Doc. No.

: 26071-100-V1A-J001-20402

Job No. : 26071 Rev.000

BPCS SYSTEM CABINET ARRANGEMENT

FOR ISH-104

PROJECT : Engineering, Procurement and Construction (EPC) Inside

Battery Limits (ISBL) and Outside Battery Limits (OSBL) for
the Refinery Development Master Plan (RDMP) Project
RU V Balikpapan
LOCATION : Refinery Unit V Balikpapan, East Kalimantan,Indonesia
OWNER : PT PERTAMINA (Persero)
PO NO. : 26071-100-POA-J000-00001

17 Sept 2021

000 27 AUG 21 ISSUED FOR CONSTRUCTION P. E. BADVE H.R. KIM I.S.KANG

00A 01 JUL 21 ISSUED FOR APPROVAL P. E. BADVE H.R. KIM I.S.KANG

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

 Doc. No. : 26071-100-V1A-J001-20402

Job No. : 26071 Rev.000

REVISION LOG

REVISED
REV. NO. REV. DATE MAJOR CHANGE DESCRIPTION
PAGE
00A 01 JUL 21 - ISSUED FOR APPROVAL
000 27 AUG 21 - ISSUED FOR CONSTRUCTION
BPCS SYSTEM CABINET ARRANGEMENT FOR ISH-104

RDMP RU V BALIKPAPAN

RDMP BALIKPAPAN JO

PT PERTAMINA
PERTAMINA
BALIKPAPAN, INDONESIA

BPCS SYSTEM CABINET

ARRANGEMENT FOR ISH-104
 INDEX
REVISION
SHEET
DRAWING CONTENTS REMARK
NO. 00A 00B 000

01 COVER SHEET X
02 INDEX X
03 LEGEND SHEET X
04 COMPONENT NAMING PHILOSOPHY X
05 BPCS SYSTEM CABINET NAME PLATE LIST FOR ISH-104 X
06 CPD-I104-001 : BPCS SYSTEM CABINET EXTERNAL LAYOUT (CD_0401,UNIT-334) X
07 CPD-I104-001F : BPCS SYSTEM CABINET INTERNAL LAYOUT (CD_0401,UNIT-334) X X X
08 CPD-I104-001R : BPCS SYSTEM CABINET INTERNAL LAYOUT (CD_0401,UNIT-334) X

RDMP RU V BALIKPAPAN

RDMP BALIKPAPAN JO

PT PERTAMINA
PERTAMINA
BALIKPAPAN, INDONESIA

BPCS SYSTEM CABINET

ARRANGEMENT FOR ISH-104
 LEGEND SHEET

ABBREVIATION SYMBOLS

AC : ALTERNATING CURRENT ISH : INSTRUMENTATION SATELLITE HOUSE

LIMIT SWITCH
AI : ANALOG INPUT LB : LEFT BLOCK FAN
AI-R : ANALOG INPUT REDUNDANT LS : LIMIT SWITCH FOR LIGHT
LIGHT
AIO : ANALOG INPUT / OUTPUT LT : LIGHT (LED LAMP)
AIO-R : ANALOG INPUT / OUTPUT REDUNDANT MB : MIDDLE BLOCK INLET FILTER
PROTECTIVE EARTH(PE)
AO : ANALOG OUTPUT MCC : MOTOR CONTROL CENTER
AO-R : ANALOG OUTPUT REDUNDANT MOD : MODULE / MODEL
TERMINAL BLOCK FOR AC POWER
BB : BUS BAR NIS : NON INTRINSIC SAFE
BK : BLACK NO : NORMALLY OPEN A3 SIZE DOCUMENT HOLDER TERMINAL BLOCK FOR ALARM
BLU : BLUE NON-RED : NON-REDANDANT
BPCS : BASIC PROCESS CONTROL SYSTEM (P) : PRIMARY UTILITY SOCKET, 220VAC, 13A
BRN : BROWN P/S : POWER SUPPLY AC 110 V TO DC 24 V

1 2 3 4 5 6 7
15

25
5
THERMOSTAT
C : COMMON PDB : POWER DISTRIBUTION BOARD
35
45
55

C300 : HONEYWELL BPCS CONTROLLER PE : PROTECTIVE EARTH TB1

C9 : CONTROL FIREWALL PR : PORT

UNIVERSAL IOTA
TB2

R : REAR
CAB : CABINET TB3

RB : RIGHT BLOCK
CB : CIRCUIT BREAKER
CD : CONTROLLER BPCS RD : RED
MW

DC : DIRECT CURRENT RED : REDANDANT SDR-480P-24

POWER SUPPLY
(S) : SECONDARY
DI : DIGITAL INPUT
SIS : SAFETY INSTRUMENTED SYSTEM
DI-R : DIGITAL INPUT REDUNDANT
SP : SURGE PROTECTOR
DO : DIGITAL OUTPUT UL

CONTROL FIREWALL
TB : TERMINAL BLOCK
2
3
4
5
6
7
8

DO-R : DIGITAL OUTPUT REDUNDANT

TBAC : TERMINAL BLOCK FOR AC POWER
ENG : ENGINEERING
TBAL : TERMINAL BLOCK FOR ALARM
ESW : ETHERNET SWITCH C300 CONTROLLER
TELD : TERMINATION EARTH LEAK DETECTION
ETH : ETHERNET
THT : THERMOSTAT
F : FRONT
UIO : UNIVERSAL INPUT OUTPUT
FTE : FAULT TOLERANT ETHERNET
TB1

UKS : UTILITY SOCKET

G/Y : GREEN/YELLOW DIGITAL INPUT
UPS : UNINTERRUPTIBLE POWER SUPPLY
TB2

TB3

GRN : GREEN
WHT/GRN : WHITE / GREEN
GRN/BRN : GREEN / BROWN
WHT/PNK : WHITE/PINK TB1

HIPPS : HIGH INTEGRITY PRESSURE PROTECTION SYSTEM

XXX_SP : WIRED SPARE DIGITAL OUTPUT
I/O : INPUT OUTPUT TB2

XXX_UW : UNWIRED SPARE TB3

IOTA : INPUT/OUTPUT TERMINAL ASSEMBLY

IS : INTRINSIC SAFE
CIRCUIT BREAKER

RDMP RU V BALIKPAPAN
DC24V DC24V L1 L2 DC24V
L1 L2 L1 L2 L1 L2
HEADER BOARD
+- A A A A A A +- A A +-
DC24V DC24V L1 L2 DC24V

+-
L1 L2
B B
L1 L2
B B
L1 L2
B B +- B B +-
RDMP BALIKPAPAN JO

PT PERTAMINA
PERTAMINA
BALIKPAPAN, INDONESIA

BPCS SYSTEM CABINET

ARRANGEMENT FOR ISH-104
 COMPONENT NAMING PHILOSOPHY
NOTE

1. Control Firewall, C300 Naming Rule [A][B]_[CC][DD][E]

Component Type Example Remark · [A]: C= Control, follow 26071-100-3DP-G03-00008 'Component Identifcation'
· [B]: D= BPCS, 9=Control Firewall / CF9
Control Firewall (CF9) C9_2101Y Naming with note.1 · [CC]:Building No. / 01= ISH -101, 02 = ISH-102, 03= ISH-103, 04 = ISH-104, 05 = ISH-105
C300 Controller CD_2101P Naming with note.1 06 = ISH-106, 07= ISH-107, 08 = ISH-108, 09 = ISH-109, 10 = ISH-110, 15 = ISH-115
16 = ISH-116, 13= SS-113, 14= SS-114, 21= MCR, 22= UCR, 23= OCR, 24= BPP -1,
Universal IO CD2101G01U Naming with note.2 25= HSSE, 26= TCR
Digital Input CD2101V04DI Naming with note.2 · [DD]: C300 Node No.
· [E]: Y or G (for Firewall), and P or S (for C300 Controller)
Digital Output CD2101V27DO Naming with note.2
Power Supply F-PWR01 Naming with note.3
Thermostat F-THT01 Naming with note.3
Cabinet Light F-LT01 Naming with note.3 2. BPCS IO Module Naming Rule [A][B][CC][DD][K][EE][FFF]
· [A]: C= Control, follow 26071-100-3DP-G03-00008 'Component Identifcation'
DC Circuit Breaker F-DCCB01 Naming with note.3
· [B]: D= BPCS
AC Circuit Breaker F-ACCB01 Naming with note.3 · [CC]: Building No. / 01= ISH -101, 03= ISH-103, 07= ISH-107, 13= SS-113, 21= MCR, 22=
UCR, 23= OCR, 24= BPP -1, 25= HSSE, 26= TCR
FAN F-FAN01 Naming with note.3
· [DD]: C300 Node No.
AC Terminal Block F-TBAC01 Naming with note.3 · [K]: IOLINK Identification.
F-TBDC01 Naming with note.3 · [EE]: IOM No.
DC Terminal Block
· [FFF]: U=UIO Single, UR=UIO Redundant, DI=DI Single, DIR=DI Redundant, DO=DO
Alarm Terminal Block F-TBAL01 Naming with note.3 Single, DOR=DO Redundant

3. Naming Rule [A]-[BBBB][CC]

· [A]: F= Front, R= Rear
· [BBBB]: THT= Thermostat, LT= Cabinet Light , DCCB= DC Power Circuit Breaker, ACCB=
BILL OF MATERIAL - SEQUENCE NUMBER PHILOSOPHY
AC Power Circuit Breaker, FAN= FAN, PWR= Power Supply, TBAC= AC Terminal Block,
TBDC= DC Terminal Block, TBAL= Alarm Terminal Block
BELOW PHILOSOPHY IS FOLLOWED FOR SEQUENCE NUMBER (MENTIONED IN
· [CC]: Serial No.
CIRCLE) FOR COMPONENTS REPRESENTATION IN CABINET GENERAL
ARRANGEMENT DRAWING -

SEQUENCE NO. 1 TO 20 IS RESERVED FOR MAJOR COMPONENTS LIKE IOTA,

MODULE ETC.

SEQUENCE NO. 21 ONWARDS IS USED FOR AUXILIARY COMPONENTS LIKE

POWER SUPPLY, LAMP, LIMIT SWITCH CIRCUIT BREAKER, UTILITY SOCKET ETC.

RDMP RU V BALIKPAPAN

RDMP BALIKPAPAN JO

PT PERTAMINA
PERTAMINA
BALIKPAPAN, INDONESIA

BPCS SYSTEM CABINET

ARRANGEMENT FOR ISH-104
 PRINTING METHOD & MATERIAL
PRINTING ENGRAVED ON SURFACE
MATERIAL CLEARNESS LAMINATE t=2.0
BPCS SYSTEM CABINET NAME PLATE LIST FOR ISH-104 TEXT POSITION CENTER
INSTALLATION SELF-ADHESIVE
FONT TYPE MEDIUM HELVETICA
TEXT COLOR BLACK
BOUND COLOR WHITE
400
100 200 100 NOTE
- ALL DIMENSIONS ARE IN MILIMETERS(mm)

8
A PT PERTAMINA

15

11
25
4

10
15
BALIKPAPAN

70

11
8
HONEYWELL PT PERTAMINA
CPD-I104-001F BALIKPAPAN

10
BPCS SYSTEM (CD_0401)

10
4 11 4 11
PERTAMINA (UNIT 334) INDONESIA

INDONESIA

11
PERTAMINA C

4 11

9
NO LINE SERVICE REMARKS NO LINE SERVICE REMARKS NO LINE SERVICE REMARKS

A CPD-I104-001F A A
1 B BPCS SYSTEM (CD_0401) 11 B 21 B PERTAMINA
C (UNIT 334) C C
HEX COLOR CODE
A CPD-I104-001R A A
2 B BPCS SYSTEM (CD_0401) 12 B 22 B NAMING PHILOSOPHY OF SYSTEM CABINET

C (UNIT 334) C C CXX-XXXX-XXXX

A A A F : FRONT
P : SYSTEM MCR R : REAR
3 B 13 B 23 B M : MARSHALLING UCR
OCR SERIAL NO.
C C C D : BPCS
I101 001
S : SIS
I102 002
A A A F : FGS .. ..
. .
4 B 14 B 24 B
NAMING PHILOSOPHY OF CONTROLLER
C C C
D : BPCS
CX-XXXX
A A A
S : SIS
SERIAL NO.
5 B 15 B 25 B F : FGS
01 01
C C C LAST 2 DIGIT OF 02 02
. ..
BUILDING NUMBER .. .
A A A 16

6 B 16 B 26 B
C C C
A A A
7 B 17 B 27 B
C C C
A A A
8 B 18 B 28 B
RDMP RU V BALIKPAPAN
C C C
RDMP BALIKPAPAN JO
A A A
9 B 19 B 29 B PT PERTAMINA
C C C PERTAMINA
BALIKPAPAN, INDONESIA
A A A
10 B 20 B 30 B
BPCS SYSTEM CABINET
ARRANGEMENT FOR ISH-104
C C C
 GENERAL SPECIFICATIONS
. ALL DIMENSION ARE IN mm.
CPD-I104-001 : BPCS SYSTEM CABINET EXTERNAL LAYOUT . COLOR : FRAME - RAL7035
PLINTH - RAL9005

(CD_0401,UNIT-334) . THICKNESS : FRAME - 1.5t

FAN DOOR : 2t
ROOF/SIDE PANEL - 1.5t
BRAIDED GROUND STRAP
. DOOR STOPPER : 120 DEGREE DOOR OPEN
120 DEGREE OPEN
. IP RATING : IP42

REAR
LIGHT
HONEYWELL HONEYWELL
NAMEPLATE NAMEPLATE

MOUNTING
PLATE
LB MB

HORIZONTAL
F-FAN01-TB1 R-FAN01-TB1
MOUNTING RAIL LIGHT

FRONT

TOP VIEW
FAN

A3 SIZE A3 SIZE
DOCUMENT DOCUMENT
HOLDER HOLDER CABLE ENTRY WITH SEALING

FIXED
GLAND PLATE

SLIDABLE
GLAND PLATE

800
735
FIXED
GLAND PLATE

SLIDABLE
GLAND PLATE
'A' 'A''
FIXED
GLAND PLATE
RITTAL
PLINTH RITTAL RITTAL
PLINTH RITTAL 'B'
735
800

BOTTOM VIEW
FRONT VIEW REAR VIEW SIDE VIEW
766
735
BILL OF MATERIAL 675

NO MAKER DESCRIPTION MODEL NO. Q'TY

RDMP RU V BALIKPAPAN
1 RITTAL CABINET(W800xD800xH2000),SINGLE DOOR,RAL7035 TS8808.009 1

309
2 RITTAL COMPORT HANDLE, RAL7035 TS8611.020 2 CABLE CLAMP RAIL RDMP BALIKPAPAN JO
3 RITTAL PUSH BUTTON AND LOCK INSERT WITH KEY TS8611.200 2

4 RITTAL INLET FILTER SK3240.200 2

PT PERTAMINA
766

735

675

766
148
PERTAMINA
BALIKPAPAN, INDONESIA
5 RITTAL BASE/PLINTH FRONT AND REAR, RAL9005 VX8640.003 1
100

100

6 RITTAL BASE/PLINTH TRIM,SIDE,100MM HIGH, RAL9005 VX8640.034 1

FLOOR BPCS SYSTEM CABINET
7 RITTAL DOCUMENT HOLDER(A3 SIZE) SZ2513.000 2

309
15.5 15.5
ARRANGEMENT FOR ISH-104

15
8 RITTAL DOOR STOPPER PS4583.000 2

Ø
35.5 735 35.5

9 RITTAL TS SUPPORT STRIP 4598.000 2 806

10 RITTAL CABLE CLAMP RAIL 8619.420 1 MACHINE BOLT M12

DETAIL 'A' - 'A'' CABLE CLAMP RAIL ON PLINTH DETAIL 'B'
11 RITTAL CABLE ENTRY SEALING 8802.080 4

12 RITTAL FAN WITH FILTER & ALARM CONTACT SK3240.100 2

 CPD-I104-001 CPD-I104-001

CPD-I104-001F : BPCS SYSTEM CABINET INTERNAL LAYOUT NOTES:

1.
(CD_0401,UNIT-334) THERMOSTAT SENSOR SET POINT
SHALL BE SET AT 30 °C

F-LT01
23
LED LAMP
F-THT01 28
1A THERMOSTAT
CABINET FRONT
55

21
45

1 2 3 4 5 6 7
35

F-LS01
25

DC 24V DC 24V

HEADER BOARD
15
IO LINK1 IO LINK2 IO LINK1 IO LINK2 IO LINK1 IO LINK2

NOTE-1
5

24 + - + - + - 52
1833

1734
IO LINK1 IO LINK2

LIMIT SWITCH DC 24V

IO LINK1 IO LINK2 IO LINK1 IO LINK2 IO LINK1 IO LINK2
DC 24V

+ - + -
IO LINK1 IO LINK2
+ -
1B
HEADER BOARD
21 POSITION LB MB RB
6
TB1
C9_0401Y CD0401G01DIR (P) & (S)
01 1 CF DI 01
IOTA : DC-TCF902 IOTA : DC-TDIL11
7
UL

2
1

F90
2
3

02
4
5
6
IOM1 : CC-PCF901 IOM1 : CC-PDIL01

-TC
02
7
8

TB2

DC
IOM2 : CC-PDIL01
1 6 DI C9_0401G
03 CF 03
22 F-PWR01 & F-PWR02 2
UL IOTA : DC-TCF902
POWER SUPPLY

2
1

F90
2
3 TB3

04
4
5
6 IOM1 : CC-PCF901

-TC
04
MW 7
8

DC
SDR-480P-24
DC-TDIL11

3 6
TB1
CD_0401P CD0401G02DIR (P) & (S)
05 CN DI 05

UPPER CHANNEL
IOTA : DC-TCNT01 IOTA : DC-TDIL11
4 7
06 IOM1 : CC-PCNT02 IOM1 : CC-PDIL01
TB2 06
IOM2 : CC-PDIL01
07 6 DI
07
MW
DC-TCNT01
SDR-480P-24

3
TB3
CD_0401S
08 CN 08
DC-TDIL11 IOTA : DC-TCNT01
4
8 IOM1 : CC-PCNT02 CD0401G03DOR (P) & (S)
09 TB1 DO 09
IOTA : DC-TDOB11
9
10 IOM1 : CC-PDOB01
10
DC-TCNT01
TB2
IOM2 : CC-PDOB01
J2 J1

P1
8 DO MB1

DUCT (40x40)
DUCT (40x40;INT/EXT)

11 5
P2

P3
11
P4

51454475-100
J2 J1

2000
P1
MB2
188
DUCT (40x40;INT) 12 P2

P3
TB3

12
P4

51454475-100
826
2100

2100
829

DC-TDOB11
894

CD0401G04DOR (P) & (S)

13 8 TB1 DO 13
IOTA : DC-TDOB11
9
IOM1 : CC-PDOB01
14 14
TB2
IOM2 : CC-PDOB01

15 8 DO
15

16 000
16
TB3

DC-TDOB11

LOWER CHANNEL
17 17
DUCT (40x40;INT)

000
DUCT (40x60)

18 18
F-ACCB01 (F-PWR01) 26
10

CIRCUIT BREAKER 19 19
29
F-ACCB02 (F-PWR02)
10

26
29 CIRCUIT BREAKER 20 20
PROTECTIVE COVER
WITH WARNING MARK 21 21
F-TBAC01
29 25
110VAC, 50HZ, 1PH UPS(P) 22 22
F-TBAC02 000
25
110VAC, 50HZ, 1PH UPS(S) 23 27 F-TBAL01 23
ALARM TB
EARTHING TB 29
24 10 24
PE
PROTECTIVE EARTH
MB
100

RDMP RU V BALIKPAPAN
800
SIDE VIEW(LEFT) FRONT SIDE VIEW(RIGHT) LABEL AND MODEL NO. OF DEVICES RDMP BALIKPAPAN JO
BILL OF MATERIAL
PT PERTAMINA
NO MAKER DESCRIPTION MODEL NO. Q'TY NO MAKER DESCRIPTION MODEL NO. Q'TY NO MAKER DESCRIPTION MODEL NO. Q'TY
PERTAMINA
BALIKPAPAN, INDONESIA
1 HONEYWELL CONTROL FIREWALL MODULE, 8PORT+1UPLINK CC-PCF901 2 9 HONEYWELL DIGITAL OUTPUT 24V BUSS IOTA, RED., (32) DC-TDOB11 000 2 27 WEIDMULLER ALARM TB WTR2.5 000 10

2 HONEYWELL CONTROL FIREWALL IOTA, 8PORT+1UPLINK DC-TCF902 2 10 HONEYWELL CCA ASSEMBLY 51454909-100 3 28 RITTAL ENCLOSURE INTERNAL THERMOSTAT SK 3110.000 1
BPCS SYSTEM CABINET
3 HONEYWELL C300 CONTROLLER MODULE, DUAL-IOLINK CC-PCNT02 2 21 HONEYWELL HEADER BOARD 51307186-275 2 29 WEIDMULLER EARTHING TB WPE6 4
ARRANGEMENT FOR ISH-104
4 HONEYWELL C300 CONTROLLER IOTA DC-TCNT01 2 22 HONEYWELL DC24V POWER SUPPLY, RED.,MEANWELL SRD-480P24 2

5 HONEYWELL RAM CHARGER MODULE 51454475-100 000 2 23 FEELUX LED LAMP, AC220V LSL4A5.7B22RM/K 1

6 HONEYWELL DIGITAL INPUT 24V MODULE CC-PDIL01 4 24 KOINO LIMIT SWITCH FOR LIGHT KH-9016HR-L 1

7 HONEYWELL DI 24VDC IOTA Red.32 Ch. DC-TDIL11 2 25 WEIDMULLER TERMINAL BLOCK FOR AC POWER WDU6 4

8 HONEYWELL DIGITAL OUTPUT 24V BUSSED OUT 32 MODULE CC-PDOB01 4 26 ABB CIRCUIT BREAKER, 2POLE FOR UPS 110V AC, 10A S202-C10 2
 CPD-I104-001 CPD-I104-001

CPD-I104-001R : BPCS SYSTEM CABINET INTERNAL LAYOUT

(CD_0401,UNIT-334)

R-LT01
21
LED LAMP

R-LS01
22
1833

LIMIT SWITCH

01

02

03

04

05

06

07

08

09

10

11
DUCT (40x40;INT/EXT)

2000
DUCT (40x40;INT)
189
12
828
2100

2100
834

R-TBAL01
27 13
ALARM TB
R-UKS01 25
UTILITY SOCKET 14

R-UKS02 25 15
UTILITY SOCKET
16

PROTECTIVE COVER
17
1

DUCT (40x40;INT)

26 WITH WARNING MARK

1

26 R-ACCB01 (F-FAN01) 18
R-ACCB02 (R-FAN01)
1

26 R-ACCB03 (F-LT01)
1

26 R-ACCB04 (R-LT01) 19
R-ACCB05 (R-UKS01)
1

26 R-ACCB06 (R-UKS02)
24 20
1

26 CIRCUIT BREAKER
R-TBAC01 23 21
220VAC NON-UPS
22
EARTHING TB 26
23

24
PE
PROTECTIVE EARTH
100

RDMP RU V BALIKPAPAN
800
SIDE VIEW(LEFT) REAR SIDE VIEW(RIGHT) RDMP BALIKPAPAN JO
BILL OF MATERIAL
PT PERTAMINA
NO MAKER DESCRIPTION MODEL NO. Q'TY NO MAKER DESCRIPTION MODEL NO. Q'TY NO MAKER DESCRIPTION MODEL NO. Q'TY
PERTAMINA
BALIKPAPAN, INDONESIA
21 FEELUX LED LAMP, AC220V LSL4A5.7B22RM/K 1

22 KOINO LIMIT SWITCH FOR LIGHT KH-9016HR-L 1 BPCS SYSTEM CABINET

23 WEIDMULLER 220VAC NON-UPS TB WDU6 12 ARRANGEMENT FOR ISH-104
24 ABB CIRCUIT BREAKER, 2POLE, FOR NON-UPS POWER, 1A S202-C1 6

25 STEGO UTILITY SOCKET 03503.0-01 2

26 WEIDMULLER EARTHING TB WPE6 12

27 WEIDMULLER ALARM TB WTR2.5 4