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Streamline Lifter V1

Maintenance and Repair

Standard
200736124-02
ID23715/02
07/2019
en-GB
www.KNAPP.com

Streamline Lifter V1

Maintenance and Repair

Instruction handbooks, user manuals, software and its documentation are pro-
tected by copyright. All rights are reserved.
Copying, duplicating in any way, translating or transferring to an electronic or
mechanical retrieval system in whole or in part is prohibited.
Backup copies of the software for use in the company and for backup pur-
poses must be approved by KNAPP AG.
KNAPP AG reserves the right to optimize this document. This document was
compiled with great accuracy. Please report any errors found in this documen-
tation to KNAPP AG.

Language version
Translation from German – Original document 200736124-02_de

KNAPP AG
Günter-Knapp-Straße 5–7 Telephone +43 5 04952 0
8075 Hart bei Graz Fax +43 5 04952 4000
Austria – Europe E-mail sales@knapp.com
Web www.knapp.com

Technical support in error situations


Customers with a Hotline contract should directly contact the KNAPP Hotline within
the contractually agreed hours by dialling the hotline code specific to their
warehouse.
Customers without a Hotline contract may contact the KNAPP Helpdesk within
KNAPP‘s business hours:
Monday to Thursday 8.00 a.m. – 4.30 p.m. and Friday 8.00 a.m. – 12.30 p.m. (CET/
CEST)
+43 5 0495 14201 German
+43 5 0495 14202 English

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Streamline Lifter V1

Maintenance and Repair

Table of contents

About this document 5


Information 5
Users 5
Series of documents 5
Figures 5
Signal words and symbols 6
Notes on servicing 7
General 7
Workload and shift operation 7
Safety instructions for servicing 9
Safety devices – personnel safety 11
1 Description of elements 11
Safety fences 11
Safety door with safety position switch 11
Safety labels 12
Emergency stop button 14
2 Inspection/maintenance 15
3 Periodic function checks 16
General 16
Objects to be checked 16
Preparation 16
Safe stop 17
Safety position switch 18
Emergency stop 19
Check protocol 20
Safety devices – functional safety 21
1 Description of elements 21
2 Inspection/maintenance 21
Functional description 22

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Streamline Lifter V1

Maintenance and Repair

Description of elements 23
Complete unit 23
Drive unit 24
Carriage 25
Inductive sensor 26
Frequency converter 27
Operating unit 27
Light stack 28
Cleaning 29
Streamline parts 29
Safety instructions 29
Performing cleaning tasks 29
Cleaning frequency 30
Inspection/maintenance 31
Lifter V1 31
Preparation 33
Replacement 34
1 Lifter 34
Motor / drive shaft 34
Lifting chain 35
Cable carrier 36
Deflection roller 37
Roller 37
Guide wheel 38
Optical sensor 38
Inductive sensor 39
2 Electrical and hardware components 39

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Streamline Lifter V1

Maintenance and Repair

About this document


Information
This document contains important servicing information for the automatic lifter
V1 Streamline. The description is based on the spare parts lists and the Tech-
nical Manual.
This document describes the most extensive design. Depending on the type
and configuration, some elements and functions are only available as options.
No claims can be derived from the content of this manual.

Users
This Maintenance and Repair document is exclusively aimed at trained and
qualified personnel who are responsible for the technical support and servic-
ing of the component.

Series of documents
Prior to servicing, personnel must also have read and understood the informa-
tion contained in the following documents:
• Technical manual
• Spare parts lists
• Layout of electrical components and circuit diagrams for the system and
for the lifter
• Manufacturer's documentation on individual subcomponents

Figures
The figures contained in this document are standard illustrations. Some minor
differences may occur for custom installations. For the sake of clarity, in this
document the safety devices of system components have been in part left out.

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Streamline Lifter V1

Maintenance and Repair

Signal words and symbols


Warning message
The following signal words indicate warning messages:

Symbol Signal word Meaning

DANGER The signal word indicates a hazard with a


high level of risk which, if not avoided, will
result in death or serious injury.

WARNING The signal word indicates a hazard with a


medium level of risk which, if not avoided,
could result in death or serious injury.

CAUTION The signal word indicates a hazard with a


low level of risk which, if not avoided, could
result in minor or moderate injury.

Additional information
The following signal words indicate additional information:

Symbol Signal word Meaning

Important The signal word indicates a risk of


malfunction or damage to property

Note Important information and useful advice for


smoother operation

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Streamline Lifter V1

Maintenance and Repair

Notes on servicing
General
The contractually agreed warranty does not exempt the owner or warehouse
operating company of a KNAPP system from the necessity and obligation of
carrying out regular preventive maintenance and servicing after system
startup.
The check lists for servicing work provide an overview of the necessary steps
to be taken and the required frequency.
• Do not waste time trying to solve complex problems that require specialist
knowledge. KNAPP provides fast, professional support if required.
• Carry out maintenance, inspection and cleaning as well as checks for
wear at the defined intervals.
• Always keep your system supplied with the necessary spare parts.
KNAPP recommends that only original KNAPP spare parts be used. This
is essential for maintaining the value of the system. KNAPP does not pro-
vide warranty for any parts not supplied by KNAPP.

Workload and shift operation


The servicing check lists provide an overview of the inspection intervals (see
Inspection/maintenance).

Important
The inspection intervals specified in this document are based
on a two-shift operation, five days a week.
Inspection intervals must be adapted accordingly for one or
three-shift operation.

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Streamline Lifter V1

Maintenance and Repair

Reference data
The following tables provide an overview of the reference values (two-shift
operation) and comparative values (one or three-shift operation) for the
inspection.

Workload Reference values / inspection

Two-shift operation Daily 1 month 3 months 6 months

Workload Comparative values / inspection

One-shift operation 3 times a 3 months 6 months 12 months


week

Three-shift operation Twice a day 2 weeks 2 months 4 months

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Streamline Lifter V1

Maintenance and Repair

Safety instructions for servicing

DANGER
Accessing the area underneath the carriage poses danger to
life.
Always secure the carriage against falling before starting any
work at the lifter.

DANGER
Accessing the carriage poses risk of falling.
Keep off the carriage.
The lifter is not suitable for passenger transportation.

DANGER
Electric shock poses danger to life.
After switching off using the main switch on the frequency
converter, work may only be carried out on electrical compo-
nents after the discharge time of the intermediate circuit has
been observed.
The intermediate circuit discharge time is indicated on the
frequency converter and is stated in the manufacturer's
documentation.

DANGER
Electric shock poses danger to life.
The main switch on the frequency converter only de-energizes
the components of the lifter.
For servicing work, always disconnect and isolate the conveyor
lines and the conveyor section separately at the system area
switch cabinet (see layout of electrical components for the
system).

WARNING
Risk of injury through improper work.
Familiarize yourself with the operating conditions and the
conveyor system before starting servicing work.

WARNING
Moving parts are crushing hazards.
Do not reach into the work area of the lifter when it is running.

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Streamline Lifter V1

Maintenance and Repair

• If the system has not automatically deactivated and switched off all com-
ponents and sub-areas, these must be deactivated and switched off
before starting servicing.
• Servicing may only be carried out by trained, authorized and qualified per-
sonnel.
• Use signs to indicate that servicing is in progress.
• Always switch off the motor using the main switch located at the lifter fre-
quency converter, and lock out power before starting any servicing work
to prevent unauthorized or inadvertent starting.
• Before replacing heavy spare parts, check whether further auxiliary
equipment and personnel are needed for safety purposes.
• Before replacing spare parts, ensure that the spare parts are available
and accessible.
• Before undertaking any servicing on the OSR, ensure that the system or
components cannot start accidentally or uncontrolledly while work is
being carried out.
• Only qualified electricians may carry out work on live parts.
• All available safety devices must be checked at regular intervals of six
months and following any servicing work. The regulations in the manufac-
turer's documentation must be observed.
• Safety devices may only be deactivated by trained and authorized per-
sonnel for the purpose of carrying out maintenance. Before enabling nor-
mal mode, the safety devices must be re-activated and their functions
must be checked.
• All safety devices must be correctly mounted after completing servicing
work.
• Do not exceed the maximum limit load of 35 kg per load unit for the lifter.
• Immediately replace damaged or illegible limit load signs.

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Streamline Lifter V1

Maintenance and Repair

Safety devices – personnel safety


1 Description of elements
Safety fences
The lifter is fenced off with safety fences as standard. The safety fences pro-
tect personnel from injuries and falling load units. The lifter may only be oper-
ated when all safety fences are mounted. Immediately replace missing or
damaged safety fences.

1 Conveyor line 1
2 Fork of lifter with attachment, e.g. conveyor section (see separate
document)
3 Conveyor line 2
4 Safety fence with safety door
5 Lifter

Safety door with safety position switch


The safety fence has a safety door. The safety door is equipped with a safety
position switch. When the safety door is opened, the safety position switch trig-
gers a safety cutout (see Streamline Lifter V1 Technical Manual).

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Streamline Lifter V1

Maintenance and Repair

Safety labels
General safety labels
All safety signs on the machine must be strictly observed. Immediately replace
missing, illegible and damaged safety labels. The safety labels in the danger
zone indicate possible risks of injury.

Safety labels Meaning


Electrical voltage may be present

Risk of hand injuries

Do not exceed the maximum limit load on the lifter.

Safety signs for the USA

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Streamline Lifter V1

Maintenance and Repair

Safety labels for Canada

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Streamline Lifter V1

Maintenance and Repair

Emergency stop button


The lifter is integrated into one of the system’s emergency circuits. If an emer-
gency stop is triggered in the corresponding system area, the lifter is also
brought to a safe stop (see Streamline Lifter V1 Technical Manual).

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Streamline Lifter V1

Maintenance and Repair

2 Inspection/maintenance
The functioning of all safety devices must be checked regularly.

Fre- Object to be Check for Problem Solution


quency checked

6M Safety fence Condition Incomplete or Repair or replace


damaged

6M Safety position Position and • Loose fasteners • Tighten


switch function • Defective • To be replaced
by a qualified
electrical worker

6M Emergency stop Function Faulty contact To be replaced by a


button in the corre- qualified electrical
sponding system worker if necessary
area

6M Safety labels Condition Missing or illegible Apply or replace


T: daily, W: weekly, M: monthly, B: if required, F: maintenance-free, S: in case of breakdown

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Streamline Lifter V1

Maintenance and Repair

3 Periodic function checks


General
The safety function of the lifter must be checked regularly by qualified person-
nel authorized by the warehouse operating company. The results of the
inspection and any measures which may be required must be documented in
the check list and the signed check protocol. The warehouse operating com-
pany is responsible for the check list and the check protocol and must keep
them for possible official inspections.

Objects to be checked
The following safety functions must be checked:
• Bring to a safe stop with "safe stop" operation mode
• Safety cutout using safety position switch at safety door
• Emergency stop in the lifter's system area

Preparation
The following documents must be provided and used for the check:
• Circuit diagram of adjacent conveyor system and of lifter
• Layout of electrical components

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Streamline Lifter V1

Maintenance and Repair

Safe stop

Person carrying out Qualified personnel authorized by the warehouse operating company
procedure

Check conditions Automatic mode without errors

Check frequency Every six months and after servicing work at the lifter

Check Bring to a safe stop with "safe stop" operation mode

Check procedure Change to "Safe stop" operation mode


(1) Set mode selector switch to <safe stop>
 The last lifting procedure is completed and the load unit enters
the lifter or is transferred to the take-away conveyor
 The drive unit of the lifter is brought to a safe stop
 If there is a conveyor section, the motorized roller on it is stopped
 Supply of load units is stopped
 Voltage supply for control system and sensor elements remains
intact
 Blue indicator light flashes

End safe stop


(1) Set mode selector switch to <automatic mode>
(2) Confirm automatic mode: Press start button
 Operation mode switches to automatic mode
 Blue indicator light goes dark and lifter performs a reference run
at a reduced speed
 After the reference run, the lifter starts as soon as there is a load
unit on the lifter.
 Green indicator light is on

Check documentation Attached check protocol

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Streamline Lifter V1

Maintenance and Repair

Safety position switch

Person carrying out Qualified personnel authorized by the warehouse operating company
procedure

Check conditions Automatic mode without errors

Check frequency Every six months and after servicing work at the vertical lift conveyor

Check Safety cutout using safety position switch at safety door

Check procedure Open safety door


 The drive unit of the lifter is brought to a safe stop
 If there is a conveyor section, the motorized roller on it is stopped
 Supply of load units is stopped
 Voltage supply for control system and sensor elements remains
intact
 Blue indicator light flashes

End safety cutout


(1) Close safety door
(2) Confirm closing of the safety door: Press start button on the
operating unit
 Blue indicator light goes dark and lifter performs a reference run
at a reduced speed
 After the reference run, the lifter starts as soon as there is a load
unit on the lifter.
 Green indicator light is on

Check documentation Attached check protocol

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Streamline Lifter V1

Maintenance and Repair

Emergency stop

Person carrying out Qualified personnel authorized by the warehouse operating company
procedure

Check conditions Automatic mode without errors

Check frequency Every six months and after servicing work at the lifter

Check Safe stop through emergency stop in the lifter's system area

Check procedure Trigger emergency stop: Press emergency stop button in the
associated system area
 The drive unit of the lifter is stopped safely
 If there is a conveyor section, the motorized roller on it is stopped
 Supply of load units is stopped
 Voltage supply for control system and sensor elements remains
intact
 Red indicator light on emergency stop button is on

Deactivate emergency stop button


 Red indicator light on emergency stop button goes dark
 Blue indicator light on the acknowledgement unit flashes

End emergency stop: Acknowledge emergency stop using the


specified acknowledgement unit
 Blue indicator light at emergency stop button goes dark
 Operation mode of lifter switches to automatic mode
 Lifter performs a reference run at a reduced speed
 After the reference run, the lifter starts as soon as there is a load unit
on the lifter.
 Green indicator light of the light stack is on

Check documentation Attached check protocol

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Streamline Lifter V1

Maintenance and Repair

Check protocol

Unique identification of lifter

Check Result of check* Checked by/on Signature

Safe stop

Safety position switch

Emergency stop

*If result of check is negative

Error occurred

Measures taken/
spare parts used

Result of repeat check

Check repeated
by/on – signature

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Streamline Lifter V1

Maintenance and Repair

Safety devices – functional safety


1 Description of elements
The lifter has two end positions. Each end position is defined by an inductive
sensor.
If an error causes the lifter to pass beyond the upper or lower lifting position,
the lifter automatically stops at the respective end position. The lifter can sub-
sequently move only in the opposite direction.

2 Inspection/maintenance
The functioning of all safety devices must be checked regularly.

Fre- Object to be Check for Problem Solution


quency checked

3M Inductive sensor • Position • Incorrectly • Correctly


• Function positioned position
• Defective • Replace
T: daily, W: weekly, M: monthly, B: if required, F: maintenance-free, S: in case of breakdown

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Streamline Lifter V1

Maintenance and Repair

Functional description
The lifter is used to transport load units vertically from one conveyor level to
another.
The lifter consists of a carriage, a lifting chain and a drive unit to raise and
lower the carriage.

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Streamline Lifter V1

Maintenance and Repair

Description of elements
Complete unit

1 Drive unit – see Drive unit


2 Frequency converter with main switch
3 Safety label – crushing hazard
4 Reflective film
5 Counterweight for lifting chain
6 Protective cover
7 Carriage – see Carriage
8 Optical sensor
9 Base with support feet
10 Fork prong
2 inductive sensors (not illustrated) – see Inductive sensor
Limit load sign (not illustrated)

Important
The maximum limit load of the lifter is 35 kg.

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Streamline Lifter V1

Maintenance and Repair

Drive unit

1 Motor
2 Drive shaft
3 Deflection roller
4 Protective cover

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Streamline Lifter V1

Maintenance and Repair

Carriage

1 Lifting chain
2 Cable carrier
3 Roller
4 Guide roller
5 Fork prongs (x2) – not illustrated

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Streamline Lifter V1

Maintenance and Repair

Inductive sensor
Lower end position

1 Inductive sensor – lower end position

Upper end position

1 Inductive sensor – upper end position

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Streamline Lifter V1

Maintenance and Repair

Frequency converter

1 Main switch

Operating unit

1 Push button
2 Knob switch
3 Knob switch
4 Key switch

The different functions of the operating unit are described in the Streamline
Lifter V1 Technical Manual.

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Streamline Lifter V1

Maintenance and Repair

Light stack

1 Green indicator light


2 Yellow indicator light
3 Blue indicator light

The functions of the light stack are described in the Lifter V1 Technical Man-
ual.

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Streamline Lifter V1

Maintenance and Repair

Cleaning
Streamline parts
Please refer to the Cleaning Instructions document for instructions on how to
clean Streamline parts.

Safety instructions

DANGER
Starting lifter poses danger to life.
Clean lifter parts only when it is switched off.

DANGER
Danger to life. Electric shock poses danger to life.
Vapour and water jets must never be used to clean electrical
components.

WARNING
Wearing inappropriate working clothes can cause injury.
Always wear appropriate working clothes when cleaning. Tie
back long hair.

Performing cleaning tasks


• Always keep the lifter, the conveyor section and the adjacent conveyors
clean. Comprehensive and effective servicing measures can only be car-
ried out in a clean system. If the system is dirty, damage and defects are
often detected too late. Consequential damage is therefore inestimable.
Consequential damage can pose a danger to persons.
• The cleaning frequency depends on the daily operating period and oper-
ating conditions. The specifications in the check lists refer to a two-shift
operation.
• Use signs to indicate that cleaning is in progress.

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Streamline Lifter V1

Maintenance and Repair

Cleaning frequency

Fre- Part Cleaning task


quency

M/B Optical sensor Clean with soft, damp, lint-free cloth and mild
detergent (for details, see manufacturer's
documentation)

M/B Reflective film Clean with soft, damp, lint-free cloth and mild
detergent (for details, see manufacturer's
documentation)

M/B Inductive sensor Clean with soft, damp, lint-free cloth and mild
detergent (for details, see manufacturer's
documentation)

6M/B Conveyor system See separate document


T: daily, W: weekly, M: monthly, B: if required, F: maintenance-free, S: in case of breakdown

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Streamline Lifter V1

Maintenance and Repair

Inspection/maintenance

Immediately replace any faulty, defective or damaged parts detected during the
inspection.

Lifter V1

Fre- Object to be Check for Problem Solution


quency checked

B Safety label Condition Illegible Replace

3M Motor Fastening Loose Fasten motor

3M Motor Quiet running • Unusual noise Replace


• Vibration

3M Drive shaft Ease of movement Stiff Replace

3M Drive shaft Quiet running Unusual noise Replace


Bearing damage

3M Roller Quiet running Unusual noise Replace


Bearing damage

3M Roller Condition Damage Replace


Wear

3M Guide wheel Quiet running Unusual noise Replace


Bearing damage

3M Guide wheel Condition Damage Replace


Wear

3M Deflection roller Quiet running Unusual noise Replace


Bearing damage

3M Deflection roller Condition Damage Replace


Wear

3M Lifting chain Condition Damage Replace


Fracture

3M Lifting chain Elongation • Chain has Replace


become
overstretched
• Chain is noisy

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Streamline Lifter V1

Maintenance and Repair

Fre- Object to be Check for Problem Solution


quency checked

3M Lifting chain Lubrication • Chain runs dry Clean and lubricate


• Chain is noisy chain (see Lubri-
cation)
• Pins and bushes
are discoloured
or surfaces are
worn/rough

3M Cable carrier Condition Damage Replace


Fracture

6M Floor fixtures Condition Loose Fix into position or


replace

6M Hardware compo- Function Defective Replace


nents

S Reflective film Condition • Dirt • Clean (see


• Damage Cleaning)
• Replace

B Optical sensor Condition • Dirt • Clean (see


• Damage Cleaning)
• Replace

B Optical sensor Position Incorrect position Readjust

B Optical sensor Function Defective Replace

6M Operating unit Function Defective To be replaced by a


qualified electrical
worker

6M Light stack Function Defective To be replaced by a


qualified electrical
worker

6M Electrical compo- Function Defective To be replaced by


nents qualified electrical
staff
T: daily, W: weekly, M: monthly, B: if required, F: maintenance-free, S: in case of breakdown

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Streamline Lifter V1

Maintenance and Repair

Preparation
Carry out the following preparations before cleaning or replacing individual
lifter components:
(1) Set mode selector switch to <manual mode>
(2) Confirm selection of manual mode using start button
(3) Empty conveyor section in manual mode
(4) Move carriage to lower lifting position in manual mode – the lower lifting
position is at the bottom edge of the reflective films
(5) Set mode selector switch to <safe stop>
(6) Withdraw key for mode selector switch and place it in a secure location
(7) Disconnect and isolate lifter using main switch on frequency converter
and lock and tag to prevent inadvertent restarting

DANGER
Electric shock poses danger to life.
After switching off using the main switch, work may only be
carried out on electrical components after the discharge time of
the intermediate circuit has been observed.
The intermediate circuit discharge time is indicated on the
frequency converter and is stated in the manufacturer's
documentation.

(8) Disconnect and isolate the adjacent conveyor lines and the conveyor sec-
tion separately at the system area switch cabinet and lock and tag to pre-
vent inadvertent restarting (see layout of electrical components for the
system).

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Streamline Lifter V1

Maintenance and Repair

Replacement
1 Lifter
Motor / drive shaft
Cleaning and lubrication
The drive shaft must be cleaned and lightly greased before installation. Suita-
ble cleaning agents:
• Brake cleaner
• Ethyl alcohol
• Paper
The grease supplied with the motor by the manufacturer or a grease with the
following properties must be used for greasing:
• Reduction of frictional corrosion
• Good corrosion prevention (DIN 51802); corrosion factor = 0/1
Recommendation: Klüberpaste UH1 96-402 (Klüber Lubrication) or grease
with the same properties
To dismount
(1) Remove safety fences
(2) Secure carriage against falling using suitable equipment
(3) Remove protective cover from drive shaft
(4) Disconnect motor cable
(5) Remove lifting chain from drive shaft
(6) Remove fastening screws from motor
(7) Remove motor from motor support
(8) Remove fastening screw of drive shaft
(9) Remove drive shaft from motor

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Streamline Lifter V1

Maintenance and Repair

To mount
(1) Clean and lubricate drive shaft
(2) Insert drive shaft into new motor
(3) Fix drive shaft into position at motor with fastening screw
(4) Place motor onto motor support
(5) Fix motor into position at motor support with fastening screws
(6) Place lifting chain onto drive shaft
(7) Connect motor cable
(8) Mount protective cover of drive shaft
(9) Remove fall protection from carriage
(10) Mount safety fences

Lifting chain
To dismount
(1) Remove safety fences
(2) Secure carriage against falling using suitable equipment
(3) Remove protective cover from drive shaft – see Motor / drive shaft
(4) Remove rear panel of lifter, if necessary
(5) Remove counterweight from lifting chain
(6) Remove screws (x4) for fastening lifting chain to carriage

(7) Remove lifting chain from drive shaft


(8) Remove lifting chain by pulling it upwards

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Streamline Lifter V1

Maintenance and Repair

To mount
(1) Place lifting chain onto drive shaft
(2) Slowly lower lifting chain behind carriage
(3) Fix lifting chain into position on carriage with fastening screws (x4)
(4) Mount counterweight on lifting chain
(5) Mount rear panel of lifter, if necessary
(6) Mount protective cover of drive shaft
(7) Remove fall protection from carriage
(8) Mount safety fences

Cable carrier
To dismount
(1) Remove safety fences
(2) Secure carriage against falling using suitable equipment
(3) Remove rear panel of lifter, if necessary
(4) Disconnect both ends of connecting cable
(5) Open cable carrier and remove connecting cable
(6) Remove fastening screws from cable carrier
(7) Remove cable carrier
To mount
(1) Fix new cable carrier into position with fastening screws
(2) Insert connecting cable into new cable carrier
(3) Connect connecting cable
(4) Mount rear panel of lifter, if necessary
(5) Remove fall protection from carriage
(6) Mount safety fences

07/2019 en-GB-200736124-02 ID23715/02 Standard 36/39


www.KNAPP.com

Streamline Lifter V1

Maintenance and Repair

Deflection roller
To dismount
(1) Remove safety fences
(2) Secure carriage against falling using suitable equipment
(3) Remove protective cover from deflection roller
(4) Remove fastening screw from deflection roller
(5) Pull out deflection roller
To mount
(1) Insert new deflection roller
(2) Fix deflection roller into position using fastening screw
(3) Mount protective cover for deflection roller
(4) Remove fall protection from carriage
(5) Mount safety fences

Roller

Note
Always replace all rollers together.

To dismount
(1) Remove safety fences
(2) Secure carriage against falling using suitable equipment
(3) Remove protective cover near roller
(4) Remove fastening screw from wheel
(5) Remove wheel
To mount
(1) Insert new roller
(2) Fix roller into position with fastening screw
(3) Mount protective cover near roller
(4) Remove fall protection from carriage
(5) Mount safety fences

07/2019 en-GB-200736124-02 ID23715/02 Standard 37/39


www.KNAPP.com

Streamline Lifter V1

Maintenance and Repair

Guide wheel

Note
Always replace all guide wheels together.

To dismount
(1) Remove safety fences
(2) Secure carriage against falling using suitable equipment
(3) Remove protective cover near guide wheel
(4) Remove fastening screw of guide wheel
(5) Remove guide wheel
To mount
(1) Insert new guide wheel
(2) Fix guide wheel into position with fastening screw
(3) Mount protective cover near guide wheel
(4) Remove fall protection from carriage
(5) Mount safety fences

Optical sensor
To dismount
(1) Remove safety fences
(2) Disconnect power supply cable
(3) Mark position of optical sensor
(4) Remove fastening screws from optical sensor
(5) Remove defective optical sensor
To mount
(1) Position new optical sensor according to mark
(2) Fix sensor into position with fastening screws
(3) Connect power supply cable to new optical sensor
To adjust and check
(1) Check function and position; adjust if necessary
(2) Mount safety fences

07/2019 en-GB-200736124-02 ID23715/02 Standard 38/39


www.KNAPP.com

Streamline Lifter V1

Maintenance and Repair

Inductive sensor
To dismount
(1) Remove safety fences
(2) Disconnect power supply cable
(3) Mark position of inductive sensor
(4) Remove fastening screws of inductive sensor
(5) Remove defective inductive sensor
To mount
(1) Position new inductive sensor according to mark
(2) Fix inductive sensor into position with fastening screws
(3) Connect power supply cable to inductive sensor
To adjust and check
(1) Check position and function
(2) Mount safety fences

2 Electrical and hardware components


Defective electrical or hardware components may only be replaced by trained
and qualified members of staff who have been authorized by the warehouse
manager.

07/2019 en-GB-200736124-02 ID23715/02 Standard 39/39

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