Professional Documents
Culture Documents
1 (2023), 7–14 7
Ǧ
Alexandra Pekarovicova, Kevin Matthew, Jorge Vicco Mateo, Kholoud Al-Ajlouni and Paul D. Fleming
ǣ printed batteries, ink formulation, half cell, capacity, irreversible capacity loss
ͩǤ electrolyte, cathode, and current collectors deposited
ϐȋ Ǧ±ǡ
Due to the increasing impact of oil pollution on the ͪͨͩͰȌǤ
environment (COͪ production and liquid spills), more ȋǡǡͪͨͩͰȌǡ
automobile and many other industries have turned to ϐȋǡ
electric item manufacturing. Therefore, the production ǤǡͪͨͩͭȌǤ ϐ
Ǧϐ that it, among other manufacturing processes, can be
batteries has become a hot topic at the moment. The made using the screen-printing process and the total
traditional lead-acid battery is bulky and heavy, but ͨǤͭǤ
the printing processes can produce much thinner and disadvantage is that its discharge current and area ratio
lighter batteries to provide power for wearable devices, charge density is lower, and it has a higher internal
ϐǡȋǡ resistance.
Ǧ±ǡͪͨͪͨǢǡ
ǡͪͨͩͭȌǤ - Currently, many researchers are focusing on screen
ǡ ϐ - printing of battery electrodes. This printing technol-
ment in the past ten years. ogy can use high viscosity inks for printing, which
allows them to have good coverage on different mate-
The use of printing processes in battery manufactur- ǡ ȋ ǡͪͨͪͪȌǡ
ϐ ȋ ǡ ͪͨͩͱȌǡ
ȋǡ Ǥǡ ͪͨͩͮȌǤ ϐ Ǧ ȋǡ
batteries with different design patterns, and their mul- ǡͪͨͩͭȌǤ-
tilayer printing stack can shape the geometry and tery electrodes, the amounts of active materials, the
structure of the battery and improve its electrochem- roughness of the electrode layer, and the thickness of
ical performance. There are usually two types of the ϐǤ
printed structures of printed batteries, such as stack been many studies using printing methods such as
or sandwich architecture and the coplanar or parallel ǡ ϐ ǡ -
architecture. Components used are anode, separator, ǡǡ
8 A. Pekarovicova, et al. – J. Print Media Technol. Res. – Vol. 12 No. 1 (2023), 7–14
ϐϐ
ǦǤ
ϐǦͪ
software.
Ϯ͘ϱ
First charge and discharge cycle
Ϯ͘Ϭ Second charge and discharge cycle Irreversible capacity
U vs. Li/Li+ [V]
ϭ͘ϱ
Ȍ ϭ͘Ϭ
0.5
0
Ϭ ϱϬ ϭϬϬϭϱϬ ϮϬϬ ϮϱϬϯϬϬ
Capacity [mAh·gоϭ]
ͱǣ
Ȍ ȋ ǡǤǡͮͬͭͳȌ
ͭǣ
ȋȀȀ Ȍ
ͩ ȋͭρȌ Nanoparticle ͱͪȀͪȀ ͮ
2 ȋͩͨρȌ ϐȋȌ or PVP
3 ȋͩͭρȌ
ͬ ͫȋͪͪǤͬρȌ
of the ink formulation was changed, and the rest of the the stress or shear rate is decreased, the viscosity of
ȋͩȌǤ polymer suspensions or inks is regained, e.g., when
ͭͨΨǡ ink is printed its viscosity increases again, which helps
content could not be printed uniformly on the designed the ink to set on the substrate and create required
Ǥ ǡ ͱͫͨͨ print features. Not all inks set at the same speed. The
ǡǤ speed at which the structure is restored is related to
Ǧ Ǥ ͮ
ϐǤ - increased shear drastically decreased in viscosity, but
tions requiring the highest purity as well as resistance after returning to the original shear rate, the viscosity
ǡ ǡ was regained rather quickly, which shows that all of
Ǥ Ǥ
known binder for carbon electrodes in supercapacitors ͭρǡ
and other electrochemical applications. The NMP was ͫͩͭρ
selected as a solvent for this system because of its high lowest viscosity. Pseudoplastic behavior of the inks was
chemical and thermal stability, and compatibility with ϐ of shear rate ͨǤͩΫͪͨͨΫͩ for the
many solvents such as alcohols, ketones, chlorinated ϐ ǤǦȋ ͯȌǤ
ϐ Ǥ
5 m
10 m
15 m
Mage 3
Ͳǣ ͳǣ
ͱμm to ͮͮǤͰμm ͱͬάǢ ͱμm to ͮͮǤͰμm ͱͬ ά
ͬǤͭίͭ ՜ͮͬͬίͭ ՜ͬǤͭίͭ ǢͬǤͭȂͭͬͬίͭ
Ǧ ȋ ͩȌǡ
ȋ ͮͯȌǤ - ͭ
pensions usually increases with increased degree of ρ Ǥ
polymerization, and higher solids content. At certain ͭ ρm graphite particle size
composition, its viscosity is reduced by increasing the ϐ-
applied shear rate, because the bonds between the ϐǤǡͭρm particle
ȋϐǡͩͱͰͰȌǤ size of graphite probably enables easiest ink release
Tendency of ink to lose viscosity when stirred is called Ǥǡ
pseudoplasticity. This property favors the ink in the inks seem to have too high viscosity for rotogravure
ϐǤ Ǥǡ
A. Pekarovicova, et al. – J. Print Media Technol. Res. – Vol. 12 No. 1 (2023), 7–14 11
with lower ink viscosity, for which a new PVP resin at ϐ
ͩͨ ͨͨͨ - ͬǤ
Ǥ ͫͨΫͯͪ Ȁ
Ψ Ǥ
ȋͭȌ ͭ ǡ ϐ cells made with PVP inks was too high and half cells did
ͬͬͨͨͭǡͬͬͨͨ ϐ Ǥǡ
ͰͨȀͭȀͩͭǤǡ Ȃͱͩͨͨ
Ǥǡ ͱͫͨͨ Ǥϐ
chosen as a more suitable solvent. The average surface
ͯͨΨͫͱǤͬȀ ǡͪ ǣ ͩǡ
and average contact angle with copper surface was Ǥ
ͬͨǤͰ°ȋȌǤͯͨΨǡ ȋ ͱȌǤ ǡ-
ͪͭΫͪͯ ρ ͪǤͩΫͪǤͭ Ȁ ͪ vure printed to ensure higher thickness of layers than
ȋȌǤ - what was possible to achieve with gravure printing.
ing characteristics and improved print quality when ͱ ͭǤ
Ǥ
ͩͨͩͩǡ
Ͱ Ȁ -
ͰǤ - ǡ Ȁ
ier to work with than using inks with water or ethanol achieved actually better performance and suffered
as a solvent. Designed circular holes with diameter of ͱͩͨͨ
ͩ ͨͨͨρ Ͱͬͮ ά ʹͲ ͱͫͨͨǤ
ρ ǡ ͷͲͲ ρ circular holes were properties. The macromolecule of PVP contains strong
ͪͩͱ ά ͳͳρ, smaller than those Ϋ Ǧ
ͫȋ ͰͰȌǤ- lipophilic groups, which can be well compatible with
ity of printed electrodes mostly depends on different a variety of solvents and can be coated on the surface
particle sizes of active material, in our case graphite of of particles to form a good dispersion effect through
ͭΫͩͭ ρ. Designed circular Ǥ ǡ
holes, or nonimage areas are responsible for secondary amphiphilic structure, onto the surface of graphite
porosity. ϐ
12 A. Pekarovicova, et al. – J. Print Media Technol. Res. – Vol. 12 No. 1 (2023), 7–14
H F
1 2
C C
Q
H F n
Ȍ Ȍ
ͭͮǣ
ȋȌ ȋȌ
ͭͬǣǦ
ȋ Ȍǣǡ
Ȁ
printability, but poor battery performance. Using
what may be contributing to color change and change Ȁ ͱͫͨͨ Ȁ ͱͩͨͨ
Ǥ combination could effectively improve battery perfor-
ǡ ͭͨͨ ίͩ ϐ ϐ Ǥ
ͬ ͨͨͨ ίͩ ȋ ͩͫȌǤ
Ϋ ͫ ͬͫͬ ίͩǡͫ ͬͪͮ ίͩ
Ϋ Ǥ ͭρͪͪǤͬρǡͭρ
Ϋ ͫ ͨͨͨ ίͩ and C=O group Ǥ
ͩ ͮͭͪ ίͩ was also observed, which strongly suggests ͱͩͨͨͱͫͨͨ
the formation of hydrogen bonds between C=O groups ϐ
ȋ ͩͪȌǡ Ȁ ǡ
which could lead to improved electrical performance of Ǥ
Ǥ
ͱͩͨͨͱͫͨͨǤ ȋΫ ͪ)
and carbonyl groups (C=O) demonstrated lower
Ϋ Ǥ
ͬǤ This clearly suggests the formation of hydrogen
Ǥ ǡ
Gravure inks for battery anodes were formulated and the methylene groups and carbonyl groups could be
Ǧ
Ǥ binder printed anodes.
ǡ Ǥǡ ǡǤǡ ǡǤ ǡ ǤǡͪͨͩͮǤ
Ǥ ǣǤǤ ǤǦǤǡǤ Ǥǡǣ
ǤǣȀȀǤȀͩͨǤͩͨͨͯȀͱͯͰǦͫǦͫͩͱǦͪͰͱͪͮǦ̴ͯͮǤ
ǡ Ǥǡ ϐǡǤǡǤǡͪͨͩͩǤ Ǧ Ǥ
ǡͩͫͬȋͬȌǣͨͬͬͯͨͱǤǣȀȀǤȀͩͨǤͩͨͮͫȀͩǤͫͭͬͬͱͪͮǤ
ǡǤǡǦ ǤǡͪͨͪͩǤ ǤǤͫͪͰͯͬͱͱͩǤ
ǡǤǡǡ Ǥǡ ǡǤǡǡǤǡ ǡǤǡǡǤǡǡǤǡǡǤǡǤǡͪͨͩͫǤ
ǦǦ ǦǤǡͪͭȋͪͬȌǡ
ǤͬͱͯͯΫͬͱͰͭǤǣȀȀǤȀͩͨǤͩͨͪͩȀ ͬͨͫͬͬͫǤ
ǡǤǤǡ ǡǤ Ǧ±ǡǤǡͪͨͪͨǤ Ǥ
ǡͪͰǡǤͪͩͮΫͪͫͬǤǣȀȀǤȀͩͨǤͩͨͩͮȀǤǤͪͨͪͨǤͨͫǤͨͩͪǤ
ǡ ǤǤǤǤǡǡǤǡǡǤǡǡǤ ǤǡǡǤǡǤǤǡͪͨͪͪǤ
ǦǤ ǣͮͬͮͮ Ǥǡǡǡ
ͫͨ ȂͪͪͨͪͪǤ ǤǣȀȀǤȀͩͨǤͩͩͨͱȀͭͪͩͯͭǤͪͨͪͪǤͱͱͮͯͪͰͨǤ
üǡ ǤǡǡǤǡǡǤǡǤǡͪͨͩͭǤǡǡǡ ǡ
Ǥ ǣǤ ǡǤ ǣ Ͱͮnd
Ǥ ǡ ǡͮΫͱͪͨͩͭǤǣǤ
üǡ ǤǡǡǤǡǡǤǡǤǡͪͨͪͪǤ Ǥ ǣǤǡǤ
ǣ Ͱʹth Ǥ
ǡǡǡͩͰΫͪͩͪͨͪͪǤǣǤǣȀȀǤȀͩͨǤͩͬͮͪͪȀ ̴ͬͰ̴̴ͪͨͪͪͩͬǤ
ǡǤǡǡǤǡǡǤǡǤǡͪͨͩͰǤǡǡȋȌ
ǣͫͯͩǤ ǣͮͬͭʹ ϔ .
ǡǡͩͰΫͪͩ ͪͨͩͰǤǡǣ ϐ Ǥ
ǡǤǡǡǤǡǤǤǡͪͨͩͭǤ ϐ
ǣǤ ǡͩͭȋͮȌǡǤͫͩͮͬΫͫͩͰͭǤǣȀȀǤȀͩͨǤͩͩͨͱȀ ǤͪͨͩͬǤͪͫͯͭͪͨͫǤ
14 A. Pekarovicova, et al. – J. Print Media Technol. Res. – Vol. 12 No. 1 (2023), 7–14