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Ionic Liquid Gel-Assisted Electrodes for Long-Term

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Cutaneous Recordings
Pierre Leleux, Camryn Johnson, Xenofon Strakosas, Jonathan Rivnay, Thierry Hervé,
Róisín M. Owens, and George G. Malliaras*

Cutaneous electrophysiological recordings are used in standard gel to each electrode is time-consuming and causes discomfort
clinical tests to measure the integrity of an organ or a spe- to both the patient and the caregiver. For these reasons, there is
cific physiological function. For example, electroencephalog- significant motivation to develop alternative electrolytes for use
raphy (EEG) is a diagnostic tool, which typically uses metallic in cutaneous measurements.
electrodes on the surface of the scalp to measure electrical Much effort has been put into improving dry electrodes,
activity in the brain.[1] When compared with other neurolo- which do not utilize a liquid electrolyte. One study reports the
gical diagnostic methods, EEG is less invasive and more cost- use of only a very small volume of gel, which is released by
effective. For this reason, EEG continues to be the method of pressure on the electrode, but this requires a system, which is
choice for clinicians when testing for neural pathologies.[2] It able to apply pressure to all the electrodes.[10] Several studies
is often combined with other electrodes placed on the skin report the fabrication of microstructures on the surface of the
to simultaneously or independently measure cardiac activity electrodes in order to increase the surface area and decrease
(electrocardiography)[3] or muscular response (electromyo- the electrode impedance.[11–14] We recently reported the use of
graphy[4]–electrooculography).[5] Despite their widespread use conducting polymers as dry electrodes with enhanced perfor-
in the majority of electrophysiological diagnostic procedures, mance.[15] Another solution involves the use of spring-loaded
currently used cutaneous electrodes have some shortcomings, contacts embedded in a flexible substrate.[8] Although these are
especially in long-term measurements:[6] Temporal stability is promising ideas, the lack of an electrolyte means that move-
an important characteristic for diagnostic tools, and in many ment artifacts are more likely to occur during recording.
cases, cutaneous recordings need to be performed over several Ionic liquids (ILs) are salts that are in a liquid state at room
days.[7] Ag/AgCl electrodes, which are the current gold standard temperature.[16] They have recently inspired a great deal of
in cutaneous recordings, require a liquid electrolyte to decrease research spanning a number of different fields due to their high
the electrode/skin impedance. This is undesirable for several chemical and thermal stability as well as their excellent ionic
reasons: First, the electrolyte often dries out over the course conductivity. ILs have been used in many biological applications,
of only a few hours when exposed to open air.[8] As a result, including as solvents that enhance the stability of proteins.[17]
the impedance of these electrodes usually increases and their Although several IL families showing low cytotoxicity have been
ability to record meaningful signals is lost. Second, in cases identified,[18–20] the establishment of general design rules for IL
where high-density recordings are necessary, as in some EEG biocompatibility is the focus of ongoing work. ILs can be polym-
helmets, short circuits can occur if the liquid electrolyte leaks erized to yield gels, which are especially appealing for use as a
between two adjacent electrodes.[9] Third, adding the electrolyte quasi-solid-state electrolytes.[21] Their lack of leakage makes them
an ideal candidate for many electrochemical applications,[22]
including bio-sensing electrodes,[23] and transistors.[24] IL gels
P. Leleux, C. Johnson, X. Strakosas, Dr. J. Rivnay,
seem to be an appealing option for use with cutaneous electrodes
Dr. R. M. Owens, Prof. G. G. Malliaras because they do not leak or dry out and can be integrated with
Department of Bioelectronics devices during fabrication, thereby addressing all short comings
Ecole Nationale Supérieure des Mines, CMP-EMSE, of electrodes currently used in electrophysiological recordings.
MOC, 13541 Gardanne France In this communication, we report the use of IL gel-assisted
E-mail: malliaras@emse.fr
electrodes in long-term cutaneous recordings. We incorporated
P. Leleux
INSERM UMR_S 1106 the IL gel onto electrodes made of Au and of the conducting
Université de la Méditerranée polymer poly(3,4-ethylenedioxythiophene) doped with poly(styrene
Faculté de Médecine La Timone sulfonate) (PEDOT:PSS). The latter was used as it was shown to
27 Bd. Jean Moulin, 13385 Marseille Cedex 05, France yield high-performance dry electrodes.[15] The electrodes were
P. Leleux, Dr. T. Hervé deposited on a thin film of parylene C to render them conform-
MicroVitae Technologies
Pôle d’Activité Y. Morandat
able to the skin. We show that the IL gel improves the perfor-
1480 rue d’Arménie, 13120 Gardanne, France mance of the electrodes and helps maintain a low impedance over
longer periods of time than commercially available electrodes.
This is an open access article under the terms of the Creative Commons Figure 1 illustrates the fabrication process for the devices.
Attribution-NonCommercial-NoDerivs License, which permits use and Gold electrodes were patterned using shadow mask evaporation
distribution in any medium, provided the original work is properly cited,
the use is non-commercial and no modifications or adaptations are made.
onto a 2-µm thick layer of parylene C. We then insulated the
electrodes with two additional layers of parylene, with a thick-
DOI: 10.1002/adhm.201300614 ness of 2 µm each. An anti-adhesive soap was included between

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Figure 2. Electrical impedance spectra corresponding to dry Au and


PEDOT:PSS electrodes, IL gel-assisted Au and PEDOT:PSS electrodes,
and a commercial Ag/AgCl electrode with an aqueous gel, all in contact
with skin.

with the IL gel, and a commercial Ag/AgCl electrode (which


included an aqueous gel).
In order to compare the performance of these electrodes in
cutaneous recordings, we tested the electrode/skin impedance
on a healthy volunteer. The electrodes were placed on the sub-
ject’s arm as shown in Figure 1d using a three-electrode con-
figuration, where both counter and reference electrodes were
commercial Ag/AgCl electrodes. Figure 2 shows typical elec-
Figure 1. A) Schematic of the electrode assembly, and B) cross-section trical impedance spectra for all electrodes tested. In terms of
of an electrode. C) The different electrode configurations tested. D) Sche-
dry electrodes, PEDOT:PSS demonstrated a lower impedance
matic of the electrode positions on a subject’s arm. The working electrode
(W.E.) and counter electrode (C.E.) were placed on the forearm, 5 cm than Au, consistent with results obtained in microelectrode
away from each other. The reference electrode (R.E.) was placed on the arrays in vitro.[25] Adding an IL gel decreases the impedance of
arm, 30 cm away from the W.E. both electrodes considerably: At 1 kHz, which is the frequency
at which EEG electrodes are tested clinically, the impedance of
the IL gel-assisted and aqueous gel-assisted electrodes is sim-
these two layers, to allow the top layer to be peeled-off at a later ilar (see below for measurement error).
stage. Subsequently, a standard photolithographic process was The temporal stability of the gel-assisted electrodes is shown
used to expose only the electrode sites to etching. Once the in Figure 3. The same setup as for the previous measurement
devices were etched down to the gold layer, the conducting was used, and impedance was measured at 1 kHz on a healthy
polymer PEDOT:PSS was spun over the entire wafer. The top volunteer’s arm over a period of 3 d. All three electrodes began
layer of parylene was peeled-off, patterning the PEDOT:PSS in approximately the same range, but while the impedance of
film over the electrode area and leaving the parylene layer insu- the commercial electrode steadily increased, the impedance
lating only the interconnects (the details of this patterning tech- of both IL gel-assisted electrodes remained relatively constant.
nique were reported in the literature).[25] This process yields Both IL gel-assisted electrodes were able to record with a low
electrodes with a total thickness of only ≈4 µm, a size which impedance over 3 d, while the impedance of the commercial
endows them with a high conformability. A support foil was electrode increased dramatically after only 1 d. In fact, after
laser-cut out of Kapton and gold was deposited on it. It was 20 h, the Ag/AgCl electrode showed an impedance that was
connected to the electrode using a small amount of adhesive too high for high-quality cutaneous recordings and recordings
placed on its periphery. Figure 1a shows how the electrode and from this electrode were stopped.
support foil were attached to each other. Figure 1b shows how Although both IL gel-assisted electrodes showed similar
this fabrication process resulted in a conformal 4 µm thick elec- values of impedance, the PEDOT:PSS electrodes performance
trode, which was also strong enough to withstand connection. exhibited less variation. The error bars in Figure 3 represent
The gel was made using the IL (1-ethyl-3-methylimidazolium measurements recorded by five different devices for each type
ethyl sulfate), the polymer poly(ethylene glycol) diacrylate, and of IL gel-assisted electrode. The observed variations are due to
a photoinitiator.[24] It was polymerized directly on the electrode a multitude of reasons, including device-to-device variations
during the fabrication process. A variety of electrodes were (fabrication, electrode work-function), and changes in the hydra-
prepared using this general process (Figure 1c), including dry tion of the skin. The conducting polymer-based electrode is
Au and PEDOT:PSS electrodes, Au and PEDOT:PSS electrodes shown to exhibit less variation than the Au-based one, owing to

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a means of recording cutaneous electrophysiological data over
extended periods of time, which is often a necessity during
diagnostic procedures. As such, they provide a path towards
accurate and stable electrophysiological recordings, meaning
clinicians could rely less heavily on more invasive diagnostic
techniques.

Experimental Section
Device Fabrication: Parylene C was deposited on a silicon wafer in a
SCS Labcoater 2 to a thickness of 2 µm (at which thickness parylene
films are pinhole free). Subsequently, 10 nm of chromium and
100 nm of gold were deposited using a metal evaporator. The metal was
evaporated only onto the shape of the 8 mm diameter electrode using a
shadow mask. This was followed by the deposition of an additional 2 µm
thick layer of parylene, a non-adhesive layer, and a last 2 µm thick layer
of parylene. AZ9260 photoresist was spun over the wafer and exposed
to UV light using a SUSS MBJ4 contact aligner and a shadow mask.
Figure 3. Electrode/skin impedance measured at 1 kHz for IL gel-assisted Following development of the photoresist using AZ developer, two layers
Au and PEDOT:PSS electrodes and commercial Ag/AgCl electrode with of PEDOT:PSS were spun onto the wafer. The first layer was spun at
an aqueous gel. 1500 rpm for 30 s; the second at 600 rpm for 30 s. The PEDOT:PSS was
prepared by mixing 45 mL of aqueous dispersion (PH-1000 from H.C.
a more stable surface. This is consistent with work on implant- Clark) with 5 mL of ethylene glycol, 6 drops of dodecyl benzene sulfonic
able microelectrodes, which showed that conducting polymer acid (DBSA), and 0.5 mL of 3-glycidoxypropyltrimethoxysilane (GOPS, as
electrodes offer lower drift in vivo than electrodes made from a cross-linker). The PEDOT:PSS film on the wafer was baked at 140 C for
30 min and subsequently immersed in deionized water to remove any
metals.[26,27] As the measurements were carried out on a person’s
excess low-molecular-weight compounds. The top layer of parylene was
arm, many factors caused slight changes in the performance of then removed, leaving behind the PEDOT:PSS only on the electrodes
the electrodes. After the subject showered, for example, the elec- and contact pads. The remaining parylene C served to insulate the
trodes were partially rehydrated and the impedance decreased. interconnects. A Au-coated kapton support foil was glued to the device
As it can be seen in Figure 3, both IL gel-assisted electrodes fol- to give it some rigidity and enable an easy and stable connection to the
lowed the same cycle: Lowering of impedance due to rehydra- recording system.
tion and subsequent increasing of impedance during the course IL Gel Preparation: The IL gel was prepared by mixing the IL (1-ethyl-
3-methylimidazolium ethyl sulfate) and the polymer poly(ethylene
of the day. This variation is due to a measurement protocol that glycol) diacrylate (30% of the total weight solution). We then added
represents an accurate model for cutaneous recordings under 0.3% of the photoinitiator 2-hydroxy-2-methylpropiophenone. We mixed
realistic conditions, as the latter are carried out on patients who until no phase separation was visible. Ten microliters of the solution was
inevitably sweat, particularly if bandages are used. pipetted onto the electrode, and the gel was cross-linked using exposure
In this work, we used a photo-crosslinkable IL gel to show to UV light for approximately 1 min.
that these materials help remedy the most important short- Impedance Measurements: Informed signed consent was obtained
from the healthy volunteer on whom the impedance was measured.
coming of cutaneous electrodes, namely they can be used for
Impedance spectra were measured using an Autolab potentiostat
long-term measurements. Moreover, as IL gels do not flow, they equipped with an FRA module, with the electrodes placed on the
can enable high-density electrode arrays without causing short subject’s arm. The applied voltage was 0.01 V. Dry and IL gel-assisted
circuits. Finally, IL gels can be incorporated onto the electrodes electrodes were taped to the skin using surgical tape. Commercially
during fabrication, yielding ready-to-use devices. The fabrication available Ag/AgCl electrodes (Comepa Industries) for ECG were
scheme outlined here is compatible with such an endeavor, and used (as received) as the aqueous gel-assisted working electrodes,
and as the counter and reference electrodes for the impedance
the IL gel can be patterned at the same time as the conducting
measurements. The latter were located 5 cm and 30 cm away from
polymer using the peel-off step. There exists a great variety in the working electrode, respectively. For the stability measurements
IL structures and in ways to render them in a gel form. Future shown in Figure 3, fresh counter and reference electrodes were used for
research should focus on exploring the tradeoff between the each measurement. For all measurements and for all electrode types,
conductivity and mechanical properties of these materials to we waited 10 min after the application of a fresh electrode before a
deliver IL gel-assisted electrodes with even higher performance. measurement was taken.
In conclusion, we demonstrated that ionic liquid gel-assisted
electrodes can be used for long-term cutaneous recordings. We
fabricated conformal electrodes made of Au and PEDOT:PSS
Acknowledgements
and compared their performance in a dry state and in conjunc-
tion with an IL gel. The IL gel decreases impedance at the inter- P.L. and C.J. contributed equally to this work. This work was supported
face with human skin to levels that are similar than those of though grants by the ANR, region PACA, and MicroVitae Technologies.
The prototyping and fabrication of the electrodes were performed at
commercial electrodes (at 1 kHz). The IL gel did not dry out
the Centre Microelectronique de Provence. J.R. acknowledges a Marie
and the electrodes continued to show a low impedance over the CURIE postdoctoral fellowship. C.J. was an iREU student of the National
course of 3 d. The commercial electrode, on the other hand, Nanotechnology Infrastructure Network. The authors would like to
gave up after only 20 h. The IL gel-assisted electrodes provide thank Vincenzo F. Curto from DCU for his help on the ionic liquid gel

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