\Spreader Number 11377 (YSX45E)} [Spreader Model YSK40E/45E| BROMMA Date of Test: 19.12.2008 ee Location of Test: Bromma, Malaysia] GEnreea Tested by: S.THANES| a Signed . (Approved) by: ISE-164 22 Kista MUHAMAD RIZAL PWEDEN Functional Test Report Change history: Ver. [bate [Changes: [enanged by 1.0 |_ovazne] Test Layout changed. Acceptance eriterias has been aded van Figov 1.1] a7aea0e|Small changes in points: 1; 3.3; 3.3.12 and4.3 ivan Fiipow 12] asa zn0e]Aded points 6.7.5 and 5.7.6 van Figov + [or or200a|Aded points 1.4.7-1.5.0 van Fipov File Name: 11377_YSX45E_GI-001 Page: 1(8)1, General -testcases. Messeued lining [AccePtanCe |Comments value criterias: 1.2 Mechanical 1.2.1 Twistlock float check =std_0] 4.0. [mm __|1,0- 2.0mm =sid_t 1,0=2,0mm =std_2| 1,0=2,0mm =sid 3) 1,0-2,0mm =win 0} 4,0-2,0mm =twint 1,0-2,0mm twin 2| r,0-2,0mm. =twin 3} 122 Teoscope beam smmety a ___~left LS E bet WS 1727.5 | ¢_=fight LS erayo=t Ee d_=fight WS) 1726 e-f __ ~difference=| <4mm__[ 1.3 General information SCS* 11.3.1 Electronic serial number 44377 _|{num| [From Software _|- 7.3.2 Runtime hours NA__|h___|From Software_[- 1.3.3 Twistlock counter NA__|[nam|_|From Software _|- 1.3.4 TwinTwistiock counter NA__|[num| [From Software _[- 1.4 Power supply & control voltage Vv Freq E 174-1 Main power supply a5 50__|V7Fz [Custom 1.4.2 Control voltage Tro/240 | VAC __[ACIDC|cusiom E 1.4.3 Overioads adjusted NA [okinok ox L 1.4.4 Overloads tested NA__Jokinok |ok E 1.4.5 Emergency stop ‘NA [ok/nok Jok E 1.4.6 Spreader stop ‘OK —_[okinok [ok E 1.4.7 Motor indication number SEW. [35,01025648,02,0008X08.10 1.4.8 Gear box indication number INIA [35.01025648,02,0008X08.10 1.4.9 Hydraulic motor indication number [N/A INIA 1.5.0 Twistlock Motor indication number |SEW [Left = 35,07025648.07.0014X08. 10 SEW Right: 35.01025648.07.0008X08.10 1.5.1 Flipper motor 7 INIA 1.5.2 Flipper motor? E NIA 15.3 File Name: 11377_YSX45E_GI-001 Page: 2(8)lAcceptance 2. Twistlock - testcases Units ‘Comments vale criterias: 2.1 Cyclic time a ee 2.2 Movement 2.2.1 Twislock movement =std_0| lok =std_t [ok =std_2 [ok =std_3] lok 2.3 Adjustments 2.3.1 Landpin adi =sensor_sid_0 [ =sensor_sid_1 t =o st Depend of pin_std =sensor_std_3| E =pin sid 0 5-7 mm =pin sid 1 5-7 mm [ =pin std 2 [5-7 mm [ =pin sid 3 [5-7 mm 2.3.2 Unlocked =sensor_std_0 57mm E =sensor_std_t [5-7 mm E =sensor_std_2 [5-7 mm =sensor sid 3 [5-7 mm [2.3.3 Muliple signals unlockedsensor_std_0 [Ok E =sensor_std_t [Ok =sensor_std 2 [Ok =sensor_std_3 [Ok 2.3.4 Locked =sensor_std_0 [5 7 mm =sensor_std_1 [7 mm =sensor_std_2 [57 mm =sensor_std_3| WA "Imm __|5-7mm [2.3.5 Multiple signals locked _~sensor_std_O [Ok =sensor_std_t [Ok E =sensor_std_2 [Ok r =sensor_std_3 [Ok 5 2.3.6 Adresses =unl_std_0 VO PUG adress _|- =unl_sid_1 VO PLC adress =unl_std2 VO PLC adress Sunt std_3 VO PLC adress _|- Tock std_0} WO PLC adress _|- lock std VO PLC adress lock std 2| VO PLC adress |. =lock_std_3| VO PLC adress =land_std_0) VO PLC adress |. =land_std_1 VO PLC adress_|- =land_std_2| VO PLC adress =land_std_3| WO PLC adress _|- =unlock left VO PLC adress unlock right VO PLC adress |. =lock lef VO PLC adress_|- Tock fight VO PLC adress |- File Name: 11377_YSX45E_GI-001 Page: 3(8)2.4 Signals to crane \2.4.1 Unlocked OK __|ok/nok |Ok [2.4.2 Locked ‘OK [okinok [Ok 2.4.3 Landed ‘OK__[okinok [Ok [2.4.4 Hold NA__lokinok [OK [na fra Hold eoncor 2.5 Indication lamps 2.5.1 Unlocked N/A __|ok/nok |ok 2.5.2 Locked NIA__lokinok [Ok 2.5.3 Landed NIA lokinok [Ok 2.6 interlocks 2.6.4 Landed before twistlock transition OK ___[ok/nok |Ok 12.6.2 Landed delay before twistlock transition] OK _|ok/nok |Ok 12.6.3 Prevention of preselect. ‘OK__[okinok [Ok [2.6.4 Redundancy function check NIA |okinok |Ok [2.6.5 Output function check ‘OK okinok [Ok [2.6.6 Landed override ‘OK __okinok ]Ok i 2.7 Times [2.7.4 Transition Lock => Unlock 380 [ms |< 1000ms - [2.7.2 Transition Unlock => Lock '360___|ms |< 1000ms File Name: 11377_YSX45E_GI-001 Page: 4(8)Messeured JAcceptance 3. Flipper - testcases. Units Comments value criterias: 3.1 Cyclic “time ifr S00 cytes 3.2 Movement [3.2.1 Flipper down wiandside left] N/A |s [26 [3.2.2 Flipper up =landside_left| N/A |s___[26 e 13.2.3 Flipper down =waterside left NIA |s___[26 [3.2.4 Flipper up =waterside left N/A |s___[26 a 2.5 Flipper down =lendside fight] __N/A__|s___ [26 [3.2.6 Flipper up =landside right] N/A _|s___ [2-6 [3.2.7 Flipper down Swaterside right] _NA__|s___ [26 L 3.2.8 Flipper up Swaterside right] WA _|s___[2-6 LE [3.2.9 Flipper down =gable lefi| N/A _|s___[26 E [3.2.10 Flipper up =gable left] NA |s [26 E [3.2.11 Flipper down =gable fight] NA |s [2-6 E [3.2.12 Flipper up =aable right] NA _|s___|2-6 LE 3.3 Pressure & Current Pressure [Units [Pressure/Currer|Current [A] [3.3.1 Flipper down __~landside_ieft max|_N/A__|bar__|<105 bar 16 A a [Color min| N/A [bar__[>80 bar /nla___|nla 13.3.2 Flipper up =landside_leftmax| N/A [bar |<105 bar /16 A al min] N/A [bar__[>80 bar/nla__|nla [33.3 Flipper down _~waterside_teftmax| _N/A___|bar__|<105 bar /16 A a [Color i min| _N/A__[bar__[>80 bar /nla__|nla [3.3.4 Flipper up ‘waterside jeftmax| N/A |bar__|=105 bar/16.A al min[ NA bar [>80bar/nia__[nia [3.3.5 Flipper down ~Tandside_right max] N/A Jar _|<105 bar /16 A a [Color min] _N/A__[bar__[>80 bar/nia__|n/a [3.3.6 Flipper up =landside_rightmax| N/A [bar |<105 bar /16A rial min] NA bar [>80bar/nia__[nla [3.3.7 Flipper down _~waterside_right max] N/A bar _|<105 bar /16 A a Color min] _N/A__[oar__[>80 bar/nia__|nla [3.3.8 Flipper up =waterside_rightmax| N/A [bar__|<105 bar /16 A a min| _N/A__[bar__[>80 bar /nla__|nla 13.3.9 Flipper down =gable_Teftmax| N/A__|oar__[=105 bar/16.A a [Color min] N/A [oar__[>80 bar /nia__|nla [3.3.10 Flipper up =gable_Teftmax| N/A__|bar__|<105 bar 16 A a min| _N/A__[oar__|>80 bar/nla__|n/a [5.3.14 Flipper down =gable_rightmax| N/A [bar |<105 bar /16A a [Color min| N/A __[oar__|>80 bar /nla__|nla [3.3.12 Flipper up ~gable_rightmax| NWA [bar__|=105 bar /16A a min] N/A [oar |>80 bar /nla___|n/a [5.3.13 Al down max|_N/A__[bar__|<105 bar /16A mA min| _N/A_[oar__|>50 bar inva [33.14 Allup max| NIA [oar |[<10 bar 176A a min| NA __[bar__|>50 bar inva 3. Signals [3.4.1 Flipper indication down N/A ___Jokinok Jok nia if inecation down [3.4.2 Flipper indication up NIA Jokinok Jok L [3.4.3 Signals to crane N/A Jokinok Jok [3.4.4 Correct relay function NIA__Jokinok [ok [3.4.5 Correct adress (PLC) function N/A__[okinok Jok E File Name: 11377_YSX45E_GI-001 Page: 5(8)Measeured [Acceptance la. Telescope - testeases. Sie [Units | eee Icomments. [a.a Cyclic “time 1__|a__ bth~100 cycles |- 4.2 Movement 4.2.1 Extend OK ___|okinok ok 4.2.2 Retract ‘OK |okinok Jok 4.2.3 20ft ‘OK _[ok/nok ok [4.2.4 30tt WA lokinok [ok [4.2.5 35h NA [okinok fok 4.2.6 40ft ‘OK |okinok Jok LE 4.2.7 att ‘OK |ok/nok jok L [4.2.8 DB NA__okinok [ok LC [4.2.9 19f6 N/A [ok/nok lok L 4.3 Adjustment Value [Units roterance minemas) |Softw. Scale [4.3.4 208 852mm | s85225mm_|- [4.3.2 SOR NA |mm | 891625mm_|- [4.3.3 36ft NWA _|mm__| 10465 25 mm_|wa when its not apply. 4.3.4 40 71984 __|mm | 1198425 mm_|- 4.3.5 45m 713509__|mm__| 1350925 mm_|- [4.3.6 DB WA [mm | 6945 25mm _|- [4.3.7 1916 NA [mm | 4826 #5 mm_|- 4.4 Pressure & Current Pressure [Units [pressure/current [Current [A] (a.4.4 Extend max| NA |bar__|105 bar/ 176A a] min NA [bar__|40 bar/nia___|wa [4.4.2 Retract max| N/A [bar |105 bar/ 176A aa] min] NA [bar [40 bar/nja___|nva 45 Times [4.5.4 Measured time from 20 to 45ft 2669 |s_|<30s I [4.5.2 Measured time from 45 to 207 2660 _|s |< 30s E 46 interlocks [4.6.4 Landed OK Jokinok Jo fc [4.6.2 Unlocked ‘OK |ok/nok Jok E [4.6.3 Telescope permit (OK okinok Jok E 4.7 Signals (4-7-4 20ft ‘OK Jokinok fok Ec [4.7.2 30m N/A__[ok/nok Jok é [4.7.3 35ft N/A__[ok/nok Jok 7.4 40n OK —__|okinok Jox LE [4.7.5 aon ‘OK _[okinok ok fe 9.9 Miscellaneous [9.9.1 Correct relay - function N/A [okinok Jok Ec [9.9.2 Correct adress (PLC) - function ‘OK lokinok ok E File Name: 11377_YSX45E_GI-001 Page: 6(8)lo. TTDs - testcases veers units [PeeePtane® — lcomments 10.1 Adress assigment $90 NO| NIA NIA_|V/O adress |. S81 NO| WIA [NA [VO-aaress [> S8ZNO| NIA | NA [JO-aaress |. S85NO| WA | N/A |O adress [- $94 NO] NIA N/A {I/O adress [- S95 NC NIA N/A {I/O adress. 3 S96 NC) NIA NIA [I/O adress. LE 10.2 Sensor Adjustment (See chart 10.2 in the Functional Test Description) S90 NO| NIA mm +25 S91 No[ WA [mm 225 S9ZNO|_NA__|-ram 325 S93NO| NA [mm 225 S94NO| N/A | mm 325 S95NC| N/A —_-mm 225 S95NC N/A [mm 225 70.3 interlocks 10.3.1 Twistlock prevention N/A JokinokJok E [10.3.2 Override NIA fok/nok [ok [ 10.4 Miscellaneous [10.4.1 Correct relay - function NIA ___|okinok Jok [ [10.4.2 Correct adress (PLC) - function NIA__lokinok Jok L Measeured |Acceptance 1. Miscellaneous sere Junits eeePne — lcomments 11.1 Spreader stop activation 17.4.1 Pump NIA [okinokJok E [11.1.2 Spreader function OK __Jokinok[ok. E 11.2 Spreader stop deactivation 47.2.1 Pump N/A___|ok/nok Jok E 17.2.2 Spreader function ‘OK __Jok/nok [ok E 11.3 Indication lamps (14.3.1 Placement [NIA [okinok [ok E | 11.4 Grane interface [11.4.1 Hoist interlock NIA Jok/nok ok. I. [11.4.2 Spreader connector veryfied and tested OK Jok/nok [ok [- 1.4.3 Seeadercomected ‘OK [ok/nok Jok LE [11.4.4 Testpanel connector veryfied and tested ‘OK lokinok ok 3 11.5 Customer requests [1.5.1 Hour counter 293 a F.52 Container counter 4 : a 53 —E rE i.5 aml E File Name: 11377_YSX4SE_GI-001 Page: 7(8)112, ScS2- testeases Messeured |upigg /ACEEPIANCE comments 7 [Criterias: Serial Hardware 12.1 SCS2 HW version & serial number ein Node version |Comments - NA [AT_[- ' i 3005739 [Bt |- E WA [82 | E E NIA BS LE 2.2 System SW versions l [1.80 [Version from software _|- | 12.3 Internal SW tests Ll [0K Jokinok fok i | 12. Internal HW tests Ll [0K Jokinok ok E | 12.5 Communication [125.1 Messages [0K Jokinok ok E | 12.6 Scantimes 12.6.1 Log calculated scan __~minimum| 18 [ms __|< 150 ms. E average] 18 |ms |< 150 ms E =maximum| 25 ms [< 150 ms le File Name: 11377_YSX4SE_GI-001 Page: 8(8)