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a Check the valve lift AR05.00-B-1500C.

fm 1

AR05.00-B-1500C.fm Check the valve lift 08.08.00

Engine 475.9; 476.9


1 UDC verification cover
2 l Engine turning device
3 l Dial gauge support
4 l Dial gauge

B05.00-0002-01 B05.00-0003-01

e Remove

1 Remove the rocker arms cap. i This work has as purpose to detect, AR01.20-B-5014A
in a rapid and practical, eventual wear in
the pieces that compose the valves
actuation mechanism, mainly the
camshaft cams.

2 Remove the UDC verification cover (1) and l 407 589 00 63 00


install the device (2) to turn the engine.

g Check
a Check the valve lift AR05.00-B-1500C.fm 2

3 Turn the crankshaft in the rotation direction up i In this case, the valves to be
to the cylinder piston corresponding to the checked are totally closed, and the play
valves to be checked, reach the UDC of the of the valves and the rods can rotate
compression travel easily.

4 Adjust the play of the valves to be checked AP05.30-B-0560E

5 Fasten the support (3) in such a way that the Adjust the dial gauge with 15 mm pre-
feeler of the gauge (4) is supported by the load, in order to make possible the
exhaust valve spring plate or on the intake measurement of valves lift.
valve plate. Adjust the dial gauge scale to the
position “0”

l 001 589 53 21 00

l 363 589 02 21 00

6 Check the valve lift Turn the crankshaft in the rotation sense
until noticing the maximum valve lift,
indicated in the dial gauge scale. The
valve will be completely opened
(maximum lift), before the pointer reverts
the its movement direction.

i Perform the verification of all the


valves lift for a complete assessment.

7 Compare the amounts obtained with the Total adjusted intake valves lift. BE05.30-B-1021-01C
specified amounts.

Total adjusted exhaust valve lift. BE05.30-B-1022-01C


a Check the valve lift AR05.00-B-1500C.fm 3

Maximum admissible difference of total BE05.30-B-1023-01C


lift of intake and exhaust valves (wear
limit).

If the amount obtained during the


checking is less than the specified
amount, check eventual wear at the
valve camshaft cams.

d Install

8 Install the head cover. AR01.20-B-5014A

9 Remove the device (2) and install the n BA01.60-B-1003-01B


verification cover (1) of UDC.

l 407 589 00 63 00

Valve verification amounts

Number Designation Engine 475.9; 476.9

BE05.30-B-1021-01C Total adjusted intake valve lift With play mm 11,7 - 11,9

BE05.30-B-1022-01C Total adjusted exhaust valve lift With play mm 13,1 - 13,5

BE05.30-B-1023-01C Maximum admissible difference of total mm 1,5


lift of intake and exhaust valves (wear
limit)
a Check the valve lift AR05.00-B-1500C.fm 4
n Timing case
Number Designation Engine
475.9;
476.9

BA01.60-B-1003-01B UDC verification cover Nm 25

001 589 53 21 00 363 589 02 21 00 407 589 00 63 00


Dial gauge Dial gauge support Engine turning device

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