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WMR0010.1177/0734242X16681461Waste Management & ResearchLakshmikanthan and Babu
Original Article
Abstract
The potential of bioreactor landfills to treat mechanically biologically treated municipal solid waste is analysed in this study.
Developing countries like India and China have begun to investigate bioreactor landfills for municipal solid waste management. This
article describes the impacts of leachate recirculation on waste stabilisation, landfill gas generation, leachate characteristics and long-
term waste settlement. A small-scale and large-scale anaerobic cell were filled with mechanically biologically treated municipal solid
waste collected from a landfill site at the outskirts of Bangalore, India. Leachate collected from the same landfill site was recirculated
at the rate of 2–5 times a month on a regular basis for 370 days. The total quantity of gas generated was around 416 L in the large-
scale reactor and 21 L in the small-scale reactor, respectively. Differential settlements ranging from 20%–26% were observed at two
different locations in the large reactor, whereas 30% of settlement was observed in the small reactor. The biological oxygen demand/
chemical oxygen demand (COD) ratio indicated that the waste in the large reactor was stabilised at the end of 1 year. The performance
of the bioreactor with respect to the reactor size, temperature, landfill gas and leachate quality was analysed and it was found that the
bioreactor landfill is efficient in the treatment and stabilising of mechanically biologically treated municipal solid waste.
Keywords
Municipal solid waste, bioreactor landfill, landfill gas, leachate
Introduction
The bioreactor landfill method is new to the Asian region, par- microbial process is often obtained by leachate recirculation.
ticularly in India where the principal mode of waste disposal is Ensuring sustainability has the greatest potential for economic
by open dumping. Modern technology and research have paved benefit owing to reduced costs associated with long-term moni-
way to engineered and bioreactor landfills. Several studies have toring and maintenance and delayed siting of a new landfill
been carried out on the different leachate recirculation methods (Reinhart et al., 2002). In sustainable landfills, space and pro-
on fresh waste and their effects on settlement, landfill gas pro- cesses are better managed and there are minimal negative effects
duction and leachate characteristics. Bioreactor landfill can be on the environment. This can be accomplished after the stabilisa-
defined as a sanitary landfill operated for the purpose of trans- tion of waste within a landfill and the stabilised waste is mined to
forming and stabilising the readily and moderately decomposable release the space for refilling. Attaining stabilisation depends to a
organic waste constituents within 5–10 years following closure large extent upon parameters that control the chemical and bio-
by purposeful control to enhance microbiological processes logical processes (e.g. external stress, moisture content, tempera-
(Pacey et al., 1999). This process is in contrast to a traditional ture and micro-organisms) occurring in the landfill waste. The
landfill (dry tomb) that simply preserves layers of compacted Indian laws and rules do state that the waste should be pretreated
garbage in a dry condition to minimise the leachate. Some of the
reasons for the adaptation of the bioreactor technology are: (a) to 1Centrefor Sustainable Technologies, Indian Institute of Science,
increase potential for waste to energy conversion; (b) to store and Bangalore, India
2Department of Civil Engineering, Indian Institute of Science,
treat leachate; (c) to recover air space; and (d) to ensure sustain-
Bangalore, India
ability. The application of leachate storage and recirculation tech-
nique to water management in landfill has shown its beneficial Corresponding author:
effect on waste biodegradation in landfill (Chiemchaisri et al., P Lakshmikanthan, Centre for Sustainable Technologies, Indian
Institute of Science, CST, malleswaram, Bangalore, Karnataka
2002). Leachate recirculation has been the most widely used 560012, India.
technique with reasonably good results. The enhancement of the Email: lakshmikanthancp@gmail.com
286 Waste Management & Research 35(3)
Objective
The objective of this study is to investigate the performance of
the bioreactor in a large-scale setup for treating the MBT-MSW/
compost reject and measuring the thermal, mechanical and
hydrologic properties. The specific objectives were to: (1) study
the variations in temperature; (2) monitor the quality and quan-
tity of landfill gas production; (3) monitor the settlement; (4)
monitor the leachate quality and quantity; and (5) study the
decomposition and stabilisation of waste.
equation is in the range of 14–16 L kg-1 of dry volatile solids. The 45%. Traces of hydrogen sulphide (H2S) and nitrogen were
methane production rate in literature has been reported between found.
34.4 L kg-1 and 63.3 L kg-1 of dry waste for different combinations
of bioreactor operational parameters and duration (Agdag and
Small-scale anaerobic reactor
Sponza, 2005; Chiemchaisri et al., 2002). The lesser rate of gas
production in this case can be attributed to the type and composi- Specially designed cells of size 10 cm diameter and 30 cm
tion of waste (MBT-MSW/compost reject). The waste used in height were fabricated (Figure 3) in order to monitor the MSW.
this study is pretreated using composting methods, during which The MSW setups were monitored for 1 year. MSW was placed
the immediately degradable waste is degraded leaving behind the in the setup with a water content of 44% and bulk density of
partially degraded waste producing gas. The maximum cumula- 10.3 kN m-3. Landfill gas and settlement were monitored but
tive gas production is in the range of 12–16 L kg-1 for the con- owing to operational procedures leachate quality and quantity
sidered waste samples (Figure 2). The methane content was were not monitored. Gas chromatograph and dial gauges were
measured using a portable gas chromatograph and it varied in the used in the measurement of landfill gas composition and settle-
range of 35%–44% and carbon-dioxide constituted of around ment. Leachate was not recirculated for the initial 80 days in
order to measure the immediate settlement. Figure 3 shows the
experimental setup of the small reactor. The particle size of the
waste was less than 35 mm.
was as high as 3%. The leachate was brought from the Mavalli-
pura landfill site.
pH and alkanility. The pH curve (Figure 7) shows that the Figure 7. Variation of pH in the anaerobic reactor during
pH value is high in the range of 9–9.75 during the initial 50 days. waste decomposition.
After day 50, pH values began to decrease and reached a value of
8 and remained almost constant throughout the 370 days. These
values indicate that the reactor reaches the optimum pH range for
anaerobic degradation after 50 days. pH values less than 6 inhibit
the bacterial activity. These results are in accordance with the
data reported by Ishigaki et al. (2003) and Nakasaki et al. (1993).
Figure 8 shows the variation of alkalinity during decomposi-
tion. The alkalinity is maximum in the initial phases, with a value
of 13,200 mg L-1 and decreases rapidly after 180 days and reaches
a value of 5900 mg L-1. The alkalinity further decreases to
3800 mg L-1 at the end of the experiment. Rovers (1973) sug-
gested that a waste would require an alkalinity of at least
2000 mg L-1 in order to maintain an ideal methanogenesis pro-
cess. It is evident from the present study that there is adequate
alkalinity present in the reactor throughout the monitoring period
of 1 year for an ideal methanogenesis activity. The high alkalinity Figure 8. Variation of alkalinity in the anaerobic reactor
during waste decomposition.
neutralises the pH thus promoting methanogenesis.
COD and BOD/COD. COD indicates the oxygen demand of an of the presence of organic matter. A high concentration of COD
organic substrate. The COD measurement serves as an indication indicates high organic content. Figure 9 shows the variation of
290 Waste Management & Research 35(3)
Figure 9. Variation of COD in the anaerobic reactor during Figure 10. Variation of BOD/COD in the anaerobic reactor
waste decomposition. during waste decomposition.
COD: chemical oxygen demand. BOD/COD: biological oxygen demand / chemical oxygen demand.
settlements ranged from 20%–26% at two different locations. emphasis was on the methane and carbon dioxide production, the
There can be several factors, such as moisture content, tempera- other gases were not measured. Even though the total gas produc-
ture, biodegradation, compaction effort and preferential flow tion was 15 L kg-1 of dry waste, this could be sufficient for a Land
paths, that affect the settlements. The settlement that occurred in Fill Gas (LFG)-to-energy conversion project from MBT/MSW
the first 80 days can be attributed only to waste density, particle waste on a larger scale, particularly when the other available
size and the overburden pressure that is present in the form of options, such as incineration, gasification and refused-derived
gravel in the large-scale setup. In the further large-scale setups, fuel, have failed owing to various reasons like presence of a high
similar trends in settlements could be expected owing to the self- amount of moisture, failure in the controlling and handling the
weight and the weight of the overlying waste layers in the initial leachate produced and the inefficiency in gas collection.
period when there is no recirculation of leachate. In the present
study, the preferential flow path of moisture could be the reason Carbon, Hydrogen and Nitrogen (CHN) analysis and carbon
for the differential settlement. The preferential flow paths were recovery. CHN elemental analysis showed a 50% reduction in
visible through the acrylic setup in the initial stages of leachate carbon content and hydrogen content in both the bioreactors.
circulation, which has been assumed to be the reason for the dif- Table 1 shows the results of the CHN analysis. It can be observed
ferential settlement. The total quantity of gas generated was that there is a reduction in the efficiency in the carbon removal in
around 416 L. The degradation of MSW continued even when the the large reactor compared with the small one. There are a number
BOD/COD ratio decreased to 0.26 until it is less than 0.1. The of factors that are responsible for effective carbon removal, like
maximum biogas (methane and carbon dioxide) production the particle size, conducive environment for the bacteria, adequate
occurred on the 182nd day, that is on the 100th day after the moisture content and optimal temperature. In the present case, the
leachate recirculation. The methane content varied in the range of waste particles size of <70 mm and relatively less moisture con-
32%–45%. The total gas production was 15 L kg-1 of dry waste. tent have led to the lesser carbon removal in the large-scale setup.
The carbon dioxide present in the gas was around 45%. The This is possible in the larger scales also, as the particle size will be
methane content of the gas was 32% at the end of 120 days, and larger and, therefore, the available surface area for the microbial
it increased to 45% in the next 20–40 days and the same was activity becomes lesser, thereby reducing the carbon removal.
observed till the end of 330 days. Traces of nitrogen and hydro- Carbon and nitrogen are essential nutrients required by the
gen sulphide were also found in the landfill gas. Since the main bacteria for the metabolic activities. The stoichiometric com-
plete conversion of biodegradable solids to its constituents CH4,
CO2, NH3 and H2S was calculated for the large reactor based on
the equation proposed by Boyle (1977) and the composition of
the initial waste (Table 1). Then these were converted to the
respective number of moles and the formula of the waste was
derived. The oxygen content and sulphur content was obtained
from the average content found in the literature (Barlaz et al.,
1989; Tchobanoglous et al., 1993). The CHN was measured
initially and at the end of the tests. The values reported in this
study are the average of five readings. Boyle’s formula used
in the conversion of waste into methane and carbon dioxide.
These theoretical values were then compared with the experi-
mentally obtained values. The carbon mass balance can be
represented by:
According to equation 2, 24.39 kg of waste should lead be 52% and 61% in the large reactor and small reactor, respec-
to 11.7 kg of CH4 and 12.43 kg of CO2. The quantity of gas tively. This indicated a reduction in the carbon removal efficiency
collected during 1 year of degradation is less owing to the nature with the increase in the reactor size and particle size. The other
of waste. The presence of partially degraded waste and fibrous important parameters affecting the methanogenic process in a
content in the waste could have led to a reduced amount of gas landfill were found to be moisture content, temperature, pH,
production. The results showed that there was a carbon reduc- alkalinity, conductivity, COD and TDS. In the large reactor, 80%
tion of 52% after 370 days of operation. The hydrogen and of it was recovered in the form of methane and carbon dioxide.
nitrogen also reduced by 51% and 56%, respectively, after Based on the results, the following conclusions can be drawn
1 year of operation. The measured carbon at the end of the from this study.
experiment indicated around 50% of residual carbon, 19%
methane, 20% carbon dioxide and 2%–3% in leachate. The 1. The bioreactor is effective in treating mechanically biologi-
unaccounted carbon fraction (8%) could have deposited as car- cally treated waste. The percentage reduction in carbon con-
bonates in the drainage layer (Rittmann et al., 2003; VanGulck tent was 52% and 61% in large and small reactors respectively,
and Rowe, 2004). Additionally, carbon could be lost as CH4 and after 1 year.
CO2 escaping from the liquid phase during sampling and while 2. It was observed that 80% of carbon can be recovered in terms
manual recycling of the leachate into the reactor. The carbon of the gas and leachate in a bioreactor.
balance revealed that most of the biodegradable carbon (±50%) 3. Leachate addition rates greater than 8%–10% (v/v of MSW)
was converted into biogas, whereas the leachate still contained were found to be most efficient in terms of gas production,
some organic matter. settlement and stabilisation of waste.
4. The settlements in both the cases were greater than 25%. The
effect of external load on the settlement was evident, as the
Scope of modelling
observed settlement in the small reactor was 30% (for an
There are several models and numerical softwares, such as external load of 50 kPa) and in the large reactor was in the
Comsol, the University of Southampton landfill degradation and range of 20%–26% (for an external load equal to 10 kPa).
transport (LDAT) model, the hydro-biomechanical model that Also differential settlements were observed in the large
can predict the behaviour of landfills. But very few models, such reactor.
as the LDAT, can model the settlements, gas production, tem- 5. The optimum particle size of the waste for faster stabilisation
perature and leachate simultaneously. LDAT 2009 is a finite was found to be in the range of 35–40 mm. The waste was
difference method involving a two-dimensional finite difference treated in both small-scale and large-scale reactors. Therefore,
grid of constant volume elements containing solid waste, lea- the performance of the bioreactor is affected by the particle
chate and gas. The different processes occurring in the landfill, size of the waste and not the size and shape of the bioreactor.
such as waste degradation, gas solubility, liquid and gas flow, 6. The other important parameters affecting the performance of
settlement, heat generation and transfer, can be incorporated as the bioreactor were found to be moisture content, tempera-
different sub-models in LDAT. There are different degradation ture, pH, alkalinity, conductivity and COD.
pathways, reaction rates, pH, heat transfer, seepage and boundary
conditions present in the LDAT model. The experimentally It can be concluded that the bioreactor technology can be effec-
obtained properties, such as pH, reaction rate, permeability and tively used in the treatment of MBT waste as more than 80%
seepage and other boundary conditions can be incorporated into carbon can be recovered. The performance analysis of the biore-
the LDAT model to predict the settlement, leachate and gas. actors showed that the particle size of the waste is more impor-
Further details regarding the model are provided by White et al. tant than other physical parameters. The influencing parameters
(2003) and White and Beaven (2013). The LDAT 2009 version like pH, COD, moisture content and temperature need to be mon-
does not accommodate leachate recirculation in its module, but itored at regular intervals as they play a key role in the degrada-
its comprehensiveness and referring to the previous studies in tion process and ensure the proper functioning of the bioreactor.
literature, it can be applied to pilot scale laboratory setups. Additional full-scale studies also need to be conducted to develop
a better understanding and performance of these types of bioreac-
Conclusions tor landfills.