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IRRIGATION LATERALS
ABSTRACT: This paper addresses a new design technique for sprinkler irrigation
laterals with equally spaced sprinklers and constant longitudinal slope. The tech-
nique uses the Darcy-Weisbachfriction formula and accounts for the variation of
the friction coefficientfor a significant practical portion on a Moody diagram. The
head loss in sprinkler risers as well as losses in lateral pipe fittings are considered.
A computerprogram employingthis technique is designedso as to provide sprinkler
outflows and pressure head distributions along the lateral pipe. The results from
two numerical examples are compared with results obtained from a widely used
classical method. In some cases it is found that designs are substantially different.
INTRODUCTION
The pressure head at the lateral inlet /to and the pressure head just
upstream from the first sprinkler riser H~ (Fig. 1) are related by the following
equation:
H0 + Zo = HI + zl + h~ (2)
in which Zo and Zl = elevations of points 0 and 1; and h~ is the total head
loss between points 0 and 1. Solving (2) for H1
H 1 = H o + (z 0 - z,) - hI (3)
If the lateral pipe has a uniform slope So, we can write the following:
Z 0 -- Z 1 = -l-S,& (4)
Substituting (4) into (3)
14] = H o +- s~So - hi (5)
Von Bernuth (1990) reported that though some simple methods of calcu-
lating pipe friction loss had been found, yet the more complex Darcy-
Weisbach equation is the most universally accepted. Introducing the friction
head loss into (5)
8flsxO 2
111 = 11o +- s1So hl (6)
rr2gD 5
L~ ,, i~
r
s,--t:--- s *1" s *1
Main ~ ' 2 ~ 3
Qi:Qmoz Q2 Q3 Q4 Qn- I Qn Q= 0
535
Q2 = Q1 - qa (8)
in which ql = discharge of the first sprinkler.
Substituting (8) and (4) into (7), simplifying, and rearranging
and
8s
E = ,rr2gD--------
~ (12)
If two successive interior sprinklers are considered, (10) takes the following
general form:
H, = H , _ , + B [ Q 2 _ I - (Q,_I - qi_l) 21
- Ef,(Qe_z - q,_l) 2 - h; +- sSo (13)
SPRINKLER DISCHARGE
Sprinkler discharge is a function of the pressure at individual sprinklers
("Design" 1981; C R C 1982) and the relationship is of the following form:
q = Kd(Pk) ~ (14)
in which q = sprinkler discharge; Kd = nozzle discharge coefficient; and
q = Ce(Hg) ~ (15)
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Hu =- n k + hur + h~ + hn (16)
points u and r; h~k = head loss between points r and k, and hR = height
of the riser. The head loss h,~ may be put in the form
Qz
h,r -- g u r - (17)
2gA 2
+
(o.4_o.1)
(18)
l +(tt -0.3 +
t04
01AI]} (A)2 19,
Though the head loss in riser, hrk, is generally neglected, it should be
considered in some cases of long risers. Kincaid and Heermann (1970)
provided the following approximate equation:
+ (q/~2
\Q,i (_]]2
- 0 . 3 + 0 . 4 -','1/
. 0 ..1 . A.] } Q/z exp ( 9 2 q / ~
\ o.,I
- hR (21)
qe = Ca ( Hi-2gA----
Q~{
~ 0.95
( 1 - ~ qi) 2 + (~ii) 2
1/2
From (22) the sprinkler discharge can be evaluated. It is worth noting that
qi is found on both sides of (22), hence a trial-and-error procedure is to be
applied. As a first trial, qi may be calculated from the following approximate
equation:
qi = C~v/(Hi - hn) (23)
COEFFICIENT OF FRICTION
Flow in laterals is usually turbulent. Sometimes flow is fully turbulent at
the upstream end of the lateral and changes to laminar flow downstream
where the flow velocity is sufficiently small. Sprinkler irrigation laterals are
generally either plastic or aluminum pipes.
Plastic Pipes
Plastic pipes are made of smooth materials. In laminar flow, where Rey-
nolds number R is less than 2,000, the friction coefficient is given by
64 64v
f=R VD (24)
in which v = kinematic viscosity of water. Therefore
f~ =
16"rr
Qi
Dv (25)
For turbulent flow, 3,000 < R <- 105, the Balsius equation can be used
538
For fully turbulent flow, 10s < R < 107 (Watters and Keller 1978), we have
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(.ffDv) 0"172
f,. = 0.13 \ - ~ - 7 / (27)
Aluminum Pipes
In aluminum pipes the absolute roughness ranges between 0.1 and 0.3
mm ("Design" 1981). For laminar flow the coefficient of friction can be
evaluated from (25). For turbulent flow, in general, Swamee and Jain (1976),
presented the following equation:
1.325
f, = (28)
+ 5.74 ]]2
In
(4Q,]~
in which e - absolute roughness of pipe. Eq. (28) covers a significant portion
of the turbulent zone on Moody diagram. The preceding equation yields
errors less than --1% in the range 10 -6 -< E/D <-- 10 -2 and 5 • 103 --< R
_< 108.
Losses in pipe fitting should be considered in sprinkler irrigation lateral
designs if the average L/D ratio (pipe length over pipe diameter) between
fittings is less than 1,000 (Haghighi et al. 1988). The following discussion
summarizes the head losses in lateral fittings.
539
13 0.46
19 0.76
25 0.91
32 0.91
38 1.22
51 1.83
64 2.13
76 2.44
102 3.35
152 5.49
203 7
When couplers are used to connect two lengths of plain pipe, some ad-
ditional energy loss takes place as the water passes through the coupler.
The head loss in plastic couplers could be provided as equivalent length of
pipe (Sarsfield 1984) as shown in Table 1.
For aluminum pipes with couplers spaced 9 m, the energy loss can be
determined by increasing the friction factor, f, by 11% (Jensen 1981). De-
creasing the spacing to 6 m increases the percentage to 17% and increasing
the spacing to 12 m decreases the percentage to 8%.
In some cases the lateral may consist of a pipe with different diameters,
with the bigger diameter pipe being installed in the upstream reach. The
head loss resulting from reducing the pipe diameter may be written as
(Cuenca 1989)
Q2
hc = kc 4gA~ (32)
0s(1
in which At = area of the upstream pipe. From (32) and (33) we have
hc
Q2( )
- -
4gA~ 1 - ) - ~
A2
(34)
Although a good design may recommend a pipe of more than one size, yet
most designers prefer to maintain one diameter whenever possible (Siv-
anappan 1987). In this study, one diameter was used in the program.
540
, qav,
in which qa~ = average sprinkler discharge.
DESIGN CRITERIA
The usual criterion applied for the design of laterals is that the difference
in nozzle discharge along a single lateral is less than _+10%. This corresponds
to a maximum difference in nozzle operating pressure of -+20% (Cuenca
1989). Any design should be checked against a maximum velocity criterion
to insure that the flow is reasonably uniform. For the lateral inlet and the
riser the velocity should not exceed 1.5 m/s to avoid high friction losses
(Cuenca 1989). In addition, the uniformity coefficient should preferably be
as high as 0.95.
COMPUTER PROGRAM
~ [Eq,II]~B~[IEq,'2"~, E -'~'E{$,/i).Ymox.Qmox./,
I BLOCK Z ]
" ,~ Block I
IBLOCK = ~
~.~ - I - ~ ox
Block
X-O
lr1"~:----~---~-~ IR=4Q=/(nD~))
i~1 E%~'~"k l I I~..'] --~ ', Hr ,=HI/ Hay
I Iqo ~'" "k ] I I ~ q . s ] "-~" H,, qr =ql/qav
[ I Z~eql.qO I T IHI~HII
,f, IP-,~(IOO/%) I I Ix'x+=~
iiq,-qo,. -' I I [q,'Cd(H,'h. )y
~ No
Q2" Qu'qu
R "4 Q2/(I"[D Y) IBLOC~K ]:1" ~
[ E . . z 5 0 , 2 0 ] - , f2
I IZEq.29"l- - , h.d
/ I h~ "h"d ~, No
"-I H~ "H~ } / [ EEq. I0] ""P H2 Hr=Ht/Hav
qr=ql/qov I
HI=H2
QI=Q2
Q2 = Q=" q0
[ I ~ IB oc."~ =
1 I v'" v/v"~
~_ IQi'Q= j----r--
< IHo=Ho'FA'~>O & ~ D,Ho DHII ,CuI
~' Yes
~Yes .~
sprinkler discharge becomes less than a small quantity el, which is taken as
0.01.
5. As the outflow of an individual sprinkler, q;, is determined, the re-
maining lateral discharge downstream, Qi, is evaluated, block III on the
flowchart.
6. For each length between sprinklers at each step, Reynolds number
is calculated and the proper friction coefficient formula is used to evaluate
the head loss due to friction. After evaluating the head loss in pipe fittings
the new pressure head is evaluated by using (10), block III.
542
fulfilled:
a. The velocity at any reach of the lateral pipe should be positive,
otherwise this would indicate that the sum of sprinkler outflows
is greater than the initial discharge, Q . . . . which means that H0
should be decreased by A' (A' being divided periodically by 10.0
on increasing or decreasing H0 to produce convergence to A'). Of
course the latter procedure can be replaced by assuming a constant
small A'-value with the disadvantage of a big number of trial steps
and a much longer computing time.
b. The discharge in the lateral pipe downstream from the last sprin-
kler should be zero as an important boundary condition. In the
program this condition is satisfied if the relative velocity at that
part becomes less than a significantly small quantity e2. For ex-
ample if e2 is taken 10 -5 m/s the velocity downstream from the
sprinkler is practically zero.
9. As the proper value of Ho is reached, outflow and the lateral pressure
head at each sprinkler are evaluated.
10. The difference between pressure heads of the first and last sprinklers
should be --- 0.2 Hay otherwise the lateral diameter is increased and steps
1-10 are repeated until the proper diameter is reached. For each diameter,
C, is also evaluated.
Example 1
It is required to design the diameter of a horizontal sprinkler irrigation
lateral pipe for the following data: 33 sprinklers are equally spaced at 12.0
m, the first sprinkler is located 12.0 m from the main pipe. Lateral pipe is
of aluminum (e = 0.1 mm) and irrigation water is at 20~ (v = 1.01 x
10 -6 m2/s). The average sprinkler discharge is 0.315 L/s and the average
nozzle pressure is 310 kPa.
Solution
In the computer program the friction factor is multiplied by 1.08 to count
for losses in couplers 12.0 m apart ("Design" 1981).
Trials were made through the program to choose the proper diameter of
the lateral and the results are listed in Table 2. It is obvious that although
C, is acceptable for D = 76.2 mm, yet the head loss is above 35%, but the
pipe diameter 101.6 mm (4 in.) produces less than 20% of the head loss
between the first and last sprinklers with a higher C, value. In addition the
average velocity upstream from the first sprinkler is 1.282 m/s, which satisfies
the velocity constraint.
In Fig. 4 are plotted q/qav, H/Hav and the percentage head loss for the
equally spaced sprinklers. At the middle sprinkler 86.2% of the total re-
duction in sprinkler discharge and 86.4% of the total head loss are found.
543
Hi Head loss
(head at first between first and
D /4o sprinkler) last sprinklers
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About 50% of the losses both in sprinkler discharge and in the pressure
head loss occur upstream of sprinkler No. 8 (x -~ 22% L'). On the other
hand about 75% of the losses occur upstream of sprinkler No. 13 (x =
37.5% L').
To illustrate the practical value of the present technique the above results
are compared with those obtained using the classical design procedure.
The distance between the first and last sprinklers is 32(12) = 384 m and
the total length of lateral is 396 m. The average pressure head
H a v - 310(103) - 31.61m
9,807
hpe~ __ 6.322
L ' - 384 = 0.0165 m/m
From tables (Cuenca 1989) for 33 sprinklers, the factor F = 0.366. There-
fore the actual allowable head loss
oo0604m,m
hL 1.057(108)
(36)
L' [D(mm)] 4'87
in which hL = head loss. Trial values of the diameter and the corresponding
head loss are listed in Table 3.
If the difference between 0.0066 and 0.0060, which is 10%, is considered
small, the design diameter is taken 101.6 mm, otherwise the pipe diameter
according to the classical design is taken 127.0 mm (5 in.), which is 25%
larger in diameter than that according to the present technique.
544
,.oo
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o . o o I" .
o.oe I I I I I
I , O l ~ (b)
I .00 -
o.,o - - ~ -
o.~7 .....n I I J
I00 --
I- c)
Z 80
U
n*
"I1.
' 60
..I
J= 40
ZO
0 I I , I I ,
0,0 0.2 0.4 0.6 0.8 1.0
X/L'
FIG. 4. Results of Example 1: (a) Variation of Relative Sprinkler Discharge; (b)
Variation of Pressure Head; (c) Head Loss along Lateral Pipe
According to the classical design the pressure head at the main-line end
of the lateral is given by
H0 = 31.61 + 0.75 (0.0022) 396.0
H0 = 32.26 m
which is about 4.6% less than that according to the present technique, which
means that the two methods produce nearly the same head loss. For D =
127.0 mm Cu is expected to be close to 100%.
It is worth noting that in this example the lower limit of the absolute
roughness (~ = 0.1 mm) is considered. However, for the upper limit (e =
545
Example 2
For the same data of example 1 it is required to design the d i a m e t e r of
a lateral which has a constant upward slope of 0.005 m/m. It is also required
to design the pressure at the mainline end of this lateral. The riser height
is 1.0 m and its diameter is 19.05 ram.
Solution
The results according to the present technique are as follows: D = 101.6
mm with difference of pressure heads between the first and last sprinklers
= 14.38%. The pressure head a t the main line Ho -- 36.03 m, which
corresponds to P0 = 353.45 kPa. T h e Christiansen uniformity coefficient
C, = 0.955.
Now, let us consider the design according to the classical method. T h e
allowable head loss due to friction is given by
hper = 0.2(31.61) - 0.005(384.0) = 4.402 m (38)
546
(4.402~
allowable head loss = 0.366 \384.0] = 0.0042 m/m (39)
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Refering to Table 3, the design diameter should be 127.0 mm. Now the
design pressure head at the main-line end of the lateral is computed as:
Ho = 31.61 + 0.75[0.0022(396.0) + 0.005(396.0)] + 1.0 (40a)
H o = 31.61 + 3.14 (40b)
Ho = 34.75 m (40c)
Po = 34.75(9.807) (41a)
Po = 340.79 kPa (41b)
If we consider C = 128, we have the following from Table 4: D = 127.0
mm and F(hL/L') = 0.0024 m/m. In this case Ho = 34.81 m and Po =
341.48 kPa.
CONCLUSIONS
The design technique presented in this paper is applied to solve two
numerical examples and the results are compared with those based on a
widely used classical method. It is predicted that according to the present
work, 25% saving in the lateral pipe diameter may be achieved in some
cases. When the head loss constitutes a small percentage of the average
pressure head, design pressures at the mainline end of the lateral pipe in
both methods are slightly different. Investigation of the pressure head dis-
tribution along the lateral pipe shows that at the middle sprinkler about
86% of the total head loss occurs. Half of the head loss occurs at about
22% of the distance between the first and last sprinklers whereas 75% of
the losses occur at about 38% of the distance mentioned above. Because
the aforementioned values are known, they provide verification of the
present technique.
ACKNOWLEDGMENTS
The writers are indebted to Badr Sofyan, Department of Agricultural
Economics and Saleh A1-Hadary, of the Computer Centre, College of Ag-
riculture, for providing computer services.
APPENDIXI. REFERENCES
Bittinger, M. W., and Longenbaugh, R. A. (1962). "Theoretical distribution of water
from a moving irrigation sprinkler." Trans. ASAE, 5(1), 26-30.
Christiansen, J. E. (1942). "Irrigation by sprinkling." University of Califbrnia Bull.
640, University of California, Berkeley, Calif.
CRC handbook of irrigation technology; Vol. 1. (1982). H. J. Finkel, ed., CRC Press,
Inc., Boca Raton, Fla.
Cuenca, R. H. (1989). Irrigation system design: an engineering approach. Prentice-
Hall, Englewood Cliffs, N.J.
"Design and operation of farm irrigation systems." (1981). ASAE Monograph, M.
E. Jensen, ed., American Society of Agricultural Engineers (ASAE), St. Joseph,
Mich.
547
H/H~v;
H . = pressure head at point just upstream from riser, Fig. 2;
hc = head loss due to sudden contraction in lateral pipe;
h;= headloss in fittings of pipe reach i;
hper = permissible pressure head loss between first and last sprinklers;
h n = height of riser;
hr~ = head loss between points r and k, Fig. 2;
hurl = head loss between points u and d, Fig. 2;
hut head loss between points u and r , Fig. 2;
I,c= coefficient defined by (38);
nozzle discharge coefficient;
k , d = coefficient defined by (34);
kur ~- coefficient defined by (19);
L = total length of lateral pipe;
t' = distance between first and last sprinklers;
n = number of sprinklers;
pressure at nozzle k;
Q i = discharge passing through reach i of lateral pipe;
Q , = lateral pipe discharge at section u, Fig. 2;
q = sprinkler discharge;
qav average sprinkler discharge;
q i = discharge of sprinkler i;
qr = q/qav;
R= Reynolds number for lateral pipe;
a f =
Reynolds number for riser;
So= slope of lateral pipe;
3" = spacing b.etween two successive sprinklers;
Sl = distance from mainline to first sprinkler;
V = average velocity in lateral pipe;
Vm~ = Q m a x / A ;
r r = V/Vmax;
X = distance from first sprinkler to general point on lateral pipe;
Zi ---~ elevation of lateral pipe at sprinkler i;
Z 0 ~- elevation of mainline end of lateral pipe;
E = absolute roughness of pipe material; and
p = kinematic viscosity of water.
549