DANGEROUS.

Regular maintenance, like greasing and checking the grab, lengthen the
life of the grab and therefore will lead to less production down-time.

During prolonged stoppages, grease the grab regularly.

Figure

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Time Inspection Remarks

Every 4 Grease points A on Eurol Lithium Complex EP2 Plus or an equivalent
working drawing. grease.
hours When the grease is visible, the grab is sufficiently
greased.
In the case of severe circumstance (aggressive or
corrosive substances, or damp surroundings) this
should be more frequent.
Every 16 Grease points B on Eurol Lithium Complex EP2 Plus or an equivalent
working drawing. grease.
hours In the case of severe circumstance (aggressive or
corrosive substances, or damp surroundings) this
should be more frequent.
Once a Check the condition Defects should be repaired immediately.
week of the bolts and
locking strips.
Once a Check the condition Replace the bushes and/or shafts if the play is
month and the play of the greater than 1,5 mm.
shafts.
Check the structure Defects should be repaired immediately.
for cracks and
defects.

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10. Overhauls
Overhauls should only be carried-out by qualified personnel, and with the correct
tools.

• IT IS FORBIDDEN TO CHANGE THE SAFETY FEATURES OF THE GRAB.

• SHAFT REMOVAL MAY CAUSE UNEXPECTED MOVEMENT OF THE GRAB.
SECURE EVERY MOVABLE PART BEFORE BEGINNING.

Use only original parts

For ordering spare parts, please state : Model, serial number, and year of
manufacture.

With repairs use only dry electrodes from an air tight pack :

Material Preheat temperature Electrodes MIG/MAG

St.52.3 to CONARC L150
St.52.3 100 °C
St.52.3 to FILARC C6 or MXA 100 DWA
Naxtra 70, equal 50 or equal
Hardox or
equivalent
Naxtra 70 to FILARC 108 or
Hardox, Cr.Mo 150 °C tot 200°C equal
or equivalent
Naxtra 70 to
Cr.Mo or
equivalent
Manganese Do not preheat Thermaniet X Thermaniet X

If there are cracks, clean them properly and grind out all irregularities before
repairing.

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11. Help service

J&B Grabs B.V. has a large repair-shop where your repairs will be carried out to a
high standard of workmanship. We also deliver parts.

Replace worn parts only with original parts from J&B Grabs B.V.

To order parts please give the following information:

• Name and address client.

• Grab serial number
• Code from parts list (see Parts-manual)
• Quantity

Please give the reason why it should be replaced, so that we can improve our
products in the future.

J&B Grabs B.V.

P.O. box 176
3454 ZK De Meern
Netherlands

Tel : +31 (0)30-6621616

Fax : +31 (0)30-6663765
E-mail : info@jb-grijpers.nl

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12. Maintenance card

12.1 Service card

This should be filled in when the grab is installed for the first time in a crane.

Date Description Name Signature of accountable

person

12.2 Overhaul and repair card.

Every repair should be registered on this card.

CARD FOR REPAIRS AND OVERHAULS.

Date Description repairs Name Signature of accountable

person

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