Spreader Number 11380 (YSx45E)
Spreader Model YSX40E/45E| BROMMA
Date of Te: 22.12.2008 SOSA
Location of Test: Bromma, Malaysia| Sree Dronenetcom
Tested by: CC.LAl
Bromma Conquip
Signed Box 1133
(Approved) by: [SE-164 22 Kista
SWEDEN
MUHAMAD RIZAL
Functional Test Report
Change history:
[Ver. [Date [Changes: ranaed by
+0 |_oreazooa|Test Layout changed. Acceptance arfleras has been aded van Fiipov
1.1 | 07-08-2008|Small changes in points: 1; 3.3; 3.3.12 and 4.3 ivan Filipow
12] 260.2008] Aded points 6.7.5 and 5.7.6 van Fiipow
1 [-eraraoes[Aded points 1.4.7-1.5.0 van Fiipov
File Name: 11380_YSX45E_GI-001
Page: 1(8)JAcceptance
1. General - testcases. ees TUnits Icomments
valve criterias:
1.2 Mechanical
1.2.1 Twistlock float check =std_O| 1.2 [mm _|1,0-2,0mm | i
=sid_1 mm [1,0- 2.0mm
=std_2 mm |1,0= 2.0mm
=sid_3 mm —|1,0-2,0mm
=twin_ 0} mm |1,0- 2.0mm
=twin—t mm [1,0- 2.0mm
=twin2| mm — [4,0- 2.0mm
=twin 3} mm
2.2 Telescope beam symmety a left LS| mm FE
b__—left WS| mm 126
¢__=right LS| mm —_|(erdya=t e
‘d_=right WS mm ver
e-f _~diference= mm <4mm__|-
1.3 General information SCS*
1.3.4 Electronic serial number 44380 |{oum] [From Software |:
1.3.2 Runtime hours NA [nh |[From Software _|-
1.3.3 Twistlock counter N/A__|[num]_|From Software _|-
1.3.4 TwinTwistlock counter N/A___|[num|_|From Software _|-
1.4 Power supply & control voltage
[ov Freq 5 fC
ra. Main power supply [a5 50___|V nz [custom
1.4.2 Control voltage. T0240 | VAG [AC/DC [Custom &
1.4.3 Overloads adjusted NIA__|okinok Jok EC
11.4.4 Overloads tested N/A lok/nok [ok LC
71.4.5 Emergency stop N/A |ok/nok lok :
11.4.6 Spreader siop ‘OK ___[okinok fox. E
1.4.7 Motor indication number Sew .35.07025648.01.0004X08.10
1.4.8 Gear box indication number INA INA
1.4.9 Hydraulic motor indication number [N/A INA
1.5.0 Twistlock Motor indication number [SEW Left = 35.01025648.07.0006x08.10
SEW. [Right: 35.07025648.02.0006X08. 10
15.1 Flipper motor 1 INA. E
1.5.2 Flipper motor F
INA
1.5.3
File Name: 11380_YSX45E_GI-001
Page: 2(8)2. Twistlock - testcases wrewmet units [PEPE Icomments
|2.1 Cyclic “time 1 h [pan
2.2 Movernent
2.2.1 Twisiock movement a oidnok [ok
oi okinok ox
z owinok ox
3 okinok ok
2.3 Adjustments
[2.3.4 Landpin adi =sensor_std_0|
=sensor_sid_t
mane Depend of pin_std
=sensor_std_3}
=pin_std_0 7mm [
=pin_std_t Is-7 mm [
=pin_std_2 [5-7 mm
3] [5-7 mm. [
[2.3.2 Unlocked =sensor_std_0} Is-7 mm. [
=sensor_std_1 [5-7 mm. [
=sensor_std_2| s-7 mm.
=sensor_std_3| s-7mm. [
[2.3.3 Mulliple signals unlocked-sensor_std_0 [OK
=sensor_sid_1 [Ok
=sensor_std_2| [OK
=sensor_sid_3| [Ok
[23.4 Locked =sensor_std_0| [-7 mm, [
=sensor_std_t [s-7 mm. [
=sensor_std_2| [s-7 mm. [
=sensor_std_3| 5-7 mm. [
[2.3.5 Mulliple signals locked _~sensor_std_0 [OK [
=sensor_sid_1 Ox. [
=sensor_std_2| OK. [
=sensor_std_3| Ox [
12.3.6 Adresses ~uni_std_0 VO PLC adress |
=uni_std_t VO PLC adress |-
=unl_std 2 VO PLC adress _|-
=unl_std_3 VO PLC adress |-
=Tock_std_0| VO PLC adress |-
=jock_std_t VO PLC adress |-
=lock_std_2| VO PLC adress |-
=lock_std_3| VO PLC adress |-
=land_std_0| 7 PLC adress:
=land_sid_1 VO PLC adress |-
=land_std_2| VO PLC adress
land_std_3| "$12 8 _|VOPLC adress |-
unlock left] _K3 N/A_|VO-PLC adress
unlock fight| KS) NIA_|VO PLC adress |-
=lock left] K4 N/A_|VO PLC adress |.
“lock fight|_K6 NiA_|VO PLC adress |-
File Name: 11380_YSX45E_GI-001
Page: 3(8)2.4 Signals to crane
[2.4.1 Unlocked OK __|ok/nok |Ok [
[2.4.2 Locked OK [okinok [Ok
2.4.3 Landed ‘OK__[ok/nok Ok
2.4.4 Hold N/A [okinok [OK [a ro Hol eoneor
2.5 Indication lamps
2.5.1 Unlocked N/A __okinok JO [
2.5.2 Locked N/A__[okinok |Ok LE
2.5.3 Landed NIA__[okinok |Ok LE
2.6 Interlocks
[2.6.1 Landed before twistlock transition OK __|ok/nok JOk
[2.6.2 Landed delay before twistlock transition] OK __[ok/nok [Ok lortes:
2.6.3 Prevention of preselect. ‘OK__ok/nok [Ok r
2.6.4 Redundancy function check N/A [ok/nok |Ox [Only for SOS
2.6.5 Output function check ‘OK [ok/nok Ok I
[2.6.6 Landed override OK [okinok [Ok E
2.7 Times
2.7.4 Transition Lock => Uniock 400 |ms |< 1000ms i
[2.7.2 Transition Unlock => Lock 420 [ms |< 1000ms E
File Name: 11380_YSX45E_GI-001
Page: 4(8)3 Flipper- testcases. meseurd lipigg /AEEEPEANCE I coraments
ae criterias:
3.1 Cyclic “time 1h eles
3.2 Movement
[3.2.1 Flipper down ~landside left| WA |s [2-6
[3.2.2 Flipper up Slandsideleft| WA |s [2-6
[3.2.3 Flipper down =watersideleft| WA |s 2-6
[3.2.4 Flipper up =waterside eft] WA |s [2-6
[3.2.5 Flipper down Slandside right] N/A |s___[2-6.
[3.2.6 Flipper up landside right| WA |s [2-6 E
[3.2.7 Flipper down =waterside_right| N/A [s [2-6 E
[3.2.8 Flipper up =watersideright| NA |s [2-6
[3.2.9 Flipper down =gable_left| NA |s [26 fi
[3.2.10 Flipper up =gable left] NA |s [26 E
[3.2.11 Flipper down =gable_fight| WA |s___ [2-6 E
[3.2.12 Flipper up =gableright| WA |s___|2-6
3.3 Pressure & Current Pressure [Units |Pressure/Currer|Current [A]
[3.3.1 Flipper down __~landside_Jeft max! N/A___|bar__|<105 bar /16 A wal
Color min] N/A oar [>80 bar/nia__|n/a
[3.3.2 Flipper up =landside_Jeftmax| N/A [bar [105 bar 16 A |
min] NA [bar |>80 bar/nia [nia
3.3.3 Flipper down waterside _leftmax| NIA |oar _|<105 bar /16 A a]
Color min| _N/A__|bar__[>80 bar/nia__|n/a
[3.3.4 Flipper up ‘waterside jeftmax| N/A |bar__|<105 bar 16 A ia]
min] WA [bar [>80bar/nia [nia
[3.3.5 Flipper down —landside right max| N/A __|bar__|<105 bar 16 A aa
Color min| __NA__|oar__[>80 bar/nia__|n/a
[3.3.6 Flipper up “andside right max] N/A [bar |=105 bar /16 A wa]
min] NA [bar [>80 bar/nia [n/a
[3.3.7 Flipper down waterside rightmax| N/A [bar __|<105 bar 16 A al
Color min| N/A [bar [>80 bar /nla___|nla
[3.3.8 Flipper up =waterside ightmax| NA __|oar__|<105 bar 16 A wa]
min] WA [bar [>80bar/nia [n/a
3.3.9 Flipper down, =gabie Teftmax| N/A [bar [£105 bar 16 A wa]
[Color min] NA |bar__[>80 bar /nia [nla
[3.3.10 Flipper up =gablelefimax| WA [oar __|=105 bar 16 A. wal
min] WA [bar [>80 bar/nia [nia
[3.3.11 Flipper down gable rightmax| _N/A___|bar__|<105 bar ‘16 A ial
[Color min] NA [bar [>80bar/nia [nia
[3.3.12 Flipper up gable _rightmax| WA oar |=105 bar /16 A wal
min| N/A [bar _[>80 bar /nla___|nla
[5.3.13 All down max] NA [bar [<105 bar/16A wa]
min] WA [oar |>50 bar inva
[33.14 Allup_ max| NIA |oar __|<105 bar 16 A wa
min| NA [bar [>50 bar n/a
3.4 Signals
[3.4.1 Flipper indication down N/A [okinok Jok naif no indication down
[3.4.2 Flipper indication up N/A___[okinok |ok i
[3.4.3 Signals to crane N/A___[okinok [ok [
[3.4.4 Correct relay function N/A__[ok/nok lok E
[3.4.5 Correct adress (PLC) function N/A [okinok Jok E
File Name: 11380_YSX45E_GI-001 Page: 5(8)Messeored Jy. [Acceptance
4. Telescope - testcases. See [Units eee comments
[a.t Cyclic time 1___|h__fpth~100 cycles
4.2 Movement
[4.2.1 Extend OK ___Jokinok Jok
4.2.2 Retract ‘OK lokinok jok.
14.2.3 208 ‘OK _lokinok jok. i
4.2.4 30f NIA |ok/nok lok E
4.2.5 36ft N/A lokinok lok
4.2.6 40 ‘OK _lokinok Jok E
4.2.7 Aft ‘OK _lokinok [ok E
[4.2.8 DB NIA__[ok/nok lok E
42.9 1976 NIA__[okinok lok E
4.3 Adjustment Value [Units [torrance nines) [Softw. Scale
[4.3.1 20ft 5852 |mm | 585225mm_|-
4.3.2 30ft NA [mm | 891825mm_|-
4.3.3 35ft NA |mm | 10465 25 mm_|va when its not apoy.
4.3.4 40ft 71984 |mm__| 11984 5mm _|-
4.3.5 45ft 13509 |mm | 13509 25 mm_|-
14.3.6 DB NA [mm | 694525 mm_|-
14.3.7 1976 NA |mm_ | 482625 mm_|-
4.4 Pressure & Current Pressure [Units [rressue/Curent — [Current [A]
[4.4.1 Extend max| NIA [bar [105 bar/16A, 33]
min] N/A [bar [40 bar/nia___|wa
l4-4.2 Retract max| N/A [bar [105 bar/16A 33]
min[ N/A [oar [40 bar/nia Inia
45 Times
[4.5.1 Measured time from 20 to 45 2687 |s|<30s [
[4.5.2 Measured time from 45 to 20ft 26.88 [s__|<30s E
4.6 Interlocks
[4.6.1 Landed OK Jokinok ok [
14.6.2 Unlocked ‘OK _Jokinok Jok. E
14.6.3 Telescope permit ‘OK Jokinok Jok E
4.7 Signals
[47.4 20n OK Jokinok Joi. E
4.7.2 30h N/A__|ok/nok lok E
4.7.3 35ft N/A [ok/nok lok E
4.7.4 40m ‘OK Jokinok fok.
[4.7.5 45ft ‘OK lokinok fok E
9.9 Miscellaneous
[9.9.4 Correct relay - function NIA Jokinok Jok [
[9.9.2 Correct adress (PLC) - function ‘OK okinok ox E
File Name: 11380_YSX45E_GI-001
Page: 6(8)lo. r1Ds- testcases rower Tunits ers Icomments
10.1 Adress assigment
S90 NO|__N/A_| N/A iO adress
S9TNO| _NA__|_N/A_|liO adress
‘S92NO| NA | NA [V0 adress [>
S93NO| NA | NA |iO adress |-
S84NO[_NA__| N/A | adress
S85NC[__NIA__| NIA [VO adress [-
S96NC] NA | NA |WOadress |
10.2 Sensor Adjustment (See chart 10.2 in the Functional Test Description)
S80NO| N/A | mm 25
Set NO[_NA__[- mm 325
S92NO[_N/A__|_mm 225
‘S93 NO| _N/A__|_mm 225 if
'Se4NO[ NA |_mm 325
‘S95NC[__NA__[_mm 225i
‘S96NC[__N/A__| mm 325 iE
10.3 Interlocks
[10.3.1 Twistlock prevention NA |ok/nok Jok -
[10.3.2 Override WA [okinok ok E
10.4 Miscellaneous
[10.4.1 Correct relay - function NA okinok fok [
H0.4.2 Correct adress (PLC) - function NIA [okinok [ok E
1. Miscellaneous meme lupins [AeePtaNCe comments
value criterias:
ILI Spreader stop activation
4.4.4 Pump WA Jokinok [ok [
H11.1.2 Spreader function ‘OK Jokinok Jok E
11.2 Spreader stop deactivation
14.2.4 Pump NIA [okinok [ok E
[11.2.2 Spreader function ‘OK [okinok ok E
11.3 Indication lamps
[17.3.7 Placement [NA Jokinok Jok E }
11.4 Crane interface
1.8.1 Heistinterock NA Jokinok fok
1.8.2 Spreader conneciorverfied and ested ‘OK Jokinok Jok FE
11.8.3 Spreader connected ‘OK Jokinok Jok E
1.8.4 Testpanel connector veryied and tested ‘OK Jokinok Jok E
ILS Customer requests
[14.5.4 Hour counter 322 —F fa
11.5.2 Container counter 2 —f 2
11.5.3 male 5
1.5.4 aah E
File Name: 11380_YSX45E_GI-001
Page: 7(8)12. SCS2 - testcases Units Acceptance |Comments
criterias:
Serial Hardware
12.1 SCS2 HW version & serial number Node comments
number version
- WA [ai__|-
- 37005740_|B1 | E
: NA__[82__|- E
E WA [a3 | E
12.2 System SW ve
l [1.80 [Version from software _|- |
12.3 Internal SW tests
L [OK Jokinok Jor. E |
12.4 Internal HW tests
Ll [0K Jokinok {ok E J
12.5 Communication
[12.5.1 Messages [0K [okinok [ok I )
12.6 Scantimes
12.6.1 Log calculated scan____~minimum| 19 [ms__|< 150 ms E
~average| 19 __|ms |< 150 ms E
=maximum| 25 _|ms |< 150ms E
oO
File Name: 11380_YSX45E_GI-001
Page: 8(8)