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  • Capa 151

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    This document summarizes a corrective and preventive action report regarding an issue with warpage in auto parts supplied by Lakshmi tools & Components. 2 parts out of a shipment of 320 were found to have warpage upon inspection. The supplier sorted all 320 parts to identify 10 defective parts with warpage. As a corrective action, the supplier worked with Autoliv to develop an improved method for checking all remaining parts in stock for warpage. As a preventive action, the next 3 lots will be fully checked using the new method and dock audit to prevent future issues. The root cause was identified as a cooling circulation failure in the mold during production.

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    CAPA 151

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    This document summarizes a corrective and preventive action report regarding an issue with warpage in auto parts supplied by Lakshmi tools & Components. 2 parts out of a shipment of 320 were found to have warpage upon inspection. The supplier sorted all 320 parts to identify 10 defective parts with warpage. As a corrective action, the supplier worked with Autoliv to develop an improved method for checking all remaining parts in stock for warpage. As a preventive action, the next 3 lots will be fully checked using the new method and dock audit to prevent future issues. The root cause was identified as a cooling circulation failure in the mold during production.

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    © All Rights Reserved
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    4 views1 page

    Capa 151

    Uploaded by

    QA Molding
    This document summarizes a corrective and preventive action report regarding an issue with warpage in auto parts supplied by Lakshmi tools & Components. 2 parts out of a shipment of 320 were found to have warpage upon inspection. The supplier sorted all 320 parts to identify 10 defective parts with warpage. As a corrective action, the supplier worked with Autoliv to develop an improved method for checking all remaining parts in stock for warpage. As a preventive action, the next 3 lots will be fully checked using the new method and dock audit to prevent future issues. The root cause was identified as a cooling circulation failure in the mold during production.

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    © All Rights Reserved
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    of 1

    Autoliv CORRECTIVE ACTION AND PREVENTIVE ACTION REPORT AIB-F-IQA-014

    PIN TRACK NO. 151

    PART NUMBER 601941200B PART NAME Ford Back Sheel

    SUPPLIER Lakshmi tools & Components SUPPLIER LOCATION Bangalore

    INVOICE No/DATE INVOICE QTY 320

    NC QUANTITY 2 DATE OF NC OCCURANCE 28/02/2015

    NC OCCURANCE LOCATION (Tick ) CUSTOMER INPROCESS IQA CHECK TESTING

    PROBLEM TITLE War page observed in the part

    PROBLEM DISCRIPTION War page observed at cover side nissan

    CONTAINMENT ACTION DETAILS

    VERIFIED BY siddarama TOTAL QUANTITY 320 DEFECTIVE QUANTITY 10

    CONTAINMENT IDENTIFICATION DETAILS


    Sorting out done at customer. Lot in LTC segregated 100% for warpage.

    CORRECTIVE ACTION DETAILS LTC with Autoliv help find out the method to check warpage and checking done by same method
    at LTC end also while checking for 100% warpage for the parts which we have in LTC-2.

    PREVENTIVE ACTION DETAILS


    Next 3 lot are checked 100% and checked in dock Audit.
    PHOTOGRAPHS OF BEFORE AND AFTER PARTS
    BEFORE AFTER

    REMARKS :
    Root Cause : warpage issue happened due to cooling circulation failure in mould, We have 2000 nos stock of the same batch.checking
    method for warpage was wrong in doing contmination.

    PREPARED BY Praveen APPROVED BY Sathish

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