PETROX S.A.

REFINERÍA DE PETRÓLEO
Talcahuano, Chile

ENGINEERING STANDARD

EI - 012

PAINTING

Please discard any previous issue of this specification.

Register of Issues Number

Rev. Date By Pages Approval Remarks
A 30.11.98 P&A PREPARED FOR MTBE PROJECT
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PETROX S.A. REFINERIA DE PETROLEO PAGE No. : 1
Talcahuano, Chile ISSUE No. : A
DATE : 30.11.98
TABLE OF CONTENTS

I. SCOPE ................................................................................................................................................. 2

II. REFERENCES ..................................................................................................................................... 2

III. GENERAL ............................................................................................................................................. 3

IV. SURFACE PREPARATION ................................................................................................................. 5

V. PAINT APPLICATION .......................................................................................................................... 7

VI. PAINTING OF PREVIOUSLY PAINTED SURFACES (MAINTENANCE PAINTING) ....................... 9

VII. FIELD PROTECTION, CLEANUP & INDUSTRIAL HYGIENE .......................................................... 10

VIII. INSPECTION ....................................................................................................................................... 10

IX. SELECTION OF PAINT ...................................................................................................................... 11

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DATE : 30.11.98
I. SCOPE

A. This standard outlines the general requirements for the external painting of piping, pipe
supports, steel structure, machinery and equipment for shop and field painting. Painting
includes surface preparation, selection, application, inspection and clean-up of paints.
Internal coatings and linings are not covered in this standard.

B. This standard does not specify paint color schemes or paint systems above 540°C; if such
are required, appropriate paint systems must be devised.

C. This standard specifies shop application of primers for various items. Depending on
economics or specific contracts, this activity may be transferred to the field.

D. Paint systems, including surface preparation, paint materials, application, etc., must comply
with applicable local, state and federal laws.

II. REFERENCES

The latest editions and revisions of the following documents are referred to in this standard.

A. U. S. Federal Documents

1. Occupational Safety and Health (OSHA) Standards

B. Steel Structures Painting Council (SSPC) Manual

1. Volume 2, Systems and Specifications

a. SSPC-PA1, Shop, Field and Maintenance Painting

b. SSPC-PA2, Measurement of Dry Paint Thickness with Magnetic
Gauges
c. SSPC-SP1, Solvent Cleaning
d. SSPC-SP2, Hand Tool Cleaning
e. SSPC-SP3, Power Tool Cleaning
f. SSPC-SP5, White Metal Blast Cleaning
g. SSPC-SP6, Commercial Blast Cleaning
h. SSPC-SP7, Brush-off Blast Cleaning
i. SSPC-SP8, Pickling
j. SSPC-SP10, Near-White Blast Cleaning

2. Vis 1, Pictorial Surface Preparation

a. Standard D SA 2 1/2
b. Standard D SA 2

C. National Association of Corrosion Engineers (NACE) Publications

1. NACE TM-01, Visual Standard for Surfaces of New Steel Airblast Cleaned with
Sand Abrasive
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DATE : 30.11.98
a. No. 1, White Metal Blast Cleaning
b. No. 2, Near-White Blast Cleaning
c. No. 3, Commercial Blast Cleaning
d. No. 4, Brush-off Blast Cleaning

D. API Publication 2015

III. GENERAL

A. Painting of steel surfaces shall be performed in accordance with SSPC-PA1, manufacturer's

recommendations, and OSHA (Part 1910, Paragraph 1910.144) requirements for safety
colors, unless modified by this standard.

B. Surface preparation of steel surfaces shall be in accordance with SSPC or NACE

Specifications. In many locations, other surface preparation standards are more widely
known and more often used than the SSPC standards. The local standard may be used
subject to approval by Petrox. A cross reference chart is given in Paragraph IV.J.

C. Where manufacturer's instructions or those in SSPC-PA1 are given in permissive terms,

e.g., "should," "may," and "recommend" these shall be considered mandatory.

D. The following surfaces shall not be painted:

1. Concrete (Exception: where required for corrosion resistance, e.g. concrete floors in
Paint Systems C & D)
2. Building Brick, Masonry Units and Wall Tile
3. Galvanized Surfaces (except safety painting)
4. Insulation Weatherproofing
5. Insulated Carbon Steel Piping and Equipment (Vessels & Heat Exchangers)
continuously operating over 150°C
6. Aluminum, Copper, Brass, and other Nonferrous Metals
7. Uninsulated stainless steel (except in preparation for ocean shipment or
storage/installation in a coastal area). Petrox is located in a coastal area.
8. Equipment supplied with manufacturer's standard finish coat which will be used
indoors in a non-corrosive environment.
9. Tripping Mechanisms of Steam Turbines
10. Plastic and Plastic Coated Materials
11. Machined and Gasket Surfaces
12. Nameplates

E. Shop fabricated equipment, towers, vessels, structural steel, exchangers, pumps, motors,
piping, etc. requiring painting shall be cleaned and shop primed by the fabricator or
manufacturer. Surface preparation and application of primer and finish shall be performed
in the field on field assembled piping, pipe supports, steel structures, and equipment.

F. Uninsulated portions of insulated or fireproofed equipment or piping systems (e.g., vessel

nozzles, manway covers, pipe, fittings, flanges, valves, relief valves, strainers, traps,
brackets, etc.) which extend beyond the insulation or fireproofing system, shall be painted,
including welded joints.
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DATE : 30.11.98
G. The general contractor shall be responsible for properly handling and storing the painted
materials prior to erection to minimize damage to the primer.

H. Damaged areas of the prime coat shall be repaired after erection by the painting contractor
to the satisfaction of Petrox.

J. If practical, the intermediate coat shall be applied not later than 60 days after application of
the prime coat.

K. If over 60 days old, the prime coat shall be inspected by Petrox to determine if acceptable as
the prime coat. If the prime coat has weathered to an extent that it is not acceptable, Petrox
will determine how much repriming is required and the Contractor shall do this additional
work without any type of overcharge.

L. The paint system is to be based on the corrosive environment and the operating
temperature of equipment and piping except:

1. The outside temperature of internally lined items shall be used where specified in
the requisition.

2. Supports (skirts, legs, saddles, etc.) shall be considered as operating below 150°C,
unless otherwise noted.

3. Higher temperatures required for steamout, start-up, or other non-operating

conditions shall be used where specified in the requisition.

M. Only paint and painting materials approved by Petrox shall be used. These materials shall
be delivered to the job site in sealed and labeled containers. They shall be stored in a
location that is protected from the elements, well ventilated, and free from excessive heat,
open flame, or other sources of ignition. Paint materials susceptible to freezing shall be
stored in a heated area.

N. Primer and finish coats for a particular system shall be from the same manufacturer,
whenever possible, to assure compatibility.

P. Paint shall be thoroughly mixed and thinned in accordance with the manufacturer's
instructions immediately prior to application. Only thinners of a type recommended by the
paint manufacturer shall be used.

Q. The recommendations and specifications of the paint manufacturer shall be strictly followed
in applying the paint systems covered by this standard.

R. The items listed below shall be shielded to prevent damage during surface preparation and
painting operations. All openings, including those that are flanged or threaded, shall be
sealed to prevent entry of sand, dust, or coating material. After completion of painting
operations all material used for shielding and sealing shall be removed.

1. Nameplates and signs

2. Packing Glands
3. Packing Seals
4. Bearings
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5. Rotating Equipment Couplings
6. Rotating Equipment Shafts
7. Lubrication fittings
8. Pressure gauges
9. Gauge glasses
10. Motor starters
11. Instrument dials
12. Vents
13. Exposed linkages
14. Valve stems
15. Light bulbs
16. Light bulb enclosures
17. Light reflectors
18. Air intakes
19. Rubber parts and plastic

S. New fabricated equipment which is to be largely or completely coated with inorganic zinc
should be coated at the fabricator's shop as far as such is practical and economical.

IV. SURFACE PREPARATION

A. Surfaces shall be thoroughly cleaned of any material conducive to premature failure of the
paint coating. The method of surface preparation used shall be compatible with, and
suitable for, the prime coat of paint.

B. Prior to solvent cleaning, soil, cement spatter, salts, or any other foreign matter (other than
oil or grease) shall be removed by a steel fiber brush, wire brush, or by scraping.

C. Oil, grease, or similar substances shall be removed by solvent cleaning, scraping or

brushing. Rust, mill scale, or oxides may be removed by pickling, hand or power tool
cleaning, or blast cleaning.

D. Exercise care in the use of tools, to prevent excessive roughening of the surface and the
formation of ridges and burrs. Excessive power wirebrushing produces a burnished slick
surface not suitable for coating.

E. Only power sanding shall be used when cleaning of a zinc-rich primed surface is required
prior to application of topcoat.

F. Blast cleaning with grit or synthetic abrasives is preferred to sand. Steel surfaces shall not
be blasted when surface temperature is less than 3°C above the dew point, relative humidity
is greater than 85% or there is a possibility that the blasted surface will be subject to wetting
before the first coat of primer can be applied. Surfaces shall be blown, wiped or vacuumed
free of blasting abrasive and dust before they are primed.

G. Since freshly blasted surfaces are subject to immediate corrosion, particularly in high
humidity or salt atmosphere (Petrox's case), no more surface shall be blast cleaned than
can be primed before visible or detrimental rerusting occurs. Blasted surfaces shall be
primed no later than the end of the same work day.
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DATE : 30.11.98
H. A 300 mm wide strip of uncoated, blasted surface shall be left between primed and
unblasted surfaces to prevent damage to the newly dried prime coating. When blast
cleaning is resumed, the 300 mm strip of previously blasted surface will require only a light
brush blast, accomplished by holding the cleaning nozzle in a direction away from the
coated surface, to remove any rust that may be present.

J. Following is a tabulation of acceptable cleaning and inspection methods.

SSPC VISUAL COMPARISON

SYSTEM METHOD NACE SSPC-VIS1

Solvent Cleaning SSPC-SP1 - -

Hand Tool Cleaning SSPC-SP2 - St.2
Power Tool Cleaning SSPC-SP3 - St.3
White Metal Blast Cleaning SSPC-SP5 NACE #1 Sa.3
Commercial Blast Cleaning SSPC-SP6 NACE #3 Sa.2
Brush-Off Blast Cleaning SSPC-SP7 NACE #4 Sa.1
Pickling SSPC-SP8 - -
Near-White Blast Cleaning SSPC-SP10 NACE #2 Sa.2 1/2

K. Surfaces shall be primed after cleaning before any rusting occurs (if rust forms after
cleaning, the surface shall be recleaned by the Contractor before painting).

L. Nonferrous and Nonmetallic Surfaces

Certain nonferrous and nonmetallic surfaces require additional preparation to that specified
in the SSPC Painting Manual. A listing of these surfaces and their requirements follows.

1. Galvanized Surfaces

Galvanized surfaces shall only be painted where OSHA requires "safety yellow", as
on toe boards, hand rails, and ladder safety cages. When required these surfaces
shall be cleaned by one of the following methods:

a. Solvent clean

b. Wash with a solution of 11 milliliters trisodium phosphate and 11 milliliters

soap chips to each liter of water, followed by thorough rinsing with clean
water.

c. Allow surface to weather for 2 to 4 months, depending on exposure, for

removal of oily deposits.

d. Wash surface with phosphoric acid solution, allow to dry and remove all
crystalline deposits with a stiff brush, followed by a rinse with clear water.
Any chemicals allowed to remain on the surface will be detrimental to paint
adhesion.
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DATE : 30.11.98
2. Wood

Interior surfaces shall be sanded to a smooth finish. Exterior surfaces shall be

sanded only if the surface is very rough. Nail holes and joints in wood members
shall be primed, puttied and sanded to a smooth, flush surface. Plastic wood may
be used in lieu of putty, especially on interior surfaces. Window sashes shall be
primed before glazing. Putty or plastic wood shall not be applied until the primer
has dried.

3. Plaster and Wall Board

Plaster shall not be coated until it has dried completely. Large cracks shall be cut
out and patched. Cracks which show up after the application of the first coating
shall be spackled and sealed.

When lime is present it shall be neutralized by washing with a solution of 360 grams
of zinc sulphate to 1 liter of water. The crystals so formed shall be dusted off after
drying.

4. Concrete Surfaces

New surfaces shall be allowed to age for a minimum of 30 days before coating.

Pits, cracks, honeycombing, or other surface blemishes shall be opened out and
patched with a l:l cement-plaster sand grout, or equivalent. The grout shall be
worked into the defective areas with a stiff brush. After application the grout shall
be cured by spraying with water several times a day for a period of 2 or 3 days.

Smooth or slick concrete surfaces shall be acid etched. A 10 to 15 percent solution

of hydrochloric (muriatic) acid shall be applied to the wetted surface for 5 to 10
minutes, maximum. The surface must then be thoroughly washed with clean water.
An acceptable alternative treatment is to abrade mechanically to a uniform surface
profile. Concrete floors that have been treated with a surface hardener shall be
sanded, blast cleaned or repeatedly acid etched until the hardener is removed.

V. PAINT APPLICATION

A. Paint shall be applied by one, or a combination, of the following methods:

1. Brushing.
2. Roller Coating.
3. Air Spraying.
4. Airless Spraying.
5. Paint Mitt (for small diameter piping and so forth).

B. The method of application shall be governed by the paint manufacturer's recommendation

for the particular paint being applied. For application techniques, requirements and
precautions, SSPC-PAl shall be used as a general reference.
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C. Conventional solvent-base paints shall not be applied to exterior surfaces in humid weather,
when the air temperature is below 5°C or when the surface temperature is less than 3°C
above the dew point. Chemically cured paints shall not be applied at air or surface
temperatures below 10°C or when relative humidity is above 85%. Water-base paints may
be applied to damp surfaces. Wetting of exterior surfaces is recommended during hot
weather application. Water-base paints shall be applied at air temperatures above 10°C.
(Paint manufacturer's recommendations shall be consulted in each case for possible special
temperature requirements). No paints shall be applied to a surface at a temperature that will
cause blistering, porosity or otherwise be detrimental to the life of the paint.

D. Contact surfaces shall be painted as follows:

1. Contact surfaces of steel members to be joined by high-tensile bolting in

friction-type joints shall be left unpainted, except for inorganic zinc primers approved
by AISC.

2. Steel coated before erection shall not be coated within 50 mm of edges to be

welded.

3. Steel surfaces in direct bonded contact with concrete, embedded in concrete, or

coated with concrete, normally shall only be painted in specific cases where
corrosion of the steel is expected to be a problem.

4. Steel to be embedded in brick or other masonry shall be given at least one prime
coat.

5. Steel surfaces in contact with aluminum surfaces shall be given at least one prime
coat of coal tar epoxy.

6. Wooden surfaces (exterior wooden members only) in contact with any other
surfaces shall be prime coated.

7. Surfaces not in direct bonded contact, but inaccessible after assembly, shall receive
the full specified paint system before assembly.

E. Surfaces shall not be recoated until the preceding coat has properly dried or cured. The
surface may be considered ready for recoating when the next coat can be applied without
the development of paint film irregularities, such as lifting or loss of adhesion of the
undercoat. However, the minimum or maximum drying or curing time specified by the paint
manufacturer shall be the acceptable recoat period. Paint shall not be force-dried under
conditions which will cause cracking, wrinkling, blistering, formation of pores, or which will be
detrimental to its condition or appearance. Newly painted surfaces shall be protected to the
fullest extent practicable from rain, condensation contamination, snow and freezing until the
coating has dried.

F. Successive coats of paint, preferably, should be of different colors. However, if they are of
the same color, alternate coats shall be tinted to produce sufficient contrast to ensure
complete coverage and specified film thickness of each coat. The final finish coat shall not
be tinted. Tinting material shall be compatible with the paint and shall not be detrimental to
its service life.
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G. Sprayed coatings shall be cross-spray-applied to insure uniform coverage, free of runs and
sags.

H. When not otherwise specified, prime coats shall be a minimum of 38 µm dry-film thickness
per coat; finish coats shall be a minimum of 15 µm dry-film thickness per coat. Where the
required thickness is not achieved, additional coats shall be applied until the proper
thickness is obtained. Application shall be such that the film thickness will not affect
appearance or service life of the paint.

J. The type of paint to be used and the number of coats to be applied shall be in accordance
with Paragraph IX and Table A.

VI. PAINTING OF PREVIOUSLY PAINTED SURFACES (MAINTENANCE PAINTING)

A. The surfaces to be painted shall be cleaned by blasting, power tools, hand tools, or solvents,
or by a combination of these methods. All grease, oil, dirt, foreign material, rust, and loose,
cracked, brittle, or nonadhering paint shall be removed.

B. The remaining sound paint on the surface shall have the edges feathered by sanding prior to
painting. Any paint that curls or lifts after the application of the spot or priming paint shall be
removed and the area repainted.

C. Surfaces coated with cement-type paints, preferably, shall be blast cleaned wherever
possible; alternatively, the surfaces may be scraped and power brushed to a sound, solid
substrate prior to painting. Chalked surfaces of exterior walls shall be completely removed
by hand wire brushing and washing with water.

D. Glossy surfaces shall be roughened by light sanding or a trisodium phosphate wash to

provide a bond for successive coats of paint.

E. The minimum coating requirement for spot painting shall be as follows:

1. No Rusting, Prime Coat Exposed - Apply 1 or 2 finish coats to regain specified

thickness.

2. Rusted Area or Prime Coat Damaged - Clean damaged or rusted area to base
material and apply prime and finish coats to regain specified thickness.

F. Existing paint coatings shall be checked or tested for compatibility with the paints with which
they are to be overcoated to ensure that lifting or wrinkling of the existing coating will not
take place.

VII. FIELD PROTECTION, CLEANUP & INDUSTRIAL HYGIENE

A. Paint applicator shall fully protect all equipment, walls, floors, ceilings and other surfaces
from damage and shall provide the necessary drop cloths or other protection required to fully
protect all surfaces from dust, paint droppings, paint mist, other contaminants during the
execution of his work.
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B. While painting around switches and controls, painters shall be careful to avoid tripping of
switches. It is imperative that all switches remain unmoved and undisturbed by painters.

C. Shipping tags, wires, strings and other means of temporary or shipping identification on
surfaces to be painted shall be removed, but only after checking with and receiving
authorization from Petrox's representative.

D. Paint applicator shall clean all surfaces which have been spotted with paint such as window
glass, floors, walls, equipment, etc., leaving the premises clean to the satisfaction of Petrox.

E. Paint applicator shall provide a temporary shelter for storage and mixing of paint materials.
Applicator shall provide adequate fire fighting equipment, satisfactory to Petrox, for the
temporary shelter and at all locations where painting work is in progress.

F. A protective hood with a positive fresh-air supply shall be used during blast cleaning
operations.

G. A filter-type dust mask shall be used during hand tool or power tool cleaning operations in
enclosed areas or in other situations where excessive concentrations of dust result.

H. Protective clothing, such as gloves, goggles and aprons, shall be worn during pickling or
solvent cleaning operations. Hands should be cleaned with a waterless hand cleaner after
exposure to solvents. Clothing or protective equipment wet with solvents or paint should be
promptly removed and laundered before reuse.

J. Prior to the start of daily work, the contractor shall ascertain that all necessary tests have
been made for toxic gasses, chemicals or explosives mixtures (see API Publ 2015). The
safety conditions covered by OSHA, as well as those deemed necessary by the contractor,
shall be met.

K. Particular care must be exercised when working in close or confined spaces, especially
when spraying. The paint contractor shall ascertain that all necessary tests have been
made for oxygen sufficiency and hydrogen sulfide. The Threshold Limit Value (TLV) as
prescribed by OSHA or local government agencies for the particular solvent vapor in the air
shall not be exceeded unless fresh-air masks, as approved by the National Institute of
Occupational Safety and Health (NIOSH), are worn by workmen. When volatile solvents are
flammable, the concentration in the air shall be kept to one-quarter or less of the lower
explosive limit (LEL) by adequate exhaust or ventilation facilities.

VIII. INSPECTION

A. Surfaces prepared for painting are to be inspected and approved as satisfactory by Petrox's
field representative or paint inspector before any paint is applied by the contractor. The
contractor shall also inspect all surfaces after cleaning and shall notify Petrox's field
representative of any defects, improper material or workmanship, or other conditions which
in his opinion will affect the satisfactory performance and permanency of his work. Where
such defects have been pointed out to, or by, the contractor, no painting shall be started until
all such faulty conditions have been corrected or until a written agreement has been made
with Petrox's field representative regarding any subsequent defects which may develop
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because of the conditions noted.

B. Petrox's inspector shall monitor wet and dry film thicknesses of the paint and shall compare
his findings with those recommended. In cases of inadequate film build, the contractor shall
be required to recoat the surface at his own expense.

C. The inspector shall determine the adequacy of:

1. Surface preparation using blast cleaning by comparison with NACE TM-01, "Visual
Standards" prior to application of the first coat of paint.

2. Dry film thickness by measurement of each coat and of the total system by
procedures specified in SSPC-PA-2.

IX. SELECTION OF PAINT

A. Paint system selection is based upon environment, humidity, location (e.g., seacoast),
presence of chemical fumes, splash and spillage, immersion in water and other special
factors.

B. The following surfaces are not normally painted. When specified, they shall be painted as
follows:

1. Wood

a. Exterior - One coat of oil alkyd primer (P-103) and one coat of alkyd resin
medium gloss enamel (P-206).

b. Interior - One coat of oil alkyd primer (P-104) and one coat of alkyd resin
medium gloss enamel (P-207).

2. Concrete

a. Concrete floors shall be painted per Paint System C or D to suit service

environment.

b. The following concrete surfaces shall be painted as stated below:

(1) Concrete block walls (interior and exterior) - One coat of silicone
water repellent (P-106) as primer and one coat of (P-106) as finish
coat.

(2) Precast concrete roof members (interior) & gypsum board walls -
One coat of latex flat (P-107) as primer and one coat (P-107) as
finish coat.

(3) Concrete block walls in toilet rooms and laboratory - One coat of fill
coat (P-108) and one coat of tile coat (P-208).
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3. Galvanized Steel

a. For field touchup of galvanized steel, remove weld spatter, round off welds,
hand tool clean and paint with one coat, 60 µm DFT minimum, organic zinc
(P-105) or equal.

C. Paint systems are shown in Table A, and are applicable for the environment noted. Paint
manufacturers should be consulted for recommendations before selecting systems for
areas where paints will be subject to acid, alkali, solvent, etc., fumes, spillage, or immersion.
A listing of primers and paints is given in Table B as a guide; equivalent paints are
acceptable, subject to approval by Petrox. Where coatings in Table B do not meet local
Volatile Organic Content (VOC) rules, low VOC equivalent coating shall be submitted for
approval by Petrox.
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TABLE A - PAINT SYSTEMS
PAINT SYSTEM A

Environment: Mild chemical plant/industrial service - fumes only. Mild atmospheric conditions.
Not recommended for: High humidity, marine and seacoast splash, spillage or immersion.

SYSTEM APPLICATION SURFACE PAINT TYPE NUMBER DRY FILM SURFACE PREPARATION COATING
NO. TEMP. (in order of OF THICKNESS NUMBER
LIMITS application) COATS EACH COAT
µm

SSPC ANCHOR
STD. PROFILE
µm
o
BCS-1ª Uninsulated c.s. surfaces Up to 95 C Universal Primer 1 50 - 75 SP - 3 N.A. P-100
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks, etc.
Alkyd Resin 2 38 - 63 P-200
o
BCS-2ª Uninsulated c.s. surfaces 95 - 175 C Inorganic Zinc 1 63 - 75 SP - 6 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks, etc.
Silicone Acrylic 2 38 - 50 P-204
o
BCS-3ª Uninsulated c.s. surfaces 176 - 400 C Inorganic Zinc 1 63 - 75 SP - 6 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks etc.
Silicone 2 20 - 38 P-205
o
ICS-1ª Insulated c.s. surfaces Up to 150 C Epoxy Mastic 1 125 - 175 SP - 3 25 - 50 P-109
including piping (non-bulk),
exchangers, vessels, heaters,
stacks etc.
o o
ICS-2ª Insulated c.s. surfaces 151 C to 400 C None - - - - -
including piping (non-bulk), (continuously)
exchangers, vessels, heaters,
stacks etc.

TABLE A - PAINT SYSTEMS (Continued)

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PAINT SYSTEM A

SYSTEM APPLICATION SURFACE PAINT TYPE NUMBE DRY FILM SURFACE PREPARATION COATING
NO. TEMP. (in order of R THICKNESS NUMBER
LIMITS application) OF EACH COAT
COATS µm
SSPC ANCHOR
STD. PROFILE
µm
ICS-3A Insulated c.s. surfaces Normally below Silicone 2 20 - 38 SP - 6 25 - 38 P-205
o
including piping (non- 150 C with
o
bulk), exchangers, excursions to 400 C
vessels, heaters, stacks (intermittent)
etc.
o
IBP-1A Insulated non-fabricated Up to 150 C Inorganic Zinc 1 63 - 75 SP-6 25 - 50 P-101
(bulk) piping
Epoxy Mastic 1 125 - 175 P-109
o o
IBP-2A Insulated non-fabricated 151 C to 400 C Inorganic Zinc 1 63 - 75 SP-6 25 - 50 P-101
(bulk) piping (continuously)
o
ISS-1A Insulated Austenitic Up to 400 C Silicone 1 20 - 38 SP - 1 N.A. P-102
stainless steel
equipment and piping
o
ST-1A Uninsulated storage Up to 95 C Universal Primer 1 63 - 88 SP-3 N.A. P-100
tanks (Volatile)
Alkyd Resin (White) 2 38 - 63 P-201
o
ST-2A Uninsulated storage Up to 95 C Universal Primer 1 63 - 88 SP - 3 N.A. P-100
tanks (Non-Volatile
Alkyd Resin 2 38 - 50 P-202
(Aluminum)
o
ST-3A Insulated storage tanks Up to 95 C Epoxy Mastic 2 125 - 175 SP - 3 N.A. P-109
UMS-1A Misc. equipment that Per Man. Standard Universal Primer 1 63 - 88 SP - 1, 2 N.A. P-100
requires field upgrade of or 3
manufacturers standard
coating system
Finish coat type and 1
thickness to match
adjacent equipment
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile
TABLE A - PAINT SYSTEMS
PAINT SYSTEM B

Environment: High humidity, moderately corrosive environments - splash.

Not recommended for: Immersion in water, acid or alkali spillage or immersion.

SYSTEM APPLICATION SURFACE PAINT TYPE NUMBER DRY FILM SURFACE PREPARATION COATING
NO. TEMP. (in order of OF THICKNESS NUMBER
LIMITS application) COATS EACH COAT
µm

SSPC ANCHOR
STD. PROFILE
µm
o
BCS-1B Uninsulated c.s. surfaces Up to 120 C Inorganic Zinc 1 50 - 75 SP - 6 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks, etc.
Polyamide Epoxy 1 113 - 138 P-203
o
BCS-2B Uninsulated c.s. surfaces 121 - 175 C Inorganic Zinc 1 63 - 75 SP - 6 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks, etc.
Silicone Acrylic 2 38 - 50 P-204
o
BCS-3B Uninsulated c.s. surfaces 176 - 400 C Inorganic Zinc 1 63 - 75 SP - 6 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks etc.
Silicone 2 20 - 38 P-205
o
ICS-1B Insulated c.s. surfaces Up to 150 C Epoxy Mastic 2 125 - 175 SP - 6 25 - 50 P-109
including piping (non-bulk),
exchangers, vessels, heaters,
stacks etc.
o o
ICS-2B Insulated c.s. surfaces 151 C to 400 C None - - - - -
including piping (non-bulk), (continuously)
exchangers, vessels, heaters,
stacks etc.
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile
TABLE A - PAINT SYSTEMS (Continued)
PAINT SYSTEM B

SYSTEM APPLICATION SURFACE PAINT TYPE NUMBE DRY FILM SURFACE PREPARATION COATING
NO. TEMP. (in order of R THICKNESS NUMBER
LIMITS application) OF EACH COAT
COATS µm
SSPC ANCHOR
STD. PROFILE
µm
ICS-3B Insulated c.s. surfaces Normally below Silicone 2 20 - 38 SP - 6 25 - 38 P-205
o
including piping (non- 150 C with
o
bulk), exchangers, excursions to 400 C
vessels, heaters, stacks (intermittent)
etc.
o
IBP-1B Insulated non-fabricated Up to 150 C Inorganic Zinc 1 38 - 75 SP-6 25 - 50 P-101
(bulk) piping
Epoxy Mastic 2 125 - 175 P-109
o o
IBP-2B Insulated non-fabricated 151 C to 400 C Inorganic Zinc 1 38 - 75 SP-6 25 - 50 P-101
(bulk) piping (continuously)
o
ISS-1B Insulated Austenitic Up to 400 C Silicone 1 20 - 38 SP - 1 N.A. P-102
stainless steel
equipment and piping
o
ST-1B Uninsulated storage Up to 95 C Inorganic Zinc 1 38 - 75 SP-6 25 - 50 P-101
tanks (Volatile)
Polyamide Epoxy 1 113 - 138 P-203
HB (White)
o
ST-2B Uninsulated storage Up to 95 C Inorganic Zinc 1 63 - 88 SP - 6 25 - 50 P-101
tanks (Non-Volatile
Polyamide Epoxy 1 113 - 138 P-203
(Gray)
o
ST-3B Insulated storage tanks Up to 95 C Epoxy Mastic 2 125 - 175 SP - 6 N.A. P-109
UMS-1B Misc. equipment that Per Man. Standard Universal Primer 1 63 - 88 SP - 1, 2 N.A. P-100
requires field upgrade of or 3
manufacturers standard
coating system
Finish coat type 1
and thickness to
match adjacent
equipment
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile
TABLE A - PAINT SYSTEMS
PAINT SYSTEM C
o
Environment: Corrosive environments, splash and spillage of acids and alkali, immersion in fresh or salt water up to 140 F.
Not recommended for: Immersion in or prolonged exposure to mineral and organic acids.

SYSTEM APPLICATION SURFACE PAINT TYPE NUMBER DRY FILM SURFACE PREPARATION COATING
NO. TEMP. (in order of OF THICKNESS NUMBER
LIMITS application) COATS EACH COAT
µm
SSPC ANCHOR
STD. PROFILE
µm
o
BCS-1C Uninsulated c.s. surfaces Up to 110 C Inorganic Zinc 1 63 - 75 SP - 10 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks, etc.
Polyamide Epoxy 1 38 - 63 P-203
Polyamide Epoxy High 1 113 - 138 P-203
Build
o
BCS-2C Uninsulated c.s. surfaces 111 - 200 C Inorganic Zinc 1 63 - 75 SP - 10 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks, etc.
Silicone Acrylic 2 38 - 50 P-204

o
BCS-3C Uninsulated c.s. surfaces 201 - 400 C Inorganic Zinc 1 63 - 75 SP - 10 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks etc.
Silicone 2 20 - 38 P-205

o
BCS-4C Uninsulated c.s. surfaces 401 - 540 C Silicone 2 20 - 38 SP - 10 25 - 38 P-205
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks etc.
o
ICS-1C Insulated c.s. surfaces Up to 150 C HB Coal Tar Epoxy 1 125 - 175 SP - 6 25 - 50 P-209
including piping (non-bulk),
exchangers, vessels, heaters,
stacks etc.
o o
ICS-2C Insulated c.s. surfaces 151 C to 430 C Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101
including piping (non-bulk), (continuously) (System intended for
exchangers, vessels, heaters, protection during
stacks etc. construction phase)

TABLE A - PAINT SYSTEMS (Continued)

 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile
PAINT SYSTEM C

SYSTEM APPLICATION SURFACE PAINT TYPE NUMBE DRY FILM SURFACE PREPARATION COATING
NO. TEMP. (in order of R THICKNESS NUMBER
LIMITS application) OF EACH COAT
COATS µm
SSPC ANCHOR
STD. PROFILE
µm
o o
ICS-3C Insulated c.s. surfaces 150 C to 540 C Silicone 2 20 - 38 SP - 10 25 - 38 P-205
including piping (non- (intermittent)
bulk), exchangers,
vessels, heaters, stacks
etc.
o
IBP-1C Insulated non-fabricated Up to 150 C Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101
(bulk) piping
Epoxy Mastic 2 125 - 175 P-109
o o
IBP-2C Insulated non-fabricated 151 C to 430 C Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101
(bulk) piping
o
ISS-1C Insulated Austenitic Up to 430 C Silicone 1 20 - 38 SP - 1 N.A. P-102
stainless steel
equipment and piping
o
ST-1C Uninsulated storage Up to 95 C Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101
tanks (Volatile)
Polyamide Epoxy 1 38 - 63 P-203
Polyamide Epoxy 1 113 -138 P-203
High Build (White)
o
ST-2C Uninsulated storage Up to 95 C Inorganic Zinc 1 63 - 75 SP - 10 25 - 50 P-101
tanks (Non-Volatile
Polyamide Epoxy 1 38 - 63 P-203
Polyamide Epoxy 1 113 - 138 P-203
High Build (Gray)
o
ST-3C Insulated storage tanks Up to 95 C HB Coal Tar Epoxy 1 125 - 175 SP - 6 25 - 50 P-209
o
CF-1C Concrete Floors Up to 95 C Polyamide Epoxy 2 125 - 175 SP - 7 or N.A. P-203
HB Acid Etch
UMS-1C Misc. equipment that Per Man. Standard Universal Primer 1 63 - 88 SP - 1, 2 N.A. P-100
requires field upgrade of or 3
manufacturers standard
coating system
Finish coat type
and thickness to
match adjacent
equipment
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile

TABLE A - PAINT SYSTEMS

PAINT SYSTEM D

Environment: Corrosive environments including occasional splash and spillage of mild acid, alkali, fresh or salt water.
Not recommended for: Prolonged exposure to mineral and organic acids.

SYSTEM APPLICATION SURFACE PAINT TYPE NUMBER DRY FILM SURFACE PREPARATION COATING
NO. TEMP. (in order of OF THICKNESS NUMBER
LIMITS application) COATS EACH COAT
µm

SSPC ANCHOR
STD. PROFILE
µm
o
BCS-1D Uninsulated c.s. surfaces Up to 110 C Inorganic Zinc 1 63 - 75 SP - 10 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks, etc.
High Build Epoxy 1 100 - 150 P-203
Polyurethane Enamel 1 50 - 75 P-210

o
BCS-2D Uninsulated c.s. surfaces 111 - 200 C Inorganic Zinc 1 63 - 75 SP - 10 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks, etc.
Silicone Acrylic 2 38 - 50 P-204

o
BCS-3D Uninsulated c.s. surfaces 201 - 400 C Inorganic Zinc 1 63 - 75 SP - 10 25 - 50 P-101
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks etc.
Silicone 2 20 - 38 P-205

o
BCS-4D Uninsulated c.s. surfaces 401 - 540 C Silicone 2 20 - 38 SP - 10 25 - 38 P-205
including structural steel,
piping (bulk and fabricated),
exchangers, vessels, heaters,
stacks etc.
o
ICS-1D Insulated c.s. surfaces Up to 150 C HB Coal Tar Epoxy 2 125 - 175 SP - 6 25 - 50 P-209
including piping (non-bulk),
exchangers, vessels, heaters,
stacks etc.
o o
Insulated c.s. surfaces 151 C to 430 C Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101
ICS-2D including piping (non-bulk), (continuously) (System intended for
exchangers, vessels, heaters, protection during
stacks etc. construction phase)
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile

TABLE A - PAINT SYSTEMS (continued)

PAINT SYSTEM D

SYSTEM APPLICATION SURFACE PAINT TYPE NUMBE DRY FILM SURFACE PREPARATION COATING
NO. TEMP. (in order of R THICKNESS NUMBER
LIMITS application) OF EACH COAT
COATS µm
SSPC ANCHOR
STD. PROFILE
µm
o o
ICS-3D Insulated c.s. surfaces 150 C to 540 C Silicone 2 20 - 38 SP - 10 25 - 38 P-205
including piping (non- (intermittent)
bulk), exchangers,
vessels, heaters, stacks
etc.
o
IBP-1D Insulated non-fabricated Up to 150 C Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101
(bulk) piping
Epoxy Mastic 2 125 - 175 P-109
o o
IBP-2D Insulated non-fabricated 151 C to 430 C Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101
(bulk) piping
o
ISS-1D Insulated Austenitic Up to 430 C Silicone 1 20 - 38 SP - 1 N.A. P-102
stainless steel
equipment and piping
o
ST-1D Uninsulated storage Up to 95 C Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101
tanks (Volatile)
High Build Epoxy 1 100 - 150 P-203
Polyurethane 1 50 - 75 P-210
Enamel (White)
o
ST-2D Uninsulated storage Up to 95 C Inorganic Zinc 1 63 - 75 SP - 10 25 - 50 P-101
tanks (Non-Volatile
High Build Epoxy 1 100 - 150 P-203
Polyurethane 1 50 - 75 P-210
Enamel (Gray)
o
ST-3D Insulated storage tanks Up to 95 C HB Coal Tar Epoxy 2 125 - 175 SP - 6 25 - 50 P-209
o
CF-1D Concrete Floors Up to 95 C Polyamide Epoxy 2 125 - 175 SP - 7 or N.A. P-203
HB Acid Etch
UMS-1D Misc. equipment that Per Man. Standard Universal Primer 1 63 - 88 SP - 1, 2 N.A. P-100
requires field upgrade of or 3
manufacturers standard
coating system
Finish coat type
and thickness to
match adjacent
equipment
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile
TABLE B
PAINT DESCRIPTIONS
EXAMPLES OF ACCEPTABLE PRIMER MATERIALS

Paint No. Generic Type Manufacturer's Identification Acceptable Low VOC

Equivalent
P-100 Universal Primer (lead free, chromate Ameron 185 Ameron 385
free) Carboline Rustbond 8HB Carboline
Carbomastic 90
E. I. DuPont Variprime 67-Y-789
Porter U-Prime
Sherwin Williams Kem Kromik Metal Primer S.W. Kem Kromik (VOC)
B50N2 B50NZ6, W21 or H21
Valspar 13-R-28 Valspar 13-R-28

P-101 Inorganic Zinc, Self Cure, Solvent Base, Amercon Dimetcote 9 Ameron 3170A
Multi-Package Con-Lux Zinc Plate 21 Carboline
Carboline Carbo-Zinc 11 Carbo-Zinc 11

E. I. DuPont 347-Y-931
Valspar 13-F-12
Porter Zinc Look 351
Sherwin Williams Zinc Clad II Sherwin Williams
B69V3/B69D11 Zinc Clad II
B69V3/B69D11

P-101 Inorganic Zinc, Self Cure, Solvent Base, Ameron Dimetcote E-Z 11 Ameron 3170A
Single Package Carboline Carbo-Zinc 10 Carboline
Carbo-Zinc 11HS
Valspar Uni-Pak 13-G-10W Valspar MZ7
(13-G-17)
Sherwin Williams Zinc Clad I Sherwin Williams Zinc Clad I
B69A56 B69A56

P-102 Silicone (for stainless steel) Carboline 4674 (Black) Carboline 4674 (Black)
Dampney Thurmalox 70 (Black)

P-103 Exterior Oil-Alkyd Ameron 5105 Ameron 5105

Primer (Wood) Carboline Ad-29 Carboline Ad-29
Con-Lux Wood Guard 88

Valspar 47-W-22 Valspar 47-W-22

Porter 565
Sherwin Williams Y24W20 Sherwin Williams Y24W20

P-104 Interior Alkyd Ameron 5105 Ameron 5105

Primer (Wood) Carboline AD-29 Carboline AD-29
Con-Lux Enamel Underbase 54

E.I. DuPont 853C Overlite Undercoat

Valspar 47-W-22
Porter 2429 Valspar 47-W-22
Sherwin Williams B49W2
Sherwin Williams B49WZ2

P-105 Epoxy, Zinc Rich Ameron 68A Ameron 68HS

Carboline 658 Carboline 858
Con-Lux Epolon 265-74
E.I. DuPont 347-Y-937
Valspar 13-F-4 Valspar 13-F-4
Porter 308
Sherwin Williams Zinc Clad 4, Sherwin Williams Zinc Clad 4,
B69AW8/VW8 B69AW8/VW8

TABLE B (Continued)
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile
PAINT DESCRIPTIONS
EXAMPLES OF ACCEPTABLE PRIMER MATERIALS (Continued)

Paint No. Generic Type Manufacturer's Identification Acceptable Low VOC

Equivalent

P-106 Silicone, Water Repellent Ameron 2011

Carboline Carbocrete 700
Valspar 46-V-6
Porter 151

P-107 Latex, Flat Ameron Amerguard 320 (semi-gloss) Ameron Amerguard

Carboline 3350 Carboline 3350 (semi
Con-Lux Wall-Plex 400 Series -gloss)

E.I. DuPont 2300 Series

Valspar 79 Series Valspar 79 Series
Porter 779 Series
Sherwin Williams Pro Mar Sherwin Williams Pro Mar
400 B-30 Series 400 B-30 Series

P-108 Tile Fill Coat Ameron Amerguard 147 Ameron Amerguard 147
Carboline Flexxide Block
Filler or Starglaze 2011S
Con-Lux 85 Block-Plex

E.I. DuPont 389-Y-268

Valspar 46-W-8 Valspar 46-W-8
Porter 2300
Sherwin Williams B42W46 Sherwin Williams B42W46

P-109 Epoxy Mastic Ameron Amerlock 400

Carboline Carbomastic 15 (low odor) Carboline Carbomastic 15
(low odor)

P-110 Polysiloxane inorganic coating Ameron Amercoat 738 Ameron Amercoat 738
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile

TABLE B (Continued)
PAINT DESCRIPTIONS
EXAMPLES OF ACCEPTABLE INTERMEDIATE AND FINISH MATERIALS
Paint No. Generic Type Manufacturer's Identification Acceptable Low VOC
Equivalent

P-200 Alkyd Resin Ameron 5401 Ameron 5401HS

Carboline 139 Carboline 139
Con-Lux Enamelite

E. I. DuPont 96-Y-Line
Valspar Panoramic 12 Series Valspar Panoramic 12
Series
Porter IA 24 Series
Sherwin Williams Sherwin Williams
Metalistic II Enamel Metalistic II
B53 Series Enamel B53 Series
P-201 Alkyd Resin(White) Ameron 5401 Ameron 5401HS
Carboline 139 Carboline 139
Con-Lux Enamelite 550 Tile White

E. I. DuPont 96-Y-Line
or 28-Y-5101
Valspar Tank White Valspar Tank White
12-W-3 12-W-3
Porter 2497
Sherwin Williams Tank Sherwin Williams
Chalking White B53WW5 B53WW5

P-202 Aluminum Ameron 5401 Ameron 400 AL

Carboline GP-62 A1 Carboline 801 A1
Con-Lux Tuff-Spar 40 Aluminum

E.I. DuPont 354-Y-797

Valspar 11-A-30 Valspar 11-A-33
Porter 293
Sherwin Williams B59S4 Sherwin Williams B59S4

P-203 High-Build Ameron 383HS Epoxy Ameron 383HS

Polyamide Carboline 890HB Carboline 890HB
Con-Lux Epolon Multi-Mil

E.I. DuPont Corlar Dual Build

823-Y-Line
Valspar 89 Series Valspar 89 Series
Porter MCR 43 High Build
Sherwin Williams B67 Sherwin Williams B67
Series/B60V3 Series B60V3

P-204 Silicone-Acrylic Ameron 891

Carboline 1248
Con-Lux 400 Heat-Flex

Valspar 37-F-209 Valspar V37-F-209

Porter 28 Series
Sherwin Williams Flame Control 9005SA
 ENG. STD. No. : EI - 012
PETROX S.A. REFINERIA DE PETROLEO ISSUE No. : A
Talcahuano, Chile

TABLE B (Continued)
PAINT DESCRIPTIONS
EXAMPLES OF ACCEPTABLE INTERMEDIATE AND FINISH MATERIALS (Continued)
Paint No. Generic Type Manufacturer's Identification Acceptable Low VOC
Equivalent
P-205 Silicone Ameron 878 Carboline 4674
Carboline 4674
Con-Lux 600 Thermal Gray 23

E.I. DuPont 612-C706

Valspar 37-A-1 Valspar 37-A-1
Porter 1501 Series
Sherwin Williams B59S8
P-206 Exterior Alkyd Ameron 5401 Ameron 5401HS
Enamel Carboline 139 Carboline 139
Con-Lux Steel Guard

E.I. DuPont 96-Y-Line

Valspar Series 12 Valspar Series 12
Porter IA 24 Series
Sherwin Williams B54 Series Sherwin Williams B54WZ
Series
P-207 Interial Alkyd Ameron 5401 Ameron 5401HS
Enamel Carboline 139 Carboline 139
Con-Lux Enamelite

E.I. DuPont 96-Y-Line

Valspar Series 20 Valspar 20-W-32
Porter 400 Series
Sherwin Williams Pro Mar Sherwin Williams Pro Mar
200 Alkyd B34W200 Alkyd B34WZ2000 or
B34WZ1100
P-208 Tile Glaze Coat Ameron 72 Ameron 320HS
Carboline 890 Carboline 139
Con-Lux Epoxon

E.I. DuPont 823-Y-Line Corlar

Valspar Tile-Guard 1 Series Valspar 76 Series
Porter Tile-8
Sherwin Williams B62 Sherwin Williams B67
Series/B60V70 Series/B60V3
P-209 Coal Tar Epoxy Amercon 78HB Amercon 78HB
Carboline Carbomastic 14 Carbomastic 14
Con-Lux Epoxon 22 Black Mastic
E.I. DuPont 823-9107
Valspar 64-J-5 Valspar 64-J-5
Porter 7001
Sherwin Williams B69B50/B60V50 Sherwin Williams
B69B50/B60V50
P-210 Aliphatic Ameron 455 Enamel Ameron 455
Polyurethane Carboline 134 Carboline 834

E.I. DuPont 326-Y-Line

Valspar V40 Series Valspar V40 Series
Sherwin Williams B65 Series/B60V2 Sherwin Williams
B65W300/B60V30