EIEr-JIET Metso:Outotec

A.LDAA.11111111 . . . C.., // VENDOR DOCUMENT COVER SHEET

PROJECT NO: SP0904

PROJECT NAME: Tizert Copper Project-Thickener and PolyUnit

VENDOR/CONTRACTOR: Metso Outotec
CLIENT: MÉTALLURGIE DE L'ANTI-ATLAS
MODIFICATION NUMBER: 00
PURCHASE ORDER NUMBER / SENET Ref: SP0904-M006.00-3W18-001 / Oracle Order
CONTRACT NO: Number: 10002
TAG NO. / EQUIPMENT NUMBERS: 6510-TH-5116, 6610-TH-5616
DRS CATEGORIES: Q18

EQUIPMENT TITLE: 11m HRT, 40m HRT

STATUS STAMP

REMARKS

VENDOR NO: OU500806697

CONSTRUCTION/INSTALLATION QUALITY
DOCUMENT TITLE: CONTROL PLANS/ ITP
REVISION: 0

SENET DOCUMENT NUMBER: SP0904-M006.00-Q18-0041

SUBMISSION NUMBER: 01
SUBMISSION DATE: 13/07/2023

Date. 27 January 2022 SP-PROJ-07-5 - Rev. 04 Page 1 of 1

 0 PAUBAC 29.09.2022
Name Date Name Date Name Date Revision Text
Rev
Prepared Checked Released
Status: Original Size:

Customer: Project Lifecycle Phase: Site No.:

I
Project Name: Customer Document ID:

Replaced by: Replaces:

Document Title:
ILanguage:
EN

INSPECTION DATA SHEET (IDS)

Metso:Outotec
MASTER INSTALLATION IDS

Equipment No: Item No:

Project ID: Plant Code: Plant Unit Code: Document Type: Running Number: Revision: Sheet of Sheets:

BEC11 0
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Metso Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso Outotec.
All rights reserved. OU500806697
OU500806697_R0_INSPECTION DATA SHEET (IDS)_ALL TYPES.XLSX

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 Metso:Outotec Installation - Inspection Data Sheet - Single Planetary and SBD - Welded Tank

Project Number: ……………………………. Equipment Identification Nos.: …………………………….

Project Name: ……………………………. …………………………….
IDS Number.Revision: ……………………………. …………………………….
…………………………….
Report
No. Operation Description Responsible Parties Responsibility Matrix Comments / Reference Document No.
Required

Metso
Installer Client Other* * E.g. third-party consultants
Outotec

1 Civil works verification

Review installation ITP created by installation

1.1 Review of installers Thickener Installation ITP Installation Contractor R A
contractor. ITP must be developed with this IDS

Ensure civil works are designed and installed in Verification by civil works designer that Metso
1.2 accordance with loads stipulated in footing and load Outotec footing loading data was used for Client / installation contractor R H
plan. design.

Check footings are in correct location and within

Confirm footings are positioned, orientated and Civil works contractor /
1.3 the dimensional tolerances stipulated in footing Yes H R
correct RL's, as per footing and loading drawing Installation contractor
and loading diagram. Record results

2 Support structure

Confirm underflow cone location, orientation and Outlet nozzle orientations and RL's to be
2.1
RL is as per installation and layout drawings checked and actual measurements recorded
Installation Contractor Yes S H-
Ensure support structure (columns) top plates are Top of Column connection plate RL's to be as
2.2 Installation Contractor Yes S H-
installed at correct RL per installation drawing tolerance.
Verticality of columns to be in accordance with
2.3
tolerances stipulated in installation drawing.
Record results Installation Contractor Yes S H
-

Confirm correct height and angle of radial beams

2.4
are in accordance with installation drawing.
Record results Installation Contractor S W
Welding of radial beams to underflow cone to be in
2.5 accordance with applicable welding code (insert Installation Contractor S W
project welding code)

NDT of radial beam welds to be in accordance with Quantity of NDT to be in accordance with
2.6
(insert project welding code) project specifications.
Installation Contractor S W
Confirm that all support structure bolts are of grade
2.7
stipulated in drawing
Installation Contractor S W
Ensure all bolts are tightened as per installation
2.8
drawing. Mark each bolt when tightened.
Installation Contractor S H
3 Tank
 Metso:Outotec Installation - Inspection Data Sheet - Single Planetary and SBD - Welded Tank

Project Number: ……………………………. Equipment Identification Nos.: …………………………….

Project Name: ……………………………. …………………………….
IDS Number.Revision: ……………………………. …………………………….
…………………………….
Report
No. Operation Description Responsible Parties Responsibility Matrix Comments / Reference Document No.
Required

Metso
Installer Client Other* * E.g. third-party consultants
Outotec
Record droop of each floor gore section in 3
3.1
Ensure floor gore droop is in accordance with
places. Inner, middle and outer droop Installation Contractor Yes S W
installation drawing
measurements.
Welding of floor gores to be in accordance with
3.2
installation drawing
Welding to be in accordance with AWS D1.6 Installation Contractor S W

NDT of floor gore site welds to be in accordance Quantity of NDT to be in accordance with
3.3 Installation Contractor S W
with (insert project welding code) project specifications.

Weld tank wall in accordance with installation Welding to be in accordance with applicable
3.4
drawings welding code AWS D1.6
Installation Contractor S W
NDT of tank wall site welds to be in accordance Quantity of NDT to be in accordance with
3.5
with AWS D1.6 project specifications.
Installation Contractor S W
Confirm that overflow box and nozzle
3.6 location/orientation is as per tank assembly Installation Contractor Yes S H
drawing. Record location/dimensions.

Overflow launder weir to be level within tolerance

3.7
noted in drawing
Installation Contractor Yes S H

Welding of launder to be in accordance with Welding to be in accordance with (insert project

3.8
installation drawing welding code)
Installation Contractor S W
NDT of launder welding to be in accordance with Quantity of NDT to be in accordance with
3.9
AWS D1.1 project specifications.
Installation Contractor S W
Measure bridge assembly and confirm that
Ensure bridge supports are in correct orientation,
3.11
spacing and RL - refer to installation drawing
bridge mounting points are correct and match Installation Contractor Yes S H
bridge mounting hole measurements
Weld bridge supports in accordance with Welding to be in accordance with (insert project
3.12
installation drawing welding code)
Installation Contractor S W
NDT of bridge supports in accordance with (insert Quantity of NDT to be in accordance with
3.13
project welding code) project specifications.
Installation Contractor S W
Civil works contractor to specify grout
Ensure grouting of tank support structure is as per Installation Contractor / Civil
3.14
requirements stipulated by civil works contractor.
requirements for the loads indicated on footing
works contractor
S H
and loading drawing.
Ensure support structure hold down bolts are
3.15
tightened.
Installation Contractor S H
4 Mechanism installation
Ensure assembly of drive shaft and rake arms are
4.1
as per installation drawing
Do not torque bolts yet Installation Contractor S H
5 Bridge assembly
 Metso:Outotec Installation - Inspection Data Sheet - Single Planetary and SBD - Welded Tank

Project Number: ……………………………. Equipment Identification Nos.: …………………………….

Project Name: ……………………………. …………………………….
IDS Number.Revision: ……………………………. …………………………….
…………………………….
Report
No. Operation Description Responsible Parties Responsibility Matrix Comments / Reference Document No.
Required

Metso
Installer Client Other* * E.g. third-party consultants
Outotec

Confirm installation of gear unit and HPU in

5.1
accordance with drawings
Installation Contractor S W
Ensure that bridge has unloaded pre-camber as Record precamber measurements, unloaded
5.2
stipulated in drawing and loaded.
Installation Contractor Yes S H
Check that bridge mounting hole centres match
Record measurements Installation Contractor S H
bridge mounts on tank

Ensure correct orientation of bridge on tank. To be

5.3 in accordance with GA and bridge assembly Installation Contractor S H
drawing.

Confirm that bolts used on bridge are of grade and

5.4
surface finish stipulated in drawing
Installation Contractor S W

Confirm that bridge bolts are tightened according to For confirmation of bolts being tensioned, mark
5.5 installation drawing. Mark each bolt when each bolt head when tensioning has been Installation Contractor S H
tensioned. completed.
Ensure all handrails are installed correctly, and
5.6
complete.
Refer to bridge assembly drawing, Installation Contractor S W

Ensure that all floor grating is installed, complete

5.7
and secured to bridge structure correctly.
Refer to bridge assembly drawing Installation Contractor S W

6 Mechanism to Drive connection

Confirm that all drive flange to drive shaft bolts are
For confirmation of bolts being tensioned, mark
6.1 of correct grade and tightened in accordance to
bolts when tensioning has been completed.
Installation Contractor S W
drawing
7 Feed well and feed pipe

7.1 Confirm orientation of feed well is as per drawing Installation Contractor S H

Confirm that bolts attaching feed well to bridge are
7.2
of correct grade and tightened
Installation Contractor S W

7.3 Ensure feed launder is installed as per drawing Installation Contractor S H

8 Turbodil
Ensure turbodil drive frame is installed as per
8.1
drawing
Installation Contractor S H
 Metso:Outotec Installation - Inspection Data Sheet - Single Planetary and SBD - Welded Tank

Project Number: ……………………………. Equipment Identification Nos.: …………………………….

Project Name: ……………………………. …………………………….
IDS Number.Revision: ……………………………. …………………………….
…………………………….
Report
No. Operation Description Responsible Parties Responsibility Matrix Comments / Reference Document No.
Required

Metso
Installer Client Other* * E.g. third-party consultants
Outotec

Confirm that lower turbodil is assembled as per

8.2
drawing
Installation Contractor S W

Ensure that bolts used for attaching turbodil to

8.3 platform are of correct grade and tightened
For confirmation of bolts being tensioned, mark
Installation Contractor S W
bolts when tensioning has been completed.
accordingly.
9 Steady bearing and mechanism levelling
Rake lift carriage must be floating on hydraulic
9.1 Confirm driveshaft is vertical cylinders and confirmed to be level . Power to Installation Contractor H H
HPU required.
Ensure the steady pin has clearance with bush, Rake lift carriage must be floating on hydraulic
Installation Contractor / Metso
9.2 throughout complete rotation of mechanism. Refer cylinders and confirmed to be level. Power to
Outotec
H H
to installation drawing HPU required.
Rake lift carriage must be floating on hydraulic
Ensure rake arms / mechanism is levelled in Installation Contractor / Metso
9.3
accordance with drawing
cylinders and confirmed to be level. Power to
Outotec
H H
HPU required.
Confirm that all bolts installed in mechanism
9.4 assembly are of correct grade and tightened as per Mark bolts when tightening has been completed. Installation Contractor H H
drawing

H = Hold Point: Attendance at site is mandatory and signature is required on the ITP and check sheets of the inspection at the time of the inspection or check being done to to release the work. Work cannot proceed
to the next stage without attendance/sign off of the activity. Notification period 7 working days.
S = Surveillance: Random attendance at site, no signature required on the ITP or its accompanying documentation.

W = Witness: Attendance at site is expected, the signature is required on the ITP and checklist, but if the signatory is not present to sign at the time, follow on work may proceed and the document(s) to be signed
later, after evidence of confirmation of work being satisfactorily completed. Notification of minimum 7 working days is required.
R = Review: of documents

A = Approval: of documents