Specification for "MIKSTER MCC 050 FUTURE" Microprocessor Controller

ANNEX FOR SERVICE v.1.4

Sp. z o.o. [Ltd.]

41 - 250 Czeladź ul. Wojkowicka 21, POLAND
Tel.+48 32 763 77 77
Fax: +48 32 763 75 94
www.mikster.com mikster@mikster.com
v.1.4 (24.02.2006)
 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

TABLE OF CONTENTS

1. PROGRAMMING THE "SET UP"MEMORY OF "MIKSTER MCC 050 FUTURE" CONTROLLER .... 3

1.1 ENTERING TYPICAL VALUES ............................................................................. 4

1.2 DEFINING THE "BAR” CONDITION .................................................................... 4

2. TEMPERATURE SENSOR CALIBRATION .................................................................... 6

3. EXPLANATION AND DEFINITIONS OF SPECIFIC "SET UP" MEMORY FUNCTIONS

(VERIFIED JANUARY 26, 2005) .......................................................................................... 7

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

1. PROGRAMMING THE "SET UP" MEMORY OF "MIKSTER MCC 050 FUTURE"

CONTROLLER

The "SETUP" memory is used to store constant parameters necessary for proper operation
of the controller. In order to switch to the "SET UP" programming mode, press the buttons listed
below in correct sequence:

- PRESS AND HOLD THE KEY;

- PRESS AND HOLD THE KEY;

- RELEASE THE KEY;

- RELEASE THE KEY.

Word CODE and symbol 000 000 will be displayed.

At this moment, using the keys,

enter the code permitting to get into the "SET UP" memory programming / modifying mode
( by default 011 011 ).
As a result of correctly entered code, word SET UP, function number and its value will be
displayed. In case if wrong code is entered, the unit will switch to the stand-by mode
(STOP will be displayed).
In order to modify values of individual "SET UP" functions

keep pressing the and keys.

In order to switch to the next functions use the key (FORWARDS),

or the key (BACKWARDS).

Press the key to quit programming.

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

1.1 ENTERING TYPICAL VALUES

- PRESS AND HOLD THE KEY;

- PRESS AND HOLD THE KEY;

- RELEASE THE KEY;

- RELEASE THE KEY.

1.2 DEFINING THE "BAR” CONDITION

For some program steps, the MIKSTER MCC 050 FUTURE Microprocessor Controller allows
defining, whether the bar condition is met for:
Read out Temp. (bar) > Preset Temp (bar)
or
Read Out Temp. (bar) < Preset Temp. (bar)
In order to define method of the bar condition interpretation do the following: ( while
remaining
in the SET-UP mode )

By pressing the or keys

switch to the SET-UP F50 function;
then set appropriate parameters, using the keys specified below:

- the bar condition definition for step 0

diode off: the bar condition reached if
Read Out Temp. (bat) > Preset Temp. (bat)
(application at heating)
diode on: the bar condition reached if
Read Out Temp. (bat) < Preset Temp. (bat)
(application at cooling)

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

- the bar condition definition for step 1

- the bar condition definition for step 2

- the bar condition definition for step 3

- the bar condition definition for step 4

- the bar condition definition for step 5

- the bar condition definition for step 6

- the bar condition definition for step 6

- the bar condition definition for step 8

- the bar condition definition for step 9

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

2. TEMPERATURE SENSOR CALIBRATION

The following procedure permits to calibrate temperature sensors:

- PRESS AND HOLD THE KEY;

- PRESS AND HOLD THE KEY;

- RELEASE THE KEY;

- RELEASE THE KEY.

Switch to next controller tests by pressing the key.

If digit ”0” is displayed in the field ”Display Step”, it means that the controller is ready to
calibrate the temperature sensor.
First put the sensor in previously prepared ice and water solution, or set resistance value of
100 Ω from the calibrator.

After presetting temperature value at 00C press the key.

Then, by pressing the key, you may switch to calibration of another sensor.
The calibration is carried out analogically as for the first sensor.

When calibration is complete, press the key, as a result parameters will be

saved in the controller memory.
Temperature sensor calibration for 1000C is carried out through adjustment of
potentiometers located in the back of the controller.
Put the sensor in boiling water (or set resistance value of 138.5Ω from the calibrator) and
adjust potentiometer until value of 100 will be displayed on corresponding with it channel.

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

3. EXPLANATION AND DEFINITIONS OF SPECIFIC "SET UP" MEMORY FUNCTIONS

(version since November 28, 1995)

FUNCTION TYPICAL PARA- FUNCTION REMARKS AND COMMENTS

No. VALUE METER DEFINITION
RANGE
F00 0 0..32 Controller number in the In case of establishing a network of
network (MCC 050 controllers and connecting them all
FUTURE, MCC 051, MCC
100) *,** to one central computer, this
function determines the controller’s
number in the network.
F01 10 [s] 0..255 Duration of acoustic As soon as program execution is
signal after execution of complete, the unit generates an
the program is complete. acoustic signal, and its duration is
determined by F01.

F02 3[s] 0..255 Duration of acoustic When switching over from one step
signal when switching to another during automatic
over to the next step execution of the program, the
(MCC 050 FUTURE, MCC device generates an acoustic signal,
100)* and its duration is determined by
F02.

F03 4 0..4 Interlock status for The F03 function determines

heaters principles of logic interlocking for
(MCC 050 FUTURE, switching heaters on, depending on
MCC 100)* fan motors being switched on.
0 – INTERLOCK OFF
1 – INTERLOCK ON WHEN
FAN 1=0
2 – INTERLOCK ON WHEN
FAN 2=0
3 – INTERLOCK ON WHEN
FAN 1=0 or FAN 2=0
4 – INTERLOCK ON WHEN
FAN 1=0 AND FAN 2=0

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

FUNCTION TYPICAL PARA- FUNCTION REMARKS AND COMMENTS

No. VALUE METER DEFINITION
RANGE
F04 1 0..1 Motors – interlock status The F04 function determines
whether simultaneous turning on of
(MCC 050 FUTURE, MCC FAN 1 and FAN 2 is permitted
100)* Definition:
0 - simultaneous turning on of both
fans permitted
1 - simultaneous turning on of both
fans interlocked
F05 5[s] 0..30 Delay time when The F05 function determines break
switching over fans (MCC time necessary e.g. for slowing
050 FUTURE, MCC 100)* down fan working in gear 1 when
switching over to gear 2.

F06 45[s] 0..255 Frequencies of saving This function determines how often
recordings in the technological process parameters
controller memory will be saved in the controller
memory
(MCC 050 FUTURE,
MCC 100)*,**
F07 011 0..999 First 3 digits of security
code for the SET-UP
F08 011 0..999 Next 3 digits of security
code for the SET-UP
F09 022 0..999 First 3 digits of security
code for the
PROGRAMMING
F10 022 0..999 Next 3 digits of security
code for the
PROGRAMMING
F11 40 [min] 0..255 Duration of continued The F11 function permits to
program operation after determine time, after which
power supply decay. execution of program interrupted
due to power supply decay will be
discontinued.

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ANNEX for SERVICE

F12 0 0..2 Response to error status: DEFINITION:

ERROR-17 0 – ERROR CONTROL SWITCHED
OFF ERROR-17
1 – SIGNALLING OF ERROR-17
OCCURENCE, WITHOUT
INTERRUPTED PROGRAM
EXECUTION.
2 – SIGNALLING OF ERROR-17
OCCURENCE, FOLLOWED BY
INTERRUPTION OF PROGRAM
EXECUTION.
F13 150 0...255 Maximum possible to
preset BOILER /
CHAMBER TEMPERATURE.
F14 150 0..255 Maximum possible to
preset BAR
TEMPERATURE.
F15 1.0[s] 0..25,5 Time of supplying water
to steam generator
shower.
(MCC 050 FUTURE, MCC
100)*
F16 1.0[s] 0..25,5 Time of interruption in
supplying water to steam
generator shower. (MCC
050 FUTURE, MCC 100)*
F17 1 0..1 Interlock status for
turning on the washing
liquid valve while
presetting the program.
(MCC 100)*
F18 0 0..1 Interlock status for
turning on the washing
liquid valve during
manual operation. (MCC
100)*
F19 120[s] 0..500 Time of switching off the This function determines length of
PAUSE function. time, after which the unit
automatically returns to program
execution, as a result of pressing
the PAUSE/CONT key.
F20 0 0..1 Temperature scale 0 – Celsius
1 - Fahrenheit

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ANNEX for SERVICE

F21 0 0..2 The “Delta” status. Definition:

0 – the "delta" is off; in this case
during technological process
programming and during presetting
process parameters for manual
operation the field with DEL symbol
is not being displayed.
1 – the "delta" is executed in
function of time, that is the delta
value determines permissible
temperature increase per minute,
and this growth is controlled by the
temperature controller.
2 – the "delta" is equal to difference
between the read out temperature
of the "bar" and preset boiler
temperature.
F22 0 0..1 The possibility of Definition:
declaring that the output 0 – “Lifting” algorithm (heating).
of the regulator is the
regulator of the 1 - Regulator operates with the
refrigerator. reversed histeresis (cooling).

F23 5[°C] 0..10 Range of operation for the Detailed description in section:
"lifting" algorithm. "Description of algorithms for on-off
controller".
F24 3[s] 0..5 Temperature controller as before
action delay.

F25 0.6[°C] 0..5.0 Temperature controller as before

lower hysteresis for
channel 1 (section 1).
F26 0.2[°C] 0..5.0 Temperature controller as before
upper hysteresis for
channel 1 (section 1).

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

F27 0.2[°C] 0..2.0 Temperature controller as before

lower hysteresis for
channel 2 (section 2).
(MCC 100)*
F28 0.5[°C] 0..2.0 Temperature controller as before
lower hysteresis for
channel 2 (section 2).
(MCC 100)*

F29 15[°C] 0..30 Permissible level of This function determines how far the
exceeding the BOILER / chamber preset temperature may be
exceeded without signalling ERROR-
CHAMBER preset 21, e.g.:
temperature value.
Chamber preset temperature=
70 [ºC], F29 = 15 [ºC] – then
ERROR-21 signalling will take place
after exceeding the read out
temperature value = 85 [ºC].
F30 150 [°C] 0..500 Maximum “jacket”
(casing) temperature. If
it is exceeded, the result
will be signalling of
ERROR-22
(MCC 051)*
F31 20[°C] 0..250 Difference (“distance”) Example:
between “jacket”
Preset boiler temperature = 80 [°C]
temperature control and
preset boiler temperature and F31 = 20 [°C], then
(MCC 051)* Preset jacket temperature =
100[°C]
F32 2.0[°C] “Jacket” temperature
controller lower
hysteresis.
(MCC 051)*
F33 2.0[°C] “Jacket” temperature
controller upper
hysteresis.
(MCC 051)*
F34 0 NU***

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

F35 10[min] 0..30 "SMOKE GENERATOR" This function determines time, after
output switching off time. which the "SMOKE GENERATOR"
(MCC 050, MCC 100)* output will be switched off, counting
from starting time of the step, in
which the above-mentioned output
was switched on.
F36 0 0..1 The "SHOWER" output Definition:
status.
0 – The “SHOWER" output operation
(MCC 100)* is consistent with its program, that
is it may be switched on or off
throughout the step.
1 – The “SHOWER" output is an
output of the smoke generator
extinguishing system and it is
dependent on smoke temperature
readout. If acceptable smoke
temperature determined in the F39
function is exceeded, then an
impulse signal appropriate for
particular values of the F37 and F38
functions will appear at this output.
F37 0.5[s] 0..25,5 Duration of water supply
to the shower of smoke
generator extinguishing
system.
(MCC 100)*
F38 1.0 [s] 0..25,5 Duration of break in
supplying water to the
shower of smoke
generator extinguishing
system.
(MCC 100)*
F39 250 [°C] 0..300 Preset temperature for
switching on the smoke
generator extinguishing
system. (MCC 100)*
F40 0 0..1 Humidity control SWITCH-
OFF / SWITCH-ON,
through the use of air
damper.
F41 0 [s] 0..999 Air damper opening time
during execution of
humidity control.
F42 0 [s] 0..999 Air damper closing time
during execution of
humidity control

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
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F43 NU
F44 2 0..5 Frequency of recording 0 – printout off
printout on a thermal 1 – printout every 1minute
printer. 2 – printout every 30 sec.
3 – printout every 15 sec.
4 – printout every 10 sec.
F45 NU
F46 NU
F47 NU
F48 0 0..1 Transmission speed 0- 9600
1 - 19200
F49 0 0..1 Transmission speed 0- Mikster-bus
1- MODBUS RTU
F50 NU
F51 NU
F52 0 0..1 Product identification 0- ID off
input on / off.
1- ID on
F53 0 0..1 Control from PC This parameter determines, whether
computer. it will be possible to start
technological process execution
using the controller keyboard. If this
parameter is set at 1, then the
process may be started only from
master computer level.
0- Control on
1- Control off
F54 NU
F55 NU
F56 0 0..1 Recording accuracy 0- 1 degree
(scale)
1- 0.2 degree
F57 NU
F58 NU
F59 NU
* - numbers in brackets indicate, in which types of controllers certain function is used. In case if
function description does not list types of controllers, the function applies to these controllers:
(MCC 050 FUTURE, MCC 051, MCC 100)
** - functions apply to the MCC 050, MCC 051 controllers equipped with technological process
recording system, used in controllers manufactured since January 1, 1996.
***- NU - unused

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

ON-OFF CONTROLLER ALGORITHM DESCRIPTION

Hg
Tz

Hd

Zd
Tz inst

ON

OFF

SYMBOL DEFINITIONS:

Hg – Temperature controller upper hysteresis ( F26 SETUP )

Hd – Temperature controller lower hysteresis ( F25 SETUP )

Zd – Range of operation for the "lifting" algorithm ( F23 SETUP )

Tz – Preset temperature of the controller

ON – Controller output on

OFF – Controller output off

Tz inst – "Instantaneous" preset temperature – temperature control is carried out in relation to this
value.

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

EXPLANATION OF PRINCIPLES

Tod – read out temperature ( instantaneous )

Rout – temperature controller output
Case 1
If Tod<Zd then Rout=ON
Case 2

IF Tod>=Zd and Tod<(Tz-Hd) then the preset temperature "lifting" algorithm is executed, the
algorithm is based on the fact that the controller output (Rout=OFF) is switched off at the moment the
value of instantaneous preset temperature (Tz inst) is exceeded. The output will be switched on again
(Rout=ON) when temperature drop is confirmed; simultaneously new value of instantaneous preset
temperature Tz inst=(Tz-Tod)/2 will be established. In case of establishing preset temperature value
Tz inst>=(Tz-Hd) then Tz inst=Tz.

Case 3
If (Tz+Hg)>=Tod>(Tz-Hd) then the controller output (Rout=OFF) is switched off when temperature
increase is observed. The output will be switched on (Rout=ON) when temperature drop is confirmed
(Rout state change is delayed by time value determined in the F24).

Case 4
If Tod>(Tz+Hg) then the controller output is off (Rout=OFF).

TYPE-2

Hg1

Hd1
Tz

ZAŁ

WYŁ

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 Specification for the "MIKSTER MCC 050 FUTURE" Microprocessor Controller
ANNEX for SERVICE

TYPE-3

Hg1

Hd1
Tz

ZAŁ

WYŁ

Hg1 – Temperature controller upper hysteresis – channel 2 ( F28 SETUP )

Hd1 – Temperature controller lower hysteresis – channel 2 ( F27 SETUP )

NOTES

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