Address;

292&294, 4th phase

Peenya industrial Area
Banglore-560 058

INTRODUCTION

Established in 1986, with its roots from half a century old, family owned enterprise of Ayurvedic
practitioners, we have been serving the health care industry with various quality products and
services.

Dr. Deepak Joshi along with a dedicated team of doctors, established Madhur Pharma & Research
Laboratories in 1986 to revive the Ayurvedic traditions and create quality products.

Madhur grew over the next few decades from developing and manufacturing products exclusively for
the practitioners to an industry employing over 100 people and producing wide variety of products for
a number of leading pharmaceutical and cosmetic businesses.

Variety of experiments in formulating own products provided a foundation of experience for

designing, developing and manufacturing products for Madhur, other leading establishments and
international market
Gallery ;

Internship programme
12/01/2024

Packing material goods

● Pm will be collected by the store department
● Store department will allot Grn Number
● After that stores department will provide the GRN to the Qc department
 ● Qc department, after collecting the they give AR number .i.e. Analytical Reasearch
number
● Then they will modify both GRN &AR Number from the register
● Then consignment card will be sticked ont the Goods
● Then after collecting the samples&other Verification then they will take it for sampling
● After the sample collection then will put the under test for the collection of sample
(labels)
● Then they will perform some of the analysis /tests like Id ,od, height from bottom to
shoulder ,leak test, overflow…etc
● Once analysis is completed then they will be passed label should be sticked &ready for
packing.

RAW MATERIAL COLLECTION

● It will be collected by the store department &will collect GRN number

● After that stores dept will provide the GRN to the QC department
● QC department, after collecting the GRN they will give AR Number
● Then they will provide both GRN and AR number from the Register
● Then the consignment card will be sticked to that material
● After sticking consignment card sample will be collected
● After collecting the samples, Under test labels are sticked to that materials of
consignment card
● Then the analysis is done for the collected samples

RAW MATERIAL TESTING :

Analysis for the collecting samples for oils ;-

● Acid value.

● Specific gravity.
● Rancidity
● Appearance
● Color
● Odour
●
○ Then after the Analysis of all the collected samples
○ Pass label will be attached to the consignment card
○ Then finally Raw material are collected,Analysed, then passed for Dispensing
DISPENSING ;-

● Once raw Material are ready and passed for eg; if there is Shampoos manufacturing so
which ever ingredients are required ae refer from the BMR (batch manufacturing record)
● Then all ingredients are dispensed in the dispensing booth.
● When all material are dispensed for the reg batch
● Dispensed on that materials ,the dispensing (weight of that material)label are placed.
● Dispensed material are taken to manufacturing area & again the mfg people will cross
verify the dispensed materials -again they will weigh the materials

MANUFACTURING DEPARTMENT :-

● Mfg department contain Melting tank Mfg vessel, & blender with cleaning status.
● In this company we have manufacturing units contain 300, 600, 2000 batch.
● Dispending upon batch size mfg section will be used.
● So mfg will be done according to BMR.
● Then QA should give line clearence before manufacturing process
● BMR involve stages of mfg process so depending upon type of mfg product involves
around stages like 1-7 /more /less.
● So in all the stages when raw material is added is will be record the timings.
● once the manufacturing is done ,will receive bulk sample along with TRF to QC.

BULK ANALYSIS:-

● Analysis of bulk sample involves depending upon product type.

● So product type includes Shampoos, Hair mask, Tooth paste hair gel, oils ..etc.
● Testing involves -Ph, viscosity , Foam height, Specific gravity, Total fill volume to pack size,
Rancidity, Acid value, Peroxide value.

For Shampoos :-

PH

Foam height

Viscosity (lv spindles)

Specific gravity
For Hair mask :-

PH

Viscosity

Specific gravity (lv spindles)

Rancidity

For Toothpaste :-

PH

Viscosity (T spindle)

Specific gravity

Foam height

● Once the analysis is completed TRF is released

● Unloading takes place from Mfg vessel
● After Unloading it will be taken to filling area .
● QA person should give line clearence for filling area.
● Once the person has given line clearence for filling, filling will start according to pack size.
● Once the product is filled to pack size(involves, bottle, jar tube, Container) i.e. the finished
goods Involved in filling.
● After filling, In packing area line clearence is given from QA.
● Packing area should also be cleaned and should be free from other company products
● Involves packing.
FINISHED GOODS :-

● Once the fg sample is taken by QA that will be hand it over to QC for the Micro Analysis &
FG Analysis.
● FGsample first will be microbiology people

MICROBIOLOGY DEPARTMENT :-

● Involves media preparation, cleaning of plate Auto claving, Environmental moisturing

Analysis of FG samples Water samples water samples from 8 different points Involved in
Analysis of Media preparation.

DM PLANT :-

● DM PLANT is major backbone of any Pharma company.

● Involved in DM PLANT & how to collect samples for.micro analysis of water is explained.
 ● Water samples points are
○ Plant samples
○ RO water
○ DM storage tank
○ 2000 section
○ 600 section
○ 300 section
○ Washing area.

RESEARCH AND DEVELOPMENT :-

● Reasearch & Development Include development of new product & how Stability
products are kept in stability room at room temperature fo 32-35°c.
● Stability product Analysis and Reporting of stability product Analysis.

COLLECTING OF CERTIFICATES :