HIRARC FORM

Company: HONG POH Conducted by: SYED(P.E) ARAVIND(Sr P.E) NADZMI(SAFETY)

(Name, designation)
PCHW FLEX H1 Date: (from… to …)
Process/ Location
Approved By: ZULLCAPLI
(Name, designation)
Date: 30-Aug-23 Review Date: Next Review Date:

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Recommended Control
No. Work Activity Hazard Which can cause / effect Existing Risk Control (if any) Likelihood Severity Risk PIC (Due date/status)
Measures
To inform Project Manager / Project Coordinator before Unauthorised work 1. Contractor will do un- 1. Discuss with Flex project 2 1 2 Toolbox meeting
start work for specific area. planned activities / create coordinator daily activities during (low)
another hazards tool box meeting.
2. Stop work / delay the project 2. Discuss daily activities during
tool box meeting.
- Supervisor provide safety
1 briefing to workers SUPERVISOR/SAFETY
- Supervisor to ensure workers
are trained & competent to
conduct the task

Delivering, unloading and storing of PCHW pipes and 1) Run over by 1. Material struck the worker 1. Cordon off working area. 2 2 4 Use appropriate PPE for the job
pipe fitting using pickup and unloading by manual vehicles and exposed to sharp edge/ Make sure no other people except (low)
handling 2) Hit by reversing Physical injuries. worker, supervisor and site safety
equipment 2. Person/public supervisor
2 3) Personal injury property might be hit by vehicle 2. Ensure access route are SUPERVISOR/SAFETY
4) Collision with sufficient and safe to use
other vehicles

Machinery, equipments and tools storing and charging 1) Machine operate 1. Impact from moving machine 1. Allow only trained employees 2 1 2 Store and charge at designated
abnormally parts to operate machine (low) area
2) Faulty electrical 2. Electrocution 2. Schedule regular preventive
components 3. Severe injuries or maintenance for machines
3 3) Physical injury amputations 3. Ensure all machines are SUPERVISOR/SAFETY
properly guarded

To dismantle existing PCHW 1) equipment or 1. physical injury 1. check control function 2 2 4 Check by competent person
1) scissor lift, fork lift and crane operation control failure 2. damage material 2. ensure work area is clear (low) before start work
- movement 2) impact or 3. material fall 3. position slings correctly
- lifting crushing 4. traffic collision 4. provide trafficman
- lowering 3) unexpected 5. burn injuries 5. fire extinguisher provided at
4 SUPERVISOR/SAFETY
- extending movement task area
- positioning 4) road traffic
2) hot work (welding , grinding , cutting) 5) expose to fire
spark

Fabrication of chilled water piping arrangements Use of hand tools Physical injuries 1. Material handling properly and 2 1 2 Safety awareness training
handle by skillfull worker (low)
2. Have sufficient manpower to SUPERVISOR/SAFETY
5 assist and apply buddy system

Flying objects / Cut / Hand Injuries To wear hand glove to perform 2 1 2 Toolbox meeting
SUPERVISOR/SAFETY
Dust the task (low)
Installation of brackets and chilled water pipes using Compressed gas Explosions / Gas leaks Hot work permit apply and 2 2 4 Fire watcher must be visible at
mobile tower scaffold and ladder hazards approved by related department (low) site SUPERVISOR/SAFETY
1) scissor lift, fork lift and crane operation
- movement
Fall from height Physical injuries Wear full body harness and 2 2 4 Toolbox meeting
- lifting
lanyard when perform job (low) SUPERVISOR/SAFETY
- lowering
- extending
- positioning
2) hot work (welding , grinding , cutting)
6
 Installation of brackets and chilled water pipes using
mobile tower scaffold and ladder
1) scissor lift, fork lift and crane operation
- movement
- lifting
- lowering
- extending
- positioning Faulty device Cut / Physical injuries Inspect by Site Safety Supervisor. 2 1 2 Check by competent person
2) hot work (welding , grinding , cutting) SSS to confirm device has no (low) before start work
6 physical defects or damaged
SUPERVISOR/SAFETY

Access & egress Sprains, bruises, cuts, Ensure safe access to the working 2 2 4 Use appropriate PPE for the job
laceration, scratches platform (low)
SUPERVISOR/SAFETY

Physical Injury / Property 2 1 2 Safety awareness training

Falling Objects / 1. QAQC , T&C work / buyoff
damage (low)
Flying Fragments / procedure
7 QAQC , T&C , Pressure Testing SUPERVISOR/SAFETY
High-pressure leak 2. Blank, plug or seal any open
of water ends and close all valves
Hausekeeping 1) Collision object Minor accident due to collision/ 1. Proper monitor and good 2 1 2 Toolbox meeting
2) Obstacle in First Aid Injury arrangement site supervisor (low)
passageway 2. Safety shoes and glove
8 3. Barricade OR need traffic SUPERVISOR/SAFETY
controller to control passageway
Instructions on how to use HIRARC form can be found in Guidelines on Risk Assessment
http://www.dosh.gov.my/index.php?option=com_docman&task=doc_download&gid=660&Itemid=179&lang=en
 LIKELIHOOD (L) EXAMPLE RATING Severity (S)
Most likely The most likely result of the hazard / event being realized 5 Likelihood (L) 1 2 3 4 5
Possible Has a good chance of occurring and is not unusual 4 5 5 10 15 20 25
Conceivable Might be occur at sometime in future 3 4 4 8 12 16 20
Remote Has not been known to occur after many years 2 3 3 6 9 12 15
Inconceivable Is practically impossible and has never occurred 1 2 2 4 6 8 10
1 1 2 3 4 5
SEVERITY (S) EXAMPLE RATING

Catastrophic 5
Numerous fatalities, irrecoverable property damage and productivity
Fatal Approximately one single fatality major property damage if hazard is 4
realized
Serious Non-fatal injury, permanent disability 3
Minor Disabling but not permanent injury 2
Negligible Minor abrasions, bruises, cuts, first aid type injury 1

RISK DESCRIPTION ACTION

15-25 HIGH A HIGH risk requires immediate action to control the hazard as detailed in the
hierarchy of control. Actions taken must be documented on the risk
assessment form including date for completion.

5-12 MEDIUM A MEDIUM risk requires a planned approach to controlling the hazard and
applies temporary measure if required. Actions taken must be documented on
the risk assessment form including date for completion.

1-4 LOW A risk identified as LOW may be considered as acceptable and further reduction
may not be necessary. However, if the risk can be resolved quickly and
efficiently, control measures should be implemented and recorded.