DAILY LESSON PLAN

WEEK: Taught by: Trade Instr Asad Ali

Date: Practical
Subject: Fuel injection and carburation Class: 1st year
Auto & Diesel Dept. Time: 120 minutes
Topic: Remove and reinstall electric fuel tank
Objectives: Student will be able to:
 Importance of electric fuel tank
 Working principal of electric fuel tank

Skill focused on: Assemble / Disassemble of electric fuel tank

Resources :
Hand tools, spanner, plier, battery, wiring. Car
Methodology:
Removing and reinstalling a fuel tank in a car can be a complex task and requires
careful attention to detail. It's important to follow proper safety procedures and consult
your vehicle's repair manual for specific instructions tailored to your car's make and
model. If you're not experienced with automotive repairs, it's recommended to seek the
assistance of a professional mechanic. Here's a general outline of the process:
Removing the Fuel Tank:
1. Safety Precautions:
 Work in a well-ventilated area and away from open flames or sparks.
 Disconnect the vehicle's battery to prevent accidental electrical contact.
2. Relieve Fuel Pressure:
 Remove the fuel pump relay or fuse to prevent the fuel pump from
running.
 Start the engine and let it run until it stalls to relieve pressure in the fuel
lines.
3. Raise the Vehicle:
 Safely lift the vehicle using jack stands or a car lift. Ensure it's securely
supported.
4. Disconnect Fuel Lines:
 Locate and disconnect the fuel lines connected to the tank. You might
 need to use special fuel line disconnect tools.
5. Drain the Tank:
 If the tank is not empty, carefully drain the remaining fuel into an
appropriate container.
6. Remove the Tank Shielding and Support:
 If there are any shielding or support components blocking access to the
tank, remove them.
7. Support the Tank:
 If the tank is supported by straps, carefully loosen and remove the straps
while supporting the tank.
8. Lower the Tank:
 Slowly lower the tank while watching for any remaining connections.
9. Disconnect Wiring and Hoses:
 Disconnect any electrical connectors and hoses attached to the fuel pump
and sending unit.
10. Remove the Tank:
 Carefully slide the tank out from under the vehicle.
Reinstalling the Fuel Tank:
1. Prepare the Tank:
 Ensure the new or cleaned fuel tank is ready for installation.
2. Lift the Tank:
 Carefully lift the tank back into the vehicle, using an assistant if needed.
3. Connect Wiring and Hoses:
 Reconnect electrical connectors and hoses to the fuel pump and sending
unit.
4. Raise the Tank:
 Raise the tank using proper supports, such as straps or brackets.
5. Secure the Tank:
 Attach any straps, brackets, or support components to secure the tank in
place.
6. Reconnect Fuel Lines:
  Reconnect the fuel lines to the appropriate fittings on the tank.
7. Install Tank Shielding and Support:
 If there were any shielding or support components, reinstall them.
8. Lower the Vehicle:
 Carefully lower the vehicle from the jack stands or car lift.
9. Refill the Tank:
 Fill the tank with the appropriate amount of fuel.
10. Check for Leaks:
 Turn the ignition to the "ON" position (do not start the engine) and check
for any fuel leaks around connections.
Remember, these steps are a general guideline and might not cover all specifics of your
vehicle. Always consult your vehicle's repair manual and follow recommended safety
procedures. If you're not comfortable with this process, it's best to seek professional
assistance.

Activity-1: Assemble and Disassemble of electric fuel tank

Activity-2: Inspection of electric fuel tank
Activity-3: Troubleshooting of electric fuel tank
Success Criteria
 Inspection procedure of electric fuel tank
 Assemble / Disassemble of electric fuel tank
 Students are able to find out and resolve the problems electric fuel tank
Assessment Plan

C.W: Types of electric fuel tank

HW: Write a detail note on working of electric fuel tank

HOD ( A&D) _________________ Date:________________