Wiring TC5

TECHNICAL MANUAL
ELECTRICAL SYSTEM FOR REACHSTACKER
ORIGINAL INSTRUCTIONS
X045254en / B / 18 Jan 2016
TM Electrical System RST.01en
This document and the information contained herein, is the exclusive property of Konecranes Lifttrucks and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Lifttrucks. © 2014 Konecranes Lifttrucks. All rights
reserved. ‘Konecranes’, ‘Lifting Businesses’ and C are either registered trademarks or trademarks of Konecranes Lifttrucks.
TABLE OF CONTENTS TECHNICAL MANUAL
TABLE OF CONTENTS
1 SAFETY REGULATIONS.......................................................................................... 5
1.1 General information................................................................................................. 5
1.2 Electric welding........................................................................................................ 5
1.3 Jump-starts.............................................................................................................. 5
2 GENERAL................................................................................................................. 6
2.1 Wiring diagram structure......................................................................................... 6
2.2 Cable numbering...................................................................................................... 6
2.3 Fuses........................................................................................................................ 6
2.4 Relays....................................................................................................................... 13
3 WIRING DIAGRAMS................................................................................................. 16
3.1 Power supply diagrams........................................................................................... 16
3.1.1 Power supply, KEY SW, sheet 1A................................................................ 17
3.1.2 Power supply, ACR RFID, sheet 1B............................................................. 18
3.1.3 Power supply, KEY SW, sheet 1C................................................................ 19
3.1.4 Power supply, ACR RFID, sheet 1D............................................................. 20
3.2 Start stop engine diagrams..................................................................................... 21
3.2.1 Start stop engine, SCANIA DC13 STEP EU4, sheet 2A............................... 22
3.2.2 Start stop engine, Volvo D8/ D11/ D13 EU2/ EU4, sheet 2B........................ 23
3.2.3 Start stop engine, Cummins QSB6.7, sheet 2C............................................ 24
3.2.4 Start stop engine, Cummins QSM11, sheet 2D............................................ 25
3.3 Lighting diagrams.................................................................................................... 26
3.3.1 Roading lights, sheet 3................................................................................. 27
3.3.2 Turn marker light, sheet 4............................................................................ 28
3.3.3 Work lighting, sheet 5................................................................................... 29
3.3.4 Entrance backup lights, sheet 6................................................................... 30
3.4 Windshield wiper diagram, sheet 7......................................................................... 31
3.5 HVAC diagram, sheet 8............................................................................................ 32
3.6 Beacon, interior light and horn diagram, sheet 9.................................................. 33
3.7 Window, mirror, and seat heating diagram, sheet 10............................................ 34
3.8 Radio outlet diagrams............................................................................................. 35
3.8.1 Radio 12V, 24V outlet, sheet 11A................................................................ 36
3.8.2 Radio 12V, 24V outlet, sheet 11B................................................................ 37
3.9 Governor control diagram, sheet 12....................................................................... 38
3.10 Transmission control diagram, sheet 13................................................................ 39
3.11 Brakes diagram, sheet 14........................................................................................ 40
3.12 Surveillance IQAN alarm diagram, sheet 15........................................................... 41
3.13 CAN-BUS diagrams.................................................................................................. 42
3.13.1 CAN-BUS-A, sheet 16.................................................................................. 43
3.13.2 CAN-BUS-B, sheet 17.................................................................................. 44
3.13.3 CAN-BUS-C, sheet 18................................................................................. 45
3.13.4 CAN-BUS-D, GSM G2, attachment, sheet 19.............................................. 46
3.14 Mini wheel steering diagram, sheet 20................................................................... 47
3.15 Attachments diagram, options, sheet 21................................................................ 48
3.16 Boom control diagram, sheet 22A.......................................................................... 49
3.17 Boom control sensors diagram, sheet 22B............................................................ 50
3.18 Supportlegs diagram, sheet 22C............................................................................. 51
3.19 DANA diagrams........................................................................................................ 52
3/70
This document and the information contained herein, is the exclusive property of Konecranes Lifttrucks and represents a non-public, confidential and proprietary trade secret that may
not be reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Lifttrucks. © 2014
Konecranes Lifttrucks. All rights reserved. ‘Konecranes’, ‘Lifting Businesses’ and C are either registered trademarks or trademarks of Konecranes Lifttrucks.
TECHNICAL MANUAL TABLE OF CONTENTS
3.19.1 DANA TE17 FF (H216), sheet 23A.............................................................. 53

3.19.2 DANA TE27/32 FF (H216), sheet 23B.......................................................... 54
3.19.3 DANA TE 30 FF (H316), sheet 23C............................................................. 55
3.19.4 DANA TE17 FF (H217), sheet 24A.............................................................. 56
3.19.5 DANA TE 27/32 FF (H217), sheet 24B......................................................... 57
3.19.6 DANA TE 30 FF (H317), sheet 24C............................................................. 58
3.20 ZF 4 WG-191 diagram, sheet 23D............................................................................ 59
3.21 Transmission control ZF 261 diagram, sheet 23E................................................. 60
3.22 Cabin movement diagram, sheet 25....................................................................... 61
3.23 Heat control panel diagram, sheet 26A.................................................................. 62
3.24 ECC control panel diagram, sheet 26B................................................................... 63
3.25 Oil cooler diagram, sheet 27................................................................................... 64
3.26 Reserve wires PCB diagram, sheet 28.................................................................... 65
3.27 Other reserve wires diagram, sheet 29................................................................... 66
4 CONNECTORS......................................................................................................... 67
4.1 Replacing the deutch connectors........................................................................... 67
4.2 Replacing the AMP connectors............................................................................... 68
4/70
This document and the information contained herein, is the exclusive property of Konecranes Lifttrucks and represents a non-public, confidential and proprietary trade secret that may
not be reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Lifttrucks. © 2014
Konecranes Lifttrucks. All rights reserved. ‘Konecranes’, ‘Lifting Businesses’ and C are either registered trademarks or trademarks of Konecranes Lifttrucks.
1 SAFETY REGULATIONS TECHNICAL MANUAL
1 SAFETY REGULATIONS
1.1 General information
Maintenance must only be carried out by trained staff or an authorised Konecranes Lifttrucks
dealer in accordance with a service agreement. If you wish to service the machine yourself, we
recommend that you carry out the first three customer service checks in the presence of
Konecranes Lifttrucks authorised staff who can check that you are following the maintenance
instructions.
1.2 Electric welding

RISK OF SERIOUS DAMAGE TO THE MACHINE.
Disobeying the following instructions may lead in serious damage to the machine.
NOTICE Please obey the following instructions when carrying out the electric welding on the
machine. Battery connection and all control units must be disconnected.
1. Remove the battery leads and the wires to the alternator.

2. Disconnect all control units in and on the machine.
3. Connect the welding clamp to the component to be welded and close to the welding point,
never to the engine or in such a manner that the current can pass over to a bearing.
4. After finishing the welding, connect the wires to the alternator and control unit before
connecting the batteries.
1.3 Jump-starts
RISK OF PROPERTY DAMAGE.
Jump-starting the machine can cause current surge and serious damage to the control
NOTICE units.
It is forbidden to jump-start the machine with a quick charger, a booster, a power pack
or similar.
1. Connect the first cable from the plus contact of the auxiliary battery to the plus contact of the
starter motor.
2. Connect the second cable from the contact of the fully charged battery to the chassis, for
example, the starter motor fixing bolt, or a nearby side-member.
3. When the engine starts, remove the cables in the reverse order.
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X045254en / B / 18 Jan 2016 Copyright © (2014) Konecranes Lifttrucks. All rights reserved.
TECHNICAL MANUAL 2 GENERAL
2 GENERAL
2.1 Wiring diagram structure
The structure of the wiring diagrams aims to simplify fault tracing and service work. The different
wiring diagrams are divided into circuits, working light for itself, heating and cabin ventilation for
itself, and so on. This means that you only need to use the wiring diagram for the circuit in
question when fault tracing. Only in a few exceptional case is it necessary to switch from one
wiring diagram to another. Should this be necessary, there is a coordination system around the
wiring diagram to indicate the right position. Vertically the coordination system consists of
letters, horizontally of numbers.
2.2 Cable numbering

Cable numbering aims to simplify fault tracing and service work. The cable number is based on
which fuse it comes from. The first number (or the two first numbers with a five digit code)
indicates which fuse the cable comes from. When the three last numbers are 000, this means
that the cable comes directly from the fuse in question. For example, cable number 12 000
means that this cable comes directly from fuse 12. Each time the cable is interrupted by an
active component, the last three numbers in the cable number change.
The main power switch does not cut the current between the generator and battery.
NOTE When working with or in the vicinity of the generator the negative cable to the battery
must be removed.
2.3 Fuses
Fuses are located behind the operator seat in the cabin and in the battery compartment on the
right side of the machine.
Figure 1. Location of fuses
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2 GENERAL TECHNICAL MANUAL
101 129 157
185 189
128 156 184
Figure 2. Numbering order of the fuses
Table 1. Fuses and their function
Number Size Function
F101 7.5 A Cabin heater
F102 7.5 A Option
F103 7.5 A Option
F104 7.5 A Option
F105 7.5 A Converter 12 V option
F106 7.5 A Reverse light/right
F107 7.5 A Working light extra 2
F108 7.5 A PCB 48-PIN STD D
F112 7.5 A Clutch for AC compressor
F113 3A Position light right
F114 3A Position light left
F115 7.5 A High beam
F116 7.5 A Low beam
F117 7.5 A Seat suspension air

compressor
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F118 7.5 A Reverse alarm in the front
F119 7.5 A Working lights extra 1
F120 10 A Option
F121 7.5 A Working light boom, right
F122 7.5 A Working light boom, left
F123 10 A Main fuse for the lights, F115

and F116
F124 3A ACR RFID keyless entry
F125 3A Battery clock (RTC)
F126 15 A Ignition
F127 7.5 A Beacon
F128 3A Power supply controller
F129 7.5 A Hazard
F130 10 A HV/AC condensor blower 1
F133 7.5 A K128 Door open switch
F134 5A Reading light
F135 15 A Rear window heating
F136 7.5 A RCU
F137 7.5 A Diagnostic connector on the

PCB
F138 7.5 A CAN extra connector on the

PCB
F139 5A Turn signal
F142 5A Rearview mirror heater
F143 5A I/O units in the armrest,

XC21, XC21 OPT C1, XC21
OPT C2
F144 7.5 A Seat heater
F145 7.5 A MD4
F146 3A Truconnect modem
F147 3A RFID nearguard 2
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F148 3A Tire pressure gateway
F149 5A Connection for computer
F150 3A RFID nearguard 1
F151 7.5 A Main fuse (F113, F114) for

position light and brake lights
F152 3A Alcohol ignition interlock
F153 7.5 A 24 V dashboard
F154 3A GSM G2 modem
F155 10 A 12 V reverse camera
F156 7.5 A 12 V dashboard
F157 10 A 24 V roof
F158 7.5 A Converter roof
F159 7.5 A 12 V roof
F160 7.5 A 12 V radio
F161 7.5 A Working light roof
F162 7.5 A Working light roof
F163 10 A Wiper rear/roof/front washer
F164 7.5 A PCB 48-PIN STD E
F166 7.5 A Converter
F167 7.5 A Converter 2 rear wall
F168 7.5 A Horn
F173 7.5 A Fuel heater
F174 7.5 A Option
F175 7.5 A Option
F176 7.5 A Option
F177 7.5 A Option
F178 7.5 A Particle detecting monitor

(PDM)
F179 10 A XA 2 OPT, external

expansion unit in the chassis
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F180 10 A XA 2-STD, external

expansion unit in the chassis
F181 5A Connection for computer
F182 7.5 A Reverse camera
F183 3A HV/AC controller
F184 15 A HV/AC blower
F185 7.5 A Option
F186 7.5 A Option
F187 7.5 A Option
F188 7.5 A Option
F189 7.5 A Fuse test
10/70
Fuses and relays in the battery compartment
WARNING
EXPLOSION HAZARD
Short-circuiting the battery may cause a fire or explosion, which cause a risk for
serious injury or death.
Observe workplace safety regulations.
WARNING
CORROSIVE SUBSTANCE HAZARD
The battery contains corrosive acid that may cause a risk for serious injury or death.
Always use the necessary protective equipment.
WARNING
EXPLOSION HAZARD
Batteries generate explosive hydrogen when charged, which may cause a risk for
serious injury or death.
Always use the necessary protective equipment. Ensure that there is good ventilation
and avoid sparking.
WARNING
ELECTRICAL HAZARD
The main disconnect does not cut the power to the alternator. Risks of electric shock
and personal injury.
Remove jewelry and conductive material before working on the electrical system.
Always disconnect the ground (minus) cable at the battery when working near or on
the alternator.
WARNING
TIPPING OVER HAZARD
Turning off the battery main switch while the machine is moving applies the parking
brake and the machine may tip over. The software in the control unit can get damaged.
Do not turn it off while the engine is running.
Do not turn off the main battery switch while the engine is running.
11/70
1 3
2
Figure 3. Fuses and relays in the battery compartment
1. Fuses F51-F58, F71-78, F92-F98 (1)

2. Relay K32 (2), behind the three fuse lines
3. Fuses F61-F62
Figure 4. Numbering order of the fuses
F51 10 A IQAN MD4 RTC
F52 20 A Starter for Scania DC13 EU4,

Volvo 620 and 660 Volvo step
2 engines, Cummins QSB
and QSM
F53 20 A Scania DC13 EU4 AdBlue

control unit
F54 7.5 A Option
F55 7.5 A Fuel heater
F56 7.5 A TCU battery power supply

(DANA)
F57 10A Volvo 660/760/Cummins QSB

(15A)
F58 10 A Scania DC13 EU4/Cummins

QSB (15A)
F61 100 A Main fuse 15 ignition
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F62 60 A Main fuse 30 battery
F71 7.5 A Option
F72 7.5 A Fuel shut-off
F73 7.5 A Option
F74 10 A Scania DC13 EU4 (10A),

Cummins (15A) 15 EMS
F75 7.5 A DANA/ZF transmission

control unit (TCU) ignition
power supply
F76 7.5 A Hydraulic oil cooler
F77 20 A Scania DC13 EU4 exhaust

gas recirculation valve (EGR)
F78 - Option
F92 10 A Power supply, attachment
F96 10A Power supply, attachment
F97 10A Power supply, attachment
2.4 Relays
Relays K31, K32, K33, K35, and K36 are mounted next to the main fuses in the battery
compartment. K101-K135 are mounted behind the operator seat in the cabin.
Figure 5. Relay location K101-K135
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135
117 118 119 120 121 122 123 124
116
115
125 126
114
127 128
113
129 130
112
131 132
111
133 134
110
109
108
107 104 103 102 101
106
105
Figure 6. Relays K101-135
Number Function
K31 Volvo 626, 722, and Cummins QSB and QSM

engine starter
K32 Q1 ignition
K33 Ground support for K31
K35 Engine shut-off for Volvo engines
K36 Fuel heater
K101 Pre-heating power supply for heating,

ventilation, air-conditioning
K102 Signal for heating, ventilation, air-conditioning

(engine running with cabin doors closed)
K103 Brake lights
K104 Reversed brake lights
K105 Keyless ignition ACR RFID
K106 Working light boom
14/70
Number Function
K107 Working light extra 1
K108 Front alarm
K109 Door open switch
K110 Low beam
K111 High beam
K112 Clutch for compressor of the air-conditioning

unit
K113 Turn signal right
K114 Turn signal left
K115 Working light extra 2
K116 Reverse lights
K117 Option
K118 Option
K119 Option
K120 Option
K121 Working light roof F161, F161
K122 Windshield wiper motor roof
K123 Windshield wiper motor rear
K124 Window washer motor
K125 Rear window heating
K126 Windshield wiper motor front, slow
K127 Window washer motor
K128 Windshield wiper motor front, fast
K129 Horn
K130 Fuel heater
K131 Option
K132 Option
K133 Option
K134 Option
K135 Hazard
K201 Attachment lights
15/70
TECHNICAL MANUAL 3 WIRING DIAGRAMS
3 WIRING DIAGRAMS
The following sections show the wiring diagrams for product components.
3.1 Power supply diagrams

The following illustrations show the power supply wiring diagrams.
16/70
1 2 3 4 5 6 7 8 3.1.1
REVISION TYPE OF REVISION / REVISION NOTE APPROVED BY - DATE
01-003 X1:05 01-003 F51 01-000

BATTERY DISCONNECT SW Sh.16/A1
BATTERY 12VDC BATTERY 12VDC
-Q2 Sh.10/D6
01-001 + - + -
A A
CHARGING INTERLOCK
D1 CONTROL BOX
1A 470 ohm X5:20 01-020 (OPTION)
Sh.2/B2 -B13
R1 3W
X045254en / B / 18 Jan 2016

F152 X9:21 01-232 X271:17 X27:01
+24V supply

?
X27:02
GND
3 WIRING DIAGRAMS
B F120 X5:06 B
X301:13 X294:16 X8:13 X9:16 02-030 X271:18 X27:03
STARTER REL. OUT
?
X9:13 01-019 X271:19 X27:04
STARTER REL. IN
?
X27:05
02-030
IGNITION
?
-S37 -K38
X320:01
START/STOP X320:02 02-031 X255:05 C4:5
STD B
DIN-E
24V K105 XC21
-S38 85 86
C
EMERGENCY STOP SW. IGNITION KEY -K37
F126 X8:04 01-005 X294:02 X301:01 22 21 01-021 X301:02 X294:03 X8:07 X8:08 01-019 X294:04 X301:03 X310:05 X307:30 X251:09 Con2:09
01-023 MD4
SP74 DIN-G
TMR1
Power supply, KEY SW, sheet 1A
5 1
JUMPER JP1 X12:06 X294:05 X301:04
3 4 01-159
(K105)
X294:14 X300:02 2 X300:03 X294:15 FOR KEY SW
01-159 12 11 01-162 01-162
FUNCTION D
-S1 01-159
X329:01 RCU A3 X18:05
EMERGENCY STOP K120
-K39
Q1 (K32) STOP 86 85 D4
01-145 X8:21 X8:16 X102D:12 48 pin STD D
12 11 01-162 X2:02 OUT1
2 85 86 1 SP44 30 87 X102:12
-S2 87A
01-001 01-002
Sh.14/D2
E X41:17 X41:16 E
01-006 X202 F62 01-001
X201 F61
DESIGNER DRAWN APPROVED BY APPROVED DATE GENERAL TOLERANCE DRAWING TYPE FORMAT COMPUTER BASED PROJECTION METHOD SCALE
ANH ANH ANH 2015-06-26 - A3 AutoCAD -

TITLE
PCB F
01-001
01-006
01-004
01-002
layout
RST POWER SUPPLY
CUSTOMER CUSTOMER REF
KONECRANES KEY SW
DRAWING NO REVISION SHEET
Release Level Released

452444 01 1A (29)
1 2 3 4 5 6 7 8
Copyright © (2014) Konecranes Lifttrucks. All rights reserved.

17/70
TECHNICAL MANUAL
18/70
1 2 3 4 5 6 7 8 3.1.2
01-003 X1:05 01-003 F51 01-000

BATTERY DISCONNECT SW Sh.16/A1
BATTERY 12VDC BATTERY 12VDC
-Q2 Sh.10/D6
01-001 01-000 + - + -
A A
CHARGING INTERLOCK
D1 CONTROL BOX
1A 470 ohm X5:20 01-020 (OPTION)
Sh.2/B2 -B13
R1 3W
X045254en / B / 18 Jan 2016

F152 X9:21 01-232 X271:17 X27:01
+24V supply

?
X27:02
TECHNICAL MANUAL
GND
?
F120 X5:06
B B
X301:13 X294:16 X8:13 X9:16 02-030 X271:18 X27:03
STARTER REL. OUT
?
X9:13 01-019 X271:19 X27:04
STARTER REL. IN
?
X27:05
02-030
IGNITION
?
-S37 -K38
X320:01
START/STOP X320:02 02-031 X255:05 C4:5
STD B
DIN-E
24V K105 XC21
EMERGENCY STOP
85 86
C
JUMPER FOR -K37
F126 X294:02 X301:01 KEY SW X301:02 X294:03 X8:07 X301:03 X310:05 X307:30 Con2:09
X8:04 01-005 22 21 01-021 01-023 X8:08 01-019 X294:04 X251:09 MD4
30 87 DIN-G
TMR1
87A
5 1
Power supply, ACR RFID, sheet 1B
ACR (RFID)
X12:06 01-159 X294:05 X301:04 02-053 X264:05 OUT3
01-159 X294:14 X300:02 12 11 X300:03 X294:15 01-162 OPTION

01-162
D
-S1 01-159
X329:01 RCU A3 X18:05
EMERGENCY STOP K120
-K39
Q1 (K32) STOP 86 85 D4
01-145 X8:21 X8:16 X102D:12 48 pin STD D
12 11 01-162 X2:02 OUT1
2 85 86 1 SP44 30 87 X102:12
-S2 87A
01-001 01-002
Sh.14/D2
E X41:17 X41:16 E
01-006 X202 F62 01-001
X201 F61

TITLE
PCB
01-001
01-006
01-004
01-002
layout RST POWER SUPPLY F
KONECRANES ACR RFID


452444 01 1B (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.1.3
-Q3 REVISION TYPE OF REVISION / REVISION NOTE APPROVED BY - DATE
01-145 INIT
85 30 X1:05
OPTION 01-003 01-003 F51
DELAYED DISCONNECT Sh.16/A1
SCANIA DC13 EU4 BATTERY 12VDC BATTERY 12VDC
Sh.10/D6
01-008 88a 88 01-001 + - + -
A Sh.2A/A3 A
CHARGING INTERLOCK
D1 CONTROL BOX
1A 470 ohm X5:20 01-020 (OPTION)
Sh.2/B2 -B13
R1 3W
X045254en / B / 18 Jan 2016

F152 X9:21 01-232 X271:17 X27:01
+24V supply

?
X27:02
GND
3 WIRING DIAGRAMS
B F120 X5:06 B
X301:13 X294:16 X8:13 X9:16 02-030 X271:18 X27:03
STARTER REL. OUT
?
X9:13 01-019 X271:19 X27:04
STARTER REL. IN
?
X27:05
02-030
IGNITION
?
-S37 -K38
X320:01
START/STOP X320:02 02-031 X255:05 C4:5
STD B
DIN-E
24V K105 XC21
-S38 85 86
C
EMERGENCY STOP SW. IGNITION KEY -K37
F126 X8:04 01-005 X294:02 X301:01 22 21 01-021 X301:02 X294:03 X8:07 X8:08 01-019 X294:04 X301:03 X310:05 X307:30 X251:09 Con2:09
01-023 MD4
DIN-G
TMR1
Power supply, KEY SW, sheet 1C
5 1
JUMPER JP1 X12:06 X294:05 X301:04
3 4 01-159
(K105)
X294:14 X300:02 2 X300:03 X294:15 FOR KEY SW
01-159 12 11 01-162 01-162
FUNCTION D
-S1 01-159
X329:01 RCU A3 X18:05
EMERGENCY STOP K120
-K39
Q1 (K32) STOP 86 85 D4
01-145 X8:21 X8:16 X102D:12 48 pin STD D
12 11 01-162 X2:02 OUT1
2 85 86 1 SP44 30 87 X102:12
-S2 87A
01-001 01-002
Sh.14/D2
E X41:17 X41:16 E
01-006 X202 F62 01-001
X201 F61

TITLE
PCB F
01-001
01-006
01-004
01-002
layout
RST POWER SUPPLY
KONECRANES KEY SW

452444 01 1C (29)
1 2 3 4 5 6 7 8

19/70
TECHNICAL MANUAL
20/70
1 2 3 4 5 6 7 8 3.1.4
-Q3 REVISION TYPE OF REVISION / REVISION NOTE APPROVED BY - DATE
01-145 INIT
85 30
OPTION 01-003 X1:05 01-003 F51
DELAYED DISCONNECT Sh.16/A1
SCANIA DC13 EU4 BATTERY 12VDC BATTERY 12VDC
Sh.10/D6
01-008 88a 88 01-001 + - + -
A Sh.2A/A3 A
CHARGING INTERLOCK
D1 CONTROL BOX
1A 470 ohm X5:20 01-020 (OPTION)
Sh.2/B2 -B13
R1 3W
X045254en / B / 18 Jan 2016

F152 X9:21 01-232 X271:17 X27:01
+24V supply

?
X27:02
TECHNICAL MANUAL
GND
?
F120 X5:06
B B
X301:13 X294:16 X8:13 X9:16 02-030 X271:18 X27:03
STARTER REL. OUT
?
X9:13 01-019 X271:19 X27:04
STARTER REL. IN
?
X27:05
02-030
IGNITION
?
-S37 -K38
X320:01
START/STOP X320:02 02-031 X255:05 C4:5
STD B
DIN-E
24V K105 XC21
EMERGENCY STOP
85 86
C
JUMPER FOR -K37
F126 X294:02 X301:01 KEY SW X301:02 X294:03 X8:07 X301:03 X310:05 X307:30 Con2:09
X8:04 01-005 22 21 01-021 01-023 X8:08 01-019 X294:04 X251:09 MD4
30 87 DIN-G
TMR1
87A
5 1
Power supply, ACR RFID, sheet 1D
ACR (RFID)
X12:06 01-159 X294:05 X301:04 02-053 X264:05 OUT3
01-159 X294:14 X300:02 12 11 X300:03 X294:15 01-162 OPTION

01-162
D
-S1 01-159
X329:01 RCU A3 X18:05
EMERGENCY STOP K120
-K39
Q1 (K32) STOP 86 85 D4
01-145 X8:21 X8:16 X102D:12 48 pin STD D
12 11 01-162 X2:02 OUT1
2 85 86 1 SP44 30 87 X102:12
-S2 87A
01-001 01-002
Sh.14/D2
E X41:17 X41:16 E
01-006 X202 F62 01-001
X201 F61

TITLE
PCB
01-001
01-006
01-004
01-002
layout RST POWER SUPPLY F
KONECRANES ACR RFID


452444 01 1D (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
3 WIRING DIAGRAMS TECHNICAL MANUAL
3.2 Start stop engine diagrams

The following illustrations show the diesel engine (start stop) wiring diagrams.
21/70
22/70
1 2 3 4 5 6 7 8 3.2.1
01-001
01-006
01-004
01-002
A A
01-008
Sh.1C-D/A1
STARTER MOTOR
X045254en / B / 18 Jan 2016

01-001
30 02-002

M C4000
31 50
INTERNAL ON ENGINE
TECHNICAL MANUAL
(DIAGNOSTIC) 15
1
31
ALTERNATOR 2
CAN-H
B 01-008 3 B
CAN-L
B+ D+
INTERNAL ON ENGINE 4
W
G D-
B3
X36
F57 (20A) X34 01-090 (C4001) 30 EMS
1 1 1 1 1
30 EMS
31
X34 2 2 SP 2
31
F74 (10A) 01-092 (10A) 15 EMS
4 4 SP40 3 3 SP 3
15 EMS
4
F58 (20A) X34 30 EMS 5

01-091 C
2 2 4 4 6
30 EMS
K130 31
X103D:11 5 5 7
31
PCB 48 pin OUT22
STD D X103:11 86 85 8
X44:17 10-089 CAN-H
Sh.23/F2 6 6 SP 9
CAN-H S8
30 87 X44:21 10-090 CAN-L
Sh.23/F2 7 7 SP 10
CAN-L
87A X44:07 01-149
F173 X44:09 ER A5
ER (ENGINE RUNNING)
8 8 1
X185 02-097
02-098 A A X183
C C 02-096 (C4071)
K36 B B
30 VGT
1 1
D
31 VGT
85 86 X186 FUEL HEATER 2 2 B5
SCR LL
F55 (20A) 01-042 01-041 3 2
LAMP SCR LEVEL
30 87 1
87A 2 B6
SCR FL
F52 (20A) 01-093
4 3
LAMP SCR FAULT
X187
F53 (20A) 01-261 (C4002) 30 SCR
1 1
30 SCR
31 SCR
2 2
31 SCR
01-092 15 SCR
E 3 3
15 SCR E
4 4 31 EGR/EGV SCR CONTROL UNIT
Start stop engine, SCANIA DC13 STEP EU4, sheet 2A
F77 (20A) 01-267 5 5 15 EGR/EGV

6 6
X157 DESIGNER DRAWN APPROVED BY APPROVED DATE GENERAL TOLERANCE DRAWING TYPE FORMAT COMPUTER BASED PROJECTION METHOD SCALE
F72 (10A) 01-027
2 FUEL SHUTOFF OPT. ANH ANH ANH 2015-06-26 - A3 AutoCAD -
TITLE
1
RST DIESEL ENGINE (START, STOP) F

KONECRANES
01-001
01-006
01-004
01-002
SCANIA DC13 STEP

452444 01 2A (29)
1 2 3 4 EU45 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.2.2
01-001
01-006
01-004
01-002
A A
STARTER MOTOR
X045254en / B / 18 Jan 2016

01-001
30 02-002

31
M 50
INTERNAL ON ENGINE
3 WIRING DIAGRAMS
B B
ALTERNATOR
01-001 01-020 Sh.1/A5
B+ D+ INTERNAL ON ENGINE
W
G D-
K35
X36 X36
86 85
F74 01-092 X34 01-092 X179 X179 02-034 02-084
4 4 1 1 2 30 87 5
IGNITION (+)
2
87A 6
STOP
VOLVO DIAGNOSIS VOLVO (EMS 2.3)

02-094 BB 1 (CAN H) 10-089
1 4
BATT + 1
Sh.23/F2 D
BB 1 (CAN L) 10-090
2 2
Sh.23/F2
VODIA-INPUT 02-095
3 3
BATT -
10-091 BB 2 (CAN H)
4 7
5 10-092 BB 2 (CAN L)
6 8
E E
F72 01-027 X157
2 FUEL SHUTOFF OPT.
1
Start stop engine, Volvo D8/ D11/ D13 EU2/ EU4, sheet 2B

TITLE

01-001
01-006
01-004
01-002
KONECRANES

VOLVO D8/ D11/ D13 452444 01 2B (29)
1 2 3 4 EU2/EU4 5 6 7 8

23/70
TECHNICAL MANUAL
24/70
1 2 3 4 5 6 7 8 3.2.3
A 01-001 A
STARTER MOTOR
X045254en / B / 18 Jan 2016

01-001
01-006
01-004
01-002
01-001
30 02-002

31
M 50
TECHNICAL MANUAL
B B
ALTERNATOR
01-001 01-020 Sh.1/E5 K35
02-001 X5:07 X103E:13 PCB
B+ D+ OUT20
G 85 86 X103:13 48pin
W D- STD E
F80 01-007
30 87
87A
F58 X34 01-091 X182 -X36

2 2 4
PWR+
F57 CAN H 10-089
01-090 46
Sh.23/F2
PWR+ 120ohm 10-090
1 1 3 CAN L Sh.23/F2
47 RESISTOR PLUGG
1
GND CUMMINS X181 10kohm
GND COOLANT LEVEL-> 02-013 D
2 28 1 1
COOLANT LEVEL<- 02-035
32 2 2
AIR HEATER-> 120 ohm
F74 01-092 X34 01-092 (10A) X36 40
KEY SW. AIR HEATER<-
4 4 39 42
75 kohm
ACCEL POS. +5V 22
Start stop engine, Cummins QSB6.7, sheet 2C
10 kohm
ACCEL POS. GND 23
ACCEL POS. SIG. 9
F72 01-027 X157

E E
2 FUEL SHUTOFF OPT.
1
01-001
01-006
01-004
01-002

TITLE

CUMMINS QSB 6.7 KONECRANES


452444 01 2C (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.2.4
A 01-001 A
STARTER MOTOR
X045254en / B / 18 Jan 2016

01-001
01-006
01-004
01-002
01-001
30 02-002

31
M 50
3 WIRING DIAGRAMS
B B
ALTERNATOR
01-001 01-020 Sh.1/E5 K35
02-001 X5:07 02-001 X103E:13 PCB
B+ D+ OUT20
G 85 86 X103:13 48pin
W D- STD E
F80 01-007
30 87
87A
F74 01-092 X34 01-092 (10A) X36 -X36

4 4 38
KEY SWITCH
01-091 10-089
PWR+ CAN H Sh.23/F2
F58 01-091 01-091 7 46 120ohm
SP22 10-090
PWR+ CAN L Sh.23/F2
2 2 01-091 8 37
75 kohm
17
PWR+ ACCEL POS. +5V 48
F57 01-090 SP23 01-090 10 kohm
PWR+ ACCEL POS. GND
1 1 01-090 18 49 D
PWR+ ACCEL POS. SIG..
28 47 JUMPER PLUG
29
GND
CUMMINS COOLANT LEVEL HI SWITCH 5
30
GND 19 COOLANT LEVEL LO SWITCH 6
39
GND
COOLANT LEVEL +5V 7
40
GND
COOLANT LEVEL RETURN
Start stop engine, Cummins QSM11, sheet 2D
GND 19
50 22
CUMMINS
E E
F72 01-027 X157
2 FUEL SHUTOFF OPT.
1

TITLE

01-001
01-006
01-004
01-002
KONECRANES
CUMMINS QSM 11

452444 01 2D (29)
1 2 3 4 5 6 7 8

25/70
TECHNICAL MANUAL
3.3 Lighting diagrams

The following illustrations show the lighting wiring diagrams.
26/70
1 2 3 4 5 6 7 8 3.3.1
ARMREST
HIGH BEAM
MARKER LIGHT
-S3 -K40 03-011 X52 03-011 LEFT FRONT POSITION LIGHT
01-050 X320:11 X320:12 03-001 X259:03 DIN-C OPT C1
Sh.21/E2 5 5 1 1 LEFT FRONT
A C4:3 XC21 A
4 4
03-004 03-004 HIGH BEAM
01-001
01-006
01-004
01-002
BACKGROUND LIGTHS HIGH BEAM
FOR 1 1 1 1 LEFT
-K39
X045254en / B / 18 Jan 2016

SWITCHES IN
2 2
X8:02 01-028 X294:28
ARMREST/ X300:04 SP64 PCB 48 pin STD D K111

MANEUVER BOX. X101D:12 03-005 03-005 LOW BEAM
DOUT 13 LOW BEAM
X294:29 X300:05 SP65 X101:12 86 85 2 2 1 1 LEFT
3 WIRING DIAGRAMS
X8:11 GND
F115 X2
03-004 9 9 SP90 2 2
30 87 10 10
B X303:01 X306:01 X313:01 X314:01 SP69 87A X53 HIGH BEAM
B
03-004 03-004 HIGH BEAM
K110 SP12 1 1 1 1 RIGHT
X303:02 X306:14 X313:02 X314:02 SP70 X101D:11
DOUT 14 2 2
10A X101:11 86 85
F123 F116 03-005 03-005 LOW BEAM LOW BEAM
03-005
30 87 13 13 SP13 2 2 1 1 RIGHT
D5
87A 9 9 2 2
SP29
MARKER LIGHT
RIGHT FRONT
Roading lights, sheet 3
Sh.9/B3
4 4
ARMREST
F113 X1 03-012 03-012 POSITION LIGHT C
03-012
POSITION LIGHT 14 14 SP16 5 5 1 1 RIGHT FRONT
-S4
F151 X8:09 01-029 X294:06 X301:05 X301:06 X294:07 03-010 X8:01 F114 03-011
13 13 SP15
03-011 X63 MARKER LIGHT 03-011

BACKGROUND LIGTHS POSITION LIGHT
Sh.4/E1 FOR 4 4 1 1 LEFT REAR
SWITCHES IN
PALETTE
Sh.4/A2
D
5V X301:14 X320:03 01-248
Sh.5/A2
Sh.7/A1 6 6 SP88 4 4
Sh.9/A2
Sh.10/A2 03-012 X64 MARKER LIGHT 03-012 POSITION LIGHT
3 Sh.13/A2 4 4 1 1 RIGHT REAR
VOLTAGE
REGULATOR
ON EACH
ADAPTERCARD
IN ARMREST
X320:24 6 6 SP89 4 4
E 24VDC - E
5VDC Sh.16/A3
1 2 X6:11 X21
X6:10 5
6
8
01-001
01-006
01-004
01-002
GND
Sh.16/B3 ANH ANH ANH 2015-06-26 - A3 AutoCAD -
24V 01-052
Sh.16/B3 TITLE
RST ROADINGLIGHTS F
KONECRANES

452444 01 3 (29)
1 2 3 4 5 6 7 8

27/70
TECHNICAL MANUAL
28/70
1 2 3 4 5 6 7 8 3.3.2
ARMREST REVISION TYPE OF REVISION / REVISION NOTE APPROVED BY - DATE
-S5
01-248 X320:13 03-049 X255:03 MARKER LIGHT
Sh.3/D4 DIN-C XC21 STD B 03-032 X52 03-032 LEFT FRONT BLINKERS
C4:3
BLINKERS XC21 3 3 3 3 LEFT FRONT
LEFT
A -S6 JP2 (F122-X2:15) A
X320:14 03-050 X255:04 DIN-D
04-025 04-060 DAY RUNNING LIGHT
Sh.5/B5
C4:4 Sh.5/C4 6 2 2 LEFT FRONT
XC21
BLINKERS
RIGTH 9 9 SP90 4 4
01-001
01-006
01-004
01-002
K135
X045254en / B / 18 Jan 2016

BLINKER MARKER LIGHT
RELAY X2 X53 DAY RUNNING LIGHT

Sh.5/B5 04-060 RIGHT FRONT
F129 15 15 SP27 6 2 2
TECHNICAL MANUAL
01-040 49 (85) RIGHT FRONT

-S7
X301:07 X294:08 03-030 X8:18
49a (87) 03-033 03-033 BLINKERS
B 24V 3 3 3 3 RIGHT FRONT
B
HAZZARD 31 (86)
9 9 SP29 4 4
C (30)
X301:08 X294:09 X8:19

03-031
-K39 K114
X103D:14
PCB 48 pin OUT19
STD D X103:14 86 85
Turn marker light, sheet 4
F139 03-032 X6:08 03-032 X21

30 87
C
2
87A
-K39 X6:07 03-013 X21
K113
X103D:13 1
PCB 48 pin OUT20
STD D X103:13 86 85
03-033 X6:05 03-033 X21

30 87 3
87A X21
8
MARKER LIGHT BLINKERS
-K40 03-032 X1 X1 03-032 X63 03-032 LEFT REAR D
K104 LEFT REAR
X101E:12 12 12 2 2 2 2
PCB 48 pin OUT13 07-063 SP17
STD E X101:12 86 85
X1 X1 X63 BRAKE LIGHT

-K39 K103 03-033 03-013 03-013
X103D:10 10 10 1 1 3 3
LEFT REAR
PCB 48 pin OUT23 SP18
STD D X103:10 86 85 X63
6 6 SP88 4 4
01-043 MARKER LIGHT
Sh.3/D2 30 87 30 87 BREAK LIGHT
03-013 X1 X1 03-013 X64 03-013 RIGHT REAR
87A 87A 4 4 SP10 1 1 2 2
RIGHT REAR
E E
JP3 (K104) X64 BLINKERS
03-033 03-033
2 2 3 3
RIGHT REAR
-K39 X64
6 6 SP89 4 4
-S8 PCB 48 pin STD D
X23 01-136 03-013 X23 X103D:04
1 2 ANA_8
01-001
01-006
01-004
01-002
21 14 X103:04 DESIGNER DRAWN APPROVED BY APPROVED DATE GENERAL TOLERANCE DRAWING TYPE FORMAT COMPUTER BASED PROJECTION METHOD SCALE
BRAKE LIGHT SW.

TITLE
RST TURN MARKER LIGHT F

KONECRANES

452444 01 4 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.3.3
ARMREST
-K38
01-248 -S9 X320:16 04-045 X254:03 DIN-S
Sh.3/D4 XC21
C3:3
WORKING LIGHTS BOOM
A A
-S10 X320:17 04-046 X254:06 DIN-T
04-026 X89a
C3:6 XC21
WORKING LIGTHS ATTACHMENT 1 1
STD B 2 2 WORKINGLIGHT
01-001
01-006
01-004
01-002
-S11 X320:18 04-047 X255:11 04-026 X84 04-026 X89b
DIN-K BOOM RIGHT
C4:11 XC21 6 6 SP1 1 1
X045254en / B / 18 Jan 2016

WORKING LIGTHS EXTRA 1
10 10 SP4 2 2

04-025 X88a
-S12 X320:19 04-048 X255:12 DIN-L 1 1
3 WIRING DIAGRAMS
C4:12 XC21
WORKING LIGTHS EXTRA 2 2 2 WORKINGLIGHT
04-025 X84 04-025 X88b
-K39 BOOM LEFT
B 7 7 SP2 1 1 B
PCB 48pin STD D 11 11 SP3 2 2
K106
X101D:09 F121 X2
OUT16 04-026 04-026
X101:9 86 85 7 7
01-004 04-024 F122 04-025 04-025
30 87 9 9
Work lighting, sheet 5
87A WORKING LIGHT

Sh.4/A6 Sh.4/A7 04-060
1 1
WORKINGLIGHT
Sh.4/B7 04-060 2 2
LEFT
X1:08 X52 CHASSIES FRONT C
04-060 04-060
K107 7 7 SP60 1 1
X103D:16
OUT17 8 8 SP?? 2 2
X103:16 86 85
F119 X1:09 X53 WORKING LIGHT

04-082 04-060 04-060 04-060 04-060
30 87 7 7 SP62 SP133 1 1
WORKINGLIGHT
87A 8 8 SP134 2 2
RIGHT
1 1 CHASSIES FRONT
K115 2 2
X103D:15 WORKINGLIGHT
OUT18 D
X103:15 86 85 EXTRA 2 IQAN MD4 2
X42:06 ATTACHMENT
CENTRAL 1 1
F107 X42:05 UNIT 2 2 ATACHMENT LIGHTS

30 87 1 1
87A 2 2
K121
X101D:10
OUT15 1 1 2 2 OPTIONAL
X101:10 86 85
F162 X330:01 X84 X180 WORKINGLIGHT
01-004 04-002 04-003 X6:14 04-003 04-003 04-003 BOOM LEFT
30 87 SP41 8 8 1 1 1 1 2 2
E E
87A
1 1 2 2
F161 04-006 X6:06 04-006 04-006 X330:02 04-006

SP42 9 9 2 2 1 1 2 2
X22 ANH ANH ANH 2015-06-26 - A3 AutoCAD -

3 TITLE
7 F
01-001
01-006
01-004
01-002
RST WORK LIGHTS
X22
4 KONECRANES
6 DRAWING NO REVISION SHEET

452444 01 5 (29)
1 2 3 4 5 6 7 8

29/70
TECHNICAL MANUAL
30/70
1 2 3 4 5 6 7 8 3.3.4
ENTRANCE LIGHT SW (EXTERNAL)

X325:01 X325:02
A X9:05 GND X75 A

3 3
01-001
01-006
01-004
01-002
ENTRANCE LIGHT SW (INTERNAL)
X9:02 04-041 X75 X277:01 X277:02
Sh.9/C3 1 1 TBD
X75 C1
X045254en / B / 18 Jan 2016

06-038 ENGINE RUN
Sh.8/C5 4 4 86 85

X9:06 X75
TECHNICAL MANUAL
GND
5 5
X75
B 2 2 B
X276:01 07-053 X21:11 E3
NEAR X1,X2 ENTRANCE LIGHT
X21:12
WH STROBE WARNING
STROBE WARNING 04-041
2 2 LIGHT LED
1 1
-K39 K116 X63 BACKUP LIGHT
X103D:9 04-041 04-041 C
PCB 48 pin OUT24 04-052 3 3 SP137 1 1 BACKUP LIGHTS LH
STD D X103:9 86 85
6 6 SP88 2 2
F106 04-041 04-041 X1 X1 X64 04-041 BACKUP LIGHT 04-041

01-127
30 87 7 7 SP11 3 3 SP138 1 1 BACKUP LIGHTS RH
Entrance backup lights, sheet 6
87A 6 6 SP89 2 2
WH STROBE WARNING
STROBE WARNING 04-041
LIGHT LED
1 1
2 2
04-041 X6:16 04-041 X21 D

Sh.11A/C4 4
10
04-041 X6:20 04-041 X22

2
E E
-K40
X102E:15 X2 X2 X177 04-051
PCB 48 pin OUT10
STD E X102:15 11 11 1 1 BACKUP ALARM
2 2

TITLE
01-001
01-006
01-004
01-002
RST ENTRANCE, BACKUP LIGHTS
KONECRANES VF

452444 01 6 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.4
ARMREST
-K38 -K39
K128
X101D.14
A XC21 STD B OUT7 A
X101.14 K126 86 85 WINDSHIELD WIPER
X101D:13 X23:12 X45 MOTOR FRONT
SW.FRONT/WIPER/WASHER OUT8 05-002 gy
X101:13 86 85 30 87 X23:09 4 4 X45
-S13 05-001 bu bk
01-248 X320:04 05-001 X255:07 C4:7
Sh.3/D4 87A 2 2 M 6 6
01-001
01-006
01-004
01-002
DIN-G 87 30
87A X23:06
X045254en / B / 18 Jan 2016

PCB 48pin 05-003 bu/wh
X23:04 1 1

SW.ROOF WIPER/WASHER STD D 01-044 bu/bk
3 3
3 WIRING DIAGRAMS
-S14 X320:05 05-052 X255:08 C4:8

DIN-H
WINDSHIELD WIPER
B K122 MOTOR ROOF B
X102D:15
SW.REAR WIPER/WASHER OUT10
X102:15 86 85
-S15 X320:06 05-004 X255:09 X6:09 05-052 X76 bu bk X76
C4:9
DIN-I 87 30 2 (53) 2 (53) M 4 (31) 4 (31)
87A
X6:12 05-050 bu/wh
X6:18 3 (31b) 3 (31b)
01-044 bu/bk
1 (53a) 1 (53a)
WINDSHIELD WIPER MOTOR REAR

K123 C
X102D:16
OUT9
X102:16 86 85
X17:02 05-004 X46 bu bk X46
87 30 2 (53) 2 (53) M 4 (31) 4 (31)
87A
X17:01 05-006 bu/wh
X17:03 3 (31b) 3 (31b)
01-044 bu/bk
Windshield wiper diagram, sheet 7
1 (53a) 1 (53a)
REAR / FRONT WINDSHIELD WASHER MOTOR

D
X23 X180 05-060 X70 05-060 05-061

3 3 1 1 1 1 M
K127 05-061
X102D:14 2 2 2 2 2 2
OUT11
X102:14 86 85
X2
87 30 3
87A
E K124 E
X102D:13
OUT12
X102:13 86 85
F163
87 30 18
87A
WIPER ONE STROKE ANH ANH ANH 2015-06-26 - A3 AutoCAD -

MD4
X251:03 TITLE
01-051 X320:07 -S16 X320:08 X309:12 X307:13 05-040 Con2:3
Sh.16/B2
F
01-001
01-006
01-004
01-002
DIN-A RST WINDSHIELD WIPER
KONECRANES

452444 01 7 (29)
1 2 3 4 5 6 7 8

31/70
TECHNICAL MANUAL
3.5
32/70
1 2 3 4 5 6 7 8
01-001
01-006
01-004
01-002
F128 X9:19 01-040 X272:01
Sh.26B/A4
A A
5
X59 X276 2 01-028
F54 01-041 6
3 06-031
F55 01-042 4 4 06-032
3 01-049 DIGITAL TIMER WEBASTO
X045254en / B / 18 Jan 2016

Sh.11B/A7
X1 2 07-056
Sh.9/E6

2 2 06-030 1
TECHNICAL MANUAL
K101
X9:09 06-029 X272:03 Sh.26B/A4 SEE SHEET
85 86 26A-B
B F183 X6:17 01-038 X61:01 Sh.26B/A3 HVAC AURORA B
87 30
Sh.26A/C7
87A F184 X9:10 01-039 X272:02
Sh.26B/A4
X6:19 01-039 X61:02
Sh.26A/C7
K102
HVAC DOOR SW
Sh.9/B5
HVAC diagram, sheet 8
-K40 85 86
X103E:12 X9:11
PCB 48 pin OUT21 06-021 X272:04
STD E X103:12 30 87 Sh.26B/A4
87A X9:14 C
06-038 ENGINE RUN
Sh.6/B3
X6:04 06-039 X20:08

Sh.26B/C6
K112
86 85
F112 X7:04 06-021 X20:06
30 87 Sh.26B/C6
87A
D
F130 X6:01 01-038 X20:01
Sh.26B/B6
F131 X6:02 01-039 SEE SHEET 26B

X20:02
Sh.26B/B6 HVAC AURORA
F132 X6:03 01-040 X20:03
Sh.26B/B6
X6:13 GND X20:10

Sh.26B/C6
E X20:11 E
Sh.26B/C6
X20:12
Sh.26B/C6
A/C COMPRESSOR
X5 06-021 X158:01
21 21 X158:02

TITLE
RST HVAC F
01-001
01-006
01-004
01-002
KONECRANES

452444 01 8 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.6
MANEUVER BOX
ARMREST ARMREST
SW. HORN
(WIPER ONE STROKE) K129
-K38 -K39
X304:16 X306:19 X313:19 X315:16 -S17 X315:15 X313:18 X306:18 X304:15 X102D:11
01-052 07-005 X255:02 DIN-B STD B PCB 48 pin OUT2 07-014
SP60 C4:2 XC21 STD D X102:11 86 85
01-001
01-006
01-004
01-002
A A
JOYSTICK
(WIPER ONE STROKE JOY-STICK)
-S17 X323:12
Sh.22A/B2
X045254en / B / 18 Jan 2016

SW. HORN
(WIPER ONE STROKE)
3 WIRING DIAGRAMS
01-052 X300:06 X294:42 X55 SP26 X134 -S17 X134 X55 07-005 X294:39 X302:14
Sh.16/B3
7 7 1 1 14 14 8 8
B HORN B
Sh.13/E1 -P1
F168 01-044 01-044 X23 07-005
30 87 01 01
ARMREST 87A 07 07
INTERIOR LIGHT
-K38 -K39
-S18 X103D:12 D9
01-248 X320:15 07-095 X255:10 DIN-J STD B PCB 48 pin OUT21 INTERIOR LIGHT RIGTH
Sh.3/D4
C4:10XC21 STD D X103:12
WHITE
X7:07 D10 X7:08 X56:01 LED LIGHT
07-021 07-021
LED RED LIGHT

C
X7:16 07-026 X56:02 X56:03
Sh.3/C2
Sh.6/A2
INTERIOR LIGHT LEFT
DOOR SW. RIGHT DOOR SW. LEFT
K109 WHITE
F133 X7:01 -S19 -S20 X7:10 X57:01 LED LIGHT
07-056 07-056
1 4 1 4 86 85 Sh.8/C3
2 2 X57:02 LED RED LIGHT X57:03
D
-K39
X101D:06 READING LIGHT LEFT
DIN3 PCB 48 pin
30 87 X101:6 STD D X293:01 X293:02
87A
07-056
Sh.8/B5 READING LIGHT RIGHT
F134 X7:05 07-056 X58:01 X58:02
Beacon, interior light and horn diagram, sheet 9
E E10 ROTATING BEACON E

X2:01 07-022 X84 07-022 BOOM
ROTATING BEACON M
5 5
F127 X8:10 X294:10 X301:09 01-128 -S21 07-022 X301:10 X294:11 X8:20 X7:13

TITLE
01-001
01-006
01-004
01-002
RST BEACON, INTERIOR LIGHT & HORN
KONECRANES

452444 01 9 (29)
1 2 3 4 5 6 7 8

33/70
TECHNICAL MANUAL
3.7
34/70
1 2 3 4 5 6 7 8
ARMREST
01-001
01-006
01-004
01-002
A REAR WINDOW HEATING A
-K38 -K39 K125
-S22 X101D:15
01-248 X320:09 07-094 X254:05 DIN-R STD B PCB 48 pin OUT6 07-014
Sh.3/D4 86 85
C3:5XC21 STD D X101:15
X045254en / B / 18 Jan 2016

REAR WINDOW HEATING

-E13
F135 X7:06
TECHNICAL MANUAL
07-020
30 87
87A
B REAR VIEW MIRROR HEATER B
X52 X52
4 4 9 9
F142 X2 01-108 X53 X53
16 16 SP14 4 4 9 9
ARMREST ARMREST
SW SEAT BELT SEAT BELT INDICATION
-K42 -E12 RD
X302:12 X294:37 -S23 X294:12 X301:11 X102E:16 X6:21 X21:09
01-050 07-044 X257:02 DIN-M PCB 48 pin OUT9 07-044
Sh.16/B5 STD E
C2:2XC21 X102:16
X6:15 X21:10
C
OPT.
FLT&ECB/
SW SEAT SENSOR GANTRY C1
-K37 X337
-S24 X294:13 X301:12 07-081 X310:4 X307:27 X251:02 DIN-J 1
C2:2 MD4
2
FIRE FIGHTING
SYSTEM
3
K117 Sh.1/A5 D
4
X1 X41:05
Sh.13/A7 86 85
3
X41:02 X87 07-041 E1
30 87 X41:01 SP92 1 1 3
BK/BK
E1 CENTRAL LUBRICATION
87A X41:06 PUMP CHASSIE
2 2 2
BK/BN
F104 X41:21
CONNECTION BOX ATTACHMENT

01-230 E1
3
BK/BK
E E1 CENTRAL LUBRICATION E
GND
Window, mirror, and seat heating diagram, sheet 10
F101 X41:04 BK/BN PUMP ATTACHMENT

2
CABIN HEATING
-E14
C°
F144 X8:06 01-045 GND X8:12
SEAT HEATER ANH ANH ANH 2015-06-26 - A3 AutoCAD -

TITLE
01-001
01-006
01-004
01-002
RST WIND.-, MIRR.-, SEAT HEAT., LUB.
KONECRANES

452444 01 10 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
3.8 Radio outlet diagrams

The following illustrations show the radio outlet wiring diagrams for 12V and 24V outlets.
35/70
36/70
1 2 3 4 5 6 7 8 3.8.1
F153 X9:01 -X317

04-049
01-002
A X9:12 24 V DASHBOARD A
F181 01-241 X9:20 X164

04-241
X9:17 1
04-241
X045254en / B / 18 Jan 2016

X9:15 2

5 CONNECTION FOR COMPUTER LEFT
TECHNICAL MANUAL
F149 X9:07 6
01-256 04-256
3
4
B B
X25
1
2
5 CONNECTION FOR COMPUTER RIGHT
6
3
4
X10:01 X163
F182 X10:03 6 C
01-265
X10:19 5
Sh.6/D3 04-041
F155 X10:04 4
01-205 CONNECTION FOR BACKUP CAMERA LEFT
X10:20 1
-12V
3
Radio 12V, 24V outlet, sheet 11A
X26
6
5 D
4
CONNECTION FOR BACKUP CAMERA RIGHT
1
3
CONVERTER 1 REAR WALL
-T1
F166 X60:03 X60:07 F156 X9:04 -X318
01-080 01-080 24V 01-096 07-009
X60:02 12V (DASHBOARD)
GND 12V X60:08 X9:03
-12V -12V
E E

TITLE
01-001
01-006
01-004
01-002
RST RADIO, 12V & 24V OUTLET
KONECRANES

452444 01 11A (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.8.2
01-049
Sh.8/B5
01-002
A F157 01-049 X7:09 01-049 X279 A
24V (ROOF)
X045254en / B / 18 Jan 2016

CONVERTER 2 REAR

WALL -T2
F167 X60:09 01-083 01-181 X60:06 F105 X42:04
24V
3 WIRING DIAGRAMS
X60:04 GND 12V -12V X60:01 X42:03
B B
CONVERTER
ROOF -T3
F158 X7:12 X7:18 F159 X7:02 X280
01-080 24V 07-009
X7:15
12V X7:11 X7:14 12V (ROOF)
-12V
-P2
Radio 12V, 24V outlet, sheet 11B
X69 A X69 B 07-004

SPEAKER RH
F160 X7:03 4 6
07-009 07-009 CODE A 07-003
SP? 7 5
X7:17 -P1
-12V -12V CODE B
8 07-001
3 D
07-002 SPEAKER LH
4
Sh.25/B4
X12:02 -M3
SEAT SUSPENSION AIR COMPRESSOR
F117 01-046 X12:18 01-046
E X331:02 E
OPTIONAL SEAT AIR
X2 X331:01 SUSPENSION COMPRESSOR
17

TITLE
01-001
01-006
01-004
01-002
RST RADIO, 12V & 24V OUTLET
KONECRANES

452444 01 11B (29)
1 2 3 4 5 6 7 8

37/70
TECHNICAL MANUAL
3.9
38/70
1 2 3 4 5 6 7 8
A A
01-001
01-006
01-004
01-002
X045254en / B / 18 Jan 2016

TECHNICAL MANUAL
SPEED PEDAL
-B1 X24
-K39
B B
IVS 3 D 10-007 X10:13 X102D:06 ANA_5
X102:6
min max +5V C 10-051 X10:07 X103D:07

VDD5V VDD5V
X103:7
48pin STD
OUT A 10-006 X10:14 X102D:05 D ANA_4
X102:5
C
GND B 10-052 X10:08 X102D:07
AGND AGND
X102:7
GND F 10-052 X10:17 Sh.14/E2

Sh.15/B5 D
Sh.14/E4
Sh.15/C5
Governor control diagram, sheet 12
X167 X2 X101D:04
SW SPEED LIMIT 10-123 DIN1
7 14 14 X101:4
E E

TITLE
01-001
01-006
01-004
01-002
RST GOVENOR CONTROL
KONECRANES

452444 01 12 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.10
ARMREST
PARK BRAKE SW
-K38
01-248 -S25 X320:10 08-013 X255:06 DIN-F STD B
Sh.3/D4
01-001
01-006
01-004
01-002
A C4:6 XC21 A
-D8
08-013 6A 07-041 X1
Sh.10/D5
3
X045254en / B / 18 Jan 2016

08-013 X5 24A-C/B4

4 23D-E/A4
-K41
3 WIRING DIAGRAMS
X107:17 08-013 X109 08-013 X1

DOUT-C
B C4:17 SP43 13 13 1 1 B
MC3 CHASSIES PARK BRAKE
STD 08-013 X155 X155
2 1
X107:18
DRET-C
C1:18
DUMP VALVE
MANEUVER BOX 08-013 X328 X328
10-063 2 1 SP139
Sh.22A/B1 C
10-064
Sh.22A/B1 08-017
ARMREST
F-N-R SW
-K38 -K39
-B2
X315:07 X313:08 X306:08 X304:07 X102D:10 08-064 X5:17 Sh.23D-E/B4
max X254:04
B2:01 10-063 10-063 VS(+5V) OUT3
1 1 C3:4 XC21 X102:10
Sh.24A-C/E4
B2:03 X315:02 X313:03 X306:03 X304:02 PCB 48pin STD D X102D:09 08-063
08-065 X254:02 VIN-E OUT4
X5:13 Sh.23D-E/B4
3 3 C3:2 XC21 X102:9 Sh.24A-C/E4
STD B
B2:02 X315:09 X313:10 X306:10 X304:09 X101D:16 08-031 X5:18
10-064 10-064 X254:01 GND OUT5 D
min Sh.23D-E/B4
Transmission control diagram, sheet 13
2 2 C3:1 XC21 X101:16
-K40
OPT.
X101E:10 08-060 X5:14 Sh.23D-E/B4
-K42 FLT&ECB/ OUT15
F-N-R SWITCH X101:10
Sh.24A-C/E4
GANTRY C1
-S40 X101E:09 08-061 X5:15 Sh.23D-E/B4
OUT16
X134 X55 X294:40 X302:15 DIN-S (F) X101:9
(F) 08-096 08-063 X258:03 C3:3 XC21 Sh.24A-C/D4
01-052 X134 08-093 PCB 48pin STD E X103E:16
Sh.9/B2 10 10 6 6 X294:38 X302:13 X259:05 08-196 X5:11
9 9 08-097 08-064 DIN-E (R) OUT17
11 11 4 4 C4:5 XC21 X103:16
Sh.23D-E/B4
E (R) E
X103E:15 X5:09 Sh.24A-C/D4
OUT18
X103:15

TITLE
01-001
01-006
01-004
01-002
RST TRANSMISSION CONTROL 1
KONECRANES

452444 01 13 (29)
1 2 3 4 5 6 7 8

39/70
TECHNICAL MANUAL
40/70
1 2 3 4 5
REVISION TYPE OF REVISION / REVISION NOTE
6 7
APPROVED BY - DATE
8 3.11
BRAKE PEDAL
PCB 48pin STD D
-B3 X47
01-001
01-006
01-004
01-002
X102D:02 ANA_1
A + 6 10-059 X102:2
A
3 08-144
08-144 X10:21 X5 08-144 X29

- 5 10-060 Sh.23D-E/A3
08 08 12
X045254en / B / 18 Jan 2016

+ 1 10-059 10-059 X10:06 X5:12 Sh.23D-E/A3
TECHNICAL MANUAL
Sh.24A-C/C3
4 08-146 08-146 X10:16 X5:01 Sh.23D-E/A3
B Sh.24A-C/C3 B
- 2 10-060 10-060 X10:09 X5:03
Sh.23D-E/A3
Sh.24A-C/C3
DECLUTCH SW. BREAKE PRESS. 30BAR

Sh.23C-D/C3 X5:02 X10:02 01-101 -S26 3
1 X10:10 08-083 X23 08-126 X23 X5:10 Sh.23D-E/A3
Sh.24A-B/B3 19 1 4 16 Sh.24A-C/B3
p
Brakes diagram, sheet 14
-B4
C
(PRESSURE GUARD ACCUMUL.)

LOW BRAKE PRESSURE D
X2 01-159 10-006 X2 X101D:05 DIN2
Sh.1A-B/E6 4 4 1 2 8 8 X101:5
-B5 p
PCB 48pin STD D
-R2
10-051 4,7kΩ 08-120 X102D:03 ANA_2
Sh.12/C6 X102:3
TEMP. BRAKES
E E
-B6
1 08-120 X2 08-120
2 10-052 5 5
6 6
Sh.12/C6

TITLE
01-001
01-006
01-004
01-002
RST BRAKES
KONECRANES

452444 01 14 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.12
ARMREST
-K38
01-001
01-006
01-004
01-002
A -P3
A
DOUT-A X255:01 10-113
STD B C4:1
XC21 01-052
Sh.16/B3
MV ALARM
X045254en / B / 18 Jan 2016

-R3 10-051 -K39
-B7 Sh.12/C6

X1 220ohm
10-001 10-001 X102D:04 ANA_3
3 WIRING DIAGRAMS
FUEL LEVEL 10-040 2 2 11 11 10-040 -R4 10-052 X102:4

1 1 6 6
100ohm
B B
-B8 X23:13 PCB 48 pin
max 10-051 STD D
1 1 07-094 X23:08 X103D:05
TILT ANGLE ANA_9
CABIN 3 3 10-052 X23:11 X103:5
Sh.12/C6 -K44
min
2 2
-B21 IQAN XA2

X332 -X32 CHASSIE OPT
10-071 DIN-H
OIL LEVEL ENGINE 2 2 39
01-054 FRONT ALARM
1 1
Sh.17/B7
X53 -P4
K108 10 C
PCB 48 pin OUT19 X103E:14
11
STD E X103:14 86 85
F118 X1 10-114 X52

30 87 15 15 SP53 10
87A 11
-K41
-B14
+24V 1 01-053 IQAN MC3 X104:17 11-033 11-033 X276
Sh.17/B6 DOUT-E OVERLOAD INDICATION
OPTION 2 GND C1:17 5 5
0V
COOLANT LEVEL Sh.17/B6 DRET-E X104:18 11-165 11-165
OUT 3 02-013 X106:04 DIN-B C1:18 6 6
C3:4
DOUT-D X104:15 11-032 11-032 D
C1:15 + OVERLOAD BUZZER
4,7KW X28 10-057 X104:16 11-166 11-166 ON PCB
Sh.22B/F4 DRET-D
C C C1:16 -
X105:12
Surveillance IQAN alarm diagram, sheet 15
10-003 VIN-J
B B C2:12
-B10 A A
1 10-003
HYDRAULIC OIL TEMP 2 10-058
Sh.22B/F4
E -B9 E
RED X319 01-053
+7-36VDC Sh.17/B6
BWN 1 1 07-095 X105:13
SHOCK SENSOR OUT X VIN-K
OR 2 2 07-096 X105:14 C2:13
OUT Y VIN-L
BK 3 3 GND C2:14
OV Sh.17/B6
4 4

TITLE
01-001
01-006
01-004
01-002
RST SURVEILLANCE, IQAN ALARM
KONECRANES

452444 01 15 (29)
1 2 3 4 5 6 7 8

41/70
TECHNICAL MANUAL
3.13 CAN-BUS diagrams

The following illustrations show the CAN-BUS wiring diagrams.
42/70
Copyright © (2014) Konecranes Lifttrucks. All rights reserved. X045254en / B / 18 Jan 2016
43/70
E
B
A
01-001 01-001
01-006 01-006
1
1
01-004 01-004
01-002 01-002
Sh.2/A6
5A
F143
F145
F164
F140
F124
F169
F109
F172
F136
F165
F125
F170
F108
F138
F137
F110
F111
F141
F171
X101D:01
X101D:08
Sh.22A/B4
X8:03
X8:05
X8:14
Sh.7/F2
X102D:01
2
2
X102D:08
-K37
GND
01-050
01-051
X103D:01 X294:18 X301:15 X309:03 X307:04 X251:12

VRTC
X103D:08
PCB std D
X294:19 X301:16 X309:18 X307:21 X250:12

+BAT
X294:20 X301:17 SP63X309:19 X307:22 X250:01
-BAT
MD 4
X101D:02 X309:04 X307:05 X250:02

CAN L CAN L-A
X101D:03 X309:05 X307:06 X250:11
CAN H CAN H-A
3
3
X101E:01
10-082
10-081
X101E:08
Sh.3/E4
Sh.3/E4
X102E:01
X8:17
Sh.9/A2
X8:15
Sh.3/D5
X102E:08
Sh.15/A7
Sh.20/D5
GND
X103E:01
-K38
01-052
pcb std E
X103E:08
X252:08
CAN H-A
X102E:07 X252:03
CAN L-A
X294:21 X301:18 01-052 X252:06
X101E:02 +BAT
SP57
4
4
CAN L X294:22 X301:19 GND X252:01

X101E:03 -BAT
CAN H SP54 X252:02
-BAT
01-050 X252:07
+BAT
XC21 STD B
10-081 X252:09
CAN H-A
10-082 X252:04
CAN L-A
X18:04
X18:03
X18:01
X18:02 RCU
Sh.20/D2
Sh.21/D2
Sh.25/B5
Sh.10/C2
X256:08
CAN H-A
8
5
5
X256:03
CAN L-A
01-050 X256:06 3
X50:12 +BAT
SP58 X256:01 6
DESIGNER
ANH
REVISION
X50:11 -BAT
1
-K42
X256:02
X50:04 -BAT
CAN L-A 01-050 X256:07 2
X50:03 +BAT
DIAGNOSTIC
DRAWN
CAN H-A 10-081 X256:09
ANH
CAN H-A
XC21 OPT C1
10-082 X256:04 9
CAN L-A
4
ANH
TYPE OF REVISION / REVISION NOTE
APPROVED BY
6
6
X51:12
X260:08
X51:11 CAN H-A
X260:03 8
X51:04 CAN L-A
APPROVED DATE
CAN L-A X260:06 3
CAN EXTRA
X51:03 +BAT
2015-06-26
CAN H-A X260:01 6
-BAT
1
-K43
X260:02
-BAT
-
X260:07 2
TITLE
+BAT
7
CUSTOMER
X260:09
DRAWING NO
CAN H-A
XC21 OPT C2
X260:04 9
CAN L-A
GENERAL TOLERANCE
4
7
7
X12:17 X294:23 X301:20 01-053 X264:01
KONECRANES
+BAT
DRAWING TYPE
X264:02
RST CAN-BUS -A
-BAT
X12:10 X294:24 X302:01 10-081 X264:03
CAN H
X12:07 X294:25 X302:02 SP55 X264:04
FORMAT
10-082
A3
CAN L
SP56
OPTION RFID
ACR RFID (300mA)

-B23
452444
APPROVED BY - DATE
AutoCAD
8
8
01
REVISION
CUSTOMER REF
-
COMPUTER BASED PROJECTION METHOD SCALE
SHEET
16 (29)
F
E
B
A
D
C
CAN-BUS-A, sheet 16 3.13.1
44/70
E
B
A
01-001 01-001
01-006 01-006
1
1
01-004 01-004
01-002 01-002
X12:13 X294:26 X302:03 10-084 X309:06 X307:07 X250:03
F147
F148
F179
F180
F178
F150
CAN L-B
X12:11 X294:27 X302:04 10-083 X309:07 X307:08 X250:10
-K37
CAN H-B
MD 4
X50:06
CAN L-B
X50:05
2
2
CAN H-B
DIAGNOSTICS
X10:05 01-170 X271:01 X265:12

X10:18 X271:02 X265:11
X10:15 10-084 X271:03 X265:09
gateway
-B24
CAN L
Tire pressure
X10:11 10-083 X271:04 X265:10

CAN H
X10:12
3
3
01-172 X271:05 X266:01

X11:01 X271:06 X266:02
1
X266:03
-B25
CAN L
RFID Nearguard
X266:04
CAN H
OPTION FRONT LEFT CORNER
X11:03 01-174 X271:07 X267:01

X11:05 X271:08 X267:02
2
X267:03
-B26
CAN L
4
4
RFID Nearguard
X267:04
CAN H
X51:06
CAN L-B
X51:05
CAN H-B
CAN EXTRA
X109:20 01-176 X268:01

X109:02 X268:02
X109:14 X268:04
PDM
10-083
-B27
CAN H
SP77
5
5
X109:11 10-084 X268:03

CAN L
SP78
DESIGNER
ANH
REVISION
DRAWN
Sh.15/E4
Sh.15/D4
ANH
Sh.22C/D4
Sh.15/F4
Sh.15/D4
ANH
APPROVED BY
6
6
X109:10 GND X104:01

-BAT
SP45
X109:04 01-053 01-053 X104:13
APPROVED DATE
+BAT
SP46
X104:02
2015-06-26
-BAT
-K41
X104:14
+BAT
X109:05 X104:06
-
10-083 10-083 CAN-H B
MC3 Chassie std
TITLE
SP51
X109:06 10-084 10-084 X104:05
CAN-L B
CUSTOMER
DRAWING NO
SP52
GENERAL TOLERANCE
Sh.15/D5
Sh.15/C5
7
7
KONECRANES
DRAWING TYPE
X35:03 X32
RST CAN-BUS -B
X109:09 10-084 CAN-L
X109:08 X35:04 40
10-083 CAN-H
FORMAT
A3
X109:19 X35:02 26
-BAT
SP50 15
-K44
X109:07 01-054 X35:01 01-054 +BAT

SP49 28
XA2 Chassie opt
CAN-H
27
452444
CAN-L
APPROVED BY - DATE
41
AutoCAD
8
8
01
REVISION
CUSTOMER REF
-
SHEET
17 (29)
F
E
B
A
D
C
CAN-BUS-B, sheet 17 3.13.2
1 2 3 4 5 6 7 8
3.13.3
-K37 -B28
01-001
01-006
01-004
01-002
MD 4 True connect
A modem A
CAN L-C
CAN H-C
CAN L
CAN H
X269:01
X321:05
X321:04
X269:04
X250:09
X250:04
X045254en / B / 18 Jan 2016

3 WIRING DIAGRAMS
X307:10
X307:09
X271:11
X271:10
X271:12
X271:09
B B
X309:08
X309:09
CAN-BUS-C, sheet 18
10-090
10-089
01-220
10-090
10-089
C
X302:05
X302:06
DIAGNOSTICS
CAN EXTRA
X294:31
X294:30
CAN L-C
CAN H-C
CAN L-C
CAN H-C
D
X11:12
X12:01
X11:08
X11:02
X11:09
X51:08
X51:07
X12:04
X50:08
X50:07
X3:06
Sh.23/F2
X3:03
Sh.23/F2
E E
F146

TITLE
01-001
01-006
01-004
01-002
RST CAN-BUS - C
KONECRANES

452444 01 18 (29)
1 2 3 4 5 6 7 8

45/70
TECHNICAL MANUAL
46/70
E
B
A
01-001 01-001
01-006 01-006
1
1
01-004 01-004
01-002 01-002
F94
F92
F96
F95
F93
F154
Sh.24/C4
Sh.24/C4
X42:09
X5:19
X5:16
2
2
X42:08
X42:07
DANA DIAGNOSTIC
X50:10
CAN L-D
X50:09
CAN H-D
3
3
DIAGNOSTICS
X51:10
CAN L-D
X51:09
CAN H-D
CAN EXTRA
X12:14
4
4
X294:32 X302:07 10-088 X309:10 X307:11 X250:05

CAN L-D
X12:16
MD 4
X294:33 X302:08 10-087 X309:11 X307:12 X250:08

-K37
CAN H-D
10-087
10-088
X11:11 X271:13 X270:01

-BAT
X11:07 10-088 X271:14 X270:05
modem
5
GSM G2
5
CAN L-D
X11:10
-B29
10-087 X271:15 X270:04

CAN H-D
X11:06 01-222 X271:16 X270:02
+BAT
DESIGNER
ANH
REVISION
DRAWN
ANH
ANH
-K41
APPROVED BY
01-200
10-087 X104:12
6
6
CAN-H D
10-088 X104:11
CAN-L D
APPROVED DATE
2015-06-26
MC3 Chassie std
-
TITLE
CUSTOMER
DRAWING NO
SP93
X109:03 10-088 X38:03 X133 X92:01
WH WH
GENERAL TOLERANCE
CAN L
SP94
X109:01 X38:04 2 2 X92:02
10-087 BN BN CAN H
1 1
7
7
X38:01 GN GN X92:09
+BAT CPU
X38:02 3 3 X92:10
YE YE
KONECRANES
-BAT CPU
4 4
DRAWING TYPE
-K45
WH X102 WH X92:07
-
BN 1 1 X92:08
BN -
FORMAT
A3
2 2
GN GN X92:15
-
3 3
ATTACHMENT CENTRAL UNIT
YE YE X92:16
-
4 4
APPROVED BY - DATE
AutoCAD
8
8
REVISION
CUSTOMER REF
RST CAN-BUS - D, GSM G2, ATTACHM.
-
SHEET
452444 01 19 (29)
F
E
B
A
D
C
CAN-BUS-D, GSM G2, attachment, sheet 19 3.13.4
1 2 3 4 5 6 7 8 3.14
-K44 X32
A 09-001 A
COUT A 2 STEERING
09-003 09-001 SP92 LEFT
CRET A+ 16
STEERING
01-001
01-006
01-004
01-002
09-004 09-001 RIGHT
CRET A- 30
X045254en / B / 18 Jan 2016

IQAN-XA2
-B30 WHEEL ANGLE
3 WIRING DIAGRAMS
CHASSIES OPT. STEERING

10-055 10-055
B +VREF 42 SP35 5 5 B
09-015 09-015
VIN E 24 4 4
10-056 10-056
-VREF 29 SP36 1 1
-B31 PRESSURE STEERING

09-014 X35:05 09-014 X109 09-014 X23 09-014
VIN C 12 12 12 17 17 C P
X35:06 10-056 10-056 10-056
X35:07 10-055 15 15 10-055 18 18 10-055 B
21 21 15 15 A V C
MANEUVER BOX
ARMSTÖD
-K42
ELECTRICAL STEERING
01-050 -S27 X314:04 X313:28 08-103 X306:28 X303:04 X259:06
Sh.16/C5 DIN-F
C4:6 XC21
Mini wheel steering diagram, sheet 20
X134 X55 GND X294:41 X302:16

JOYSTICK STEERING Sh.16/B3 OPT C1 D
2 2 9 9
-B11 X134 X55 X294:34 X302:09
RIGHT+ (CCW) 10-053 10-053 X257:05 +VREF
12 12 3 3 SP62 C3:4 XC21
09-005 X294:35 X302:10 09-005 X257:06 VIN-B
(S) 8 8 2 2 C2:6 XC21
10-054 X294:36 X302:11 10-054 X257:01
LEFT- (CW) GND
13 13 1 1 SP61 C3:1 XC21
MINI WHEEL STEERING Sh.25/B4
E -B22 E
10-053
09-005 Sh.25/C4
10-054
JS (Ljungby maskin)
10-053 X55 ANH ANH ANH 2015-06-26 - A3 AutoCAD -
TITLE
:2 :2 3
B A 09-005 RST MINI-WHEEL STEERING F
:3 :3 2
01-001
01-006
01-004
01-002
10-054
:1 :1 1 KONECRANES
:4

452444 01 20 (29)
1 2 3 4 5 6 7 8

47/70
TECHNICAL MANUAL
48/70
1 2 3 4 5
6 7
APPROVED BY - DATE
8 3.15
MANEUVER BOX ARMREST
-S29 -K42
A X313:35 X316:10 21-004 X316:12 X313:37 X306:37 X305:12 X258:05 A
DIN-R
C3:5 XC21
SP68
RADIO CONTROLLER
-S30
01-001
01-006
01-004
01-002
11-061 X316:15 X313:40 X306:40 X305:15 X259:01 DIN-A
C4:1 XC21
X045254en / B / 18 Jan 2016

30' STOP LOCK

OPT C1
TECHNICAL MANUAL
-S31
11-062 X316:16 X313:41 X306:41 X305:16 X259:02 DIN-B
C4:2 XC21
B 30'STOP UNLOCK B
-S32
08-090 X315:17 X313:20 X306:20 X304:17 X259:04 DIN-D
C4:4 XC21
AUTO TRANSPORTATION POS.
-S32 19-210 X316:02 X313:25 X306:25 X305:02 X258:06 DIN-T

C3:6 XC21
CONTAINER SHAKER C
-S41 19-161 X315:20 X313:23 X306:23 X304:20 X259:07 DIN-G
SPREAD 40' C4:7 XC21
-S42 19-162 X316:01 X313:24 X306:24 X305:01 X259:08 DIN-H

SPREAD 20' C4:8 XC21
X306:35 X305:10 01-050 -S33

D
01-050 X320:11 10-161 X320:20 X259:09 DIN-I
Attachments diagram, options, sheet 21
C4:9 XC21
SW BUTTON 1
Sh.16/B5 -S34 10-162 X320:21 X259:10 DIN-J

C4:10 XC21
SW BUTTON 2
-S35 10-163 X320:22 X259:11 DIN-K

C4:11 XC21
SW BUTTON 3
E 01-050 -S36 10-164 X320:23 X259:12

E
Sh.3/A2 DIN-L
C4:12 XC21
SW BUTTON 4
MV ATTACHMENT
PCB 48 pin OPT E
X102E:12 X109 X127 X127 SP3
OUT 1 19-064 ANH ANH ANH 2015-06-26 - A3 AutoCAD -
X102:12 16 16 2 2 1 1 TITLE
RST ATTACHMENTS, OPTIONS F
01-001
01-006
01-004
01-002
KONECRANES

452444 01 21 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.16
MANEUVER BOX (JOYSTICK)

ARMREST
X322:01 JS LIFT X322:03 X314:02 X313:14 X306:14 X303:02 -K38 -K41

SP70
A A
X322:02 X315:08 X313:09 X306:09 X304:08 IQAN MC3
19-049 X253:02 VIN-A
C2:2 X107:01 11-005
X322:04 JS TELE X322:06 COUT-A
C4:1
01-001
01-006
01-004
01-002
X107:02 11-007 11-005 BOOM UP
X322:05 X315:10 X313:11 X306:11 X304:10 CRET-A+ SP71
19-073 X253:06 VIN-B C4:2
X045254en / B / 18 Jan 2016

C2:6

10-064
Sh.13/C2 CRET-A- X107:03 11-008 11-005 BOOM DOWN
JS SIDESHIFT/OHF or Rear legs STD B C4:3
3 WIRING DIAGRAMS
10-063 X323:01 X323:02 X107:04 11-014

Sh.13/C2 XC21 COUT-B
C4:4
X323:03 X315:11 X313:12 X306:12 X304:11 19-201 X253:04 X107:05 11-016 11-014 TELESCOPE OUT
B VIN-C CRET-B+ SP72
B
C2:4 C4:5
JS ROTATION/WTP or Front Legs
CRET-B- X107:06 11-015 11-014 TELESCOPE IN
X323:05 X315:12 X313:13 X306:13 X304:12 19-195 X253:08 C4:6
VIN-D
C2:8
01-051 01-051 X323:09 SP91 X316:13 X313:38 X306:38 X305:13

Sh.9/A3 Sh.16/B2 X107:13 11-101 X121 X121
DOUT-A REGENERATIV-
C4:13 SP75 1 2
SUPPORT LEG/UNCLAMP -K37 LIFT LEFT
X323:14 19-185 X316:03 X313:26 X306:26 X305:03 X309:15 X307:18 X251:05 11-101 X125 X125
DIN-C REGENERATIV-
C2:5 MD4 1 2 SP76 C
TWISTLOCKS/CLAMP
LIFT RIGHT
X323:13 19-186 X316:04 X313:27 X306:27 X305:04 X309:16 X307:19 X251:04 X107:14 11-103
DIN-B DRET-A
C2:4 MD4 C4:14
SPREAD 20°-40°(PD FRONT)/PPS LEFT
REGENERATIV- TELESCOPE
X323:11 19-187 X316:05 X313:30 X306:30 X305:05 X309:17 X307:20 X251:07 DIN-E X85:01 X119 X119
MD4 DOUT-B X107:15 11-102
C2:7
Boom control diagram, sheet 22A
SPREAD 20°-40°(PD REAR)/PPS RIGHT C4:15 1 2

IQAN-MD4 A
X323:10 19-188 X316:06 X313:31 X306:31 X305:06 X309:20 X307:23 X251:08 DIN-F X85:02
MD4 DRET-B X107:16 11-104 11-104
C2:8
TRIGGER/VERTICAL LIFT C4:16
X323:15 19-043 X316:07 X313:32 X306:32 X305:07 X310:01 X307:24 X251:10 D
DIN-H
C2:10 MD4
CAPACITIVE X323:16 19-241 X316:08 X313:33 X306:33 X305:08 X310:02 X307:25 X251:06 DIN-D
SENSOR C2:6 MD4
JOY-STICK
-K40 MV BOOM DOWN/EMERGENCY LOWERING
PCB 48 pin OPT E

X102E:11 X109 SP47 X120 X120 SP48
OUT 2 11-006
E X102:11 17 17 1 2 E
X124 X124
1 2
X101E:16
LIFT HEIGTH INDICATION ANH ANH ANH 2015-06-26 - A3 AutoCAD -
X16:03 19-144 TITLE
OUT5
X101:16
F
01-001
01-006
01-004
01-002
RST BOOM CONTROL
KONECRANES

452444 01 22A (29)
1 2 3 4 5 6 7 8

49/70
TECHNICAL MANUAL
50/70
1 2 3 4 5
6 7
APPROVED BY - DATE
8 3.17
-K41
A -B33 BOOM ANGLE SENSOR IQAN MC3 A
B33:01 10-058 SP28 10-058 X105:01
GND -VREF-A
C2:1
S B33:02
N -
01-001
01-006
01-004
01-002
B33:03
-
X045254en / B / 18 Jan 2016

B33:04 X105:03

SIGNAL 1 11-093 11-093 VIN-A
C2:3
TECHNICAL MANUAL
mA B33:05 10-057 SP24 10-057 X105:02

VOLTAGE SUPP. +VREF-A
C2:2
B33:06 11-164 11-164 X105:05
SIGNAL 2 VIN-C
B C2:5 B
-B32 BOOM LENGTH SENSOR

B32:01 WHITE X103:01 10-057 SP32 X85:03 10-057
1 EXCITATION +
S B32:02 BROWN X103:02 11-070 X85:05 11-070 X105:04

N 1 SIGNAL VIN-B
C2:4
B32:03 GREEN X103:03 10-058 SP39 X85:04 10-058
1 GND
B32:05 GREY X103:04 10-057

2 EXCITATION +
C
mA B32:06 PINK X103:05 11-071 X85:06 11-071 X105:06
2 SIGNAL VIN-D
C2:6
B32:07 BLUE X103:06 10-058
2 GND
-B16 X126
P C 11-092 11-092 X105:08

HYDR. PRESSURE LIFT (C+) R VIN-F
B 10-058 C2:8
D
I A 10-057
-B17 X122
Boom control sensors diagram, sheet 22B
P C 11-158 11-158 X105:07

HYDR. PRESSURE LIFT (C+) L VIN-E
B 10-058 C2:7
I A 10-057
-B18 X123
E E
P C 10-146 10-146 X105:09
HYDR. PRESSURE LIFT (C-) L+R VIN-G
B 10-058 C2:9
I A 10-057
10-058
Sh.22C/C4 ANH ANH ANH 2015-06-26 - A3 AutoCAD -
Sh.15/F4 TITLE
01-001
01-006
01-004
01-002
10-057 RST BOOM CONTROL SENSORS
Sh.22C/C4 CUSTOMER CUSTOMER REF
Sh.15/E4
KONECRANES

452444 01 22B (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.18
A -K41 A
RIGHT SUPPORT LEG PRESSURE
-B51 X128 IQAN MC3 IQAN MC3
01-001
01-006
01-004
01-002
-
P 3 20-016 X326:07 20-016 X105:10 X107:10 X326:01 20-008
VIN-H COUT-D
X045254en / B / 18 Jan 2016

2 10-058 C2:10 C4:10 RIGHT SUPPORTLEG DOWN
X107:11 X326:02

CRET-D+ 20-007 20-008
I 1 10-057 C4:11 SP81
3 WIRING DIAGRAMS
X107:12 X326:03 20-006 20-008

CRET-D- RIGHT SUPPORTLEG UP
C4:12
B B
LEFT SUPPORT LEG PRESSURE
X107:07 X326:04 20-011
-B52 X129 COUT-C
C4:7 LEFT SUPPORTLEG DOWN
- X107:08 X326:05 20-010 20-011
CRET-C+
P 3 20-017 X326:08 20-017 X105:11 C4:8 SP82
VIN-I
2 10-058 SP80 X326:09 10-058 C2:11
Sh.22B/F4 X107:09 X326:06 20-009 20-011
X326:10 CRET-C- LEFT SUPPORTLEG UP
I 1 10-057 SP79 10-057
Sh.22B/F4 C4:9
C
-S14 -S15
01-053 20-012 X326:11 20-013 X106:03 DIN-A
C3:3
Supportlegs diagram, sheet 22C
RIGHT SUPPORTLEG UP LEFT SUPPORTLEG UP

POSITION POSITION
X326:12
Sh.17/B6
D
E E

TITLE
01-001
01-006
01-004
01-002
RST SUPPORTLEGS
KONECRANES

452444 01 22C (29)
1 2 3 4 5 6 7 8

51/70
TECHNICAL MANUAL
3.19 DANA diagrams

The following illustrations show the DANA wiring diagrams.
52/70
1 2 3 4 5 6 7 8
3.19.1
P1 P1
B1 Y1
A 10-060 10-060 08-182 A
P A K3
SGND VFS1+ D1 1
P5 1ST/3RD
P8 2ND/4TH 10-059
B
08-183
U C E1 2
DANA VFS1-
B2 10-060 Y4
X045254en / B / 18 Jan 2016

A TCON H216 Y2
P9 1ST/3RD P 10-059 08-184
VFS2+ P7 2ND

B F1 1
08-193
U C A2
ANI0 Y5
3 WIRING DIAGRAMS
08-185
VFS2- G1 2
FWD REV
B P2 Y3
B
10-059 08-192 08-186 Y6
Sh.24A/C5 ANI6 VFS0+ P4 FWD/REV
10-060 10-059 10-059 F1 B1 1
Sh.24A/C5 REF5V
B1 08-187
SP25 SP19 Y1
VFS0- C1 2
F3
VFSGND
B3 P1 Y4 Y3
08-194
n 1 B3
SS0+ 1
P2 FWD/N/REV
P5 DRUM SPEED 08-195
2 C3
SS0- Y2
U 08-188
DO0 K1 2
B4 08-079 C
n 1 D3
SS1+
P6 OUTPUT SPEED 08-080 Y5
2 E3
SS1- 08-189
U DO1 E2 1
P3 FWD/N/REV
B5 08-076
n 1 F3
SS2+ 2
DANA TE17 FF (H216), sheet 23A
P7 ENGINE SPEED 10-060

U 2
1 Y6
B6 08-190
08-077 DO2 F2 1
P6 2ND/4TH
n 1 G3
SS2-
P8 TURBINE SPEED 10-060
U 2
2
D
B7 08-104
1 H3
ANI1
P12 SUMP TEMP. 10-060
R 2
S1
08-041 08-041
R9 CONVERTER OUT TEMP. SWITCH 1 J3
ANI2
SP21 GND A3
X160 10-060
1 2 1 1
E 10kohm E
08-041
2 2
R2 10-059
1 2 3 3
10kohm
X3:06 X13 P2
10-089 10-089
Sh.18/D7 X3:03 CANH DESIGNER DRAWN APPROVED BY APPROVED DATE GENERAL TOLERANCE DRAWING TYPE FORMAT COMPUTER BASED PROJECTION METHOD SCALE
SP33 10-090 2 2 10-090 B2
Sh.18/D7 CANL
10-089 SP34 1 1 A2 ANH ANH ANH 2015-06-26 - A3 AutoCAD -
Sh.2/D5-8 TITLE
10-090
Sh.2/D5-8
RST DANA TE17 FF F
KONECRANES AB DANA

452444 01 23A (29)
1 2 3 4 5 6 7 8

53/70
TECHNICAL MANUAL
54/70
1 2 3 4 5 6 7 8
3.19.2
P1 P1
B1 Y1 Y4 FWD
A 10-060 10-060 08-182 A
P A K3
SGND VFS1+ D1 1
P5 1ST/3RD REV
P8 2ND/4TH 10-059 Y5
B
08-183
U C E1 2 Y3
DANA VFS1-
B2 10-060 Y2
X045254en / B / 18 Jan 2016

A TCON H216 Y2
P9 1ST/3RD P 10-059 08-184
VFS2+ P7 2ND Y1

B F1 1
08-193
TECHNICAL MANUAL
U C A2
ANI0
08-185
VFS2- G1 2 Y6
B P2 Y3
B
Y7
10-059 08-192 08-186
Sh.24B/C5 ANI6 VFS0+ P4 FWD/REV
10-060 10-059 10-059 F1 B1 1
Sh.24B/C5 SP1 SP2 REF5V
B1 08-187
VFS0- C1 2
F3
VFSGND
B3 P1 Y4
08-194
n 1 B3
SS0+ 1
P2 FWD/N/REV
2 C3
SS0-
U 08-188
DO0 K1 2
B4 08-079 C
n 1 D3
SS1+
P6 OUTPUT SPEED 08-080 Y5
2 E3
SS1- 08-189
U DO1 E2 1
P3 FWD/N/REV
B5 08-076
n 1 F3
SS2+ 2
P7 ENGINE SPEED 10-060
U 2
1 Y6
08-190
DANA TE27/32 FF (H216), sheet 23B
B6 08-077 DO2 P6 2ND/4TH

SS2- F2 1
P8 TURBINE SPEED n 1 G3
10-060
U 2
2
D
B7 08-104
1 H3
ANI1
P12 SUMP TEMP. 10-060 Y7
2 01-101
R Sh.22B/A2 P10 1ST/3RD
1
S1
08-041 08-041 08-191
R9 CONVERTER OUT TEMP. SWITCH 1 J3
ANI2 DO3 K2 2
SP21 GND A3
X160 10-060
1 2 1 1
E 10kohm E
08-041
2 2
R2 10-059
1 2 3 3
10kohm
X3:06 X13 P2
10-089 10-089
Sh.18/D7 X3:03 CANH DESIGNER DRAWN APPROVED BY APPROVED DATE GENERAL TOLERANCE DRAWING TYPE FORMAT COMPUTER BASED PROJECTION METHOD SCALE
SP33 10-090 2 2 10-090 B2
Sh.18/D7 CANL
10-089 SP34 1 1 A2 ANH ANH ANH 2015-06-26 - A3 AutoCAD -
Sh.2/D5-8 TITLE
10-090
Sh.2/D5-8
RST DANA TE 27/32 FF F
KONECRANES AB DANA

452444 01 23B (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8
3.19.3
-K56 K59
-B36 10-060 10-060 08-182
P A B28
SGND A OUT 1 B18 1
P4 3RD/1ST B36
P16 REVERSE 10-059
A B A
08-183 K58
U C 2
DANA
-B37 10-060 K57
P A TCON H316 -K57
P19 2ND 10-059 08-184 B37
B A OUT 2 B31 1
P5 2ND
08-190
X045254en / B / 18 Jan 2016

U C A10
ANI A 4 K61
10-059 08-183
Sh.24C/C5

10-060 SP2 2
Sh.24C/C5 B38
SP1
3 WIRING DIAGRAMS
-B38 -K58 K56

10-060 08-192 08-186
P A A11
ANI A 1 A OUT 3 A1 1
P6 FHI/REV
B P15 FLo 10-059 10-059 B39 B
B B10
+5VREF
08-217 08-183
U C A9
ANI A 0 2
-B39 10-060
P A -K59
P18 3RD/1ST 10-059 08-188
B DOUT + 0 B19 1
P7 FHI/REV
08-193
U C B5
ANI A 3
-B40 10-060 2
P17 FHI P A K60

10-059
B -K60
08-218 08-189 C
U C B3
ANI A 2 DOUT + 1 B30 1
P8 3RD/1ST
-B41 10-060
P20 OUT PRESSURE SENSOR P A 2
10-059
B
U 08-222 ANI B 0 -K61
C A16 B40
08-191
DANA TE 30 FF (H316), sheet 23C
-B42 P1 A OUT 0 B22 1

P3 FLo
08-194
n 1 A3
SPIN 0
2 DOUT - 0 A5 2
U
GND A20
-B43 -K62
08-079
SPIN 1 ANO 0
08-176
P9 LOCKUP
D
P11 OUTPUT SPEED n 1 A6 B21 1
U 2
08-220
DIG OUT 1 A8 2
-B44 08-076
n 1 B27
SPIN 2
P23 ENGINE SPEED
U 2
08-219 -B48
-B45 08-077 ANI B 1 S
SPIN 3 A18 3
n 1 B29
10-059
P12 TURBINE SPEED 1 +
2 P25 INCLINATION
E U 2 E
10-060
-B46 4 -
08-104
1 A22
ANIR 0
P13 SUMP TEMP. 10-060
R 2
-B47 08-041 08-041

1 A23
ANIR 1
P14 CONVERTER OUT TEMP. 10-060 DESIGNER DRAWN APPROVED BY APPROVED DATE GENERAL TOLERANCE DRAWING TYPE FORMAT COMPUTER BASED PROJECTION METHOD SCALE
R 2
ANH ANH ANH 2015-06-26 SS ISO 2768m DRAFT A3 AutoCAD -
TITLE
X3:06 X13 10-089
Sh.18/D7 X3:03 CAN H RST DANA TE 30 FF F
SP33 2 2 10-090 B1
Sh.18/D7 CAN L
10-089 SP34 1 1 B2
Sh.2/D5-8 KONECRANES AB DANA
10-090 DRAWING NO REVISION SHEET
Sh.2/D5-8

452444 01 23C (29)
1 2 3 4 5 6 7 8

55/70
TECHNICAL MANUAL
56/70
1 2 3 4 5 6 7 8
3.19.4
P1
A F56 01-102 01-102 A
A1
PPWR
DANA
01-001
01-006
01-004
01-002
TCON H217
X045254en / B / 18 Jan 2016

P2
01-102
SPWR

F75 01-101 01-101 F2
TECHNICAL MANUAL
SP5 E2
SS3+
X5:04 X29 08-013
P-BRAKE SWITCH NC Sh.13/B7 4 4 C3
DIGIN8
B B
X34 01-101 X5:02 X5:10 08-126 X13 08-126

3 3
Sh.14/C2 Sh.14/C7 9 9 D3
DIGIN9
X5:19 X13 02-044
Sh.19/D2 X5:16 6 6 C2
RXD
02-045
Sh.19/D2 7 7 D2
TXD
X5:12 10-059 X29 10-059
Sh.14/B7 5 5
Sh.23A/B2
X5:01 08-146 X13 08-146
Sh.14/B7 10 10 E3
ANI3 C
X5:03 10-060 X29 10-060
Sh.14/B7 6 6
Sh.23A/B2
DANA TE17 FF (H217), sheet 24A
P1
X5:11 X29 08-196
Sh.13/E8 9 9 D2
DIGIN2
X5:15 08-061 X13 08-061
Sh.13/E8 12 12 C2
DIGIN1
X5:14 X29 D
08-060 08-060
Sh.13/E8 8 8 B2
DIGIN0
X5:13 08-063 X29 08-063

Sh.13/D8 10 10 H2
DIGIN4
X5:17 08-064 X29 08-064

E Sh.13/D8 DIGIN5 E
11 11 J2

TITLE
01-001
01-006
01-004
01-002
RST DANA TE 17 FF
KONECRANES AB DANA

452444 01 24A (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8
3.19.5
P1
A F56 01-102 01-102 A
SP4 A1
PPWR
DANA
01-001
01-006
01-004
01-002
TCON H217
X045254en / B / 18 Jan 2016

P2
01-102
SPWR

F75 01-101 01-101 F2
SP5 E2
SS3+
3 WIRING DIAGRAMS
X5:04 X29 08-013

P-BRAKE SWITCH NC Sh.13/B7 4 4 C3
DIGIN8
B B
X34 01-101 X5:02 X5:10 08-126 X13 08-126

3 3
Sh.14/C2 Sh.14/C7 9 9 D3
DIGIN9
X5:19 X13 02-044
Sh.19/D2 X5:16 6 6 C2
RXD
02-045
Sh.19/D2 7 7 D2
TXD
X5:12 10-059 X29 10-059
Sh.14/B7 5 5
Sh.23B/B2
X5:01 08-146 X13 08-146
Sh.14/B7 10 10 E3
ANI3 C
X5:03 10-060 X29 10-060
Sh.14/B7 6 6
Sh.23B/B2
P1
X5:11 X29 08-196
Sh.13/E8 9 9 D2
DIGIN2
DANA TE 27/32 FF (H217), sheet 24B
X5:15 08-061 X13 08-061

Sh.13/E8 12 12 C2
DIGIN1
X5:14 X29 D
08-060 08-060
Sh.13/E8 8 8 B2
DIGIN0
X5:13 08-063 X29 08-063

Sh.13/D8 10 10 H2
DIGIN4
X5:17 08-064 X29 08-064

E Sh.13/D8 DIGIN5 E
11 11 J2

TITLE
01-001
01-006
01-004
01-002
RST DANA TE 27/32 FF
KONECRANES AB DANA

452444 01 24B (29)
1 2 3 4 5 6 7 8

57/70
TECHNICAL MANUAL
58/70
1 2 3 4 5 6 7 8
3.19.6
F56 01-102 01-102

A7
PPWR
A A
A26
GND
B24
GND
GND
01-001
01-006
01-004
01-002
B23
B34
GNDSE
X045254en / B / 18 Jan 2016

B9
WAKE
SPWR2

B7
TECHNICAL MANUAL
A13
SPWR2
A4
SPWR1
F75 01-101 01-101
SP5 A2
SPWR1
B B
X5:04 08-013 X29
P-BRAKE SWITCH NC Sh.13/B7 4 4
DANA
X34 01-101 X5:02 X5:10 08-126 X13 08-126
TCON H317
3 3
Sh.14/C2 Sh.14/C7 9 9 B12
DIGIN9
X5:19 02-044 X13
Sh.19/D2 X5:16 6 6
02-045
Sh.19/D2 7 7
X5:12 10-059 X29 10-059
Sh.14/B7 Sh.23C/B2 C
5 5
X5:01 08-146 X13
Sh.14/B7 10 10
X5:03 10-060 X29 10-060
Sh.14/B7 6 6
Sh.23C/B2
DANA TE 30 FF (H317), sheet 24C
P1
X5:11 X29 08-196
Sh.13/E8 9 9 A19
DIGIN2
X5:15 X13 D
08-061 08-061
Sh.13/E8 12 12 A17
DIGIN1
X5:14 08-060 X29 08-060
Sh.13/E8 8 8 A15
DIGIN0
X5:13 08-063 X29 08-063

Sh.13/D8 10 10 B11
DIGIN4
E E
X5:17 08-064 X29 08-064
Sh.13/D8 11 11 B13
DIGIN5

TITLE
01-001
01-006
01-004
01-002
RST DANA TE 30 FF
KONECRANES AB DANA

452444 01 24C (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.20
A1 A1 (X16)
X29 08-068
X5:04 08-013 AIP1 56 1
Y1
(S31 P-BROMS) Sh.13/B7 ED10 08-067
4 4 21 AIP2 Y2
X5:12 10-059 10 2
A (BREAKE PEDAL) Sh.14/B7 AU1 08-069 A
5 5 37 AIP3 Y3
X5:03 10-060 32 08-070 3
(BREAKE PEDAL) Sh.14/B7 VMGA1 AIP4 Y4
6 6 24 55 4
X13
01-001
01-006
01-004
01-002
X5:01 08-146 08-071
(BREAKE PEDAL) Sh.14/B7 EU1 AIP5 Y5 A3
X5:10 08-126 10 10 38 9 08-072 5
(DECLUTTCH SW) Sh.14/C7 ED9 AIP6 Y6
9 9 66 51 6
X045254en / B / 18 Jan 2016

X29 08-074
Sh.14/A8 EU2 VPS1 VPS1

12 61
TCU 12 SP29 7
X5:1108-196 X29 VPS1 13
3 WIRING DIAGRAMS
(GEAR SELECTOR DW3 B3) Sh.13/E8

9 9 08-041
X5:1508-061 X13 ER1 TEMP
(GEAR SELECTOR DW3 B2) Sh.13/E8 ED2 39 08-073 8
12 12 65 VMGA2 TEMP
B X5:1408-060 X29 46 SP30 9 B
(GEAR SELECTOR DW3 B1) Sh.13/E8 ED1 S10
X5:1808-031 8 8 63 SW FILTER RESTRICTION
(GEAR SELECTOR DW3 N) Sh.13/D8 ED6
X5:1708-064 3 3 67 08-075 B15 TEMP. CONVERTER
(GEAR SELECTOR DW3 R) Sh.13/D8 ED5 ER3
X5:1308-063 11 11 64 17
(GEAR SELECTOR DW3 F) Sh.13/D8 ED4
10 10 43 01-104 2
ER2 49 1
A5 02-044
:2 15
SDDK B1 ENGINE SPEED
02-045
4 18
EUPR
08-076
3
EF1 19 1 n C
08-080
X5:02 X34 1 2
Sh.14/C2 08-080 SP31
3 3 VMG1 3 B2 TURBINE SPEED
X13 28
VGS
10-089 75 152
CANF_H EF2
ZF 4 WG-191 diagram, sheet 23D
SP33 2 2
10-090 25 41 08-080 1 n
1 1 26
CANF_L 2
10-089 SP34 SP38
27
CANF_T
10-090 B3 INTERNAL SPEED
F56 08-078
01-102 01-102 EF3 42 1 n
23
VPE1 08-080 D
SS0- C3 2
68
VPE2
F75 01-101 01-101
45
VPI B4 OUTPUT SPEED
1
VM1
08-081
2
VM2 VMG2 4 1 n
08-079
01-101 EF4 62 2
31
ED13 01-101
SP37 01-101
ED3 3
20
E E
Sh.2/D5-8
Sh.2/D5-8
X3:06 ANH ANH ANH 2015-06-26 - A3 AutoCAD -
Sh.18/D7 X3:03 TITLE
Sh.18/D7
F
01-001
01-006
01-004
01-002
RST ZF 4WG-191
KONECRANES AB ZF

452444 01 23D (29)
1 2 3 4 5 6 7 8

59/70
TECHNICAL MANUAL
60/70
1 2 3 4 5
6 7
APPROVED BY - DATE
8 3.21
A1 A1 (X16)
X29 08-068
X5:04 08-013 AIP1 56 2
Y2
(S31 P-BROMS) Sh.13/B7 ED10 08-067
4 4 21 AIP2 Y1
X5:12 10-059 10 1
A (BREAKE PEDAL) Sh.14/B7 AU1 08-069 A
5 5 37 AIP3 Y3
X5:03 10-060 32 08-070 3
(BREAKE PEDAL) Sh.14/B7 VMGA1 AIP4 Y4
6 6 24 55 4
X13
01-001
01-006
01-004
01-002
X5:01 08-146 08-071
(BREAKE PEDAL) Sh.14/B7 EU1 AIP5 Y5 A3
X5:10 08-126 10 10 38 9 08-072 5
(DECLUTTCH SW) Sh.14/C7 ED9 AIP6 Y6
9 9 66 51 6
X045254en / B / 18 Jan 2016

X29 08-074
Sh.14/A8 EU2 VPS1 VPS1

12 61
TCU 12 SP29 7
X29
TECHNICAL MANUAL
X5:1108-196 VPS1 13
(GEAR SELECTOR DW3 B3) Sh.13/E8
9 9 08-041
X5:1508-061 X13 ER1 TEMP
(GEAR SELECTOR DW3 B2) Sh.13/E8 ED2 39 08-073 8
12 12 65 VMGA2 TEMP
B X5:1408-060 X29 46 SP30 9 B
(GEAR SELECTOR DW3 B1) Sh.13/E8 ED1 S10
X5:1808-031 8 8 63 SW FILTER RESTRICTION
(GEAR SELECTOR DW3 N) Sh.13/D8 ED6
X5:1708-064 3 3 67 08-075 B15 TEMP. CONVERTER
(GEAR SELECTOR DW3 R) Sh.13/D8 ED5 ER3
X5:1308-063 11 11 64 17
(GEAR SELECTOR DW3 F) Sh.13/D8 ED4
10 10 43 01-104 2
ER2 49 1
A5 02-044
:2 15
SDDK B1 ENGINE SPEED
02-045
4 18
EUPR
08-076
3
EF1 19 1 n C
08-080
X5:02 X34 1 2
Sh.14/C2 3 3
08-080
VMG1 3 SP31 B2 TURBINE SPEED
X13 28
VGS
10-089 75 152
2 2 25
CANF_H EF2 41 1 n
SP33 10-090 08-080
1 1 26
CANF_L 2
10-089 SP34 SP38
27
CANF_T
10-090 B3 INTERNAL SPEED
F56 08-078
01-102 01-102 EF3 42 1 n
23
VPE1 08-080 D
01-102 SS0- C3 2
68
VPE2
F75 01-101 01-101
45
VPI B4 OUTPUT SPEED
1
VM1
08-081
2
VM2 VMG2 4 1 n
08-079
01-101 EF4 62 2
31
ED13 01-101
SP37 01-101
ED3 3
20
Transmission control ZF 261 diagram, sheet 23E
E E
Sh.2/D5-8
Sh.2/D5-8
X3:06
Sh.18/D7 X3:03
TITLE
Sh.18/D7
F
01-001
01-006
01-004
01-002
RST TRANSMISSION CONTROL ZF 261
KONECRANES AB ZF

452444 01 23E (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.22
CABIN IN END POSITION -K40
01-001
01-006
01-004
01-002
A -B12 PCB 48 pin OPT E A
07-067 X12:15 X101E:04 DIN1
X101:4
Fe
X045254en / B / 18 Jan 2016

GND
3 WIRING DIAGRAMS
Sh.11B/E6
B 01-070 +24V X12:09 B

Sh.16/D5
MANEUVER BOX
ARMREST -K44 X32
-B35
JOYSTICK CAB MOVEMENT
-K42
10-053 X315:04 X313:05 10-053 X306:05 X304:04 07-118 CABIN TILT
1 1
Sh.20/E5 COUT B 3
10-038 X316:09 X313:34 10-038 X306:34 X305:09 X257:08 VIN-D OPT C1 07-119 07-118 UP
C
3 3 C2:8
CRET B+ 17 SP2
XC21
10-054 X315:06 X313:07 10-054 X306:07 X304:06 2
2 2
Sh.20/E5
07-120 07-118 DOWN
XA2 CRET B- 31
-B19
CHASSIES
JS CABIN TILT 10-054 OPTION G
:3 :3
Cabin movement diagram, sheet 25
B A 19-214 X316:11 X313:36 19-214 X306:36 X305:11 X258:02 07-115 CABIN MOVEMENT
VIN-E COUT C
:2 :2 C3:2 XC21 4
10-053 07-116 07-115 FORWARD
:1 :1
CRET C+ 18 SP2 D
:4
07-117 07-115 BACKWARD
CRET C- 32
E E

TITLE
01-001
01-006
01-004
01-002
RST CABIN MOVMENT
KONECRANES

452444 01 25 (29)
1 2 3 4 5 6 7 8

61/70
TECHNICAL MANUAL
62/70
1 2 3 4 5
6 7
APPROVED BY - DATE
8 3.23
Control Panel
AURORA PART
Backlight il umination
blower speed Temperature
A A
-S402 -P5
5/6
1/6
2/6
3/6
4/6
6/6
1/3
2/3
3/3
2/2
1/2
-X281 E A B C D F
X045254en / B / 18 Jan 2016

1/6
1/3
5/6
3/3
2/6
4/6
2/3
1/2
3/6
2/2

06-051
TECHNICAL MANUAL
06-050
06-049
B B
Power supply blower 15A C

01-039 (Signal from vehicle) X61:02
Sh.8/A6
Power supply controller 2A
01-038 (SIgnal from vehicle) X61:01 Sh.8/B5
06-063
06-076
06-079
06-059
GND
Heat control panel diagram, sheet 26A
-X290
1/15
2/15
6/15
7/15
8/15
HCC 412-310-0XYZ
non sealed Connector
1/6
2/6
3/6
4/6
5/6
AMP 926 171-1
1/6
-X287
3/6
5/6
2/6
4/6
4/15
11/15
13/15
14/15
15/15
E E
06-042
06-043
06-044
06-040
06-041
1/6
2/6
3/6
4/6
6/6
M
-X289
M
EVAPORATOR BLOWER DESIGNER DRAWN APPROVED BY APPROVED DATE GENERAL TOLERANCE DRAWING TYPE FORMAT COMPUTER BASED PROJECTION METHOD SCALE

WATER VALVE TITLE
8 HEAT CONTROL PANEL F

9
KONECRANES

452444 01 26A (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.24
Sh.8/A6
Sh.8/A6
Sh.8/A6
Sh.8/B5
Sh.8/B5
A Bedienteil A
control panel
X61:01
Condensor unit
X272:01
X272:03
X272:04
X272:02
ECR ES 8.128
blower speed AURORA PART
=A1
+Bed
1
-S404
+Verfl
-X505
1/4
3/4
2/4
4/4
5/6
1/6
2/6
3/6
4/6
6/6
+Bed
-X402_1
X045254en / B / 18 Jan 2016

E A B C D F
-X281
1/4
3/4
2/4
4/4
outside air temp
1/6
5/6
3/6
2/6
4/6
6/6
2/2
1/2

-X510_1
+Verfl
Power supply controller

Power supply controller 2A
(SIgnal from vehicle Kl. 30)
pre heating "on" (Signal 1 = active)
Motor stop /door open = 0V
for Run = 24V
Aussentemp- Sensor
Power supply blower

-X505_1
-X291
1/20
1/2
3/20
5/20
7/20
9/20
2/20
4/20
6/20
2/2
11/20
10/20
12/20
13/20
14/20
15/20
16/20
17/20
19/20
20/20
3 WIRING DIAGRAMS
-X510
01-038
01-039
01-040
06-029
06-021
P P
vehicle condensor connector
+Verfl +Verfl
-S501 -S502
B X61:03 06-045 X20:05 X20:05 06-045 B
06-064
06-063
06-076
06-079
06-036
06-058
GND
06-040
06-027
06-043
06-042
06-044
06-051
06-046
06-023
06-041
06-026
06-075
06-080
06-062
X61:04 06-046 X20:08 X20:09 06-046 HP & LP MP
X20:01 01-038 Druckschalter
Sh.8/D6
pressure switch
06-047
06-048
X20:02 01-039
Sh.8/D6
X20:03 01-040
-X282 -X283 Sh.8/E6
1/2
2/2
1/2
2/2
X61:05 X20:04 X20:04 06-037
1/2
1/2
2/2
2/2
X20:06 06-021
-X211_1
Sh.8/D6
-X212_1
X61:06 06-020 X20:07 X20:07 06-020
X20:08 06-039
Innenraum- Sensor
interior Sensor
Ausblas- Sensor
mixed air
Sh.8/C6
X20:10 GND
Sh.8/E6
12 13 X20:11
C
Sh.8/E6 GND
X20:12 GND
Sh.8/E6
20
Setvalue Blower speed

GND
06-050
01-039
-X284 -X285
=A1
+Verd_WT
2/3
1/2
2/2
Versorgung Verflüssigergebläse 2
4/18
2/18
2/18
+Verfl
-X502
1/2
+Verfl
-X503
1/2
2/2
ECC control panel diagram, sheet 26B
EGS D
06-050
06-049
06-051
06-062
06-075
06-058
06-040
GND
06-029
06-036
06-021
06-063
06-064
06-080
423-300-0XYZ
06-037
1/2
1/2
1/2
7
2/2
2/2
2/2
06-079
06-076
06-063
06-049
3/6
2/6
5/6
1/6
+Strg
-XK501
3/5
1/5
2/5
4/5
5/5
3/5
3/6
4/5
5/5
1/6
6/6
+Verfl
+Verfl
+Verfl
-X501_1
-X502_1
-X503_1
-X290
1/6
2/6
3/6
5/6
1/3
3/3
-X286
3 1 2 4 5 3 1 2 4 5 3 1 2 4 5
X274:01
X274:02
X274:03
X274:04
X274:05
X274:06
X274:07
X274:08
X274:09
X274:10
X274:11
X274:12
X274:13
X274:14
X274:15
1/6
3/6
5/6
2/6
=A1
30 85 86 87a 87 30 85 86 87a 87 30 85 86 87a 87
06-059
06-060
-X403
R3
R2
R1
5/6
1/6
2/6
3/6
4/6
-X287
06-037
06-020
06-026
06-027
06-042
06-043
06-044
06-040
06-041
1/6
3/6
5/6
2/6
4/6
-X292
1/1
-X115
R4
-X288 M M M
-X289
1/6
3/6
1/6
2/6
3/6
4/6
6/6
+Strg +Strg +Strg
3/5
1/5
2/5
5/5
3/5
1/5
2/5
4/5
5/5
3/5
1/5
2/5
5/5
3/5
1/5
2/5
4/5
5/5
3/5
1/5
2/5
4/5
5/5
3/5
1/5
2/5
4/5
5/5
+Verd_WT
T -K501 -K502 -K503 Verflüssigergebläse 1 Verflüssigergebläse 2 Verflüssigergebläse 3
=A1
=A1
=A1
-XK401
4/6
-XK404
condensor blower 1 condensor blower 2 condensor blower 3
-XK405
-XK406
+Verd_WT M +Verd_WT Verflüssigergebläse 1 Verflüssigergebläse 2 Verflüssigergebläse 3

M
=A1 -XK402
-S101 -M102 3 1 2 4 5 3 1 2 4 5 3 1 2 4 5 3 1 2 4 5 3 1 2 4 5 3 1 2 4 5 condensor blower 1 condensor blower 2 condensor blower 3
=A1 -XK403
4/6
=A1
1/1
-M103 30 85 86 87a 87 30 85 86 87a 87 30 85 86 87a 87 30 85 86 87a 87 30 85 86 87a 87 30 85 86 87a 87
=A1
01-040
recirc flap
E water valve E
anti icing
+Verd_WT
M
+Verd_WT
-M101
10 9
evaporator blower
6 2 =A1 =A1 =A1 =A1 =A1 =A1
-K404 -K405 -K406
8 -K403 -K402 -K401
Prehheating "on" blower speed step 1 AC and condensor OFF
Setvalue "manuell/automatic" automatikc "on" blowerswitch "on" (door open /engine stop) (door open; engine stop)

TITLE
ECC CONTROL PANEL F

KONECRANES

452444 01 26B (29)
1 2 3 4 5 6 7 8

63/70
TECHNICAL MANUAL
64/70
1 2 3 4 5
6 7
APPROVED BY - DATE
8 3.25
01-001
01-006
01-004
01-002
A A
X045254en / B / 18 Jan 2016

TECHNICAL MANUAL
B B
0.75 mm2)
OPTION. 02-077
K THERMOSTAT
F76 01-246 (0.75 mm2) 01-246 02-077 0.75 mm2) 02-077 EL. OIL COOLER
25A 86 85
01-246 (4 mm2) 01-246 02-074
30 87
87A
C
Oil cooler diagram, sheet 27
A (YELLOW)
(4 mm2) 02-074 X +D (RED) NEW FAN MOTOR
1 1 -D (BLACK) M EL. OIL COOLER
(4 mm2) 2 2
E (WHITE)
X
OLD FAN MOTOR
1
M EL. OIL COOLER
2
E E

TITLE
01-001
01-006
01-004
01-002
EL. OIL COOLER
KONECRANES

452444 01 27 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
1 2 3 4 5 6 7 8 3.26
K119
X41:10
86 85
01-001
01-006
01-004
X41:18 PCB 48 pin
A 30 87 STD D A
X41:19
87A X41:20
X103D:02 ANA_6
F102 X41:07 X103:2
X103D:03 ANA_7
X103:3
X045254en / B / 18 Jan 2016

K118
X41:08

86 85 X103D:06 ANA_10
X41:12 X103:6
3 WIRING DIAGRAMS
30 87 X41:15
87A X41:09
B B
F103 X41:03
PCB 48 pin K131

X43:01 STD E X101E:11
OUT14 RCU
X102E:02 ANA_1 86 85
X101:11
X43:02 X102:2 X44:02
SW. LOAD PRESSENT X102E:03 ANA_2 30 87 X44:04
X43:03 X102:3 PCB 48 pin
STD E 87A X44:03
X102E:04 ANA_3
X43:04 X102:4 F174 X44:12
X102E:05 ANA_4
X43:05 X102:5 C
X102E:06 ANA_5
X43:06 X102:6 K133
X103E:11
X103E:02 ANA_6 OUT22
X43:07 X103:2 X103:11 86 85
X103E:03 X44:05
ANA_7
X43:08 X103:3 30 87 X44:01
X103E:04 ANA_8 87A X44:06
X43:09 X103:4
X103E:05 F175 X44:15
ANA_9
X43:10 X103:5
Reserve wires PCB diagram, sheet 28
X103E:06 ANA_10 K134

X43:11 X103:6 X103E:10 D
OUT23
X101E:06 DIN 3 86 85 COM.RADIO
X103:10
X43:12 X101:6 X44:19
SW. ULTRASONIC
30 87 X44:20
SENSOR X43:13
87A X44:10
X43:14 F176 X44:08
X43:15
K132
X103E:09
X43:16 OUT24
IND. PRESSURE FILTER X103:09 86 85
X44:16
E 30 87 X44:14 E
87A X44:13
F177 X44:18

TITLE
01-001
01-006
01-004
RST RESERVE WIRES PCB
KONECRANES

452444 01 28 (29)
1 2 3 4 5 6 7 8

65/70
TECHNICAL MANUAL
66/70
1 2 3 4 5
6 7
APPROVED BY - DATE
8 3.27
R26 1.5mm² WH X85

R27 1.5mm² WH 7
A 8
A
NEAR R49 1.5mm² WH
X109 R50 1.5mm² WH RESERVE 1
NEAR MC3
R51 1.5mm² WH
X045254en / B / 18 Jan 2016

GND 1.5mm² BU
RESERVE 2

GND 1.5mm² BU GND
NEAR X326 SUPPORT
TECHNICAL MANUAL
R32 1.5mm² WH LEGS
B B
X3 R7 1.5mm² WH R10 1.5mm² WH R10 1.5mm² WH
1 R9 1.5mm² WH R11 1.5mm² WH RESERVE R11 1.5mm² WH
2 (X159) NEAR NEAR APC200.
R8 1.5mm² WH R12 1.5mm² WH R12 1.5mm² WH
4
X13
GND 1.5mm² BU
GND 1.5mm² BU X167

GND GND 1.5mm² BU 11
R34 1.5mm² WH 12 HARNESS

1
CHASSIES.
R35 1.5mm² WH C
R33 1.5mm² WH 2
NEAR SP20 5
X1 R33
R49 1.5mm² WH 1
2
X84
R50 1.5mm² WH
5
X307 +VREF-A 0.5mm² YE X251

26 VIN-B 0.5mm² WH 11
ARMREST IQAN-MD4
27 2
Other reserve wires diagram, sheet 29
D
X306 R1 0.5mm² WH X313
39 R2 0.5mm² WH 39 MANEUVER
ARMREST
40 40
PANEL
R3 0.5mm² WH
41 41
R10 1.5mm² WH R10

RESERVE 2 R11 1.5mm² WH R11 RESERVE 1
NEAR F75 NEAR X13
R12 1.5mm² WH R12
GND 1.5mm² BU GND
E E

TITLE
RST RESERVE WIRES OTHER F

KONECRANES

452444 01 29 (29)
1 2 3 4 5 6 7 8

3 WIRING DIAGRAMS
4 CONNECTORS TECHNICAL MANUAL
4 CONNECTORS
4.1 Replacing the deutch connectors
1. Separate the connector.
2. Remove the lock for pin fitting.
3. Mark and note the pin numbers on the

cables.
1 4
2 3
12 7
1 6
4. Pry out the catch for pin fitting with a screwdriver and pull out the pin.
Remove all the pins.
5. When the pins are to be replaced:
5.1 Cut off the cable.
5.2 Strip the cable a few mm.
5.3 Use the special tool to clamp the cable in the pin.
6. Check the marking. Push in the pin with the
cable through the rubber seal so that the
pin snaps into place.
67/70
TECHNICAL MANUAL 4 CONNECTORS
7. Blinding pins should be fitted in the rubber

grommet on empty connections so that the
connector is waterproof.
8. Check that the rubber seal on the

connector is in position and undamaged.
9. Fit the lock for the pin fitting.
10. Connect the connectors.
4.2 Replacing the AMP connectors

1. Separate the connector.
2. Mark and note the pin numbers on the

cables.
7 1
9 3
68/70
4 CONNECTORS TECHNICAL MANUAL
3. Press in the locking catches for the pins

and pull out the pins from the connector.
Use the special tool.
4. When the pins are to be replaced:

4.1 Cut off the cable.
4.2 Strip the cable a few mm.
4.3 Use the special tool to clamp the cable in the pin.
5. Check the marking. Push in the pin with the cable so that the pin snaps into place.
6. Connect the connectors.
69/70
TECHNICAL MANUAL 4 CONNECTORS
70/70
www.konecranes.com
Corporate HQ
Region EMEA HQ
Hyvinkää, Finland
Region Americas HQ
Springﬁeld, Ohio Region APAC HQ
Shanghai, China
Main production sites

Sales and service locations
This document and the information contained herein, is the exclusive property of Konecranes
Lifttrucks and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever
without the express written consent of Konecranes Lifttrucks. © 2014 Konecranes Lifttrucks. All rights
reserved. ‘Konecranes’, ‘Lifting Businesses’ and C are either registered trademarks or trademarks of
Konecranes Lifttrucks.Copyright © (2014) Konecranes Lifttrucks. All rights reserved.

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TECHNICAL MANUAL

ELECTRICAL SYSTEM FOR REACHSTACKER

3.19.1 DANA TE17 FF (H216), sheet 23A.............................................................. 53

1.2 Electric welding

1. Remove the battery leads and the wires to the alternator.

2.2 Cable numbering

Figure 1. Location of fuses

101 129 157

128 156 184

Figure 2. Numbering order of the fuses

Table 1. Fuses and their function

Number Size Function

F101 7.5 A Cabin heater

F102 7.5 A Option

F103 7.5 A Option

F104 7.5 A Option

F105 7.5 A Converter 12 V option

F106 7.5 A Reverse light/right

F107 7.5 A Working light extra 2

F108 7.5 A PCB 48-PIN STD D

F109 7.5 A PCB 48-PIN STD D

F110 7.5 A PCB 48-PIN STD D

F111 7.5 A PCB 48-PIN STD D

F112 7.5 A Clutch for AC compressor

F113 3A Position light right

F114 3A Position light left

F115 7.5 A High beam

F116 7.5 A Low beam

F117 7.5 A Seat suspension air

Number Size Function

F118 7.5 A Reverse alarm in the front

F119 7.5 A Working lights extra 1

F121 7.5 A Working light boom, right

F122 7.5 A Working light boom, left

F123 10 A Main fuse for the lights, F115

F124 3A ACR RFID keyless entry

F125 3A Battery clock (RTC)

F127 7.5 A Beacon

F128 3A Power supply controller

F129 7.5 A Hazard

F130 10 A HV/AC condensor blower 1

F131 10 A HV/AC condensor blower 2

F132 10 A HV/AC condensor blower 3

F133 7.5 A K128 Door open switch

F134 5A Reading light

F135 15 A Rear window heating

F136 7.5 A RCU

F137 7.5 A Diagnostic connector on the

F138 7.5 A CAN extra connector on the

F139 5A Turn signal

F140 7.5 A PCB 48-PIN STD D

F141 7.5 A PCB 48-PIN STD D

F142 5A Rearview mirror heater

F143 5A I/O units in the armrest,

F144 7.5 A Seat heater

F145 7.5 A MD4

F146 3A Truconnect modem

F147 3A RFID nearguard 2

Number Size Function

F148 3A Tire pressure gateway

F149 5A Connection for computer

F150 3A RFID nearguard 1

F151 7.5 A Main fuse (F113, F114) for