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INCIDENT NOTICE

23 July 2004

Fatal Haultruck Tire & Rim Disassembly during a Tire Change


Classification: Fatality Injuries: Four fatalities
Otraco incident: No

Description Causes Action


Three tire fitters and a workshop The incident is currently being investigated • When changing a tire
assistant were changing the right by the mining company and its contractor. fitted to a demountable
outside rear (position 6) tire on a Details of the investigation have not yet been rim, ensure that the tire
Komatsu HD785 haultruck at a tire disclosed. The causes (and consequences) of (both tires in a dual
workshop on a minesite in South this incident appear to be similar to those of assembly) is deflated to a
Kalimantan, Indonesia. the recent fatality in Queensland. maximum pressure of
As the tire fitters were attempting Reports indicate that the right outside rear 35kPa (5psi), but
to remove the wheel cleats holding (position 6) tire was at least partially deflated preferably totally
the right rear tires in position, there prior to removing any wheel nuts. deflated, before
was a sudden release of inflation loosening any wheel
The Komatsu HD785 truck is fitted with
air, presumably from the right nuts.
demountable rims (i.e. rims attached to the
inside rear (position 5) tire. truck by a cleat system rather than being Another critical procedure,
The outside (position 6) tire and rim retained by a wheel disc). Under AS 4457, an that may or may not be
assembly was propelled off the Australian Standard dealing with off-highway related to this particular
wheel hub. The four workers, who rims, both right rear tires should be deflated, incident, is:
were all facing the sidewall of the to a maximum inflation pressure of 35kPa • Use a tire manipulator,
tire, were hit by the tire and rim (5psi), prior to loosening any wheel nuts from forklift, etc. to press
assembly as it flew sideways off the this dual assembly. against the wheel
truck. It seems likely that the inside (position 5) tire assembly, holding it
All four employees died due to had not been properly deflated prior to the firmly in position, as
injuries. wheel nuts being loosened. wheel nuts are being
removed.

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