Kerangka SOP

Barang Datang

Incoming Inspection Cleaning Cleaning

PMI (Positive
Hardness Test
Persiapan dan Material Inspection)
Welding

Hardness Test Pengukuran Dimensi

Final Inspection

Pengukuran Dimensi Pemeriksaan Visual

Pemeriksaan Visual NDT (PT, MT, UT)

NDT (PT, MT, UT)

SOP Crankshaft

Tools specification (spesifikasi alat)

1. NDT Test
1.1. MPI (Crack Test)
1.1.1. B-100AC Yoke 230 VAC (Magna Flux)
1.1.2. PS 135 UV Light duo lamp
1.2. Dye Penetrant
2. Portable hardness tester
2.1. Leeb hardness tester
2.2. Calibrate
3. Micrometer and rod calibration
3.1. Mitutoyo micrometer

Inspection Carried Out (pemerikasaan yang dilakukan)

1. Inspection of crank shaft & calibration
1.1. Visually inspection
1.2. Calibration crank pin & main journal diameter
1.3. Hardness check crank pin & main journal
1.4. MPI-Test crack
1.5. Run out main journal
2. Bend correction crankshaft
2.1. Run out main journal
3. Grinding under size 1,00mm on the crankpin #04 & main journal #04
3.1. Visually inspection
3.2. Calibration diameter
3.3. Hardness check
3.4. MPI-Test crack
4. Inspection 5 pcs of cylinder liner
4.1. Cleaning for removing rust
4.2. Deglazing / honing cyl liner
4.3. Calibration diameter
5. Inspection 6 pcs of con-rod
5.1. Cleaning for removing rust
5.2. Calibration diameter big end
6. Reporting
SOP General Shaft

Tools specification (spesifikasi alat)

1. NDT Test
1.1. MPI (Crack Test)
1.1.1. B-100AC Yoke 230 VAC (Magna Flux)
1.1.2. PS 135 UV Light duo lamp
1.2. Dye Penetrant
2. Portable hardness tester
2.1. Leeb hardness tester
2.2. Calibrate
3. Micrometer and rod calibration
3.1. Mitutoyo micrometer

Inspection Carried Out (pemerikasaan yang dilakukan)

1. Inspection of crank shaft & calibration
1.1. Visually inspection
1.2. Calibration crank pin & main journal diameter
1.3. Hardness check crank pin & main journal
1.4. MPI-Test crack
1.5. Run out main journal
2. Bend correction crankshaft
2.1. Run out main journal
3. Grinding under size 1,00mm on the crankpin #04 & main journal #04
3.1. Visually inspection
3.2. Calibration diameter
3.3. Hardness check
3.4. MPI-Test crack
4. Inspection 5 pcs of cylinder liner
4.1. Cleaning for removing rust
4.2. Deglazing / honing cyl liner
4.3. Calibration diameter
5. Inspection 6 pcs of con-rod
5.1. Cleaning for removing rust
5.2. Calibration diameter big end
6. Reporting

SOP Cylinder Head

Tools specification (spesifikasi alat)

1. NDT Test
1.1. Dye Penetrant
2. Micrometer and rod calibration
3.1. Mitutoyo micrometer

Inspection Carried Out (pemerikasaan yang dilakukan)

1. Inspection of Cylinder Head & calibration
1.1. Visually inspection
1.4. Penetrant Test crack
6. Reporting