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MEMBRANE SEPARATION

CONTENTS
1. Introduction
2. Membrane chemistry
3. Membrane properties
4. Engineering models
5. Membrane equipments
6. Membrane fouling
7. Process design
8. Application

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MEMBRANE SEPARATION
8. Application

1. Dairy industry
2. Soy protein production
3. Vegetable oil industry
4. Cereal processing
5. Waste water treatment
6. Biotechnology

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry Cheese processing

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry Cheese processing

Advantages of UF in cheese processing


 Product yield
 Rennet content
 Protein standardization
 Tanks
 Plant surface area
 Whey utilization

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry Cheese processing

Disadvantages of UF in cheese processing


 Protein concentration 12-14%: increased viscosity

 Buffer property pH adjustment and lactic acid


bacteria

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Cheddar cheese making

 Product yield: increased by 6-8%


 Smooth product due to whey protein
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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry Cheese processing

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry

MF and pasteurized milk


→ 99% microbial removal

Yaourt making
Use of UF:
 Product texture
 Flavor

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry Whey treatment

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry Whey protein concentrate

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry Caseinomacropeptide

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MEMBRANE SEPARATION
8. Application
8.1. Dairy industry

Biopeptides

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MEMBRANE SEPARATION
8. Application
8.2. Soy protein production Soy protein concentrate

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MEMBRANE SEPARATION
8. Application
8.2. Soy protein production Soy protein isolate

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MEMBRANE SEPARATION
8. Application
8.2. Soy protein production Soy protein isolate

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MEMBRANE SEPARATION
8. Application
8.3. Vegetable oil industry

Disadvantages of the conventional purification:


 Energy consumption
(Ex: distillation - 530KJ/kg oil)
 Oil loss
Ex: FFA removal by NaOH
 Chemical and water cost
 Waste water treatment

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MEMBRANE SEPARATION
8. Application
8.3. Vegetable oil industry FFA removal

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MEMBRANE SEPARATION
8. Application
8.3. Vegetable oil industry

Treatment of frying oil


 Snack and instant noodle processing: removal of solid
particles
 Membrane separation

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MEMBRANE SEPARATION
8. Application
8.4. Cereal processing

Glucose syrup and maltodextrin


 Starch hydrolyzate: protein, lipid… (0.3-1.0%)
 Conventional method: ion exchange, activated carbon
treatment and rotary vacuum precoat filtration:
4-5kg diatomite/ 1t dextrose
Fouling
 MF: Retentate for animal feeding
 Benefit: 328.000USD for300gpm plant

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MEMBRANE SEPARATION
8. Application
8.4. Cereal processing

Corn protein
 Protein in corn: 20% albumin and globulin, 40% glutelin
and 40% zein
 Functional properties of corn protein
 Zein (USA) and corn protein concentrate
 Productivity: 500 tons/year (USA)

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MEMBRANE SEPARATION
8. Application
8.4. Cereal processing Corn protein

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MEMBRANE SEPARATION
8. Application

8.5. Other applications


 Raw water treatment

 Waste water treatment

 Microbial metabolites

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