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AaRVF’S BI-MONTHLY JOURNAL I VALUERS’ BULLETIN

INSPECTION AND
INVESTIGATION
(PLANT & MACHINERY
VALUATION)

Inspection and investigation are two distinct processes


conducted as part of assessment and due diligence
SANJAY PATEL activities. Inspection is commonly performed to verify the
BEng, IBBI Regd. Valuer
(Plant & Machinery) physical state, quantity, quality, and compliance with
guidelines and to gather relevant data for valuation. On
Expert faculty for M. Sc. in Valuation,
the other hand, investigation involves a more in-depth
Institute of Science
& Technology for Advance Studies examination, analysis, and fact-nding process. It involves
And Research (ISTAR) conducting research, interviews, computations, or data
analysis to uncover facts that are not readily visible during
Having 14+ years of experience in an inspection.
the Valuation of P&M and Real
Estate (Tangible Assets) for the Inspection and Investigation of plant, machinery &
Purpose of Financial Statement, equipment (PME) for valuation purposes requires expertise
Accounting, Insurance, Merger & and more effort compared to other tangible assets, as it
Acquisition, Liquidation, may be signicant in numbers, challenging for identication
Disinvestment, etc.
& accessibility, and other reasons.
Conducting lectures as an expert
faculty at various Universities and
The inspection and investigation process may involve
RVOs in India.
evaluating both continuous and non-continuous plant
processes. A continuous processes plant refers to a plant
that is designed to operate 24 hours a day and has
signicant shutdown and/or start-up costs, such as a power
plant, cement plant, etc. On the other hand, non-
continuous processes plant involves continuous, interval, or

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VOLUME - 3 / ISSUE NO. - 1 I DEC-JAN, 2024 I VIEW POINT

random operations but do not have signicant shutdown 1. Inspection


and/or start-up costs.
An inspection is awfully important when it comes to
The assemblage of PME items in manufacturing processes valuing plant and machinery. It helps to identify the
can differ signicantly, so it's crucial to comprehend the physical condition, existence, nature, and characteristics
specic congurations and connections between of the asset. It also allows for the verication of
various components. This requires a thorough documentation related to the assets, ensuring that the
understanding and experience to accurately identify information used in the valuation process is authentic. The
and evaluate the signicance of each item and its inspection enables the evaluation of risk factors such as
contribution to the overall process. Furthermore, serviceability, marketability, and any potential legal or
accessibility can pose a challenge during the inspection operational risks associated with the asset.
process. PME is frequently integrated into a company's
To conduct an effective inspection, the collection of
production or operational processes, making it
data and information requires consideration of both
challenging to access and examine some equipment.
macro and micro identication.
Inspection and Investigation is a process that requires a
1.1. Macro-Identication
physical examination of the asset being valued, along
with the scrutiny of any relevant documents or records Macro-identication is the process of collecting data for
associated with it. It involves seeking information from the entire manufacturing facility to assess its operational
various sources, such as the client, industry experts, and efciency in various areas, such as technical, social,
other stakeholders. legal, and nancial. It involves gathering information on
the facility's technological capabilities, social impact,
When conducting a valuation, the inspection and
compliance with legal regulations, and nancial
investigation must align with its purpose and basis of
performance.
value. The purpose of a valuation assignment can vary
depending on the specic needs, such as determining The data collection of macro-identication for the
the market or fair value for buying or selling machinery, valuation process of PME may include a brief history of the
assessing the depreciated or replacement cost for company with the date of commencement and
insurance purposes, or estimating the value for nancial management, installed capacity and capacity
reporting. As a result, a tailor-made inspection and utilization, expansion of capacity and products, products
investigation process is necessary to ensure that the and by-products, process layout and inefciency (if any),
valuation is accurate and relevant to the specic maintenance policy and allocation of cost for
purpose of the assignment. maintenance, energy consumption, and its efciency,
nos. of shift for operation or operating hours in a day,
The basis(es) of value may include market value, fair
availability of mandatory spares, required statutory
value, investment value, equitable value, or liquidation
permissions and licenses, suitability of location, stafng
value. It is crucial to have a clear understanding of the
and qualication, overall condition, working
specied bases of value and ensure that the inspection
environment, quality of nished goods, nancial, and
and investigation are conducted using appropriate
other relevant data.
methodologies and industry-accepted standards.

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AaRVF’S BI-MONTHLY JOURNAL I VALUERS’ BULLETIN

‘Macro-identication develops a broad understanding process. The product layout plan is commonly
of technical, operational capability, cost structures, employed in CPPs, which involves arranging a
economic performance, and regulatory compliance of sequence of complex machinery and equipment to
entire manufacturing facility.’ optimize the ow of materials and ensure efcient
production. The design of the plant is based on the
1.2. Micro-Identication
desired range of products and the required capacity.
Micro-identication is the process of gathering specic Machinery and processes are carefully chosen to meet
information about an individual asset, including its the production requirements. Utilities and other
characteristics and functionalities. necessary equipment are also integrated into the plant
design to support continuous operation.
When evaluating PME, the data collection process for
micro-identication usually involves gathering Before inspecting a CPP, it is needed to understand the
information about the asset's name, manufacturer, production process and the plant, machinery, and
capacity, size or dimensions, model, type, serial number, equipment installed. This understanding assists in
function, material of construction, year of conducting an ABC analysis for inspection purposes.
manufacturing, date of commissioning, condition, other
ABC analysis involves grouping the machinery and
tangible, and intangible attachments, drives and panel,
equipment into different categories based on their
foundation, energy consumption, and other relevant
function, signicance, and magnitude within the
data.
production process. This categorization helps prioritize
'Micro-identication allows for a detailed understanding inspections and focus on key areas.
of an asset's condition, quantity, nature, and
The grouping or classes of machinery and equipment
characteristics at an individual level.’
can be categorized into various forms based on their
A) Inspection of CPP function and purpose such as process or production
machinery, utility, electrical installation, control system,
A Continuous Processes Plant (CCP) refers to a facility piping, cabling, material handling, laboratory,
that is specically designed to operate non-stop for 24 locomotive, tools & xtures, etc.
hours a day. This type of plant usually incurs signicant
costs for shutdown and start-up, as seen in industries Based on the complexity and scale of the assets,
such as crude oil rening, chemical, fertilizer, and inspection of various groups can be conducted at
thermal power generation, among others. The different levels and some common approaches are:
production process involves feeding materials
• Individual Level: process or production machinery,
continuously into the plant, undergoing processing or
utility, etc.
transformation, and outputting nished products
• Group of Assets Level: Electrical installation, control
continuously.
system, piping, cabling, etc.
Complex Production Plants (CPPs) are typically large • Sample Basis: Material handling, laboratory,
due to the intricate machinery, equipment, and other locomotive, etc.
necessary infrastructure required for the production • Whole / Lot Basis: Tools, dies, mould, xtures, etc.

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It should be noted that the signicance and importance To ensure the accuracy and reliability of data collected
of grouped assets may vary from industry to industry, and during inspections, both macro-identication and micro-
it is essential to take sufcient due care before selecting identication methods should be utilized and cross-
an inspection approach. checked against various sources. It may involve a survey
of publicly available data or information, such as
B) Inspection of non-CPP
governmental data, published reports, industry
Non-Continuous process plants (non-CCP) involve publications, interactions with competent authorities or
continuous, periodic, or random operations, but have no government departments, interviews with experts, and
signicant shutdown and/or start-up costs, such as other reliable sources. Additionally, historical information
pharmaceutical, food processing, textile, paint, etc. can be analyzed by studying annual reports and
statutory submissions to competent authorities.
Non-CPPs are usually smaller or medium-sized industrial
facilities, and they comprise machinery and equipment Conducting a market survey to determine the demand
that are necessary for carrying out a particular for a product, availability of raw materials, level of
production process. The process or product layout plan is competition, and compliance with industrial policies,
employed, which requires arranging machinery and regulations, and guidelines is necessary for developing a
equipment in a sequence of processes or section-wise. quantiable approach. Additionally, trend analysis of
Non-CPPs usually have a lower capital investment pricing, industry sector performance, and economic
compared to continuous process plants, as they require parameters is necessary. To gather information for the
fewer specialized equipment and systems. analysis, primary data collection, research and analysis
reports, industry-specic magazines, and economic
Before inspecting a non-CPP, it is needed to understand
indicators must be studied.
the production process and the plant, machinery, and
equipment installed. Investigation is a key component of the valuation
process. It ensures the accuracy, reliability, and
Due to less complexity in non-continuous process plants, it
transparency of the data collected during the valuation
is recommended to conduct inspections at both the
process. Additionally, it safeguards the integrity of the
individual asset level and the group of assets level. Each
valuation report, enhances its quality, and instills
process machinery with utilities and equipment should be
condence in stakeholders regarding the valuation
assessed individually to ensure it is function and condition
results.
and its supporting assets like electrical installation or
piping can be assessed at a group of assets level to
ensure proper integration and overall performance.

2. Investigation

Investigation is a systematic process of in-depth


examination, analysis, statistical calculation, and fact-
nding, which includes research, interviews, and data
analysis to uncover the facts.

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AaRVF’S BI-MONTHLY JOURNAL I VALUERS’ BULLETIN

3. Guidance of Standards 4. Importance


• The inspection, investigation, and research
• It improves the accuracy, reliability, and
conducted during a valuation process should be
transparency of the valuation process.
in line with its specic purpose and chosen basis of
value. Different purposes and bases of value may • It eases the understanding of the asset on an
require a customized investigation process. individual basis, as well as the manufacturing
facility's overall operational and nancial
• Gathering of adequate evidence involves various
efciency and benets in recognition of required
methods, including inspection, market survey, and
adjustments.
statistical calculation & analysis to ensure that the
• It supports for adoption of a suitable approach
valuation is appropriately supported for valuation
and method to value. The study of macro-
purposes and bases of value. By using skill and
identication and peer analysis can offer useful
knowledge, exercise must be made to ensure that
insights for the adoption of the income approach
the information and data as part of the evidence
while studying micro-identication and modern
are sufcient and appropriate to meet the
equivalent assets can help to adopt the Market
valuation purpose.
Approach and cost approach.
• The extent and limits of inspection and
• It helps in the quantication of both operational
investigation should be documented as a part of
and economic obsolescence through analysis
the scope of work, which decides the level of
and statistical calculation.
depth and detail needed to gather evidence.
• It is benecial to evaluate the production facility's
However, sufcient analysis should be done to
competitive position and any associated risks.
evaluate all inputs and their reliability, relevance,
quality, and appropriateness for the valuation
purpose.
• Data and information for valuation supplied by the
management or client needs consideration,
investigation, and conrmation. If there are
concerns about the credibility or reliability of the
information provided, it should be used
strategically, depending on its signicance. In
situations where the credibility or reliability of the References:
information provided by management and
owners cannot be established, it should document 1 International Valuation Standards (IVS), 2022
the reasons for not relying on the information or for 2 European Plant, Machinery & Equipment Valuation
adjusting assumptions. Standards: 1st Edition – 2022

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