AR15.30-W-7302C Remove/install starter drive pinion 23.10.

07
ENGINES 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958
with Mitsubishi starter
ENGINES 541.9 in MODEL 930, 932, 933, 934
with Mitsubishi starter
ENGINES 542.9 in MODEL 930, 932, 934
with Mitsubishi starter

Removing
1 Remove starter Engine 457.9 AR15.30-W-7100C
Engine 541.9, 542.9 AR15.30-W-7100G
2 Clean starter
3 Clamp starter in a vise in a horizontal Use protective jaws.
position
4 Remove solenoid switch AR15.30-W-7301C
5 Remove starter drive pinion AR15.30-W-7302-01C
Engine 457.9 *BA15.30-N-1012-01K
Engines 541.9, 542.9 *BA15.30-N-1013-01C
*541589076300
6 Clean and remove dirt, grease and carbon
brush dust from all parts
Install
7 Install starter drive pinion AR15.30-W-7302-02C
Engine 457.9 *BA15.30-N-1012-01K
Engines 541.9, 542.9 *BA15.30-N-1013-01C
*000589883300
*126589003400
*541589076300
Molykote BR 2 plus grease *BR00.45-Z-1081-06A
8 Install solenoid switch AR15.30-W-7301C
9 Remove choke housing from the vise
10 Carry out a function test on a starter testing
stand if necessary
11 Install starter Engine 457.9 AR15.30-W-7100C
Engine 541.9, 542.9 AR15.30-W-7100G

Starter

Number Designation Engine

457.9

BA15.30-N-1012-01K Bolt, holding device to choke housing Nm 6.5

Starter

Number Designation Engine

541.9, 542.9

BA15.30-N-1013-01C Bolt, holding device to choke housing Nm 6.5

© Daimler AG, 4/26/15, G/04/15, ar15.30-w-7302c, Remove/install starter drive pinion Page 1 of 2
ENGINES 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958 with Mitsubishi starter ENGINES 541.9 in MODEL 930, 932, 933, 934 with Mitsubishi starter ENGINES 542.9 in MODEL 930, 932, ...
 000 589 88 33 00 126 589 00 34 00 541 589 07 63 00
Two-armed puller Puller arms Holding device

Repair materials
Number Designation Order number
BR00.45-Z-1081-06A Molykote BR 2 plus grease Liqui Moly GmbH
Jerg-Wieland-Strasse 4
D-89081 Ulm-Lehr, Germany
www.liqui-moly.de

© Daimler AG, 4/26/15, G/04/15, ar15.30-w-7302c, Remove/install starter drive pinion Page 2 of 2
ENGINES 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958 with Mitsubishi starter ENGINES 541.9 in MODEL 930, 932, 933, 934 with Mitsubishi starter ENGINES 542.9 in MODEL 930, 932, ...