PRD/3/010

WORK INSTRUCTIONS FOR Issue 4

Page 1 of 2
STACKER / LINE REDUCER
Issue Date: Mar 01, 2019

1. PURPOSE & SCOPE

To ensure that all biscuits /crackers received from oven through cooling
conveyor are stacking properly in their lines, so that it will become easy for the feeders
of creamer machines /packing machines for further packing.

2. RESPONSIBILITY

The responsibility to direct activities is of Manager Production, AM Production,

Executive & Officer, Packing Supervisor and Operator, where other functions have
responsibility, they are so indicated.

3. PROCEDURE

 To set the stacker strips according to the type of biscuit to run, Monthly Production
Schedule (SAP T-Code ZPP_APVSR)
 Use Proper PPEs (Safety Shoes, Gloves, Helmet & Face mask)
 Keep the area in good hygiene condition
 Always follow the safety signs
 Check the foot stand before maintenance, operation & trouble shooting
 5*5 activity should be followed at operation.
 To check that biscuits are stacked properly in the Lines being received from the oven.
 Check the reducer sensor, Web Pining, strips height, conveyor speed and star speed
prior to operational.
 If the lines are not properly made, the stacker operator will adjust the Stacker Strips,
Conveyor and Speed of unit till the proper lines are made.
 In case of any setting standard product will be collected into clean trays for further in
feeding.
 Separate and Discard any oversized or abnormal biscuit from the standard of biscuits
with the help of long stick without touching the moving belt or other parts of
stacker.
 Roller cleaning only be done when the machine is stopped.
 Cleaning toll must be used for cleaning of rollers
 Conveyor must be de-energized during its cleaning or maintenance by following
LOTO procedure.

4. RELATED DOCUMENT
 PRD/3/010

WORK INSTRUCTIONS FOR Issue 4

Page 2 of 2
STACKER / LINE REDUCER
Issue Date: Mar 01, 2019

Monthly Production Schedule (SAP T-Code ZPP_APVSR)

5. DOCUMENT APPROVAL

DOCUMENT DESIGNATION DATED SIGNATURE

Production
PREPARED BY
Executive

Senior Manager
REVIEWED BY
Production

Management
Representative /
APPROVED BY
FSTL