‘Spreader Number 11379 (YSX456)) Spreader Model YSX40E/45E) Date of Te 21.12.2004 — Location of Test: Bromma, Malaysia www.bromma.com [Tested by: C.CLAl| ae Ay ‘Bromma Conquip signe YW Box 1133 (Approved) by: On 'SE-164 22 Kista (SWEDEN MOHAMED SHAWAL Functional Test Report Change history: Ver. [Date [Changes: [enenges by 710 | oroam|Test Layout changed. Acceptance criterias has been aded san Fipoy | aro-ane|Smal changes in points: 1, 3.3; 3.3.12 and 43 van Flipov 12__[ sros.aneAded points 5.7.5 and 5.7.6 van Finoy + | oror awe Aded points 14.7-1.5.0 van Fiipow File Name: 11379_YSX45E_GI-001 Page: 1(8)lh. General - testcases. Measeured lyning [AECePEANCE — IComments value criterias: 1.2 Mechanical 1.2.1 Twistlock float check =std_o| 1,0 - 2,0mm =sid_t F,0- 2.0mm =sid_2| F,0- 2.0mm =std_3| F,0- 2.0mm twin Of F,0- 2.0mm twin 1} F,0- 2.0mm twin 2 F,0- 2.0mm twin 3 NIA [722 Teescope beam eymmeny a left LS| E b left WS| E ¢_=right LS| (c+aya=t i d_=right WS 1126 | e-f _~difference=| <4mm_—_|- 1.3 General information SCS? 1.3.1 Electronic serial number 11379 __|[num} [From Software _|- 1.3.2 Runtime hours NIA [n___[From Software _|- 1.3.3 Twistlock counter N/A___[inum]_|From Software _|- 13.4 TwinTwistlock counter NIA [Inu] [From Software _|- 1.4 Power supply & control voltage [ov Freq - E 74.1 Main power supply (a5 50___|V7Hz |Custom "4.2 Control voltage (i0r240 [Vac [ACIOC sion FE 1.4.3 Overloads adjusted N/A |ok/nok lok E 1.4.4 Overloads tested N/A |ok/nok lok E 1.4.5 Emergency stop N/A |ok/nok Jok E 1.4.6 Spreader stop ‘OK lokinok Jok. E 1.4.7 Motor indication number SEW [35.01025648.02,0001%08.10 /.4.8 Gear box indication number INA INIA 7.4.9 Hydraulic motor indication number [NIA INA. 7.5.0 Twistlock Motor indication number [SEW [Left = 35:07025648.01 0070X08.10 SEW Right: $5.01025648.01.0005x08.10 1.5.1 Flipper motor 1 INA F 1.5.2 Flipper motor INA E 15.3 fe E File Name: 11379_YSX45E_GI-001 Page: 2(8)[Acceptance l2. Twistlock - testcases Units ‘Comments value (Criterias: 2.1 Cyclic “time 1 [hfe 2.2 Movement [2.2.1 Twislock movement ~sid_0| Jok/nok Jok =std_t “Jokinok fox =std_2| “Tokinok [ok =std_3| fak/nok [ok E 23 Adjustments (2.3.1 Landpin adi =sensor_std_0| =sensor_std_7 sere Depend of pins =sensor_sid_3 =pin_std_0 7mm =pin_std_T 7mm =pin_sid_2 7mm E =pin_std_3 7mm [ 2.3.2 Unlocked =sensor_sid_0|__NWA___|mm__|&-7mm. E =sensor_sid_i 7mm E =sensor sid 2 7mm sensor sid_3 7mm [2.3.3 Multiple signals unlocke¢sensor_std_0| [Ok E =sensor_std_t [Ok F =sensor sid 2 [Ok =sensor_std_3] [Ok [2.3.4 Locked =sensor_std_0} 57mm F =sensor_sid_1 7mm E =sensor_sid 2 7mm =sensor_std_3] "NA" [mm [57mm IZ:3.5 Mulliple signals locked _~sensor_std_0| [OK =sensor_sid_1 [Ok E =sensor_sid_2 [Ok E =sensor_sid_3] [Ok [2.3.6 Adresses =unl_std_O| WO PLC adress |. =unl_sid_t WOPLC adress =unl_std_2 WO PLC adress |- =unt_std_3| WOPLC adress, Tock” std_0) WO-PLC adress lock std_1 WOPLC adress. lock std2| WOPLC adress =lock_std_3| NIA’ WA_|VOPLC adress |- =land_std_0| 3__|WOPLC adress sland sid_1 4 |WOPLC adress _|- =land_sid_2 7_|WOPLC adress =land_sid_3| &_|VOPLC adress |- unlock left WA_|OPLC adress unlock fight NiA_|\iO PLC adress =lock_left NA_|O PLC adress |. lock fight NA |VOPLC adress |- File Name: 11379_YSX45E_GI-001 Page: 3(8)2.4 Signals to crane 2.4.1 Unlocked OK __|ok/nok |Ok [2.4.2 Locked ‘OK |ok/nok |Ok [2.4.3 Landed ‘OK [ok/nok |Ox c [2.4.4 Hold WA Jokinok|Ox [naif ro Heid sneor 2.5 Indication lamps [2.5.4 Unlocked N/A |ok/nok [Ok [2.5.2 Locked N/A lok/nok |Ok [ [2.5.3 Landed N/A Jokinok [Ok E 2.6 Interlocks| [2.6.4 Landed before twistlock transition OK __|ok/nok |Ok C [2.6.2 Landed delay before twistlock transition| OK _ok/nok |Ok. ovis [2.6.3 Prevention of preselect ‘OK |ok/nok [Ok [2.6.4 Redundancy function check N/A__ lok/nok |Ok [only for SoS" [2.6.5 Output function check ‘OK |ok/nok |Ok [ [2.6.6 Landed override ‘OK Jok/nok [Ok E 2.7 Times 2.7.4 Transition Lock => Unlock 370 [ms |< 1000ms E [2.7.2 Transition Unlock => Lock 390___|ms [= 1000ms File Name: 11379 YSX45E_GI-001 Page: 4(8)Jacceptance 3. Flipper - testcases. Units lcomments vale criterias: 3.1 Cyclic “time 1 |h tn=s00eyes fp 3.2 Movement [3.2.1 Flipper down clandside left] N/A |s___2-6. [3.2.2 Flipper up _ Slandsideleft| NWA |s [2-6 [3.2.3 Flipper down =waterside_left| NA |s [2-6 [3.2.4 Flipper up _ =waterside left! NA |s [2-6 [3.2.5 Flipper down Slandside right] N/A |s___[2-6 3.2.6 Flipper up Slandside_right| N/A |[s___ [2-6 E [3.2.7 Flipper down =waterside ght N/A |s [2-6 E [3.2.8 Flipper up =waterside right! N/A |s___[2-6 F 3.2.9 Flipper down =gable left] N/A |s_[26 LC 3.2.10 Flipper up =gable_left| WA |s__[2-6 LC [3.2.11 Flipper down =gable right] NWA |s [2-6 [3.2.12 Flipper up =gable right] N/A |s___[2-6 L 3.3 Pressure & Current Pressure [Units [Pressure/Currer(Current [A] 3.3.1 Flipper down __—landside_leftmax|N/A__|bar__|<105 bar /16 A ma [Color min _NiA__[bar___|>80 bar /nla__|nla 3.3.2 Flipper up =landside_leftmax| NA [bar |<105 bar /16 A va min _N/A__[bar__[>80 bar/nla__|n/a [3.3.3 Flipper down waterside leftmax| N/A bar __|<105 bar /16 A a [Color min] N/A __|bar__[>80 bar /nla___|nla 3.3.4 Flipper up waterside leftmax| NIA _|bar__|<105 bar 16 A ial min] _N/A__[bar__[>80 bar /nla___|nla 3.3.5 Flipper down —landside_rigntmax|_N/A__|bar__|<105 bar /16 A ial iColor min] N/A __|bar__|[>80 bar /nla___|nla 3.3.6 Flipper up Sfandside_rigntmax| N/A _|bar__|<105 bar /16 A al min] _NiA__[bar__[>80 bar /nla__|nla 3.3.7 Flipper down waterside rightmax| N/A bar _|<105 bar /16 A ial Color min| N/A [bar [>80 bar /nla__|n/a 3.3.8 Flipper up =waterside_rigntmax| N/A [bar |<105 bar /16 A nel min] N/A __[oar__[>80 bar/nia__|nla 3.3.9 Flipper down =gable left NIA__Joar__|<105 bar 16 A a Color NA |bar_|>80bar/n/a__ [nia 3.3.10 Flipper up =gable_lefimax| N/A_|bar [105 bar /16 A a min] _N/A__|bar__[>80 bar /nla___|nla [3.3.11 Flipper down ~gable right max] N/A bar__|k105 bar 16.A al [Color min| N/A [bar__[>80 bar /nla___|nla 3.3.12 Flipper up gable _right ms NIA__Joar__|<105 bar /16 A a NIA__|bar__[>80bar/n/a___[nia 3.3.13 All down max| __N/A__|bar__|<105 bar 16 A a min] NA fbar__[>50 bar Inve [33.14 Allup max| _N/A__|bar__|<105 bar 16 A Ta min] N/A [bar __>50 bar na 3.4 Signals [3.4.1 Flipper indication down NIA ___lokinok Jok nv i no indication down 3.4.2 Flipper indication up NiA[okinok fok r 3.4.3 Signals to crane NIA Jokinok Jok. 3.4.4 Correct relay function NIA__Jokinok Jok. [3.4.5 Correct adress (PLC) function NIA Jokinok Jok. E File Name: 11379_YSX45E_GI-001 Page: 5(8)la. Telescope - testcases. reassured |isnins [ACCEPEANCE |Comments value criterias: faa Cyclic “time 1 [hh pth~100 cycles). 4.2 Movernent 4.2.1 Extend OK ___|okinok Jok 14.2.2 Retract, ‘OK__okinok [ok [4.2.3 20n ‘OK __okinok [ok 5 [4.2.4 30ft N/A Jokinok |ok 5 4.2.5 36ft NIA |ok/nok lok [ 42.6408 ‘OK okinok [ok 5 42.7 45ft ‘OK lokinok [ok [4.28 DB NA [ok/nok [ok [ [4.2.9 1986 N/A [okinok [ok 5 4,3 Adjustment Value [Units [roteranceiminman) |[Softw. Scale [4.3.1 208 5852 |mm_|_585225mm_|- 14.3.2 30h NA__|mm | 891825 mm_[- 4.3.3 Soft N/A |mm | 10465 #5 mm [na when its not app. [4.3.4 40r T1984__[mm | 1198425 mm. 43.5 45tt 13509__[mm | 1350925 mm_ 14.3.6 DB NA __|mm [6945 =5 mm. 4.3.7 1976 NiA__|mm | 482625 mm 4.4 Pressure & Current Pressure [Units [ressure/current [Current [A] [4.4.4 Extend max| NA |bar__|105bar/ 16, 34 min] N/A _[bar__|40 bar/nfa [na [4.4.2 Retract max| N/A [bar |105 bar/ 164 33) min| NA [bar__|40 bar/nia Inia 45 Times [4.5.1 Measured time from 20 to 45ft 2645 |s___[<308 [ [4.5.2 Measured time from 45 to 20M 26.36 [s__|=30s 4.6 interlocks [4.6.4 Landed OK Jokinok [ok [ [4.6.2 Unlocked ‘OK okinok [ok [ [4.6.3 Telescope permit ‘OK __lokinok [ok [ 4.7 Signals (4.7.4 20n ‘OK okinok [ok [4.7.2 30f N/A__|ok/nok |ok [4.7.3 36 N/A__|ok/nok lok [4.7.4 40 ‘OK —_okinok [ok [4.7.5 45ft ‘OK lokinok Jok. [ 9.9 Miscellaneous [9.9.4 Correct relay - function N/A Jokinok [ok : [9.9.2 Correct adress (PLC) - function ‘OK _okinok [ok [ File Name: 11379_YSX45E_GI-001 Page: 6(8)Measured | [Acceptance 110. TTDS - testcases lunits oer comments value criterias: 10.1 Adress assigment S90NO| N/A __| N/A |!/O adress SOTNO| N/A | N/A [1/0 adress S92NO| NA | NA |VOadress | 'S93NO|__N/A__| NIA _|V]O adress S94NO| _NA__|_N/A_|l/O adress SO5NC|_NA__| NIA |iJOadress |. S96NC[ NIA | NIA |V]O-adress |. 10.2 Sensor Adjustment (See chart 10.2 in the Functional Test Description) S90NO|__N/A__|_mm 225 ‘SOTNO|_N/A__|_mm 25 ‘Se2NO| NA |_mm 225 ‘S93NO| NA |_mm 225i ‘S94NO| NA [mm 225 iE S95NC[ N/A mm. 25 S96NC[ N/A | mm 225 10.3 Interlocks 10.3.1 Twistlock prevention NA okinok [ok [ [10.3.2 Override WA okinok ok E 10.4 Miscellaneous 10.4.1 Correct relay - function NA |okinok Jok I 10.4.2 Correct adress (PLC) - function NIA___[okinok [ok , Measeured lacceptance l11. Miscellaneous lunits |oe comments “ criterias: ‘11.1 Spreader stop activation 14.4.1 Pump NA |okinok [ok [ 17.1.2 Spreader function ‘OK Joxinok fox E 11.2 Spreader stop deactivation 17.2.1 Pump NA {okinok {ok E [11.2.2 Spreader function ‘OK Jokinok fok E 11.3 Indication lamps (14.31 Placement [WA Jokinok fox l | 11.4 Crane interface [1.4.1 Hoistnterock NIA |okinok Jok [ [1.4.2 Spreader connector veryied and lesied ‘OK okinok ok E 1.4.3 Spreader connected ‘OK —_Jokinok Jok E 1.4.4 Testpanel connector varyied and tested ‘OK _okinok Jok E 1.5 Customer requests 17.5.1 Hour counter 342 =~ [pa [11.5.2 Container counter 1 =F pe 11.5.3 =a 11.5.4 —E E File Name: 11379_YSX45E_GI-001 Page: 7(8)12, Scs2 - testeases Meassured Tunigg [ACEEPEENCE — IComments vane criterias: , Serial Hardware 12.1 S€S2 HW version & serial number | St! Wwode | "YCosrn [comments rE WA ATE E 5 31008737 [81 —|- E E WA_—[B2—[- E E WA |83—E E 12.2 System SW versi { [7:80 [Version rom sorware | 123 Internal SW tests { [0K Jokinoicfok E | 12.4 Internal HW tests { [0K Jokinok foie E ] 12.5 Communication [12.5.1 Messages [0K ~Join Jok E | 12.6 Scantimes 12.6.1 Log calculated scan __~minimum| 77 __|ms__|<150ms___|- average] 83 [ms —_|=150 ms =maximum| 102 [ms —[=150 ms File Name: 11379_YSX45E_GI-001 Page: 8(8)