Professional Documents
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MASTER INDEX
PAGE 3
Customer Serial No. 53347
ZRU Fus. No. 1979
THIS MASTER INDEX LISTS ALL PAGES OF THE WEIGHT AND BALANCE MANUAL (EXCEPT CHAPTER 2) WHICH
ARE APPLICABLE TO THE ABOVE LISTED AIRPLANES AT THE LATEST DATE SHOWN ON THE LOWER LEFT HAND
CORNER OF THIS PAGE.
MD-80
WEIGHT AND BALANCE MANUAL
FOR
RUTACA AIRLINES
MDC J8358
INTRODUCTION
1. General
A. This manual provides the necessary information for an airline operator to load and
operate specifically configurated MD-80 airplanes within the design weight and balance
limits.
2. Description - Chapter 1
(1) Safely load a MD-80 airplane using the loading schedule incorporated into this
manual; or
(2) Construct other types of loading procedures, computers, etc. for this airplane.
30. Fuel
40. Fluids
50. Cargo
60. Passengers
C. To satisfy the requirements of the FAA Master Weight and Balance Manual, Chapter 1 is
paginated on the lower outside corner of each page in the following manner:
Section Number
(Refer to Chapter 1 Table of Contents)
The first set of digits (50.) is the Section Number which identifies sequentially the subject
area (page content) as outlined in the FAA Master Weight and Balance Manual Index.
The second set of digits (.01.) relates a page to a particular airplane configuration (for
DAC use only, appears as XX in the Table of Contents).
The third set of digits (.02) arranges the pages consecutively within the Section.
The Douglas Report Number is shown on the lower inside corner of each page.
3. Description - Chapter 2
A. Chapter 2 contains the Actual Weight and Balance Report applicable to specific customer
airplanes, and the Standard Basic Empty Weight and Index Units for use with the loading
schedule contained in Chapter 1.
Chapter
The Douglas Report Number is shown on the lower inside corner of each page.
TABLE OF CONTENTS
Section Page
Section Page
General 60.XX.01
Passenger Loading and Interior Drawing 60.XX.01
General 70.XX.01
Loading Instructions 70.XX.01
Sample Balance Diagram 70.XX.03
Construction of Loading Index Scales 70.XX.07
Adjustment of Design Center of Gravity Limit for Loading Limits 70.XX.08
General 90.XX.01
Weighing Methods 90.XX.01
Weighing Check List 90.XX.01
Airplane Condition for Weighing 90.XX.01
Weighing Preparations 90.XX.02
Weighing Procedure - Main and Nose Gear Axle Jack Points 90.XX.04
Weighing Procedure - Wing and Aft Fuselage jack Points 90.XX.06
Weighing Problems 90.XX.07
Leveling - Description and Operation 90.XX.11
Fuel Draining Procedure - Tare Fuel Condition 90.XX.12
GENERAL INFORMATION
A. Aerodynamic Chord
(2) The leading edge of the MAC (L.E. MAC) H-Arm is Fuselage Station 885.547.
(3) Percentage MAC vs. Horizontal Fuselage Station data are shown in Table I.
(1) H-Arms shown in this manual are in inches measured from the horizontal arm
reference datum plane, Fuselage Station 0 which is 7 inches forward of the nose
of the airplane.
(2) Index arms for the loading schedule shown in this manual are in inches
measured from reference datum plane Fuselage Station 922 as follows:
(a) Arms measured forward of the reference datum plane are minus (-).
(b) Arms measured aft of the reference datum plane are plus (+).
(c) Index Units (I.U.) used in the loading schedule are the product of the
index arm and the load in pounds, divided by 1,000.
2. Design Weights
(4) Maximum Design Zero Fuel Weight (MZFW) 122,000 lb* 97,500 lb
*All weight in excess of 122,000 pounds must be in usable fuel. After filling the main wing tanks
additional fuel may then be added to the center wing tank to attain the Maximum Design Taxi
Weight.
**Total weight of fuel in left and right wing tanks must not exceed 10,500 pounds.
A. Zero fuel weight center of gravity limits (without fuel) have been developed to ensure that the
aircraft will not exceed the Gross Weight C.G. limits (Ref: FAA Approved Flight Manual) with
the addition or use of fuel.
Note: In conjunction with these limits the airplane is designed for operation at any Weight or Center
of Gravity resulting from the addition or use of fuel in the approved sequence (Ref: FAA
Approved Flight Manual) up to the maximum design taxi weight.
110
Forward Limit - In-Flight
80
70
-12 -8 -4 0 4 8 12 16 20 24 28 32 36
B. Thrust reverser and control surfaces movement need not be considered in balance
calculations.
MD-80
MAC LENGTH = 158.512
LEADING EDGE MAC = 885.547
% 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
-5.0 877.6 877.5 877.3 877.1 877.0 876.8 876.7 876.5 876.4 876.2
-4.0 879.2 879.0 878.9 878.7 878.6 878.4 878.3 878.1 877.9 877.8
-3.0 880.8 880.6 880.5 880.3 880.2 880.0 879.8 879.7 879.5 879.4
-2.0 882.4 882.2 882.1 881.9 881.7 881.6 881.4 881.3 881.1 881.0
-1.0 884.0 883.8 883.6 883.5 883.3 883.2 883.0 882.9 882.7 882.5
-0.0 885.5 885.4 885.2 885.1 884.9 884.8 884.6 884.4 884.3 884.1
0.0 885.5 885.7 885.9 886.0 886.2 886.3 886.5 886.7 886.8 887.0
1.0 887.1 887.3 887.4 887.6 887.8 887.9 888.1 888.2 888.4 888.6
2.0 888.7 888.9 889.0 889.2 889.4 889.5 889.7 889.8 890.0 890.1
3.0 890.3 890.5 890.6 890.8 890.9 891.1 891.3 891.4 891.6 891.7
4.0 891.9 892.0 892.2 892.4 892.5 892.7 892.8 893.0 893.2 893.3
5.0 893.5 893.6 893.8 893.9 894.1 894.3 894.4 894.6 894.7 894.9
6.0 895.1 895.2 895.4 895.5 895.7 895.9 896.0 896.2 896.3 896.5
7.0 896.6 896.8 897.0 897.1 897.3 897.4 897.6 897.8 897.9 898.1
8.0 898.2 898.4 898.5 898.7 898.9 899.0 899.2 899.3 899.5 899.7
9.0 899.8 900.0 900.1 900.3 900.4 900.6 900.8 900.9 901.1 901.2
10.0 901.4 901.6 901.7 901.9 902.0 902.2 902.3 902.5 902.7 902.8
11.0 903.0 903.1 903.3 903.5 903.6 903.8 903.9 904.1 904.3 904.4
12.0 904.6 904.7 904.9 905.0 905.2 905.4 905.5 905.7 905.8 906.0
13.0 906.2 906.3 906.5 906.6 906.8 906.9 907.1 907.3 907.4 907.6
14.0 907.7 907.9 908.1 908.2 908.4 908.5 908.7 908.8 909.0 909.2
15.0 909.3 909.5 909.6 909.8 910.0 910.1 910.3 910.4 910.6 910.8
16.0 910.9 911.1 911.2 911.4 911.5 911.7 911.9 912.0 912.2 912.3
17.0 912.5 912.7 912.8 913.0 913.1 913.3 913.4 913.6 913.8 913.9
18.0 914.1 914.2 914.4 914.6 914.7 914.9 915.0 915.2 915.3 915.5
19.0 915.7 915.8 916.0 916.1 916.3 916.5 916.6 916.8 916.9 917.1
20.0 917.2 917.4 917.6 917.7 917.9 918.0 918.2 918.4 918.5 918.7
21.0 918.8 919.0 919.2 919.3 919.5 919.6 919.8 919.9 920.1 920.3
22.0 920.4 920.6 920.7 920.9 921.1 921.2 921.4 921.5 921.7 921.8
23.0 922.0 922.2 922.3 922.5 922.6 922.8 923.0 923.1 923.3 923.4
24.0 923.6 923.7 923.9 924.1 924.2 924.4 924.5 924.7 924.9 925.0
25.0 925.2 925.3 925.5 925.7 925.8 926.0 926.1 926.3 926.4 926.6
26.0 926.8 926.9 927.1 927.2 927.4 927.6 927.7 927.9 928.0 928.2
27.0 928.3 928.5 928.7 928.8 929.0 929.1 929.3 929.5 929.6 929.8
28.0 929.9 930.1 930.2 930.4 930.6 930.7 930.9 931.0 931.2 931.4
29.0 931.5 931.7 931.8 932.0 932.1 932.3 932.5 932.6 932.8 932.9
30.0 933.1 933.3 933.4 933.6 933.7 933.9 934.1 934.2 934.4 934.5
31.0 934.7 934.8 935.0 935.2 935.3 935.5 935.6 935.8 936.0 936.1
32.0 936.3 936.4 936.6 936.7 936.9 937.1 937.2 937.4 937.5 937.7
33.0 937.9 938.0 938.2 938.3 938.5 938.6 938.8 939.0 939.1 939.3
34.0 939.4 939.6 939.8 939.9 940.1 940.2 940.4 940.6 940.7 940.9
35.0 941.0 941.2 941.3 941.5 941.7 941.8 942.0 942.1 942.3 942.5
36.0 942.6 942.8 942.9 943.1 943.2 943.4 943.6 943.7 943.9 944.0
37.0 944.2 944.4 944.5 944.7 944.8 945.0 945.1 945.3 945.5 945.6
38.0 945.8 945.9 946.1 946.3 946.4 946.6 946.7 946.9 947.0 947.2
39.0 947.4 947.5 947.7 947.8 948.0 948.2 948.3 948.5 948.6 948.8
40.0 949.0 949.1 949.3 949.4 949.6 949.7 949.9 950.1 950.2 950.4
41.0 950.5 950.7 950.9 951.0 951.2 951.3 951.5 951.6 951.8 952.0
42.0 952.1 952.3 952.4 952.6 952.8 952.9 953.1 953.2 953.4 953.5
43.0 953.7 953.9 954.0 954.2 954.3 954.5 954.7 954.8 955.0 955.1
44.0 955.3 955.5 955.6 955.8 955.9 956.1 956.2 956.4 956.6 956.7
G. GUARANTEED WEIGHT
Weight the manufacturer clearly defines and guarantees subject to contractual tolerances
and adjustments.
O. MAXIMUM PAYLOAD
Maximum design zero fuel weight minus operational empty weight.
Q. OPERATIONAL ITEMS
Personnel, equipment, and supplies necessary for a particular operation but not included
in standard basic empty weight. These items may vary for a particular aircraft and may
include, but are not limited to, the following:
Operational items are divided into standard operator’s items which are normal items for
all flights and variable operator’s items which may vary for individual flights.
T. PAYLOAD (P/L)
Weight of passengers, cargo, and baggage (these may be revenue and (or)
nonrevenue).
W. STANDARD ITEMS
Equipment and fluids not an integral part of a particular aircraft and not a variation for the
same type of aircraft. These items may include, but are not limited to, the following:
Z. TRAPPED FUEL
Fuel remaining when aircraft is defueled by normal means using the procedures and
attitudes specified for draining the tanks.
(1) Operational takeoff weight minus operational empty weight minus minimum
usable fuel.
(2) Operational landing weight minus operational empty weight minus flight reserve
fuel.
(3) Compartment and other related limits (it must not exceed maximum payload).
Refer to the current release of FAA Advisory Circular 120-27 for guidance on the methods that may be
used to determine passenger, crew and baggage weights.
Passenger Weight
Determine using guidance in the current release of FAA Advisory Circular 120-27.
Baggage Weight
Determine using guidance in the current release of FAA Advisory Circular 120-27.
CAUTION Calculations and limitations that were determined using the passenger, crew, and baggage
weights provided by FAA Advisory Circular 120-27 Revision E or earlier may need to be re-
evaluated.
1. General
This section of the Weight and Balance Manual contains tables of loading data for operational
items.
2. Cockpit Crew
3. Cabin Crew
4. Cockpit Stowage
5. Cabin Stowage
6. Galleys
Note: 1. Each full module (114 inch section) contains two compartments; each placarded for a
105 pound capacity, accessible through two 55 inch doors.
Each 5/6 module (95 inch section) contains two compartments. The larger compartment,
placarded for a 105 pound capacity, is accessible through a 55 inch door and a smaller
compartment, placarded for 70 pounds, is accessible through a 36 inch door.
The 2/3 module (76 inch section) contains two compartments, each placarded for a 70
pound capacity, accessible through two 36 inch doors.
8. Emergency Equipment
The weight and location of evacuation slides, lifevests, and other emergency equipment is shown
in Chapter 2.
1. Fuel Density
All fuel weights shown in this manual are based on a fuel density of 6.7 lb/U.S. gal.
K RH
TAN MA
IN
A IN TA N
L HM K
A. Fill LH and RH main wing tanks. Do not exceed maximum permissible lateral fuel
unbalance as shown in AFM. Section I, during loading.
C. Fuel loading schedule is shown in tabular form in combination with CG for total fuel on
board.
D. Final tank quantities must agree with fuel loading schedule totals for fuel loaded and
must be within lateral balance limits.
3. Usable Fuel
“Usable Fuel” is all fuel carried for a particular operation less “Unusable Fuel”.
Unusable fuel is the fuel remaining after a fuel run-out test has been completed per applicable
governmental regulations. It includes “Drainable Unusable Fuel” and “Trapped Fuel”. (For Wet
Weighing Tare Fuel Weights, see Weighing Procedure Section.)
50 918.0 50 918.0
500 917.0 500 917.0
1,000 917.0 1,000 917.0
1,500 917.0 1,500 917.0
2,000 917.4 2,000 917.4
2,500 919.0 2,500 919.0
3,000 920.4 3,000 920.4
3,500 921.4 3,500 921.4
4,000 922.7 4,000 922.7
4,500 924.3 4,500 924.3
5,000 925.6 5,000 925.6
5,500 926.7 5,500 926.7
6,000 928.1 6,000 928.1
6,500 929.7 6,500 929.7
7,000 930.8 7,000 930.8
7,500 931.9 7,500 931.9
8,000 932.9 8,000 932.9
8,500 934.0 8,500 934.0
9,000 935.1 9,000 935.1
9,500 936.1 9,500 936.1
10,000 937.1 10,000 937.1
10,500 938.1 10,500 938.1
11,000 938.6 11,000 938.6
11,500 939.3 11,500 939.3
12,000 940.4 12,000 940.4
12,500 941.2 12,500 941.2
13,000 941.8 13,000 941.8
13,500 942.5 13,500 942.5
14,000 943.6 14,000 943.6
14,500 944.3 14,500 944.3
15,000 944.8 15,000 944.8
15,500 945.7 15,500 945.7
16,000 946.8 16,000 946.8
16,500 947.4 16,500 947.4
17,000 947.9 17,000 947.9
17,500 949.0 17,500 949.0
18,000 950.0 18,000 950.0
18,500 950.9 *18,532 951.0
Note: To determine H-Arm for intermediate weights, use linear interpolation of weights shown.
*Quantities marked by the asterisk indicate actual tank capacity of fuel weighing 6.7 pounds per
U.S. gallon. Other quantities have been rounded off to even 500 pound increments for
convenience in use. The table does not include 41 pounds of usable fuel in engines and lines.
Note: To determine H-Arm for intermediate weights, use linear interpolation of weights shown.
*Quantities marked by the asterisk indicate actual tank capacity of fuel weighing 6.7 pounds per
U.S. gallon. Other quantities have been rounded off to even 500 pound increments for
convenience in use. The table does not include 41 pounds of usable fuel in engines and lines.
RH and LH
Total Main Tanks Center
H-Arm H-Arm H-Arm
U.S. Gallons (Fus Sta) U.S. Gallons (Fus Sta) U.S. Gallons (Fus Sta)
Note: To determine H-Arm for intermediate gallons, use linear interpolation of gallons shown.
*Quantities marked by the asterisk indicate actual tank capacity. Other quantities have been
rounded off to even 100 gallon increments for convenience in use. The table does not include six
gallons of usable fuel in engines and lines.
RH and LH
Total Main Tanks Center
H-Arm H-Arm H-Arm
U.S. Gallons (Fus Sta) U.S. Gallons (Fus Sta) U.S. Gallons (Fus Sta)
Note: To determine H-Arm for intermediate gallons, use linear interpolation of gallons shown.
*Quantities marked by the asterisk indicate actual tank capacity. Other quantities have been
rounded off to even 100 gallon increments for convenience in use. The table does not include six
gallons of usable fuel in engines and lines.
LIMITED
FUEL LOADING SCHEDULE IN POUNDS
50 918.0 50 918.0
500 917.0 500 917.0
1,000 917.0 1,000 917.0
1,500 917.0 1,500 917.0
2,000 917.4 2,000 917.4
2,500 919.0 2,500 919.0
3,000 920.4 3,000 920.4
3,500 921.4 3,500 921.4
4,000 922.7 4,000 922.7
4,500 924.3 4,500 924.3
5,000 925.6 5,000 925.6
5,500 926.7 5,500 926.7
6,000 928.1 6,000 928.1
6,500 929.7 6,500 929.7
7,000 930.8 7,000 930.8
7,500 931.9 7,500 931.9
8,000 932.9 8,000 932.9
8,500 934.0 8,500 934.0
9,000 935.1 9,000 935.1
9,500 936.1 9,500 936.1
10,000 937.1 10,000 937.1
10,500 938.1 10,500 938.1
11,000 936.0 500 891.8
11,500 933.9 1,000 890.1
12,000 932.1 1,500 890.0
12,500 930.4 2,000 890.0
13,000 928.8 2,500 889.7
13,500 927.2 3,000 889.2
14,000 925.8 3,500 888.7
14,500 924.4 4,000 888.3
15,000 923.0 4,500 887.8
15,500 921.7 5,000 887.4
16,000 920.5 5,500 887.0
16,500 919.5 6,000 887.0
17,000 918.6 6,500 887.0
17,500 917.7 7,000 887.0
18,000 916.8 7,500 887.0
18,500 915.8 8,000 886.5
Note: To determine H-Arm for intermediate weights, use linear interpolation of weights shown.
*Quantities marked by the asterisk indicate actual tank capacity of fuel weighing 6.7 pounds per
U.S. gallon. Other quantities have been rounded off to even 500 pound increments for
convenience in use. The table does not include 41 pounds of usable fuel in engines and lines.
LIMITED
FUEL LOADING SCHEDULE IN POUNDS (Cont’d)
Note: To determine H-Arm for intermediate weights, use linear interpolation of weights shown.
*Quantities marked by the asterisk indicate actual tank capacity of fuel weighing 6.7 pounds per
U.S. gallon. Other quantities have been rounded off to even 500 pound increments for
convenience in use. The table does not include 41 pounds of usable fuel in engines and lines.
50 918.0 50 918.0
500 917.0 500 917.0
1,000 917.0 1,000 917.0
1,500 917.0 1,500 917.0
2,000 917.4 2,000 917.4
2,500 919.0 2,500 919.0
3,000 920.4 3,000 920.4
3,500 921.4 3,500 921.4
4,000 922.7 4,000 922.7
4,500 924.3 4,500 924.3
5,000 925.6 5,000 925.6
5,500 926.7 5,500 926.7
6,000 928.1 6,000 928.1
6,500 929.7 6,500 929.7
7,000 930.8 7,000 930.8
7,500 931.9 7,500 931.9
8,000 932.9 8,000 932.9
8,500 930.5 500 891.8
9,000 928.1 1,000 890.1
9,500 926.1 1,500 890.0
10,000 924.3 2,000 890.0
10,500 922.6 2,500 889.7
11,000 921.0 3,000 889.2
11,500 919.4 3,500 888.7
12,000 918.0 4,000 888.3
12,500 916.7 4,500 887.8
13,000 915.4 5,000 887.4
13,500 914.2 5,500 887.0
14,000 913.2 6,000 887.0
14,500 912.3 6,500 887.0
15,000 911.5 7,000 887.0
15,500 910.7 7,500 887.0
16,000 909.7 8,000 886.5
16,500 908.8 8,500 886.1
17,000 908.1 9,000 886.0
17,500 907.4 9,500 886.0
18,000 906.8 10,000 886.0
18,500 906.3 10,500 886.0
19,000 905.7 8000 932.9 11,000 886.0
Note: To determine H-Arm for intermediate weights, use linear interpolation of weights shown.
Quantities marked by the asterisk (*) indicate actual tank capacity of fuel weighing 6.7 pounds
per U.S. gallon. Use the Normal Fuel Loading Schedule Table to determine the H-Arm of the
Total Fuel on Board in excess of 29,532 pounds.
Note: To determine H-Arm for intermediate weights, use linear interpolation of weights shown.
Quantities marked by the asterisk (*) indicate actual tank capacity of fuel weighing 6.7 pounds
per U.S. gallon. Use the Normal Fuel Loading Schedule Table to determine the H-Arm of the
Total Fuel on Board in excess of 29,532 pounds.
Note: To determine H-Arm for intermediate volume, use linear interpolation of the volume shown. Quantities
marked by the asterisk (*) indicate actual tank capacity of fuel weighing 6.7 pounds per U.S. gallon. Use the
Normal Fuel Loading Schedule Table to determine the H-Arm of the Total Fuel on Board in excess of 4,408
gallons.
A. Engine oil weights used in this manual are calculated at 7.74 pounds per U.S. gallon.
B. Each engine has a separate oil tank. Each constant speed drive (CSD) has a self
contained reservoir.
TABLE I
LUBRICATING OIL
VOLUME WEIGHT
U.S. GALLON POUNDS PER H-ARM
LOCATION PER AIRPLANE AIRPLANE (FUS STA)
APU
1
(1) 1.1 8.7 1377.5
A. Water Density
Water weights shown in this manual are based on a density of 8.33 pounds per U.S.
gallon.
TABLE II
POTABLE WATER
All baggage, parcels and other forms of cargo must be loaded such that there is a 2-inch
minimum clearance from the ceiling to permit airflow to smoke detectors and fire suppression
agent distribution. Limited intrusions, such as corners of luggage are acceptable provided they
are not directly below the smoke detectors or fire suppression nozzles.
FLAT FLOOR
68.6 AT
82.1 CEILING
13.9
39.0
STA STA STA
218 370 522
Each of the above limitations is independent of the others. Do not exceed any limitation.
NOTE: The combined capacity of Fus Sta 218 to 786.5 is not to exceed 12,150 pounds.
All baggage, parcels and other forms of cargo must be loaded such that there is a 2-inch
minimum clearance from the ceiling to permit airflow to smoke detectors and fire suppression
agent distribution. Limited intrusions, such as corners of luggage are acceptable provided they
are not directly below the smoke detectors or fire suppression nozzles.
Area Designation C1 C2 C1 + C2 = C
Each of the above limitations is independent of the other. Do not exceed any limitation.
NOTE: The combined capacity of Fus Sta 218 to 786.5 is not to exceed 12,150 pounds.
All baggage, parcels and other forms of cargo must be loaded such that there is a 2-inch
minimum clearance from the ceiling to permit airflow to smoke detectors and fire suppression
agent distribution. Limited intrusions, such as corners of luggage are acceptable provided they
are not directly below the smoke detectors or fire suppression nozzles.
78
15.6
FUSELAGE CONSTANT SECTION
31
STA STA STA STA
1007 1155 1211 1320
Area Designation D1 D2 D1 + D2 = D
Each of the above limitations is independent of the other. Do not exceed any limitation.
3 215 210 205 200 198 195 192 175 165 162
6 210 205 200 198 197 190 180 160 156 153
9 205 200 196 194 192 185 165 160 152 147
12 200 198 194 192 190 170 160 155 149 144
15 198 190 185 180 175 160 158 150 140 133
18 195 185 182 172 160 157 145 140 130 123
21 192 170 162 158 157 145 140 130 120 111
24 175 160 158 154 146 138 132 123 114 107
27 165 155 150 142 135 127 122 116 109 100
30 160 146 144 138 126 117 113 112 102 94
33 140 134 130 125 122 110 108 104 99 90
36 125 123 119 118 108 102 100 99 90 81
39 115 110 109 108 96 95 94 93 85 75
42 106 100 95 94 90 88 87 85 76 68
45 101 94 89 86 85 82 80 78 76 66
48 93 86 85 79 78 73 71 69 64 59
52 88 85 78 72 71 68 65 60 54 50
FUSELAGE
CL
COMPARTMENT
DOOR 53 IN.
(134.62 CM)
3.37 IN
(8.56 CM).
FLAT
30.44 IN.
FLOOR (77.32 CM) 29.73 IN.
32.8 IN. (75.51 CM)
CARGO
BARRIER
NOTE: Lengths are approximate. Tilting, twisting, bending and/or rotating packages through door
opening will allow additional lengths in many cases.
3 184 184 184 182 181 179 162 160 157 156
6 184 183 183 181 180 178 160 156 155 152
9 183 182 182 176 170 162 156 155 152 147
12 182 181 176 170 163 158 155 154 149 144
15 181 180 170 163 160 156 154 150 140 133
18 179 178 162 158 156 154 145 140 130 123
21 162 160 156 155 154 145 140 130 120 111
24 160 156 152 154 146 138 132 123 114 107
27 157 155 150 142 135 127 122 116 109 100
30 147 146 144 138 126 117 113 112 102 94
33 135 134 130 125 122 110 108 104 99 90
36 125 123 119 118 108 102 100 99 90 81
39 115 110 109 108 96 95 94 93 85 75
42 106 100 95 94 90 88 87 85 76 68
45 101 94 89 86 85 82 80 78 75 66
48 93 86 85 79 78 73 71 69 64 59
52 88 85 78 72 71 68 65 60 54 50
FUSELAGE
CL
COMPARTMENT
DOOR 53 IN.
(134.62 CM)
3.37 IN
(8.56 CM).
FLAT
30.44 IN.
FLOOR (77.32 CM) 29.73 IN.
32.8 IN. (75.51 CM)
CARGO
BARRIER
NOTE: Lengths are approximate. Tilting, twisting, bending and/or rotating packages through door
opening will allow additional lengths in many cases.
3 170 170 170 168 167 165 163 155 148 130
6 170 170 170 168 167 164 160 150 136 120
9 170 170 170 168 166 162 158 143 122 93
12 169 168 167 167 165 160 155 138 102 93
15 167 166 165 163 162 157 150 102 102 93
18 160 158 157 155 153 140 102 102 102 93
21 154 154 154 152 151 102 102 102 102 93
24 139 139 139 137 102 102 102 102 102 93
27 130 130 102 102 102 102 102 102 102 93
30 122 102 102 102 102 102 102 99 97 93
33 102 102 102 102 102 102 98 96 93 90
36 102 102 102 102 100 99 96 93 90 81
39 102 102 100 96 95 94 92 90 85 75
42 102 100 93 92 90 88 87 85 76 68
45 98 94 89 86 85 82 80 78 76 66
48 92 86 85 79 78 73 71 69 64 59
52 88 85 78 72 71 68 65 60 54 50
FUSELAGE
CL
COMPARTMENT
DOOR 53 IN.
(134.62 CM)
3.37 IN
(8.56 CM).
FLAT
30.44 IN.
FLOOR (77.32 CM) 29.73 IN.
32.8 IN. (75.51 CM)
CARGO
BARRIER
NOTE: Lengths are approximate. Tilting, twisting, bending and/or rotating packages through door
opening will allow additional lengths in many cases.
Refer to the current release of FAA Advisory Circular 120-27 for guidance on the methods that may be
used to determine passenger and baggage weights.
Passenger Weight
Determine using guidance in the current release of FAA Advisory Circular 120-27.
Baggage Weight
Determine using guidance in the current release of FAA Advisory Circular 120-27.
CAUTION Limitations that were determined using the passenger and baggage weights provided by
FAA Advisory Circular 120-27 Revision E or earlier may need to be re-evaluated.
1. General
A. This section contains the interior arrangement drawing and passenger loading table.
B. H-Arms for all passengers are tabulated so that other types of loading procedures can be
constructed.
2. Passenger Loading
Fus Sta 07 0
100
c/a c/a
G1
180 185
34"x 72 27"x 48" 200
G3 G2
G2A
G3A
Lav S
300
A B C D E 1
2
400
3
5
500
6
8
600
9
10
11
700
12
14
15
800
16
17
Emer 875 20"x 36"
Exit 18
900
Emer 916 19 20"x 36"
Exit
20
21
1000
22
23
A B C D E 24 1100
G4 25
1154 26
27"x 60"
27
G5 c/a 1200
G6 28
29
G7 C D E 30
G7A S 1300
Lav Lav
c/a c/a
1361
1400
ROW SEAT MAX. NO. H-ARM ROW SEAT MAX. NO. H-ARM
NO. IDENTIF. OF PASS. (FUS STA) NO. IDENTIF. OF PASS. (FUS STA)
Compartment centroids with cabin divided for use with loading schedule.
LOADING SCHEDULE
1. General
A. This section describes the use of a loading schedule for the MD-80 with interiors as described in
the Passenger Section of this manual. It also presents a substitution of the derived Loading
Center of Gravity Limits of the airplane using passenger seating assumptions in general use with
the airlines.
2. Loading Instructions
A. General
This loading procedure utilized a graphical addition of index-scales to check the airplane balance
in conjunction with a tabular addition of the weights to insure that the Design Weight Limitations
and Loading Center of Gravity Limits are not exceeded.
B. Loading Procedure
(1) The loading procedure is accomplished in two steps using Forms A and B, provided in this
section, as follows:
Step 1 Form A
1) Using the Flight Weight and Balance Form A or equivalent, tabulate the weights and H-
arms for the items on board.
2) The Standard Basic Empty Weight and corresponding H-arm is found on Page 3 in
Chapter 2. Weights and H-arms for the crew and other operational items are contained
in Chapter 1. All items aboard, with the exception of usable fuel, passengers and cargo,
shall be included in Operational Empty Weight plus VOI.
CAUTION: 1. GALLEY CARTS ARE NOT PART OF THE SBEW; THEREFORE, THE
EMPTY WEIGHT OF THE CARTS MUST BE ADDED AS VARIABLE
OPERATIONAL ITEMS. (VOI)
3) Multiply weight times H-arm for each item listed, enter result in Moment column. Add
weights, enter total on Operational Empty Weight (OEW) line. Add moments in Moment
column, enter total on Operational Empty Weight line. Divide total moment by total
weight. This answer is entered as the H-arm of the airplane including items listed. If
Variable Operator’s Items (VOI) are on board they are listed and added to the OEW
derived previously. The weight and H-arm for OEW plus VOI is calculated in the same
manner as the OEW.
4) The Weight and H-arm is then inserted in the formula on the lower portion of the Form A
to obtain the Operating Index Unit.
Step 2 Form B
(a) Derivation of Zero Fuel Weight and Taxi Weight with corresponding Centers of Gravity.
1) Using Flight Weight and Balance Form B, enter the OEW plus VOI Weight in space
provided.
2) Enter I.U. from Form A in box space to the right of the weight previously entered.
3) Enter the weights of cargo, passengers and fuel in the spaces provided on the left side of
Form B.
4) Add the weights of cargo and passengers to the OEW and VOI weight to obtain the
Actual Zero Fuel Weight. This value MUST NOT EXCEED the Maximum zero Fuel
Weight.
5) Add the weight of usable fuel to the Actual Zero Fuel Weight to obtain the Taxi Weight.
This value MUST NOT EXCEED the Maximum Taxi Weight.
1) Mark I.U. previously entered in box space on the O.I.U. Scale to the right of box space.
From this point draw a vertical line down to first index scale which shows a weight until
the line meets one of the slanted lines. (Aligning a straight-edge with the same index
number on upper and lower index number lines will insure a vertical line.)
2) Move horizontally to the right or left as indicated by the arrow on that index scale for a
distance equal to the amount of weight or passenger count entered.
For example: 2000 lb of cargo is entered for Compartment A. The pitch is shown as 500
lb for each space between slanted lines. Move horizontally 4 spaces (one for each 500
lb).
3) From the point thus obtained move down to the next index scale showing a weight-move
in the direction of the arrow a distance representative of the weight or number of
passengers on board in the area represented by that index scale. Continue in this
manner until last compartment has been plotted.
4) From the point obtained in 3) draw a vertical line down into the grid below until the
vertical line intersects the horizontal line on the grid representing the Actual Zero Fuel
Weight. This point is the Actual Zero Fuel Weight Center of Gravity in percent MAC and
must be inside the loading limit lines. WHEN THE AIRPLANE’S CG IS OUTSIDE THE
ALLOWABLE LIMITS AND SUFFICIENT PAYLOAD IS NOT AVAILABLE TO CORRECT
THE CONDITION, BALLAST MUST BE CARRIED.
5) The index correction for total fuel on board may be calculated by reading the index
corrections provided in 1000 lb increments for individual tank quantities on Form B and
taking the sum of these values using the Total Fuel Load Table. Amounts between 1000
lb may be interpolated.
6) Return now to the point where the vertical line drawn in 4) crosses the fuel index scale.
Move horizontally in the (+) or (-) direction as indicated by the sign on the Total Fuel
Load Table in the same manner as done on the cargo and passenger index scales for
the distance stated in the Total Fuel Load Table. From this point again draw a vertical
line down into the grid until the vertical line intersects the horizontal line on the grid
representing the Taxi Weight. This point is the Actual Taxi Weight and Center of Gravity
in percent MAC.
7) Loading adjustments may be estimated by moving the Zero Fuel Weight or Taxi Weight
point to the desired position then adding or moving Load Items to equal the number of
index numbers needed to bring the airplane within the Zero Fuel Weight limits or to the
desired Taxi Center of Gravity. Weights are then re-added and verticals re-plotted to
show the actual condition.
A. A sample Flight Weight and Balance Form A & B for a MD-80 airplane configurated as shown
in the Passenger Section of this manual is presented for the purpose of clarifying the loading
procedure.
FORM A
EXAMPLE ONLY
SEE CHAPTER 2 FOR ACTUAL
WEIGHT AND BALANCE
150 150
145 -5 145
MLW
140 140
WEIGHT (1,000 LB)
135 135
115 115
110 110
105
ZFW
SAMPLE ONLY 105
100 100
95 95
90 90
LOADING LIMITS SHOWN HAVE BEEN ADJUSTED TO 40
85 ACCOUNT FOR CREW, CART, PASSENGER, WATER, 85
GEAR MOVEMENT, AND PASSENGER RANDOM
80 80
-1500 -1000 -500 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
OPERATING INDEX
MAIN WING TANKS CENTER WING TANK
LB IU LB IU (LB)
1,000 -5 1,000 -32 *TOTAL FUEL LOAD TABLE MAX TAXI WEIGHT (MTW) 161,000
2,000 -9 2,000 -64 MAX TAKEOFF WEIGHT (MTOW) 160,000
3,000 -5 3,000 -98 FUEL LOCATION WT IU MAX LANDING WEIGHT (MLW) 139,500
4,000 3 4,000 -135 MAX ZERO FUEL WEIGHT (MZFW) 122,000
5,000 18 5,000 -173 MAIN WING TANKS Notes:
6,000
7,000
37
62
6,000
7,000
-210
-245 CENTER WING TANK 18,532 537
8,000
9,000
87
118
8,000
9,000
-284
-324 TOTAL FUEL LOAD 3,468 -115
10,000
11,000
151
183
10,000
11,000
-360
-396 22,000 422
12,000 221 12,000 -434
13,000 257 13,000 -481 NOTE: FOR ALTERNATE FUEL BURN LOADING,
14,000 302 14,000 -518 REFER TO WBM PAGE 30.XX.15 TO 30.XX.17.
15,000 342 15,000 -555
Linda
16,000 397 16,000 -592 DISPATCHER:
17,000 440 17,000 -629
18,000 504 18,000 -666
Myung Paiji
18,532 537 19,000 -703 CAPTAIN:
20,000 -740 *FOR FUEL LOADING RESTRICTIONS
20,596 -765 REFER TO SECTION 1 OF THE AFM.
Report MDC J8358
Jul 12/10 Page 70.473.05
Export Controlled by ECCN 9E991
DATE: AIRCRAFT NO.:
FLIGHT:
MD-80 McDonnell Douglas
A B C D
OPERATING INDEX = 5,000 + (OEW)(CG - 922)
1,000 OPERATING INDEX
500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
220 220
OEW OIU Pitch
215 215
FWD 500 lb
Cargo "A"
210 210
FWD 500 lb
Cargo "B"
205 205
MID 500 lb
Cargo "C"
200 200
AFT 500 lb
Cargo "D"
195 195
PSGR 1 2 Psgrs
( )
190 190
PSGR 2 5 Psgrs
( )
185 185
PSGR 3 10 Psgrs
( )
180 180
ZFW %MAC
175 175
FUEL (-) 100 IU
(+)
170 170
TAXI WT %MAC
165 165
0 5 10 15 MTW 20 25 30%MA
160 160
MTOW
155 155
150 150
145 145
-5
MLW
140 140
WEIGHT (1,000 LB)
135 135
115 115
110 110
105 105
100 100
95 95
90 90
LOADING LIMITS SHOWN HAVE BEEN ADJUSTED TO 40
85 ACCOUNT FOR CREW, CART, PASSENGER, WATER, 85
GEAR MOVEMENT, AND PASSENGER RANDOM
80 80
-1500 -1000 -500 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
OPERATING INDEX
MAIN WING TANKS CENTER WING TANK
LB IU LB IU (LB)
1,000 -5 1,000 -32 *TOTAL FUEL LOAD TABLE MAX TAXI WEIGHT (MTW) 161,000
2,000 -9 2,000 -64 MAX TAKEOFF WEIGHT (MTOW) 160,000
3,000 -5 3,000 -98 FUEL LOCATION WT IU MAX LANDING WEIGHT (MLW) 139,500
4,000 3 4,000 -135 MAX ZERO FUEL WEIGHT (MZFW) 122,000
5,000 18 5,000 -173 MAIN WING TANKS Notes:
6,000 37 6,000 -210
7,000 62 7,000 -245 CENTER WING TANK
8,000 87 8,000 -284
9,000 118 9,000 -324 TOTAL FUEL LOAD
10,000 151 10,000 -360
11,000 183 11,000 -396
12,000 221 12,000 -434
13,000 257 13,000 -481 NOTE: FOR ALTERNATE FUEL BURN LOADING,
14,000 302 14,000 -518 REFER TO WBM PAGE 30.XX.15 TO 30.XX.17.
15,000 342 15,000 -555
16,000 397 16,000 -592 DISPATCHER:
17,000 440 17,000 -629
18,000 504 18,000 -666
18,532 537 19,000 -703 CAPTAIN:
20,000 -740 *FOR FUEL LOADING RESTRICTIONS
20,596 -765 REFER TO SECTION 1 OF THE AFM.
Report MDC J8358
Jul 12/10 Page 70.473.06
Export Controlled by ECCN 9E991
MD-80
WEIGHT AND BALANCE MANUAL MCDONNELL DOUGLAS
A. Description
(1) Form B used for balance analysis uses a weight ordinate and an index unit abscissa. The
data on weight and H-arm for cargo, passengers, and fuel presented in this manual can be
used for constructing index scales suitable for use on this chart.
(2) A limitation is placed on the Loading Procedure in that cargo must be uniformly distributed
throughout the cargo compartments. This locates the cargo center of gravity at the
compartment centroid H-Arms for the purpose of obtaining cargo Index Scales.
(3) In order to minimize the seating tolerance and maximize airplane loading flexibility a
passenger compartment loading concept is utilized. The airplane is divided into three
compartments.
(4) Passengers in each compartment are assumed to be located at the centroid of all
passengers in that compartment. The random seating of the passengers is accounted for in
the design center of gravity limits adjustment.
(5) The loading schedule presented in this manual is based on the Index Unit (I.U.) which is
derived as follows:
Weight of airplane (Lb) x distance (in.) from Index Sta. 0 (H-Arm 922)
1000
5000 Index Units are added to the results from the above formula to eliminate the use of
negative numbers for an operating index unit.
(6) The index scales are based on the weight of the item times the distance from Station 922.
For simplicity, these scales are marked off in common units of weight or passenger count in
lieu of the index units actually represented.
Wt Distance
(5 x 170) (388 -922) = -453.9
1,000
Pitch marks (5 pass.) on the Compt 1 scale will be -453.9 Index Units apart.
The sign being negative indicates that a load in this compartment will move
the CG of the airplane forward, so the arrow will point to the left.
Summary
TAKEOFF
IN-FLIGHT TAXI & LANDING IN-FLIGHT
Cabin Attn’d Movement -177,450 40,170
Passenger Movement -26,520 224,230
Cart Movement -199,540 27,940
Potable Water -8,580 -8,580 106,453
Random Seating -443,087 -443,087 378,760
Landing Gear Retraction -10,154 -10,154
Reserve Fuel 125,840
A. General
(1) The Loading Limits shown on the Flight Weight and Balance Form B are more restrictive than
the Design Center of Gravity Limits (Ref General Information Section) to adjust for in-flight
moment changes resulting from cabin attendant, passenger, potable water, and component
movement. The 133 passenger mixed class interior arrangement configuration (Ref DAC
Dwg J052571) will be used to determine the loading limit protection.
NOTE: Adjustment for random seating in all compartments was done using
window seat loading concept.
The above adjustment is derived by adding moment changes occurring in-flight plus
passenger random seating changes. This adjustment is used to protect the forward “In-
Flight” limit for the above changes.
Items (3), (4), (5), and (6), adjustment for passenger random seating and usage of potable
water, must be used to protect the forward “Take-Off and Landing” limit.
The forward loading limit on the Form B is the most restrictive of the limits determined for
“In-Flight” or “Take-Off and Landing”.
1 Pax @ 170 lb moves from Sta 848 to Sta 1320 = 80,240 in.-lb
1 X (170 lb) (472 in.)
Total Aft limit index unit adjustment based on value derived above
and modified for conservatism. 770 index units
SUPPLEMENTAL INFORMATION
Weight and center-of-gravity data for certain major components of the airplane are listed in the
following table. These data are approximate. They are included for handling the parts and may be
used for computing an approximate airplane weight and center-of-gravity for maintenance purposes
only.
CAUTION: THESE DATA MUST NOT BE USED FOR DETERMINING WEIGHT AND CENTER-
OF-GRAVITY OF THE AIRPLANE FOR ANY PORTION OF FLIGHT OR TAXI.
Weights of power plant, aileron, flap, elevator, and slat are per side (one part). Additional items are
shown in the Weighing Check List in Chapter 2 of this manual.
Weight H-Arm
Item Each (lb) (Fus Sta)
2. Station Diagrams
An airplane three-view drawing and station diagrams for the fuselage; wing; horizontal tail; vertical
tail; nacelle and pylon; and fuselage cross section (through constant section) are shown in the
following figure.
5
56.
48.4
5.4
11.0 40.2
65.1 20.2
23.0
3.9
147.9
3.6
29.6
FRP
11.4 7.3 8.8 7.5 8°
3.9 4.3 5.0
72.4
136.5
Wing
Span - Overall 107.8 ft.
Area - Total 1270 sq. ft.
Root Chord 232.9 in.
Tip Chord 36.2 in.
107.8 Dihedral 3.0 deg.
Aspect Ratio 9.618
40.2 Sweepback 24.5 deg.
MAC (True) 158.5 in.
3°
Flaps - Type Double Slotted
23.7 Tail
Horizontal
25.3
Area 313.1 sq. ft.
3° Dihedral -3.0 deg.
10.6
15.7 Sweepback 31.6 deg
Span 481.6 in.
2.3
1.2 Vertical
16.7 Area 161.0 sq. ft.
Sweepback 43.5 deg.
Top of Fin from ground 29.4 ft.
Fuselage
Outside Height 142.0 in.
Outside width 131.6 in.
Fuselage Length 136.5 ft.
Length - Overall 147.9 ft.
1003
1155
1338
1079
1211
1287
1380
1429
160
218
256
332
712
788
110
408
484
560
636
864
927
59
7
1041
1117
1174
1250
1322
1361
1401
133
180
237
294
370
446
522
598
674
750
826
875
916
965
37
84
FRP
1645
157 218 522 787 1007 1211 1320
Conditioned
Air Duct Center Ceiling Panel
Outboard
Ceiling Panel
Ceiling Light
Compartment
Door Utility Duct
81 In. Handrail
7I n. R
61.8
45 In.
62.1
3 In
25.19 In. .R
20 In.
68.0 In.
CL
SYM
25.1 In.
42 In.
82.1 In.
A. The maximum allowable single point jacking loads are shown in Table II. These restrictions
apply when the airplane is to be jacked at one point only.
TABLE II
MAXIMUM ALLOWABLE SINGLE POINT JACKING LOADS
B. The maximum allowable three point jacking loads are shown in Table III. The airplane must be in
a level condition. Instructions for jacking are in the Maintenance Manual.
TABLE III
MAXIMUM ALLOWABLE THREE POINT JACKING LOADS
WEIGHING PROCEDURES
1. General
A. The MD-80 airplane must be operated within prescribed weight and balance limitations. It is
essential that an accurate “Manufacturer’s Empty Weight” and “Center of Gravity” be established.
This is accomplished by weighing the airplane.
B. This section of the Weight and Balance Manual describes the procedure for weighing the MD-80
airplane. It includes instructions for preparing the airplane for weighing, equipment required, and
method for weighing.
C. Useful information concerning the procedures for establishing aircraft initial weight, fleet weights,
re-establishing fleet weights, periodic weighing requirements, etc. may be found in the current
release of FAA Advisory Circular AC 120-27.
2. Weighing Methods
(1) Use of approved weighing scales mounted on suitable jacks at the nose and main gear axle
jacking points.
(2) Use of approved weighing scales mounted on suitable jacks at the wing and aft fuselage jack
points.
B. Choice of weighing method will depend on weighing equipment, hanger facilities and airplane
condition. The recommended method is the wing and aft fuselage jack points.
A. The airplane rarely is in the exact configuration as defined by the definition of “Manufacturer’s
Empty Weight”. Therefore, it is necessary to check the “As Weighed” condition against a
“Weighing Check List” and record all deviations. These deviations are added or deleted to the
“As Weighed” weight to determine the “Manufacturer’s Empty Weight and Center of Gravity”.
B. The Weighing Check List is compiled before the weighing and should include as much data as
necessary to insure an accurate inventory of the aircraft’s equipment.
A. The airplane should be in as complete a condition as possible and the following system serviced
as noted.
(b) Fuel tanks drained in accordance with the procedure set forth in the fuel draining
instructions, see “Fuel Draining Procedure”, paragraph 9 of this section.
(b) Lubricating oil tanks and systems filled to the “full level” provided the engines have been
run to insure complete circulation. The quantity of oil in each tank must be checked and
recorded to establish the “Tare Oil Weight”.
(a) The following containers and systems charged or filled to operating capacity.
3) Toilet chemical.
B. Airplane structure and equipment should be in agreement with the applicable equipment list,
authorized shortage sheet and substitution sheet. Any deviation from these documents should
be noted on the “Weighing Check List”.
C. All equipment such as carpets, divider partitions, galley inserts, seat belts, oxygen masks, etc.
placed in normal location.
D. All tools, working equipment, and trash removed; cockpit, cabin and cargo compartments swept
out. Seat covers and carpet protective covering should be removed.
5. Weighing Preparations
B. Required personnel
(1) three ground personnel to operate the jacks, inflate struts, and any other chores that involve
handling the aircraft or its equipment.
(2) One weigh master to operate the electronic weighing kit and to supervise the weighing
operation.
(3) One or more personnel to assist the weigh master in determining the condition of the aircraft
being weighed i.e., inventory and defueling.
C. Weighing area
(1) Enclosed, draft free hanger or other protected area. The floor must be level.
(a) All fans, air conditioning, ventilating, and heating system turned off.
(b) Hanger doors and windows closed and kept closed during the weighing operation.
(a) Wind must not exceed four (4) knots (4.6 mph).
(b) The airplane shall be clean and free from dew or rain.
(c) Acceptance of the outside atmospheric conditions for each occasion shall become the
responsibility of both the Quality Assurance Department, and the Douglas Weight
Engineers on the job.
(e) Weighing kit needle oscillation greater than an equivalent of plus or minus 25 pounds will
not be acceptable.
NOTE: If these conditions cannot be met, then the airplane must be weighed inside a
closed hanger per C. (1) of this section.
(1) Place the airplane in the weighing area. Do not set the brakes, use chocks to keep the
airplane from rolling.
CAUTION: MAKE CERTAIN LANDING GEAR GROUND LOCK PINS ARE INSTALLED
AND STATIC GROUND CABLES ARE CONNECTED.
(2) Check the airplane exterior for interference with work stands, and other equipment.
(3) Adjust the main and nose gear struts to static position.
(1) Position the weighing kit so that all three jacking points can be easily observed.
(2) Connect the cables to the load cells, connect the weighing kit to the power supply and turn on
the kit to allow warm up.
(3) Place the cells on the jacks and position under the jack points and check alignment.
F. Re-check the airplane for interference with work stands, etc. All personnel to be off and clear of
the airplane. Hanger doors closed.
6. Weighing Procedure
NOTE: It is not recommended that this method be used when ballast is required to prevent
tipping.
(1) Jack main gear until each load cell reads approximately 2,000 pounds.
(2) Jack fuselage nose gear until load cells read approximately 500 pounds.
(3) Allow load cells to remain loaded for approximately 10 minutes to stabilize the cells and to
allow the kit to warm up to operating temperature.
(4) Inspect the airplane and resolve any questions regarding the Equipment List, shortages,
substitutions, and the Weighing Check List.
NOTE: All doors (entrance, access, inspection, etc.) to be closed and fastened. All
airplane equipment items to be in normal location.
(5) Lower fuselage nose gear jack until load cell is disengaged.
(6) Lower main gear jacks until load cells are disengaged.
NOTE: If compensation for drift is excessive, either the load cells have not adjusted to
ambient temperature conditions, or the kit is defective. Repeat pre-load procedure
and allow sufficient time to elapse for temperature equalization. If excessive drift is
still present, repair or replace kit.
(9) Jack fuselage nose gear to level airplane longitudinally. Jack low main gear to level
airplane laterally. See “Leveling Instructions” included in this section.
(10) Jack main gear and nose gear simultaneously until tires are clear of floor.
(a) Measure horizontal distance between main gear jack points and fuselage jig point.
(b) Measure horizontal distance between main gear and nose gear jack points.
CAUTION: DO NOT MOVE OR DISTURB LOAD CELLS UNTIL STEP 17 HAS BEEN
ACCOMPLISHED.
(18) Disconnect kit power supply and repack cells and cables.
(1) Raise aft fuselage jack until the load cell reads approximately 1500 pounds.
(2) Raise wing jacks until each load cell reads approximately 2000 pounds.
(3) Allow load cells to remain loaded for approximately 10 minutes to stabilize the cells and
to allow the kit to warm up to operating temperature or follow weighing equipment
manufacturer’s recommended procedure.
(4) Inspect the airplane and resolve any questions regarding the Equipment List,
shortages, substitutions, and the Weighing Check List.
NOTE: All doors affecting C.G. to be closed. Any doors left open must be authorized
by Weight Engineer. All airplane equipment items to be in normal location.
NOTE: If ballast is required to prevent aircraft tipping, the ballast should be installed
before the aft jack is lowered.
NOTE: If compensation for drift is excessive, either the load cells have not adjusted to
ambient temperature conditions, or the kit is defective. Repeat pre-load
procedure and allow sufficient time to elapse for temperature equalization. If
excessive drift is still present, repair or replace kit.
(11) Level airplane longitudinally by raising either wing jacks simultaneously, or aft fuselage
jack.
(13) Raise all jacks simultaneously, maintaining airplane level position, until all tires are
clear of floor.
(19) Lower all jacks slowly and simultaneously, maintaining a relatively level airplane
position, until all cells are disengaged.
CAUTION: DO NOT MOVE OR DISTURB LOAD CELLS UNTIL STEP 20 HAS BEEN
ACCOMPLISHED.
(21) Disconnect kit power supply and repack cells and cables.
7. Weighing Problems
A. Experiences on past weighings indicate that the following items require special attention:
(1) Assign personnel who are familiar with the airplane, its equipment, and with the
weighing operation.
(2) Prepare the airplane for weighing by removing all trash, tools, and excess material.
Position all equipment items correctly.
(3) Schedule the weighing in order to have personnel available, and allow sufficient time to
avoid running over into a shift change or lunch period.
(4) The weighing area should be enclosed to prevent wind, blowers, or welding operations
from adversely affecting the sensitive electronic weighing equipment.
(5) Have charged air bottles available for gear strut inflation.
(6) Have an air gauge valve assembly available for use with the air bottles.
(7) Make certain that the fuel is drained in accordance with “Fuel Draining Procedure”
included in this section.
(8) Make certain that water tanks are drained and empty.
Main Gear
Jack Point
Fuselage Jig Point
Station 948.562
Weight and Balance Hole
Fuselage
Forward 122.1796 Inches
(Typical) Main Gear
Jack Point Jack Point
(Optional) Wing Jack Point Fuselage Aft
X=122.1796 Jack Point
Fuselage
Station
Station 0 7.0 Fuselage Jig Point
Station 948.6
Fuselage Forward
Nose Gear
Jack Point Station 216.825 Main Gear Fuselage Aft
Jack Point
Jack Point Jack Point
Wing Jack Point Station 1337.3
Station 852.9
M = _____ in.
(WN)
WN x M x
AIRPLANE CG H-ARM (FUS STA) = 948.6 + D - = 948.6 + - =
WT
(AS WEIGHED CONDITION)
Jig Point
Station 948.6 D = _____ in. Fuselage Aft
Jack Point
M = _____ in. Station 1337.3
WAJ x M x 484.4
AIRPLANE CG H-ARM (FUS STA) = 948.6 - D + = 852.9 + =
WT
(AS WEIGHED CONDITION)
A. General
(1) An inclinometer is installed in the nose gear wheel well on the right side at fuselage
station 69.550, and is used for determining the level attitude of the airplane. Access to
the inclinometer is through the nose gear wheel well.
(2) The inclinometer consists of a preset grid plate, graduated in degrees of roll and pitch,
and a captive plumb bob. The plumb bob is suspended by a cord and is secured by a
stowage clip when not in use.
(3) The grid plate is permanently fixed within 1/8 - degree of pitch and roll while the
airplane is in a level attitude.
(4) During leveling operations, the plumb bob is released from the stowage clip and
suspended over the grid plate. The level attitude of the airplane is established by the
location of the plumb bob in relation to the grid plate markings.
(5) Leveling pads are attached to the structure, in the area of the inclinometer, for use with
a master level when a higher degree of leveling accuracy is required.
A. “Tare Fuel” is that fuel remaining in the airplane after the system has been drained in
accordance with the following procedure.
(a) The entire fuel system must be fully primed by running engines for a few
minutes. Each tank must contain at least 1,000 pounds of fuel to ensure that the
boost and feed pumps will prime properly.
(b) The airplane attitude must be 1.0° nose down and laterally level.
COMPONENT LOCATION
(b) Select fueling panel power “on” and verify that the blue power “on” light
illuminates.
(c) Make certain ground fuel equipment and airplane are properly grounded.
NOTE: The fuel quantity indicator pointers should move toward the empty
position; after the test switch is released, the indicator pointers should
return to original indications. The test verifies operable condition of
indicators and fuel quantity indicating circuitry.
(h) In the flight compartment, place fuel crossfeed control valve lever in “on” position
if left main tank defueling is required.
NOTE: Opening the crossfeed control valve is not required when defueling the
center and/or right main fuel tanks.
NOTE: To defuel forward and/or aft auxiliary tank (if installed), first transfer to
center tank, then defuel from center tank.
(i) Make certain the fuel shutoff levers are in “off” position; levers are located in
flight compartment above center instrument panel.
(j) In the flight compartment, place applicable tank boost pump switches in “on”
position for individual or simultaneous defueling of tanks as follows:
1) Left and/or right main tanks only: Place both 1 and 2 boost pump
switches in “on” position for each tank to be defueled.
2) Center wing tank only: Place both 1 and 2 boost pump switches in “on”
position.
3) Forward and/or aft auxiliary (if installed) and center wing tanks only: Place
transfer pump switches “on” and both 1 and 2 center boost pumps “on”.
4) Left and/or right main and center wing tanks: Place boost pump switches
in “on” position for each tank to be defueled.
5) Left and/or right, center wing, forward and/or aft auxiliary (if installed)
tanks: Place transfer pump and boost pump switches in the “on” position.
(k) If ground station or fuel truck suction is to be used in conjunction with boost
pumps, signal fueling operator to start defueling pump.
(l) Monitor applicable tank fuel quantity indicators until required fuel level is attained
or indicators read empty.
(m) Allow boost pumps to operate for a few minutes after indicators read empty to
insure maximum tank defueling.
(n) After tanks are defueled, place all boost pump switches in “off” position.
(o) If ground station or fuel truck suction is used in conjunction with boost pump
defueling operation, signal fueling operator to stop suction pump.
(3) Draining Tank Sumps - Main, Center Wing, and Fwd and/or Aft Auxiliary (if installed)
Tank.
NOTE: In order to accomplish a complete drain on all tanks, a vacuum type pump
must be used with the drain tool.
1) Open access doors to center wing and fwd and/or aft auxiliary (if installed)
tank sump valves.
NOTE: Fluid will flow through tube immediately after upward force is
applied to tool.
NOTE: Rotate tool in either direction to disengage locking tabs; draw tool
probe straight out from valve recess.
7) Repeat procedure for each tank in the system (two places on center wing
tank).
TABLE I
TARE FUEL
VOLUME WT LB
U.S. GAL. PER H-ARM
PER AIRPLANE FUS
LOCATION OF FUEL AIRPLANE AT 6.7 STA