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Muneeb Ayoub Memon, Noor Ahmed Memon, Bashir Ahmed Memon, Aftab
Hameed Memon & Abdul Qadir Memon
To cite this article: Muneeb Ayoub Memon, Noor Ahmed Memon, Bashir Ahmed Memon, Aftab
Hameed Memon & Abdul Qadir Memon (2023): Workability and mechanical behavior of steel
fiber reinforced self-compacting concrete with supplementary cementitious materials, Composite
Interfaces, DOI: 10.1080/09276440.2022.2164424
Results
Testing of FR-SCC
Aggregates
Fresh properties
1. Introduction
Attractive infrastructures built around the world have not only changed the shape of the
world but also provided more space for accommodating to the growing population and
the needs of modern times. On the other hand, it generates a large amount of waste
material, putting an excessive burden on the project’s waste management. Furthermore,
it is estimated that the cement manufacturing process contributes approximately 5–8% of
carbon dioxide emissions, which is extremely harmful to the environment. As a result,
cement is not a good material for humans [1]. Because of the issue of global warming,
eco-friendly materials have received a lot of attention in scientific research. Construction
industries are currently working to reduce carbon emissions by blending supplementary
cementitious materials (SCM) with cement in production of eco-friendly concrete [2].
SCMs are classified as pozzolanic materials; some are natural pozzolans from volcanoes
[3], such as fly ash, perlite, zeolite, and others, while the second group are artificial
pozzolans, such as slags, silica fume, and others [4,5]. To protect the environment from
the hazardous effects of this waste, one possible solution is to reuse it in new concrete.
This process not only helps to reduce waste management costs, but it also aids in the
identification of indigenous, low-cost alternatives to concrete ingredients. Additionally,
the construction sector tried to create ductile concrete with high strength. Concrete
reinforced with dense steel can achieve high strength and adequate ductility. To improve
the constructability of heavily reinforced and deep concrete sections fluid-like fresh
concrete is required. Self-compacting concrete is that kind of concrete that can fully
enclose the formwork (moulds) of heavily reinforced, deep, and narrow sections without
the need for vibrational efforts. Consequently, avoiding the vibrational/compacting
equipment at the site [6]. Self-compacting concrete, which has a slump flow value greater
than 200 mm, is also known as flowing concrete [7]. For a potential method of casting
deep, thin, and narrow sections with proper cohesiveness and without the need for
external or internal vibration, slump flow values of more than 600 mm have recently
been developed [8]. Despite having excellent flowability, SCC performs poorly under
tension because it is a brittle material [9]. A unique variety of SCC called fiber reinforced
SCC is very sensitive to changes in fiber shape, type, and content in addition to w/b ratio,
dosage of super plasticizer (SP), and other factors [10]. One of the best ways to increase
the tensile and flexural performance of SCC is to incorporate randomly distributed short,
discrete fibers. Steel fibers, polypropylene fibers, nylon fibers, glass fibers, synthetic
fibers, and many other types of fibers are commercially available for the purpose.
These may be used in the manufacturing of SCC and their feasibility has been clearly
referenced [11–14]. For non-structural applications like shrinkage resistance, crack
resistance, and fire resistance, steel and polypropylene fibers are typically used. The
inclusion of fibers expands the benefits of SCC. In addition to serving as a crack bridge,
fibers also help SCC’s resistance to tension and bending in a hardened state. Thus, the use
of fibers may increase the SCC’s possible application areas. No doubt the workability
performance at the fresh state is negatively impacted by the addition of fibers in SCC,
despite the fact that the fresh properties are the primary determinants in producing the
SCC for desired hardened properties. The degree of decrease in workability depends on
the mix composition, type, and dosage of the fibers used. It is very much necessary to
design the mix with suitable content of fibers for obtaining the maximum benefits. Also,
COMPOSITE INTERFACES 3
compatibility between desirable flow properties at the fresh state and improved perfor
mance at the solid state should be developed [15].
Since fibers are known to disrupt the flow of SCC in its initial state, hence the question
arises whether the fibers are causing an interruption in the flow of SCC and if so, then it
necessary to make sure that SCC maintains the adequate range of flowability while using
fiber reinforcements [8]. Steel fibers have been successfully used in concrete to improve
mechanical performance, such as load-carrying capacity, post-cracking, and energy
absorption performance [16]. Mostly fibers are also used to decrease the crack width
which is one of the effective steps toward the durability of concrete [17]. An increase in
crack width rises the issues of concrete permeability leading to the corrosion of steel
reinforcement [18]. In this context, steel fibers are presented as a solution for the
problem, since the addition of fiber reinforcement in concrete decreases the crack
width, thus, increases the concrete ductility and improves the post-cracking resistance
[19]. The material transport characteristics, especially permeability, may adversely affect
the durability performance [19,20]. Ingress of water, chloride penetration, and other
corrosive agents favoring deterioration are brought on by an increase in the permeability
due to the spread of cracks [21,22]. Steel fibers are used to stitch larger cracks (wider than
100 m) and to decrease the crack depth by reducing the area of the cracks for perme
ability [20,23]. This is likely caused by multiple cracks and crack stitching in the steel
fiber reinforcement, which increases concrete’s resistance to water and chemical pene
tration [20,23,24].
Many studies have recently been conducted to investigate the behavior of fiber
reinforcement in SCC mixtures. Steel fiber reinforced SCC’s fresh and mechanical
performance were examined by Ranjbar and Zhang [25]. In their article they covered
the impact of fiber reinforcement in geopolymer composites. They considered the fiber’s
underlying mechanisms for interacting with the binder at both fresh and hardened states,
as well as thermal and environmental factors. Okuyucu et al. [26] looked into the
characteristics of semi-lightweight fiber reinforced concrete using unexpanded perlite
as an additional cementitious material and as an aggregate. According to Da Silva et al.
[27], steel fibers increase the ductility of concrete and provide a warning before total
failure. Steel and polypropylene fibers were used by Aslani et al. [28] to evaluate the
performance of heavyweight fiber reinforced self-compacted concrete (HWFR-SCC) in
both the fresh and hardened states. They asserted that fibers and heavy-weight aggregates
(HWA) have a negative impact on workability performance. By increasing the fiber
content, improvements were seen in the mechanical properties of the HWFR-SCC,
including compressive, split tensile, and flexural strengths. Through their research,
Frazao et al. [29] demonstrated the fiber reinforced SCC’s durability characteristics.
Hooked steel fibers with dimensions of L = 3 mm, D = 0.5 mm, and L/d = 70 were used
to create the (FR-SCC). The findings showed that adding steel fibers to SCC significantly
improved the post-cracking flexural resistance and energy absorption while having no
appreciable impact on the fresh and durability indicators of SCC. Using hybrid steel
fibers, Pajak and Ponikiewski [30] assessed the flexural behavior of SCC. The results of
this experimental study demonstrated that the highest volumetric fiber content mixes did
not meet SCC requirements. Very small differences in compressive strength values were
seen with hybrid steel fibers based on mechanical properties. However, the addition of
hybrid steel fibers significantly improved the flexural strength. Experimental research on
4 M. A. MEMON ET AL.
the flexural performance of SCC beams reinforced with steel fibers was done by [31].
Fresh properties’ findings pointed improved deformability without any blockage inflow.
Additionally, longitudinal steel reinforcement ratio, and SF dosage increased compres
sive and flexural strengths.
The above discussion of available state-of-art relevant to the proposed topic of
research clearly shows that good amount of time and work has been devoted by research
community around the world for development of SSC with waste material and fibers.
However, reported results from these studies have varied greatly, and their scope has
been extremely constrained. The properties of the ingredients used the age of the waste
material, the dosage of the materials, and the type, size, and aspect ratio of the fibers are
primarily responsible for the variation in results. Additionally, the work on development
of SSC in Pakistan using indigenous materials is either absent or extremely rare.
Therefore, this study proposes the use of different dosages of silica fume and fly ash
along with steel fibers of lower aspect ratio, than reported in literature. It is anticipated
that the outcome of the work will help in reaching at the logical conclusion that may serve
as the benchmark for future researchers as well as a guideline for the construction
industry and end-users to adopt SCC with more assurance. However, for the same on
large scale a systematic and comprehensive study is necessary.
Table 1. Details of mixes and mix proportions for SCC and FR-SCCs.
Steel fiber PC (kg/ Fly ash Silica Fume Binder FA (kg/ CA (kg/ Water SP
Mixes (kg/m3) m3) (kg/m3) (kg/m3) (kg/m3) m3) m3) W/B (kg/m3) (%)
(5%SF15% 0 440 82.5 27.5 550 870 880 0.34 187 2.25
FA)
FRSCC 2.45 440 82.5 27.5 550 870 880 0.34 187 2.25
(0.1%)
FRSCC 3.68 440 82.5 27.5 550 870 880 0.34 187 2.25
(0.15%)
FRSCC 4.9 440 82.5 27.5 550 870 880 0.34 187 2.25
(0.2%)
(10% 0 412.5 82.5 55 550 870 880 0.34 187 2.5
SF15%
FA)
FRSCC 2.45 412.5 82.5 55 550 870 880 0.34 187 2.5
(0.1%)
FRSCC 3.68 412.5 82.5 55 550 870 880 0.34 187 2.5
(0.15%)
FRSCC 4.9 412.5 82.5 55 550 870 880 0.34 187 2.5
(0.2%)
Both coarse and fine aggregates were obtained from approved quarries by the govern
ment of Pakistan [37]. Sieve analysis of both aggregates was done in accordance with
relevant ASTM standards and is shown in Figure 2.
Steel binding wires measuring 20 mm in length and 1 mm in diameter were used as
fiber reinforcement. Typically, using steel fibers in concrete requires an aspect ratio of 60
to 80; however, this study aims to examine the effects of using a lower aspect ratio of steel
fiber, therefore aspect ratio of 20 is used. The steel wires had a tensile strength of 270 MPa
6 M. A. MEMON ET AL.
Cumulative % Passing
100 100
80 80
60 60
40 40
20 20
0 0
13.2 12.5 9.5 4.75 4.75 2.36 1.18 0.6 0.3 1.15
Sieve size (mm) Sieve size (mm)
and were made of high carbon steel. Its dosage was 0%, 0.1%, 0. 15%, and 0.2% of the total
volume of the concrete. Concrete mix with no steel fibers was treated as control mix.
Table 2 provides information about steel fibers, and Figure 3 depicts a pictorial view of
the steel fibers.
Two concrete mixes mentioned earlier are adopted following the recommendations
and conclusion of [7]. The first mix contained 5% silica fume and 15% fly ash whereas
the second mix contained 10% silica fume and 15% fly ash. In both mixes, steel fibers
were introduced with the dosage mentioned above. Thus, a total of eight concrete mixes
were used in this work. In the first mix, superplasticizer was used at a constant dosage of
2.25% whereas the dosage of superplasticizer in the second group was 2.5%. The increase
in dosage of superplasticizer was made considering the higher water demand of increased
dosage of fly ash in the mix. Using above-mentioned materials and their quantities
(Table 1) preparation of mixes and samples and testing are illustrated in Figure 4.
Following the above-mentioned procedure concrete mix was prepared by using weight
batching of the ingredients. The uniformity of the steel fibers in concrete matrix is hard
to ensure; however, for best possible results concrete ingredients and steel fibers were
first thoroughly mixed in dry state. Then the ingredients were mixed in concrete mixer.
The fresh properties of the mix; filling ability (slump flow test and V-funnel test), passing
ability (J-ring and L-box test), and segregation resistance (V-funnel time at 5 minutes);
were performed in accordance with relevant standards [38,39] and [40]. For each test
three samples were used, and the obtained results were averaged. Figure 5 shows the fresh
properties tests for selected samples.
After evaluating the fresh properties, hardened properties were determined. The
cube, cylinder, and prism specimens were cast and tested for compressive strength,
split tensile strength, and flexural strength respectively. The molds were prepared by
oiling the inner surfaces for the preparation of specimens for hardened properties.
For each batch of concrete in all eight mixes five samples of each cube (150 mm ×
150 mmx 150 mm), cylinder (150 mm × 150 mm x 300 mm) and prism (100 mm×
100 mm x 500 mm) were prepared. All the samples were then cured for 28-days by
fully immersing in potable water. After the elapse of the curing time samples were
taken out of the water and left for 24 hours in the laboratory to air dry.
Compression and split cylinder tests were conducted in the universal testing
Concrete Ingredients
Conventional, SF, FA, SP, Steel fibers (STF)
Selection/Testing
Mix – 1 Mix – 2
With 5% SF, 15% FA, 2.25% SP With 10% SF, 15% FA, 2.5% SP
Weighing, batching, and mixing of ingredients for fresh and hardened properties
machine in accordance with relevant ASTM test procedures under gradually increas
ing load at the rate of 0.5kN/min till the rupture of the specimens. The failure load
was recorded and used to compute the compressive and tensile strength using
standard formulae. Flexural strength test was also performed in a universal testing
machine under central point load with the same rate of loading as mentioned
earlier. The recorded load was used to compute flexural strength from the standard
formula for a central point load. Figure 6 shows the testing of selected specimens.
The average of the results within each set was evaluated. The obtained results will be
discussed in the next section with details.
the mixes with silica fume and fly ash T50 cm time showed a slight increase for the fiber
dosages of 0.1% and 0.15%, but the same increased to approximately 9% for the fiber
dosage of 0.2%. This demonstrates that an increase in steel fiber dosage causes the T50
time to increase. Additionally, it should be noted that the increase in the parameter is
minimal even at the highest dosage of steel fibers used. Therefore, impact of lower aspect
ratio steel fibers on workability is nonexistent.
Figure 8 shows that the addition of steel fibers to concrete resulted in a reduction in
the slump flow diameter. The recorded results are within the required limits [35], even
though the parameter value decreased. Only 2.35% of the values were reduced at their
maximum. Steel fibers’ minimal effects on flow values show that the deviation can be
disregarded. The same pattern was also noted by [30].
Figure 9 displays the findings from the steel fiber reinforced self-compacting concrete
V-funnel time test. It should be noted that the V-funnel time increases as the dosage of
77.00
75.5 75.1 74.8
75.00 74.1
74.6
73.00 73.9
73.3
71.00
72.8
69.00
5%SF&15%FLA
67.00
65.00
SCC-CRM FR-SCC (0.1%) FR-SCC (0.15%) FR-SCC (0.2%)
16.00
V-Funnel Time : sec
8.00
SCC-CRM FR-SCC (0.1%) FR-SCC (0.15%) FR-SCC (0.2%)
steel fibers in SCC is increased. At a dosage of 0.2% steel fibers, the first batch of mixtures
observed a maximum increase of 17%. The second set, however, observed maximum
increase of about 8% at the same steel fiber dosage. Despite the fact that the second set of
mixes contains 5% more silica fume, the parameter only slightly increased. It is caused by
the fineness of silica fume, which, when present in greater amounts, gives the mixture
a smoother texture.
10.50
J-Ring height : mm
8.00
SCC-CRM FR-SCC (0.1%) FR-SCC (0.15%) FR-SCC (0.2%)
0.80
SCC-CRM FR-SCC (0.1%) FR-SCC (0.15%) FR-SCC (0.2%)
negatively impacted due to addition of steel fibers. Significant resistance to passing ability
is evident from Figures 10 and 11. Although the higher content of silica fume in the
concrete mixes showed better performance of the parameter than mixes with lower
content of silica fume yet the resistance to passing ability is evident. The higher dosage
of silica fume even failed to improve the parameter value in the case of the L-Box test. It is
important to note that all steel fiber dosages recorded for both sets of mixes fell within the
predetermined [35] limits. Thus, it can be stated that slight increase in test results of
mixes with silica fume and fly in comparison to control concrete used in this study has no
appreciable impact on passing ability. Therefore, deviation in the results can be disre
garded. Hence, both of the parameters are assumed unaffected due to addition of steel
fibers of lower aspect ratio than standard aspect ratio.
65.0 5%SF&15%FLA
Aver a ge C om p r essive St r en gt h : M P a
10%SF&15%FLA
63.0
61.0
59.0
57.0
55.0
53.0
51.0
49.0
47.0
45.0
Controlled SCC SCC-CRM FR-SCC (0.1% ) FR-SCC (0.15% ) FR-SCC (0.2% )
maximum decrease is recorded equal to 3.78% at 0.2% dosage of steel fibers. The smallest
decline is just 0.66%. It implies that the decrease is extremely slight and could be
disregarded if the SCC benefits from the addition of steel fibers in other areas.
Additionally, it should be noted that the percentile reduction in compressive strength
of both mixes is very close. This demonstrates that change in the dosage of fly ash from
5% to 10% has little impact on compressive strength. The parameters governing strength
are controlled by the steel fiber. The obtained results also showed that, in order to ensure
the least possible reduction in compressive strength of the mixes, the dosage of steel fiber
should be kept as low as possible. Before making a final choice, though, one should also
consider additional advantages of steel fibers.
6.0 5%SF&15%FLA
10%SF&15%FLA
Aver a ge Ten sile St r en gt h : M P a 5.0
4.0
3.0
2.0
1.0
0.0
Controlled SCC SCC-CRM FR-SCC (0.1% ) FR-SCC (0.15% ) FR-SCC (0.2% )
prevent the specimen from failing suddenly. This suggests a ductile fracture of some kind
and a warning period before the complete failure of high-strength SCC.
Noting that high-strength concrete is thought to be more brittle than regular concrete
is important. Since steel fibers are present in high strength concrete, the strength proper
ties (compressive strength and tensile strength) are slightly compromised, with ductility
and impending warning possibly emerging as the key parameters.
5%SF&15%FLA
8.0
10%SF&15%FLA
Average Flexural Strength:MPa
7.0
6.0
5.0
4.0
3.0
2.0
Controlled SCC SCC-CRM FR-SCC (0.1%) FR-SCC (0.15%) FR-SCC (0.2%)
1.10 5%SF&15%FLA
10%SF&15%FLA
1.05
1.01 1.02
1.00
0.97
0.95 0.94
Deflect ion : m m
0.92
0.90
0.87
0.85
0.82
0.80 0.79
0.75
0.70
0.65
0.60
SCC-CRM FR-SCC (0.1% ) FR-SCC (0.15% ) FR-SCC (0.2% )
The table and graphs show that the addition of steel fibers increased both the flexural
strength and deflection. The first parameter contributes positively to the mix, but
the second need to be carefully handled to keep values within the permitted range of
the code used.
With all steel fiber dosages in both mixes, flexural strength is observed higher than
control mix with higher results in mixes containing more silica fume. This demonstrates
that the flexural strength of the concrete is positively impacted by both silica fume and
steel fibers. For mixes containing 5% SF at 0.2% of fibers, the maximum increase in
COMPOSITE INTERFACES 17
flexural strength is 17.8%. For mixes containing 10% SF, the minimum increase in
flexural strength is 0.7%. The failure mode of SCC specimens due to the presence of
steel fibers was ductile and manifested more deflection.
4. Correlation of properties
Correlation is a statistical measure showing the association of two variables. The degree
of correlation is expressed by correlation coefficient (r). Linear of multi-degree correla
tion may be performed to check the association of the variables. Based on the outcome of
this research work the linear correlation between steel fiber percentage and different
properties considered in this work is done. For the purpose correlation coefficient is
computed using the formula
P P
ðx �xÞðy �yÞ xy n�x�y
r ¼ qffi�ffiP
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi�ffi ¼ (1)
ðx �xÞ2 ðy �yÞ2 ðn 1ÞSDðxÞSDð yÞ
5. Conclusions
From the obtained results of the laboratory investigations for the subject matter the
following are concluded.
(1) The fresh properties (flow properties) of SCC are degraded by the addition of
fibers. The magnitude of the effect, however, is insufficient (less than 10%) to
qualify as a major factor.
(2) It is also observed that the fresh properties deteriorate more at higher concentra
tions of steel fibers and silica fume. This implies that while producing SCC using
silica fume and steel fibers, care should be taken to avoid unnecessary increase in
the dosage of silica fume and steel fibers. It is further observed that all of the fresh
18 M. A. MEMON ET AL.
property values for both mixtures at each steel fiber dosage fall within the standard
ranges provided by EFNARC.
(3) Addition of steel fibers resulted in decrease in compressive strength of both mixes
considered. First mix (5% silica fume and 15% fly ash) showed maximum decrease
of 3.78% at 0.2% steel fibers. The smallest decline is 0.66%. It implies that the
decrease is extremely slight (less than 5%) and could be disregarded if the SCC
benefits from the addition of steel fibers in other areas.
(4) With reference to compressive strength lower dosage of steel fibers performs
better than higher dosages.
(5) Tensile strength of the concrete followed similar trend as of compressive strength
with decrease in the strength from 1.22% to 8.01%. The decrease was more
significant with second mix.
(6) Steel fibers in concrete act as locking medium resulting in some sort of ductile
fracture and impending warning time before the complete failure of high-strength
SCC.
(7) Flexural strength of SCC observed increase due to the addition of steel fibers. The
increase was more in first mix (5% SF) than second (15% SF). The same is also
evident from correlation coefficient computation. The increase was prominent at
0.15% of steel fibers. The maximum increase was recorded equal to 17.8% in first
mix at 0.2% dosage of fibers. Whereas the minimum value of the parameter was
equal to 0.7% for second mix at 0.1% dosage of steel fibers.
Acknowledgement
The authors would like to acknowledge the financial support provided by Quaid-e-Awam
University of Engineering, Science & Technology, Sindh, Pakistan.
Disclosure statement
No potential conflict of interest was reported by the author(s).
Funding
No funds, grants, or other support was received.
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