Professional Documents
Culture Documents
We, Faisal Musa, Rihanna Genzeb, Rawda Abdulkadir, Natnael Assefa hereby declare that this
internship report is the prepared by us during the internship period and we approve it by our
signature below.
As the student’s academic advisor and supervisor, we certify that this internship report is
written by the students Faisal Musa, Rihanna Genzeb, Rawda Abdulkadir, Natnael Assefa, is
their original work.
II
ACKNOWLEDGEMENT
The internship students would like to express a sincere thanks to mentor Mr. Getachew Tsegaye
and to supervisor Eng. Yonas Fesehaye for their Guidance and advice during the internship
period and also deepest gratitude and thanks goes to Eng. Daniel, Eng. Ammanuel, Architect
Eyasu, office Engineer Hermela and Addis, Site Eng. Fekre, Eng. Henock and all engineers
and staff members who welcomed the interns with an open arm and supported them through
their internship program. The internship students would like to express their special thanks to
consultant Eng. Berhanu for all the kindness and persistent support.
Finally, the internship students would like to thank the hosting company Rama Construction
P.L.C for accepting the students request to join the company and allowing them to have the
work experience.
III
EXECUTIVE SUMMARY
The purpose of this report is to put in writing the work experience that had been acquired by
performing specific tasks during the internship program which was planned to help apparent
students gain practical knowledge of engineering skills, design, implementation, evaluation
and management in general.
The contents of the report have been divided into five chapters and the topics covered include
the company background, overall internship experience, and the benefits gained from
internship, and conclusions and recommendations.
The first chapter of the report includes, brief description of the back grounds of the internship
hosting company (RAMA CONSTRUCTION PLC), including the history and objective of the
company, its main projects and services and the overall organization and work flow.
The second chapter of the report briefly explains the overall internship experience gained
during the practical period, which starts by explaining the process of getting into the company
and the work section that have been executed. The procedures used while performing tasks,
are also included in this part of the report.
The third chapter of the report explains about tasks performed and executed during the period
of the internship program which includes office work such as bar schedule, takeoff and
drawings as well as site work.
The fourth chapter of the report briefly explains about the overall benefits gained from the
internship in terms of improving practical skills, theoretical knowledge, interpersonal
communication skills, team playing skills, leadership skills, and work ethics.
The last chapter finalizes by concluding the above topics and grasp the whole idea of the
paper, including giving recommendations regarding the host company that might help improve
work flow.
IV
TABLE OF CONTENTS
CONTENTS Page
DECLARATION .................................................................................................................................... II
ACKNOWLEDGEMENT ..................................................................................................................... III
EXECUTIVE SUMMARY ................................................................................................................... IV
LIST OF FIGURES .............................................................................................................................. VII
LIST OF TABLES ............................................................................................................................... VIII
GLOSSARY .......................................................................................................................................... IX
CHAPTETR ONE
1. BACKGROUND OF THE HOSTING COMPANY .................................................................. 1
1.1. Brief History of Rama Construction P.L.C .................................................................................. 1
1.2. Goals, Mission, Vision and Value of the Company ..................................................................... 1
1.3. Quality Policy .............................................................................................................................. 2
1.4. Joint Venture ................................................................................................................................ 2
1.5. Main Projects of the Company Completed .................................................................................. 3
1.6. The Overall Organization and Work Flow .................................................................................. 4
1.7. Roles and Responsibilities of the Professionals ........................................................................... 4
1.8. Project Profile .............................................................................................................................. 9
CHAPTER TWO
2. OVERALL INTERNSHIP EXPERIENCE .............................................................................. 10
2.1. How the Interns Joined the Company ........................................................................................ 10
2.2. The Section of the Company that the Interns Have Been Working ........................................... 10
2.3. The Work Flow in the Section ................................................................................................... 10
2.4. Work Tasks That Have Been Executed ..................................................................................... 11
2.5. Procedures Used While Performing Tasks ................................................................................ 12
2.6. Challenges That Have Been Faced While Performing Work Tasks .......................................... 12
CHAPTER THREE
3. OFFICE AND SITE WORK..................................................................................................... 13
3.1. Introduction ................................................................................................................................ 13
3.2. Office Work ............................................................................................................................... 13
3.2.1. Quantity Surveying (QS) .................................................................................................... 13
3.2.1.1. Preparation of Takeoff Sheet ...................................................................................... 14
3.2.1.2. Preparation of Bar Schedule ....................................................................................... 15
V
3.2.1.3. Preparation of BOQ .................................................................................................... 17
3.3. Site Work ................................................................................................................................... 18
3.3.1. Concrete Work .................................................................................................................... 19
3.3.2. Reinforcement Bar .............................................................................................................. 30
3.3.3. Formwork ............................................................................................................................ 35
3.3.4. Back Fill for Rigid Pavement.............................................................................................. 39
3.3.5. Tests Executed at the Site ................................................................................................... 40
3.3.6. Finishing Work ................................................................................................................... 47
3.3.7. Contract Handling ............................................................................................................... 48
3.3.8. Health and Safety on site .................................................................................................... 51
3.3.9. Supervision and Mentoring ................................................................................................. 54
CHAPTER FOUR
4. THE OVERALL BENEFITS GAINED FROM THE INTERNSHIP .......................................... 55
4.1. What has been Gained in Terms of Improving Practical Skills ................................................. 55
4.2. What has been Gained in Terms of Upgrading Theoretical Knowledge ................................... 56
4.3. What has been Gained in Terms of Improving Interpersonal Communication Skills ............... 56
4.4. What has been Gained in Terms of Improving Team Playing Skills ......................................... 56
4.5. What has been Gained in Terms of Improving Leadership Skill ............................................... 56
4.6. What has been Gained in Terms of Understanding About Work Ethics Issues ......................... 57
CHAPTER FIVE
5. CONCULUSION AND RECOMMANDATION FOR RAMA CONSTRUCTION P.L.C ..... 58
5.1. Conclusion ................................................................................................................................. 58
5.2. Recommendation ....................................................................................................................... 58
Reference .............................................................................................................................................. 60
VI
LIST OF FIGURES Page
VII
Figure 44:Safety Signs ........................................................................................................................... 52
Figure 45:Personal Protective Equipment ............................................................................................ 53
Figure 46:Staffs and Supervisors........................................................................................................... 54
Figure 47:Concrete faults ...................................................................................................................... 59
Figure 48:Improper Disposal ................................................................................................................. 59
Figure 49:Improper Disposal ................................................................................................................. 59
Figure 50:Concrete Faults ..................................................................................................................... 59
VIII
GLOSSARY
Armata : Concrete
Berga : The length of single reinforcement which comes in a standard length of 12m
GF : Ground floor
Kebeleto : A reinforcement bar which is used as a spacer to maintain the thickness of the slab
QS : Quantity surveying
Staffa : Stirrup
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CHAPTETR ONE
1. BACKGROUND OF THE HOSTING COMPANY
Values
➢ Executing works based on the will capacity of the customers.
➢ To serve the society on basic development of the country.
➢ Effective & faithful management of projects
➢ Executing clear & concise (100%) relationship at the beginning of the contract.
➢ Developing and building its capacity and to ensure a quality work.
➢ Preparedness/readiness, reliability, flexibility, innovative, competent, responsible, team
work.
Project
manager
Masonary Lab
Forman Technician
Level Man
Servoyer
Generally, the project manager acts as leader (guiding the entire resources to an efficient
activity), acts as planner (planning within the agreed time), acts as decision-maker
(representing the whole site management).
Site Engineer
Site engineer is the professional who provides technical advice, organizes and supervises
construction projects. The site engineer controls all the activities in the site and is responsible
for the whole construction work. The site engineer also execute work according to the drawings
and specification, checks the construction of structural and finishing works, makes necessary
reports to the project manager all activities on the site, and strictly follows the given time
schedule to avoid any delay on the project completion time.
The site engineer visits the site on day-to-day basis for the purpose of making sure that the
work is flowing as planned.
Some of the common responsibilities of site engineers are:
• Prepares daily laborers output report
• Organizes the monthly reports to be sent to Head office
• Schedules weekly or monthly work implementation
• Checks and reviews any sub contract payments
• Quantifies any materials on request etc.
Office Engineer
An office engineer is responsible for managing the flow of documents between internal and
external partners, preparing project reports for the office, and helping to coordinate office’s
participation in construction projects. The office engineer is also responsible for the accurate
processing of submittal in order to ensure the correct products and materials are installed
throughout the project. Compile and analyze collected data to prepare payments and takeoff.
The office engineer also makes reports to the project engineer and makes detail drawings to be
easy for construction and provide it to surveyor, Foreman or any concerned section.
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The Consultant
Consultants are professionals, typically, appointed by the client to perform expert tasks on a
project. Mainly the consultant gives solution for any question from the contractor side and clear
any confessions on the project, by discussing and sharing ideas with the contractor staffs (site
engineer, construction engineer, office engineer). Some of the responsibilities include:
The Contractor
A person or business that agrees to conduct work for another entity as specified under the terms
of a contract. The contractor is responsible for executing the structural work including the
external block work indicated in the contract document using the specification and drawings
as a guideline as well a reference.
The Forman
The Forman in construction controls distribution of Masons, Carpenters and daily labors. The
Forman also gives guidance on how the work is done and gives correction if there is any
mistake done. Forman and general Forman have the same responsibility. The Forman has the
power to give allowance to the workers to stop work and go home at the time of sickness or
any other occasions.
Trained Foreman's
Control most of the skilled (masons, carpenters, plumber, bar bender, labor) and unskilled
(gang leaders) labors by giving directions that have been received from the general manager or
the site engineer.
✓ Masons: are persons skilled in cutting, dressing, and laying stone in buildings.
✓ Carpenters: is a craft responsible for making wood structures for supporting different
structural components like tie beams and columns and formworks.
✓ Plumber: responsible for installing, repairing and maintaining pipes and other construction
materials used for water supply and waste water disposal.
✓ Electrician: perform works required for the repair, maintenance, installation and
modernization of electrical systems.
✓ Machine operator: operate, fix and maintain different machineries on the site like, vibrator,
mixer, crane
✓ Team leaders: controls the distribution of labor forces throughout site by taking orders from
the trade Forman. He controls the number of laborers at each work place, transfer labor workers
from one site to other, and check whether laborers are performing their job properly.
✓ Metal workers: fabricate, assemble, install and repair sheet metal products and equipment’s.
Administrator
Project administrator have the responsibilities such as controlling the human resources,
recruiting labors, controlling materials or properties entering and exiting the site. Managing the
working hour of employees including overtime and part time. They are also responsible for
communicating matters to the head office and receiving update on rules and regulations.
Financial managers
Financial managers are responsible for the financial health of an organization. They create
financial reports, direct investment activities, and develop plans for the long-term financial
goals of their organization. They also keep record of the cost and profit of the firm to evaluate
their financial performance.
Store keepers
The major tasks of store keepers are:
✓ Maintain receipts, records, and withdrawals of the stockroom
✓ Receive, unload, and shelve supplies
✓ Ensure adequate record keeping and manage all documentation to confirm proper stock
levels and maintain inventory control
✓ Coordinate the handling of freight, the movement of equipment, and necessary minor
repairs
Time Keeper
✓ Controls the time, the worker start, break and end
✓ Registers ordinary time amount and over time works
Contract value
➢ Main contract without vat (USD)………. ………………..12,170,032.00
General conditions
➢ Purpose…………………………………………………….Residential
➢ No of floors………………………………………………. 22
CHAPTER TWO
2. OVERALL INTERNSHIP EXPERIENCE
2.1. How the Interns Joined the Company
Once Unity University announced the internship program, all students started searching for a
construction company So, a team of 4 students was formed namely Faisal Musa, Rihanna
Genzeb Rawda Abdulkadir and Nathnael Assefa it was then decided to search for a construction
company as in group in order to facilitate the searching process. There was this huge project
that caught the attention of everyone passing by that place, just around the city center, La Gare
then a site visit was made in order to address the request to join the company as an interns, a
reply from the project manager came saying that a formal request should be written by Unity
University which must be submitted to Rama Construction P.L.C head office which is located
around Jacros and an acceptance letter stating the name of the students admitted will be written
by the head office with copies for all parties; a copy for the project manager at the site, a copy
for Unity University as well as a copy for individual students admitted and thankfully the team
of four students mentioned above got admitted.
It was a great opportunity to join into a such a huge international construction company and on
top of all a local company which was one of very few and that’s how the journey of four months
started.
2.2. The Section of the Company that the Interns Have Been Working
Since there are mainly two sections in the company both office work as well as site work were
the works executed during the internship program. Both sections are essential for developing
as well as improving practical skills. The site work includes most of the practical work which
includes interacting with different professions like carpenters, bar benders, masons, site
engineers. The office work includes preparing bar schedules, take off, site diary, reports,
scheduling.
2.3. The Work Flow in the Section
In general, there is a smooth work flow in the company. The site works for 24hrs depending
on the work progress being achieved and there are morning shifts and night shifts for labor
workers or direct workers and also overtime for indirect employees. The daily work flow is
mainly associated with labors executing the daily work planned under the supervision of the
site engineers once the specific work gets done it will be checked by the site engineer and
corrections will apply based on any faults once the site engineer confirms the executed work is
free from any faults it will be handed over to the consultant who will then check the work based
on the drawing and specifications and approve the work for further procedure.
2.6. Challenges That Have Been Faced While Performing Work Tasks
➢ Unavailable information: Not being able to get enough information especially about the
sub-structure so referring to different sites online was the means to overcome this
challenge.
➢ Unreachable engineers: Not being able to be in contact with the sub contract (Orkid )
who has done the foundation work. The only option was just to ask the people on the site
about the foundation.
➢ Unfamiliar terms: Not being familiar with the words used at the site, the common
language used at the site was a little bit challenging but taking notes of all the words used
helped to solve the problem easily and quickly.
➢ Design changes: There were multiple design changes especially to the drawings such as
reinforcement bar drawings, electrical drawings, sanitary drawings and unfortunately there
wasn’t enough satisfying answers.
➢ Lack of communication: there was a communication gap between the contractor and the
consultant which cost the contractor resources and demolished a temporary structure.
➢ Lack of office: No office for internship students which made it difficult to see office work.
➢ Not allowed to meetings: meetings were only for top management officials and interns
were not allowed to attain meeting even as spectators, it was considered as private matter.
➢ Inaccessible tests: not being able to see tests conducted outside the site.
CHAPTER THREE
3. OFFICE AND SITE WORK
3.1. Introduction
The project site name is La-Gare residential Tower 1, it’s located around La Gare, the project
has a Budget of 13,995,536.80 USD the project started on Nov 4,2020 and the Contract
completion date was on April 28,2022 but it has been extended for 4 months so its completion
date is on August. Until now Rama construction has used 474 days of the total 670 days and
the project status progress is 43%.
The purpose of the building is a residential tower that have a 22 storey in which the GF, PO1
& PO2 are for parking purposes and 3RD-21TH floor for residential and also have a Roof floor,
Roof Bulk head and Top cap and the current status of the project is at the 9th floor slab.
The type of foundation used for this structure is a Pile foundation. They have a total of 243 pile
and there are about 48 amount of pile caps also used C50 concrete for the pile caps and for the
super structure mainly for column, beam, shear-wall, and slab for the PO1 to 6th floor C50
concrete was used and for the 7th and above it has been used C37 concrete. At the project site
we have a Batch plant that’s used for mixing of concrete based on their concrete mix ratio.
✓ Taking measurements of civil works (Take off quantities and preparing BOQ)
✓ Preparation of approximate (preliminary) cost estimate at the very early stage of the
project.
✓ Preparation of detail cost estimate at different stages (taking as built measurements and
preparing payment certificates or approval of payment certificates prepared by taking
measurements).
➢ Estimation of material quantities - A Quantity Surveyor will measure the drawings and
calculate the quantities of materials to procure such as Cement, Sand, Aggregates, Steel,
Bricks, Blocks, Tiles, paint, etc.
➢ Comparison - Contractor’s quantity surveyor will compare estimated cost vs actual cost.
➢ Monthly bill checking – Quantity surveyor will check the contractor’s monthly bills /
contractor’s quantity surveyor will prepare monthly bills based on work done on site.
➢ Preparing reports - The quantity surveyor will prepare monthly Cost reports, progress
reports, Cashflow reports etc.
➢ T- Timesing : This column indicates the number of repetition of the same dimension.
➢ D- Dimension: This column indicates the Length, Width, Thickness measurements of the
work.
➢ Result: This column indicates the product and/or summation of the dimensions.
➢ Description: This column indicates the name, specification as well as the axis of the work.
In order to fill out the above table properly the following steps should be taken.
➢ Identify the type of bar present.
➢ Then calculate the number of bars present based on the spacing and the length on which
these bars are placed
➢ Calculate on how many members these bars are present on a single floor system
➢ Then calculate the total length by multiplying the total number of bars with the length of
single bar
➢ Now based on predetermined conversion factor we can calculate the total mass of bar in
kilograms.
Figure 7:BOQ
Structural Elements
➢ Flat Slab: is a two-way reinforced concrete slab that doesn’t have beam so loads are
directly transferred to the supports which are the concrete columns and shear walls. The
slab thickness differs across the floor the outer or the slabs which are close to the support
and edge has thickness of 30cm and as it goes toward the inner part it has 28cm thickness
and around the middle it has 15cm thickness.
The main reason behind having different thickness on the floor is that:
Component of Concrete
Concrete is a mixture of cement, sand or other fine aggregate, and a coarse aggregate that for
most purposes is up to 19 to 25 mm in size. Once all the ingredients -cement, aggregate, and
water unit of measurement mixed inside the required proportions, the cement and water begin
a reaction with one another to bind themselves into a hardened mass. The mixture must have
just enough water to ensure that each aggregate particle is completely surrounded by the cement
paste, that the spaces between the aggregate are filled, and that the concrete is liquid enough to
be poured and spread effectively. Amount of cement in relation to the aggregate also indicates
strength requirement (expressed as a three-part ratio—cement: sand: aggregate).
➢ Cement
Cementing materials are inorganic substances (mineral fine powders) that are capable of
producing a plastic pasty mass when mixed with water and hardens under the effect of different
physical and chemical processes.
Ordinary Portland Cement (OPC) was the cement used on the site.
➢ Aggregate
Aggregate may be natural, manufactured or recycled. Aggregate is an essential ingredient to
make concrete used in construction. They provide compressive strength and bulk to concrete.
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The quality of the material strongly influences the performance of concrete including how well
it mixes and hardens as well as it’s durability long term. For a good concrete mix, aggregates
need to be clean, hard, strong particles free of absorbed chemicals or coatings of clay and other
fine materials that could cause the deterioration of concrete. The aggregates used in the site is
between 10 to 30mm for all concrete work.
For Ordinary Portland Cement aggregate between 20-30mm was used.
For Self-compacting Concrete 10mm aggregate was used.
Aggregates are mainly classified into two categories:
- Coarse Aggregate
- Sand (Fine Aggregate)
Coarse Aggregate:
Coarse aggregate is stone which are broken into small sizes and are irregular in shape. The
aggregates are generally acquired by blasting in stone quarries or breaking them by hand or by
crusher machines. Materials that are larger to be retained on 4.75 mm sieve size are called
coarse aggregate, and their maximum size can be up to 63 mm.
Fine Aggregate:
The size of the fine aggregates is less than 4.75 mm. That is aggregate particles that passed
through 4.75 mm. Typically, fine aggregates are used to improve the workability of a concrete
mix. Fine aggregate should consist of hard, dense durable uncoated rock fragment. It should
not contain harmful substances like clay, silt, dust, organic matter, or other impurities since
they reduce the quality of the sand to attain properties of concrete when employing normal
proportion of the ingredients.
before any sand is delivered to the site the quality shall be checked against the following field
tests.
• Rub a little sand between the fingers. If stain left on finger, it indicates the presence of
clay.
• Taste of sand shall provide to check for the presence of salt.
• Vigorously stir sample of sand in a glass of water and allow it to settle. Amount of clay or
silt present in it would settle on sand.
➢ Water
The water used for the concrete mix must be clean water free of any substance or dirt. Since
that significantly affect the hydration reactions of Portland cement, thereby reducing the
strength of the concrete and also it should be potable (water for drinking).
➢ Admixture
Admixtures are added to the concrete, in addition to cement, water, aggregate and sand.
Concrete admixtures are natural or manufactured chemicals or additives added during concrete
mixing to enhance specific properties of the fresh or hardened concrete, such as workability,
durability, or early and final strength. It includes accelerating admixtures, retarding admixtures,
fly ash, air entraining admixtures, and water-reducing admixtures.
Admixture type is SASPlast SP60B which is accelerator and super plasticizer used for high
workability. The Admixture that was used in the site is also know as Sika ViscoFlow. It is a
superplasticizer with high range water reducer up to 30% and a workability enhancing
admixture for concrete. It extends the workability time depending on dosage.
- Keeps workability for extended time
- Slump retention without additional retardation and subsequent fast strength
development
- Constant slump flow and smoothness of the concrete over hours.
Mix Ratio
The Concrete Mix Ratio is the ratio of concrete ingredients like cement, fine aggregate (sand),
coarse aggregate (gravel), and water. All of the ingredients are mixed in a definite proportion
to form the final product that is the concrete. Basically, these proportion are selected in such a
way that each set of proportion of material in concrete determines a specific grade of concrete.
Each grade represents a numerical value, which denote the comprehensive strength of concrete
achieved after 28-days of construction of a structure, from that concrete. These mixing ratios
are decided on the basis of the type of construction and the mixed designs of the materials.
The grades of concrete used in the site are:
- C-37MPa which is used from the 7th-21 floor, and
- C-50MPa which is used up to the 6rd floor
Ordinary Concrete
Mix ratio for 1 m3 of C50 concrete which is approved by a laboratory test in weight(kg)
Cement = 481 kg
Sand = 512 kg
Aggregate = 952 kg
Water = 158 kg
Admixture = 7 kg
Self-Compacting Concrete
Mix ratio for 1 m3 of C50 concrete approved by laboratory test in weight (kg)
Cement = 600kg
0.5mm river sand = 500kg
0.5mm crushed sand = 533kg
10mm crushed aggregate = 540kg
Fresh water = 220kg
Admixture (Sika Viscoflow) = 12kg
Types of Concrete
Types of concrete observed at site;
➢ Self-Compacting Concrete (SCC)
Self-compacting concrete (SCC) is a flowing concrete that does not require vibration and,
indeed, should not be vibrated. It is used in the construction where it is hard to use vibrators
for consolidation of concrete. It uses superplasticizers and stabilizers to significantly increase
the ease and rate of flow. It achieves compaction into every part of the mold or formwork
simply by means of its own weight without any segregation of the coarse aggregate.
The consistence of the concrete is specified and measured as a flow rate rather than the normal
slump test.
SCC offers:
- Faster construction times.
- Increased workability and ease of flow around heavy reinforcement.
- Excellent durability.
SCC was used in Stair cores, Elevator core, Utility core and shear walls.
➢ Reinforced Concrete
Reinforced concrete is composite material made of concrete and steel. Plain concrete possesses
high compressive strength, but little tensile strength which makes it week in bending, shear,
torsion. When a structural member is subjected to bending, reinforcements are required to
withstand tension forces structural member as it is very weak in tension compared to
compression. The combination of rebar and plain concrete withstand the tensile, compressive
force and behave as a single material.
Advantages of reinforced concrete
• Make sure all gaps are closed properly to avoid leakage of concrete
• Vibrators, shovels, trowel, sufficient labors, supervisor and surveyor should be
prepared in advance.
• Walking on freshly poured concrete is avoided
• Concrete should not be dropped from a heigh more than 1.5m, it can cause segregation
of concrete.
Compaction of Concrete
In this process, efforts are only directed to reduce the voids in the compacted concrete.
Vibrators produce vibrations which when transmitted to Plastic concrete make it to flow and
affect compaction. Over vibration should not be allowed as otherwise coarse aggregate
particles will get concentrated at the lower layers and only mortar will be left at the top surface
which is called Bleeding.
Leveling of Concrete
After the concrete has been placed the concrete is leveled at the top of the form. The instrument
used to level concrete is straight edge rested on the screeds (guides for leveling the surface).
Straight edge is a long piece of metal.
Figure 14:Leveling
Finishing of Concrete
Finishing is the process of giving of desired smoothness to the surface of compacted concrete.
Curing of Concrete
Curing is necessary for the proper hardening of concrete. It is a controlled process for keeping
the newly laid concrete just moist enough to settle without shrinking or cracking. The main
objective of curing of concrete is to reduce shrinkage and to ensure hard dense surface and to
prevent concrete from cracking. Method of curing can be just directly by spraying water on to
the surface and cover the surface with a piece of plastic cover, to avoid loss of water.
Concrete Cover/Spacer
Spacers are used to prevent formwork and reinforcement bars form getting into contact with
each other. It is used to prevent the reinforcement from getting exposed to the air and moisture
which can cause rust to the reinforcement and fail. Concrete covers that are used at the site are
3.5cm thick.
Figure 16:Spacer
Concrete Work
Procedure for Slab
✓ Erect props positioned and place form works or soffit.
✓ Placing of reinforcement.
✓ Mix the concrete at the batching plant and pour the concrete into the truck.
✓ Transport and pump the concrete.
✓ Pouring of the concrete inside the formwork.
✓ Compaction and leveling of concrete.
✓ Curing of concrete and Remove form works.
Procedure for Vertical Structures (Column, Shear walls)
✓ Place the reinforcement bars.
✓ Prepare and place the formwork.
✓ Brace the formwork properly.
✓ Check all the alignments vertical and horizontal.
✓ Mix the concrete at the batching plant and pour the
concrete into the truck.
✓ Transport and pump the concrete.
Figure 17:Pumping Concrete
✓ Pouring of the concrete inside the formwork.
✓ Compaction only for columns shear walls doesn’t require compaction since self-
compacting concrete is used.
✓ Curing of concrete and Remove form works.
Tools and Equipments used for Concrete Work
✓ Batching plant used for mixing of concrete.
✓ Truck mixer used for mixing and transporting concrete.
✓ Vibrator used for compacting of concrete.
✓ Crane, concrete pump and truck used for transportation of concrete.
✓ Straight edge and wood leveling used for leveling of concrete.
✓ Generator, water pipe, tanker used for curing of concrete and for producing concrete.
Reinforcement bars can be classified based on their strength class and based on the size of the
diameter of the bars. The sizes of rebar that has been used on the site varies from ø8, ø10, ø12,
ø14, ø16, ø18, ø20 and ø24 and the strength class of the reinforcement is S400.
Shear Reinforcement
Shear reinforcement is provided around the column to reduce the effect of punching shear. This
method was used/chosen because there was no need to increase the slab thickness and there
was no need to introduce drop caps which can affect the aesthetic value of the structure. Only
by just introducing shear reinforcement the rebars can resist the punching shear without
affecting other factors. But some of the disadvantages of this method that have been noticed
were it requires an intensive skilled labor and it is time consuming and detail complication.
Wastage in Reinforcement
Wastage of reinforcement bars occurs due to many reasons mainly when cutting and bending
process of reinforcement and inappropriate production of stirrups. When the length of the
reinforcement bar is less than 1000mm or 1m it is considered as a wastage. Therefore, when
such wastages occur, the engineers will try to make use of the wastages like using it as tie rod
and as a support for the falseworks.
How to Minimize Wastage
Developing a Bar bending schedule/Bar schedule is very important for minimizing
reinforcement bar wastage. Bar bending schedule represent each type of reinforcement work
such as the type of bars, shape of bending, total length and weight of the bars. Therefore, with
the help of bar bending schedule the requirement of different length and sizes of bars can be
known and can be arranged and bent-up with less wastage.
.
Figure 21:Shear Wall Reinforcement
3.3.3. Formwork
Formwork is a temporary mold into which concrete is poured and harden. When the concrete
has reached the strength, the formwork is no longer needed and it is removed.
Types of Formwork Materials
Types of material used at the site were:
• Timber
• Metals
• Plastics
➢ Timber Formwork
These are most common materials used for bracing the member, the traditional formwork. Can
be easily cut to size on site. Timber support can be replaced with engineered wood beams and
supports are replaced with metal props, which makes this method more systematic and
reusable.
• Plywood: This is by far the most common material used for the facing panel. It is easily
cut to shape on site, and if handled and stored carefully, it can be used many times. These
were the main reasons which made it suitable for this site, specifically for slab and parapet
walls.
Figure 22:Plywood
Figure 23:Panel
➢ Plastic Formwork
These are used to build widely variable, but relatively simple, concrete structures. The panels
are light weight and very robust. They have impervious surfaces that usually create a smooth
finish to the concrete. Plastic formwork is lighter but less durable than metal formwork. The
light weight made it easy to transport, assemble and fix. It also became as a replacement for
slab formwork. Unfortunately, plastic formwork is less resistance to deformation and axis
dislocations on vertical structures, thus in this site its usage is limited to horizontal surface.
Formwork can usually be removed when the concrete is strong enough to carry its own weight
and any construction loads it will have to support without deflection beyond specified limits.
2. Slab Formwork
At this site, there is only Flat slab.
Procedures
Figure 25:Column Formwork
✓ Preparing Christ, cratury, ponte, e.t.c.
✓ Erecting all the above that was prepared.
✓ Props positioned as per required spacing and
leveled through the slab joints laid horizontally.
✓ Soffit is placed correctly.
✓ Check the joints of formwork.
✓ Check the level of the formwork.
✓ Check before casting.
Figure 26:Slab Formwork
OPC Concrete
- Prepare the equipment for the test which are cone, plate, rod, shovel, wheel barrel, meter
tape, ruler/scale.
- Make sure all equipment are clean and ready.
- Place the cone at the center of the plate and wait till the concrete truck arrive.
- Once the fresh concrete arrive a sample will be poured into the wheel barrel as soon as it
arrives.
- Next secure the cone by stepping on it firmly and pushing against the cone by hands before
pouring the concrete.
- Pour the concrete into three layers and compact each layer 25 times.
- Then using the shovel pour the fresh concrete 1/3 of the cone and compact it using the rod
25 times.
- Repeat the same step again for the second and the third layer.
- Level the top exposed part of the cone and clean the area.
- Carefully slide the cone upward then place it upside down and place the rod on the cone.
- Using the ruler/scale read the measurement from the rod to the highest level of the concrete.
- Finally compare the result with the company standard.
• True Slump – True slump is the only slump that can be measured in the test. The
measurement is taken between the top of the cone and the top of the concrete after the
cone has been removed as shown in the above figure.
• Zero Slump – Zero slump is the indication of very low water-cement ratio, which
results in dry mixes. This type of concrete is generally used for road construction.
• Collapsed Slump – This is an indication that the water-cement ratio is too high, i.e.,
concrete mix is too wet or it is a high workability mix, for which a slump test is not
appropriate.
• Shear Slump – The shear slump indicates that the result is incomplete, and concrete to
be retested.
Self-Compacting Concrete
- Prepare the equipment required for the test such as cone, plate (not less than 90cmX90cm
preferably 1mX1m) the plate size used for the test was 100cmX93cm plastic plywood,
shovel, wheel barrel, ruler/scale, meter tape.
- Make sure all equipment are clean and ready.
- Place the plate on a flat and leveled surface.
- Draw center lines on the plate to find the center point of the plate.
- Place the cone exactly at the center of the plate and wait till the concrete truck arrive.
- Once the fresh concrete arrive a sample will be poured into the wheel barrel as soon as it
arrives.
- Next the cone should be secured by hands and there should not be any obstacles on the
plate.
- Then using the shovel pour the concrete into the cone until its full.
- Level the top part of the cone and clean the area around the plate properly.
- Carefully slide the cone upward.
- Using a tape meter measure the diameter of the concrete. If the diameter measured is below
450mm it is no longer considered as self-compacting concrete instead it becomes ordinary
concrete and if the value obtained is greater than 800mm it means it flows too much and
the mix has too much water which in both cases should be rejected. The measured value
should be between (600mm-800mm) to be accepted.
- Finally compare the result with the acceptable range (600mm-800mm).
The result was 70/73cm which is between (600mm-800mm)
Thus, ACCEPTED
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- Take a small sample from the container and place in on the dish
- Weigh the small sample with the dish
Figure 36:Dish
- Subtract the weight of the dish from the total weight of the sample
- Place the sample on a pan and put small amount of alcohol into the sample and burn
it.
Figure 37:Pan
- Carefully steer the burning sample using a piece of bar until the fire is out.
- Weigh the mass of the dry soil
- Water content is then calculated subtracting the dry and excavated mass.
- Then to calculate compaction find out the density of the soil
- Place the jar on the ground upside down and release the sand to fill the hole
Figure 38:Jar
- Measure the remaining sand in the jar including the extra sand contained on the cone.
- Subtract the result with the total volume of the sand in the jar
- The result will give the volume of the sand filled to the hole
- Next find the dry density of the soil
- Finally calculate compaction in percentage
Cube Test
Procedure For Cube Test
- Clean and prepare the equipment’s required for the test such as cube formworks
(15cmx15cmx15cm), rod for compaction, trowel, shovel and wheel barrel.
- Prepare the cube formworks by oil painting the inside part to avoid problem when
dismantling of the formwork.
- Wait until the concrete truck to arrive, once it arrives a sample will be poured to the
wheel barrel.
- Using the shovel pour the concrete till 1/3 of the formwork and then compact it using
the rod 25 times.
- Repeat the same procedure for the second and third layer.
- Level it using the trowel and leave it to set for 24hrs.
- Once the concrete hardens it will then be soaked inside water for 7days, 14days and
28days.
- Once the cubes reach the required dates on the 7th day, the cubes will be sent outside
the site and then crushed to determine its strength at the 7th day.
- The same will be done for the 14th day and 28th day batch.
Then the compressive strength will be determined and a certificate will be issued
approving the concrete the strength.
the percentage of work completed. In lump sum Contracts or fixed-price contracts, the
contractor is evaluating the value of work as per the documents available. Mainly these
documents can be specifications and the drawings. The Contractor evaluates the cost to execute
the project based on the documents such as drawings, specifications, schedules, tender
instruction and the clarifications. The lump sum value of the contract is 12,000,000 dollars
(twelve million dollars), this amount as stated above is fixed and is released according to the
percentage work done by the contractor. The amount of progress or percentage of performance
is estimated and evaluated on monthly reports accurately which are recorded on daily bases.
After the report is reviewed and acknowledged by the consultant which works on the side of
the client, payment would be granted to be realized. When the payment gets approved retention
will be deducted 5% on each payment.
Rules and Regulation Reference
As a contractual standard and reference of the agreement made between an international
company. FIDIC contract document was the binding document which ties all parties on the
contract. FIDIC contracts provide an internationally recognized foundation for any engineering
or construction project, Standard FIDIC contracts include in-depth outline of topics such as
roles and authority, labor conditions, delays caused by authorities, procedure for dispute
settlements.
Claim Handling Method
Claims might be raised due to different factors; the claims must be presented with formality
and prepared questioners. Then claims are reviewed with the respect of reliable evidence which
will lead to appropriate and fair decision.
Claims might include time, cost and both time and cost. Here cost claims due to inflation is
restricted for period amount of two years according to their contract. Other than this time claims
which might be a schedule delay is reported via a format prepared on each monthly report files.
The claim maker, the contractor in this case will indicate the matter of the problem with
sufficient supporting reason claiming additional time or schedule changes. The result of the
claim might be positive or negative depending on each case.
Cost Variation Compensation Method
As stated above cost claims are blocked / limited up to two years, exception to this cost claims
might be raised due to other factors. The main factors can be mentioned as addition and
omission of details of drawing after the project has been launched. These factors are main
reasons for cost variation which will highly affect the contractor’s plan. Addition and omission
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involve in the agreement between the contractor and the client to add an additional work at the
expense of omitting another work. The expenses of the work added therefore will be covered
by the work omitted budgeted. There is another option too, which is substitution, the contractor
and the client can agree on substituting one item/material by another one.
Payment Retention and Provisional Acceptance
Retention is a percentage of the amount certified as due to the contractor on an interim
certificate, that is deducted from the amount due and retained by the client. The purpose of
retention is to ensure that the contractor properly completes the activities required from them
under the contract. Payment retention is made at each of the payment released 5% in this case
of contract. The deducted amount is reserved as backup if the current contractor fails to
complete the task. If the contractor accomplishes the task half of the amount retained is released
on certification of practical completion.
Provisional Acceptance or “Take Over” means the partial acceptance by the Owner/Project
Manager of the Works. Provisional Acceptance of the Works, on account of defects in the
construction, or the use of materials of inferior quality furnished by it, or due to any violation
of the terms of the Agreement. The Performance Bond shall be effective from the date of
commencement of the Works until the date of Provisional Acceptance. After 12 months of
retention of the final half deducted payment a Certificate of Final Acceptance shall be issued
after the date a Certificate of Provisional Acceptance of the completed or terminated Works is
issued provided that any works required during the warranty period have been completed to its
satisfaction.
Advance Payment
Advance payment has been provided at the binging of the construction phase. Advance
payment of 20% of the total cost is provided. This payment might also be dispersed through
the progress of the task intended. This method of dispersion will motivate the contractor to
perform above average. It will also allow the client to be in control of the pace of the work
done. All advance payment is included and recorded on a payment certificate.
Risk Allocation Method
In order to allocate risk a primary step would be identifying the risk. Identifying risk will allow
to estimate the risk and the impact of the risk. Risks are identified as financial, technical, safety,
quality by the contractor. Since the contractor is responsible of the site during the construction
period. After identifying the risk, the contractor will mitigate the risk according to the
magnitude of the impact of the risk. Risks are then prioritized to allocate it. Weekly meeting is
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held regarding the risks and monthly reports are prepared on the specific field of the risk. On
top of all life insurance are the main requirement on the contractual since the human life is the
priority of all.
• Reduce unsafe acts. Personnel shall make a conscious effort to work safely. A high
degree of safety awareness must be maintained so that safety factors involved in a task
become an integral part of the task.
• Inspect frequently. Regular safety inspections of the work site, materials, and
equipment by qualified persons ensure early detection of unsafe conditions. Safety and
health deficiencies shall be corrected as soon as possible, or project activities shall be
suspended. Documentation of daily inspections and corrective actions should be kept
with the project files.
CHAPTER FOUR
4. THE OVERALL BENEFITS GAINED FROM THE INTERNSHIP
Internships enable students to acquire skills, which cannot be learned in the classroom
environment. Interns develop interpersonal skills, team-working skills, professionalism and
problem management experience. Students also improve their communication, confidence and
self-efficacy. Internships provide students with practical experience, which cannot be fully
simulated in the classroom. Consequently, it enables students to cope with the challenges of
the work environment and their job performance may be accelerated. Moreover, internships
provide students with the opportunity to apply the skills that they learn in classroom settings in
the world of work. What distinguishes internships from other forms of active learning is that
there is a degree of supervision and self-study that allows students to learn by doing and to
apply upon that learning in a way that achieves certain learning goals and objectives.
4.6. What has been Gained in Terms of Understanding About Work Ethics Issues
Work ethics include not only how one feels about their job, but also how they do their
job/responsibilities. This involves attitude, behavior, respect, communication and interactions
on how one gets along with others. Work ethics demonstrates many things about the person. It
involves characters such as honest, accountability, Punctuality, discipline and respect.
CHAPTER FIVE
5. CONCULUSION AND RECOMMANDATION FOR RAMA
CONSTRUCTION P.L.C
5.1. Conclusion
The 4-month internship experience gave a clear view on the practical site work. It helped to
understand the responsibilities of the engineer and improved self-reliance and problem-solving
skill. It gave the chance to see how specific works and procedure are made. The internship
program improved skills such as
- Improving practical skill
- Improving theoretical knowledge
- Improving interpersonal communication skill
- Improving team playing skill
- Improving leadership skill
- Understanding about work ethics
Different ideas were gained from the different employees at the Organization and also through
interacting with other interns, which contributed a lot to the knowledge and experience of the
internship students. A clear image was created in the internship students on the preferences to
pursue in the future. The internship students were well guided and directed in becoming aware
of their potential skills and areas to be improved. Finally, the internship was productive and
full of opportunities as well exposure to new experience.
5.2. Recommendation
RAMA Construction PLC is fully committed to establish ISO based Quality and
Environmental Management System and is fully commuted to conduct all activities in
conformity with established international standards and legal requirements. Nevertheless, here
are some recommendations regarding some points:
✓ Improve communication culture: lack of communications between the working
parties led to being unaware of new changes and correction of detail drawings.
✓ Use modern and smart tools for measuring and setting: lack of modernized tools
such as measuring tape, light transportation system led to inaccuracy in measurements
and wastes working time.
✓ Improve formwork fixture: Improper fixtures of formwork which led to expanded
casted concrete and misplaced alignment.
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APPENDICES
STRUCTURAL DRAWNIGS
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