TSO TOP TUNNEL & CONSTRUCTION SDN BHD JOB SAFETY ANALYSIS FORM (JSA FORM)

Manual Lifting (using chain block, sling belt, & shackle) &
Activity: Positioning for tank, Kettle DSC02-KET01 RA Team: Tinesh, Iqbal & Wagar Ali
Location: Biocon 1814 (SRP) Reviewed By : Iqbal
Date: 17-Feb-24
Prepared By: Waqar Ali and Iqbal
Approved By:

Step Description of Task Step Potential Hazard /
No Risk
1 Application of work permit 1. Miscommunication and lack of
information
2. Exposed to unknown hazard at
workplace
2 Inspection of tools, equipment and lifting 1. Slip, trip and fall
gears before commence work 2. Electrocution
3 Confirming the location of 1. Miscommunication and lack of
moving/positioning the equipment/tank information
Who or What Might be Control Measures/Recovery Action / Responsible
Harmed Measures Party
1. Body injury 1. Work permit to be secured before any works commence
Work Supervisor Safety
2. Pre-start meeting shall be discussed during daily toolbox
Supervisor
meeting before work commence
3. Tool/Equipment inspection must be carried out
1. Body injury 1. Pic to check the power tool for faults before inspect and do not
use a tool that has any defects such as damage to the casing, faulty
switch, torn or crack. Work Supervisor Safety
2. Wear appropriate PPE (safety helmet, shoes, jacket, glass, Supervisor
gloves, etc)
3. Ensure workers not involved with the inpection at a safe
distance rom the work area
1. Property damage 1. Communicate with project team the correct location of the tank to be Work Supervisor Safety
installed Supervisor

4 Mobilisation of material and equipment
5 Setting up for manual lifting using C-
Channel, I-Beam , lifting belt and chain
block.
1. Heavy / large machinery equipment
2. Obstruction in access way
3. Uncontrolled vehicle movement /
traffic flow
4. Unstable ground due to bad weather
condition
1. Incompetent person
2. Unauthorized personnel
3. Presence of other / situational
hazard
4. Restricted / limited work
space.
5. Ergonomics hazards (strains, sprains,
back injuries and body injury
1. Property damage 1. Supervisor to brief crew on the ground of all the
2. Body injury activities related to work.
3. Vehicle and machinery stuck 2. Survey and ascertain that the allocated area is
Work Supervisor Safety
enough for the mobilization of machinery
Supervisor
3. Clear area of unnecessary obstruction
4. Assign a man to guide or
escort if required to bring it to the location.
1. Property damage 1- Conduct toolbox meeting before start work
2. Body injury 2. Only competent person to carry out manual lifting.
3. Provide barricade and lifting signage.
4. Work area inspection prior to start work activity.
Work Supervisor Safety
5. Permit to work (PTW) shall applied as required.
Supervisor
6. Ensure chain block was inspect and certified before used.
7. Ensure ground is stable, and nobody work below the lifting load.
8. Ensure adequate space is available to work.

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 TSO TOP TUNNEL & CONSTRUCTION SDN BHD JOB SAFETY ANALYSIS FORM (JSA FORM)

Manual Lifting (using chain block, sling belt, & shackle) &
Activity: Positioning for tank, Kettle DSC02-KET01 RA Team: Tinesh, Iqbal & Wagar Ali
Location: Biocon 1814 (SRP) Reviewed By : Iqbal
Date: 17-Feb-24
Prepared By: Waqar Ali and Iqbal
Approved By:

6 Manual lifting / pulling the kettle using
chain block
1. Improper ringging / slingging method
2. Incorrect hook attachment resulting in
dislodging of hook
3. Unsuitable use of lifting gears
4. Mechanic failure of resulting in loss
load
5. Communication failure
6. Ergonomics
7. Swaying & falling of load
1. Property 1. Permit to work (PTW) shall applied as required
damage 2. Ensure chain block, anchor hook, lifting gear shall have valid
2. Body injury inspection tag and inspected by inspector before entering the site.
3. Ensure rigger use the proper ringging and slingging method
before lifting operation and properly tie the lifting gears.
4. Ensure ringging been carried out by qualified and competent
rigger.
5. Barricade work area, avoid standing under suspended load.
6. Never use undue effort to force a chain block to operate.
7. Ensure the chain block must always be rigged to lift in a straight line
form hook to hook. The chain block must always be free to swivel on
the upper hook. Under no conditions should the chain block frame be
allowed to bear on any support when in use as this would cause bending
of the hook or frame and damage the unit.
8. Ensure to not exceed SWL of chain block, wire rope and lifting gears.
9. Proper use of tag line allowing hoisting material to not swing out
Work Supervisor Safety
of control.
Supervisor
10. The set-up area shall be inspected to determine the suitability

11. Ensure rigger hand free from pinch point are and follow up the
signal by signalman only
12. Follow lifting plan which consists of all the important information
that must be considered in this lifting operation
13. Regular maintenance and servicing are to be carried out according to
manufacturer’s specification
14. Check for gouged, twisted, distorted links and foreign
material. Do not operate chain blocks with twisted, kinked or damaged
chain links.
15. Communication with hand signal or walkie talkie with low frequency.

16. Wear suitable PPE

8 Environment 1. Exposure to extreme temperature 1. Heat stress 1. Drink water regularly.
2. Bad weather condition 2. Dehydration Work Supervisor Safety
2. Provide rest shelter for workers
(heavy/rain/lighting/strong wind) 3. Strike by lightning Supervisor
3. Stop work immediately in occurrence of bad weather
9 Housekeeping 1. Pinch point 1. Hand injury 1. Ensure all the workers are fit to work.
2. Sharp Edge 2. Wear suitable work gloves appropriate to the task Work Supervisor Safety
must be work Supervisor
3. Perform good housekeeping practices.

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