[Spreader Number 11381 (YSX45E)| BROMMA ‘Spreader Model YSX40E/45E| (QA8 OC DEPARTMENT Date of Test: 22.12.2008) Location of Test: Bromma, Malaysie| bromma.com [Tested by: C.C.LAI vy, Bromma Conquip Signed A [Box 1133 (Approved) by: Le ISE-164 22 Kista MOHAMED SHAWAL PEDEN Functional Test Report Change history: \Ver. |Date _|Changes: [changed 6 110 | orasa00s|Test Layout changed. Acceptance criterias has been aded. van Filo 1.1] oros2o0s|Small changes in points: 1; 3.3; 3.3.12 and 4.3 ivan Filo 12_| 2.052000] Aded points 6.7.5 and 5.7.6 van Filipow + | orr.200e)Aded points 1.4.7-1.5.0 van Filipow File Name: 11381_YSX45E_GI-001 Page: 1(8)measewred |yynigg [Receptance 11. General - testeases. lunits Comments valve Criterias: ‘1.2 Mechanical 1.2.1 Twistlock float check 1.0 - 2,0mm. 1,0 = 2.0mm 1,0 = 2.0mm 1,0 = 2.0mm 1,0= 2,0mm 1,0 - 2,0mm_ 1,0 2,0mm 1.2.2 Telescope beam symmely a a b 5 cc =right S| 1422 mm (ord y2=f E @_=right WS _1132__[mm. ve @-f__=diference=[ 0.5 [mm <4mm 1.3 General information SCS? 1.3.4 Electronic serial number 14381|[num| |From Software _|- 1.3.2 Runtime hours: NA__|h___|From Software _|- 1.3.3 Twistlock counter NA |[num] [From Software 1.3.4 TwinTwistlock counter NA |[num| [From Software 1.4 Power supply & control voltage jv Fre, - - 1.4.1 Main power supply (a5 50__|V7Hz [Custom 1.4.2 Control voltage [aior240 [Vac JACIDC| Custom EC 1.4.3 Overloads adjusted NA __|okinok |ok L 1.4.4 Overloads tested NA __|okinok [ok E 1.4.5 Emergency stop NA__|okinok [ok EC 1.4.6 Spreader stop ‘OK _lokinok [ok E /.4.7 Motor indication number SEW. .35.07025648 02.0003X08.10 1.4.8 Gear box indication number INA INA 1.4.9 Hydraulic motor indication number [N/A INA 1.5.0 Twistlock Motor indication number |SEW. Left = 35,01025648.07.0013x08.10 SEW. Right: 35.01025648.01.0015X08.10 /5.1 Flipper motor 1 INA 5 1.5.2 Flipper motor? INA. E Tea r 3 File Name: 11381_YSX45€_GI-001 Page: 2(8)2. Twistlock -texteaes wove Punts [AEP Lcomments 2.1 Cyclic “time 1 fh [pan lL 22 Mover 2.2.1 Two movement 20. ook ok =m cao H ~std_2| ”[okinokJok ~std_3] “[okinok ok 2.3 Adjustments [2.3.4 Landpin adj =sensor_std_0| [ =sensor_std_t E =serser et Depend of pin std =sensor_std_3| E =pin_std_0} 7mm E =pin_std_1 7mm [ =pin_std_2| = 7mm E =pin_std_3| 57 mm [ [2.3.2 Unlocked =sensor_std_0| Is 7 mm. E =sensor_std_t Is 7mm E =sensor_std_2| Is 7mm : =sensor_std_3| [S-7 mm, E [2.3.3 Multiple signals unlocked'sensor_std_0| [Ok E =sensor_std_1 [Ok [ =sensor_std_2| [Ok E =sensor_std_3| [Ok [ [2.3.4 Locked =sensor_std_0| Is 7mm, =sensor_std_1 Is 7mm sensor_std_2| ls 7mm E =sensor_std_3| Is 7 mm [ [2.3.5 Multiple signals locked _~sensor_std_0| [Ok f =sensor_std_t [Ok E =sensor_std_2| [Ok FE =sensor_std_3| [Ok [2.3.6 Adresses =unl_std_0| N/A NA_|VO PLC adress |- =unl_std_t 1 _|VOPLC adress |- =unl_std_2| NWA_|VOPLC adress | =uni_std_3| 5__|VOPLC adress |- =lock std 2_|VOPLC adress |- =lock_std_t NA_|VOPLC adress |- lock std_2 4 |VOPLC adress |- =lock_std_3 NA [VO PLC adress |- =land_std_0} 3_WOPLC adress | land std_1 ‘4 _WOPLC adress |- =land_std_2] 7_|VOPLC adress |- =land_std_3| 8 _|VOPLC adress | =unlock ef NA_|VOPLC adress |- =unlock_right| NA_|VOPLC adress | lock _ lef NIA_|VO PLC adress =lock_right NIA_|VO PLC adress File Name: 11381_YSX45E_GI-001 Page: 3(8)2.4 Signals to crane [2.4.1 Unlocked OK ___[okinok Ok [2.4.2 Locked ‘OK [ok/nok [Ok [2.4.3 Landed ‘OK__[ok/nok [Ok [2.4.4 Hold NA__[okinok |Ok [na fe Hols ener 2.5 Indication lamps 2.5.1 Unlocked NIA |okinok |Ok [2.5.2 Locked NIA__[okinok Jk [2.5.3 Landed NA__okinok Jk 2.6 Interlocks 2.6.1 Landed before twistlock transition OK __[okinok JOk 2.6.2 Landed delay before twistlock transition] OK _[ok/nok |Ok. Drtss 2.6.3 Prevention of preselect ‘OK __[okinok [Ok 2.6.4 Redundancy function check NIA__lokinok |Ok [Only for SCS* 2.6.5 Output function check ‘OK [okinok [Ok i 2.6.6 Landed override ‘OK [okinok Ok E 2.7 Times 2.7.4 Transition Lock => Unlock 440 |ms |< 1000ms ic [2.7.2 Transition Unlock => Lock 420__|ms |< 1000ms File Name: 11381_YSX45E_GI-001 Page: 4(8)JAcceptance 3. Flipper -testeases. eet lunits lcomments value criterias: 3.1 Cyclic “time 1 |r ban=s00 eyes 3.2 Movement [3.2.1 Flipper down clandside left] NA _|s_ [2-6 [3.2.2 Flipper up =landside_left| NA _|s [2-6 [3.2.3 Flipper down =waterside_left| NA |s___[2-6. E [3.2.4 Flipper up =waterside_left| NA |s [2-6 5 [3.2.5 Flipper down Slandside ight] N/A _|s___ [26 [3.2.6 Flipper up =landside_right| _N/A__|s___ [2-6 [3.2.7 Flipper down waterside right|___NA__|s___ 2-6 E [3.2.8 Flipper up =waterside right|__NA__|s [2-6 [3.2.9 Flipper down =gable left! NA |s [2-6 & [3.2.10 Flipper up =gableleft| NA |s [2-6 [3.2.11 Flipper down =gable right! NA _|s___ [26 [3.2.12 Flipper up =gable right! N/A _|s___ [2-6 E 3.3 Pressure & Current Pressure [Units [Pressure/Currer|Current [A] [3.3.4 Flipper down “landside_leftmax| WA [bar [105 bar /16.A a [Color min| NA |bar__[>80 bar/nia__|nla [3.3.2 Flipper up =landside_Teftmax| NA bar |<105 bar /16 A a min{ NA [bar __[>80 bar/nia [nla [3.3.3 Flipper down _~waterside leftmax| N/A [bar__|<105 bar /16A ma (Color min| NA |bar__[>80 bar /nla___|nla [3.3.4 Flipper up waterside left max] NA [bar |<105 bar /16 A a min{ NA |bar__[>80 bar /nia__ [nla 3.3.5 Flipper down ~landside_rightmax| _NA__|par__|<105 bar /16 A ma (Color min| NA |bar__[>80 bar/nia___|n/a [3.3.6 Flipper up Slandside_rightmax| NA |bar__|<105 bar /16 A a min{ NA |bar__[>80 bar/nia [nla 3.3.7 Flipper down —waterside_rightmax| NIA Joar__|<105 bar 6A ma Color min{ NA |bar__[>80 bar/nia [nla [3.3.8 Flipper up waterside rightmax| N/A [bar |<105 bar 16 A wa min| NA |bar__[>80 bar /nia___[nla [3.3.5 Flipper down =gablelefimax| N/A |bar—_|<105 bar /16A a Color min| NA |bar__[>80 bar/nia__ [n/a [3.3.10 Flipper up =gable_Jeftmax| N/A [bar |<105 bar /16.A 7 min| NA |bar__[>80 bar/nia__|nla 3.3.11 Flipper down ~gable fightmax| N/A [bar [<105 bar/16 A a Color min| NA _|bar__[>80 bar/nia__|nla 3.3.12 Flipper up ~gable right max! N/A___|bar__|&105 bar 16 A a min{ NA |bar__[>80 bar /nla___[nla 3.3.13 All down max] NA [bar _|<105 bar/16A 7a min] _NA__|bar__[>50 bar a [5.3.14 Aloo max| NIA __[bar__|<105 bar 176A wa min NA [bar __[>50 bar va 3.4 Signals, [3.4.1 Flipper indication down N/A |ok/nok Jok naif no indication down [3.4.2 Flipper indication up N/A [ok/nok lok i [3.4.3 Signals to crane N/A [ok/nok Jok E 3.4.4 Correct relay function N/A [ok/nok Jok E 3.4.5 Correct adress (PLC) function N/A___[ok/nok Jok File Name: 11381_YSX45E_GI-001 Page: 5(8)4. Telescope - testeases. twee Junits PECEPEAN? comments |4.1 Cyclic “time 1 Ih |>1h ~100 cycles |- 4.2 Movement [4.2.4 Extend OK __Jok/nok Jok [4.2.2 Retract OK lok/nok [ok le [4.2.3 20ft OK lok/nok [ok - 2.4 308 N/A okinok ok a.2.5 358 N/A Jokinok ox 22.6 40n ‘OK Jok/nok [ok E a.2.7 asi ‘OK —_Jokinok [ok L a2.808 NWA lokinok [ok E [4.2.9 19ft6 NA |ok/nok [ok - 4.3 Adjustment Value [Units [roierance (minmax) [Softw. Scale 4.3.1 2on 5852 [mm —| 58525 mm 43.2308 WA [mm] 69185 mm 4.3.3 36" NA [mm | 10465 6 mm va when We nok apoW, 4.3.4 40n 71984 |mm | 1196425 mm_|- 4.3.5 45it 73609 _—_|mm—] 1950925 mm [4.3.6 DB NIA [mm 694525 mm_|- [4.3.7 19ft6 NIA [mm 4826 +5 mm_|- 4.4 Pressure & Current Pressure |Units |pressure/current [Current [A] 4.4.1 Extend max| N/A bar [105 bar 168 a min] N/A Jar [40 bar [n/a Iva laa2 React imax] N/A bar [105 bar/ 16% 3a] min| NA bar —40-bar [nia va 45 Times [4.5.1 Measured time from 20 to 45ft 26.82 Is |< 30s [- [4.5.2 Measured time from 45 to 20ft 26.78 Is JK 30s L 126 interlocks (4.6.1 Landed OK Joknok Jax [4.6.2 Unlocked OK lok/nok [ok - 14.6.3 Telescope permit OK lok/nok [ok E 4.7 Signals (47.4 208 ‘OK [oknok fok c i472 308 NA —okinok fok ia7.3 daft NA Jokinak Jo [4.7.4 40ft OK lok/nok ok - a7 sast ‘OK —Joknok Joi '9.9 Miscellaneous 9.9.4 Correct relay - function NIA Jokinok ok 9.9.2 Correct adress (PLC) - function ‘OK —Jokinok fok File Name: 11381_YSX45E_GI-001 Page: 6(8)ho. 70S. testeases meneiet Nini, AEEERIANCE [Ca nepents vale criterias: 10.1 Adress assigment SOONO| NA | NIA iO adress SO1NO[ NA | NIA |JO adress S8ZNO[ NA | NA V0 across SO3NO| NA [NIA |J0 acress S94NO|_N/A_| NIA |VO acres SOSNC|__N/A__| N/A _|VO acres SOGNC| NA [NA VO adress | 10.2 Sensor Adjustment (See chart 10.2 in the Functional Test Description) SOONO| NA | mm 2s. SOTNO| NA [mm 325 SOZNO| NA [mm 225 S93NO[_WA [mm 225 So¢NO[ WA [mm 325 SO5NC| NA [mm 225 SO6NC| N/A [mm 225 10.3 interlocks [0.3.1 Twistlock prevention WA Jokinok ox 10.3.2 Override WA [okinok ok 10.4 Miscellaneous [0.4.1 Correct relay - function NA Jokinok ok 10.4.2 Correct adress (PLC) -function NA Jokinok ok F l11. Miscellaneous Meneured Tunits [ReeePIANCE — comments ue criterias: 11.1 Spreader stop activation 11.1.1 Pump NA [okinok ok c [1.1.2 Soreader function ‘OK Jok/nok fok E 11.2 Spreader stop deactivation 11.2.1 Pump WA [okinok ox [1.2.2 Spreader funetion ‘OK Joxinok [ok 111.3 Indication lamps (11.3.1 Placement [NA [okinok lok. E 11.4 Crane interface tat Hoist meock WA Jokinok [ok 142 Soresder connector vened and ested ‘OK —[ok/nok Jok LE [43 Soreadercomectes ‘OK —[ok/nok Jok 46 Testoael connector ened and ested ‘OK —[okinok [ok 11.5 Customer requests 17.5.1 Hour counter 268 FE Pa [1.5.2 Container counter 6 FE Be 1.5.3 mle L 1.5.4 =F File Name: 11381_YSX45E_GI-001 Page: 7(8)112. SCS2 - testcases messeured | nits ee comments : riterias: Sarat Hardware 12.1 SCS2 HW version & serial number ‘seer Node aan |Comments. - WA IAT r 3005738 [81 —_|- E E NWA [82 E E NA BS LE L- 12.2 System SW versions i [1.80 [Version from software _|- | 12.3 Internal SW tests L [0k —__JokinokJok E | 12.4 Internal HW tests i [0K Jokinok fox E | 12.5 Communication [12.5.1 Messages [0K Jokinok oie E | 12.6 Scantimes. {12.6.1 Log calculated scan =minimum| 18 [ms |< 150 ms Ic average| 18__|ms__|<150ms IE ~maximum| 28 ims [< 150 ms_ - File Name: 11381_YSX45E_GI-001 Page: 8(8)