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a AP05.

30-W-0560O Set valve clearance 1

AP05.30-W-0560O Set valve clearance 24.11.2020

Engine 460.9 in model 963, 964


except code I6P (Vehicle manufacturing plant, Sao Bernardo do Campo)

1 Adjustment screws
2 Lock nuts

N05.30-2071-01

Topical note Notes on avoiding damage through AH00.00-


contamination and foreign objects N-5000-01H
Adjust
1 Remove cylinder head cover
f AR01.20-W-5014O
2 Attach turning device to timing case
f AR03.30-
W-1600-05O
n Bolt, turning device to timing case BA01.60-
N-1002-01OA
l Turning device 904 589 04 63 00
3 Check and adjust valve clearance AP05.30-
W-0560-01O
i
Check and adjust the valve clearance
when the engine is cold, at the earliest
30 minutes after switching off the
engine. Including for short-term
operation to ensure uniform warming
up.
The test tolerance for valve clearance
applies only for the check and not for
adjustment.

n Jam nut on rocker arm adjustment BA05.00-


screw N-1002-01OA

Valve clearance BE05.30-


N-1001-01OA
Inspection tolerance BE05.30-
N-1002-01OA
l Torque tool set 003 589 05 09 00
l Turning device 904 589 04 63 00

© Mercedes-Benz AG, printed: 2022-09-24, X/09/22, , 2020-12-01, 0101


AP05.30-W-0560O, Set valve clearance
Engine 460.9 in model 963, 964 except code I6P (Vehicle manufacturing plant, Sao Bernardo do Campo)
a AP05.30-W-0560O Set valve clearance 2

4 Remove turning device and fit cap


onto timing case
f AR03.30-
W-1600-05O
n Bolt, inspection hole cap to timing BA01.60-
case N-1001-01OA

l Turning device 904 589 04 63 00


5 Install cylinder head cover
f AR01.20-W-5014O
6 Confirm conducted operations in
maintenance booklet or in Digital
Service Booklet (DSB)

Check values for valves


Number Designation Engine 460.9
BE05.30-N-1001-01OA Valve clearance Inlet mm 0,40
Outlet mm 0,60

Check values for valves


Number Designation Engine 460.9
BE05.30-N-1002-01OA Inspection tolerance mm ±0,05

n Timing case
Number Designation Engine 460.9 in
model 963, 964
BA01.60-N-1001-01OA Bolt, inspection hole cap to timing case Nm 25

n Timing case
Number Designation Engine 460.9 in
model 963, 964
BA01.60-N-1002-01OA Bolt, turning device to timing case Nm 25

n Engine timing - general


Number Designation Engine 460.9 in
model 963, 964
BA05.00-N-1002-01OA Jam nut on rocker arm adjustment screw Nm 50

© Mercedes-Benz AG, printed: 2022-09-24, X/09/22, , 2020-12-01, 0101


AP05.30-W-0560O, Set valve clearance
Engine 460.9 in model 963, 964 except code I6P (Vehicle manufacturing plant, Sao Bernardo do Campo)
a AP05.30-W-0560O Set valve clearance 3

904 589 04 63 00 003 589 05 09 00

Turning device Torque tool set

© Mercedes-Benz AG, printed: 2022-09-24, X/09/22, , 2020-12-01, 0101


AP05.30-W-0560O, Set valve clearance
Engine 460.9 in model 963, 964 except code I6P (Vehicle manufacturing plant, Sao Bernardo do Campo)

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