Professional Documents
Culture Documents
INSPECTION AND
INVESTIGATION
(PLANT & MACHINERY
VALUATION)
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VOLUME - 3 / ISSUE NO. - 1 I DEC-JAN, 2024 I VIEW POINT
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AaRVF’S BI-MONTHLY JOURNAL I VALUERS’ BULLETIN
‘Macro-identication develops a broad understanding process. The product layout plan is commonly
of technical, operational capability, cost structures, employed in CPPs, which involves arranging a
economic performance, and regulatory compliance of sequence of complex machinery and equipment to
entire manufacturing facility.’ optimize the ow of materials and ensure efcient
production. The design of the plant is based on the
1.2. Micro-Identication
desired range of products and the required capacity.
Micro-identication is the process of gathering specic Machinery and processes are carefully chosen to meet
information about an individual asset, including its the production requirements. Utilities and other
characteristics and functionalities. necessary equipment are also integrated into the plant
design to support continuous operation.
When evaluating PME, the data collection process for
micro-identication usually involves gathering Before inspecting a CPP, it is needed to understand the
information about the asset's name, manufacturer, production process and the plant, machinery, and
capacity, size or dimensions, model, type, serial number, equipment installed. This understanding assists in
function, material of construction, year of conducting an ABC analysis for inspection purposes.
manufacturing, date of commissioning, condition, other
ABC analysis involves grouping the machinery and
tangible, and intangible attachments, drives and panel,
equipment into different categories based on their
foundation, energy consumption, and other relevant
function, signicance, and magnitude within the
data.
production process. This categorization helps prioritize
'Micro-identication allows for a detailed understanding inspections and focus on key areas.
of an asset's condition, quantity, nature, and
The grouping or classes of machinery and equipment
characteristics at an individual level.’
can be categorized into various forms based on their
A) Inspection of CPP function and purpose such as process or production
machinery, utility, electrical installation, control system,
A Continuous Processes Plant (CCP) refers to a facility piping, cabling, material handling, laboratory,
that is specically designed to operate non-stop for 24 locomotive, tools & xtures, etc.
hours a day. This type of plant usually incurs signicant
costs for shutdown and start-up, as seen in industries Based on the complexity and scale of the assets,
such as crude oil rening, chemical, fertilizer, and inspection of various groups can be conducted at
thermal power generation, among others. The different levels and some common approaches are:
production process involves feeding materials
• Individual Level: process or production machinery,
continuously into the plant, undergoing processing or
utility, etc.
transformation, and outputting nished products
• Group of Assets Level: Electrical installation, control
continuously.
system, piping, cabling, etc.
Complex Production Plants (CPPs) are typically large • Sample Basis: Material handling, laboratory,
due to the intricate machinery, equipment, and other locomotive, etc.
necessary infrastructure required for the production • Whole / Lot Basis: Tools, dies, mould, xtures, etc.
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VOLUME - 3 / ISSUE NO. - 1 I DEC-JAN, 2024 I VIEW POINT
It should be noted that the signicance and importance To ensure the accuracy and reliability of data collected
of grouped assets may vary from industry to industry, and during inspections, both macro-identication and micro-
it is essential to take sufcient due care before selecting identication methods should be utilized and cross-
an inspection approach. checked against various sources. It may involve a survey
of publicly available data or information, such as
B) Inspection of non-CPP
governmental data, published reports, industry
Non-Continuous process plants (non-CCP) involve publications, interactions with competent authorities or
continuous, periodic, or random operations, but have no government departments, interviews with experts, and
signicant shutdown and/or start-up costs, such as other reliable sources. Additionally, historical information
pharmaceutical, food processing, textile, paint, etc. can be analyzed by studying annual reports and
statutory submissions to competent authorities.
Non-CPPs are usually smaller or medium-sized industrial
facilities, and they comprise machinery and equipment Conducting a market survey to determine the demand
that are necessary for carrying out a particular for a product, availability of raw materials, level of
production process. The process or product layout plan is competition, and compliance with industrial policies,
employed, which requires arranging machinery and regulations, and guidelines is necessary for developing a
equipment in a sequence of processes or section-wise. quantiable approach. Additionally, trend analysis of
Non-CPPs usually have a lower capital investment pricing, industry sector performance, and economic
compared to continuous process plants, as they require parameters is necessary. To gather information for the
fewer specialized equipment and systems. analysis, primary data collection, research and analysis
reports, industry-specic magazines, and economic
Before inspecting a non-CPP, it is needed to understand
indicators must be studied.
the production process and the plant, machinery, and
equipment installed. Investigation is a key component of the valuation
process. It ensures the accuracy, reliability, and
Due to less complexity in non-continuous process plants, it
transparency of the data collected during the valuation
is recommended to conduct inspections at both the
process. Additionally, it safeguards the integrity of the
individual asset level and the group of assets level. Each
valuation report, enhances its quality, and instills
process machinery with utilities and equipment should be
condence in stakeholders regarding the valuation
assessed individually to ensure it is function and condition
results.
and its supporting assets like electrical installation or
piping can be assessed at a group of assets level to
ensure proper integration and overall performance.
2. Investigation
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