SOR Status

ABSTRACT for Quality (BMRCL) SOR - Pkg 2 3/15/2024
SL No. of SOR's
Description Total Remarks
NO. Received
1 No. of SOR received 466 466
2 No. of Good SOR 249 249
3 SOR closed 183 183

7 SOR's sent in 50(32) File,
4 File sent to HQ for SOR closure 8 8
50(24)
5 Withdrawn SOR's 1 1 SOR no.75
6 Balance SOR 25 25
ABSTRACT for LPMC (RITES) SOR - Pkg 2 3/15/2024

SL No. of SOR's
Description Total Remarks
NO. Received
1 No. of SOR received 534 534
2 No. of Good SOR 292 292
3 SOR closed 179 179
4 File sent to HQ for SOR closure 2 2 67(29), 67(30)
SOR no.17,18,19,42,43 & 90 to

5 Withdrawn SOR's 6 6
be closed by PKG-1)
6 Balance SOR 55 55
Statement of BMRCL Quality SOR 3/11/2024
Sl SOR Date of Age in SOR Action SOR Status

No. No.
Package
Issue
Categorization
days Observation File No.(Vol) by
Remarks
Open Closed
QC Lab
BMRC/PH2/QA/SOR/2022/ Third party test report checked for pile reinforcement & found satisfactory (IS code: 1786-2008). For information
1 2/11/2022 50 Good SOR
NCC/001 Borehole water (Borehole 1,2 &3) for concrete and curing third party test reports checked & found satisfactory (IS only
code: 456-2008).
Pile Cap AP 665-P1 & 665-P3
BMRC/PH2/QA/SOR/2022/ Shivappa,
2 2/12/2022 Working pile concrete done without approval of concrete mix design(M35).Note:Approval letter is given only for 50(1) SOR closed
NCC/002 EE
test piles
BMRC/PH2/QA/SOR/2022/ In House Lab/Steel Yard For information

3 3/3/2022 50 Good SOR
NCC/003 Verified Third party test reports of construction water(Bore well 1,2 and 3).Permissible limit (As per IS 456-2000) only
BMRC/PH2/QA/SOR/2022/ Pile 652/P1 & 663/P1 Rahul,

4 3/15/2022 50(2) SOR closed
NCC/004 Polymer is tested at site , but reading are not recorded (only photographs are taken) AEE
In House Lab
Quality lab test documents veirfied and following points observed(1). Incoming Raw material Register not
BMRC/PH2/QA/SOR/2022/ Bharath,
5 3/15/2022 maintained.(Fine aggregate,coarse aggregate .Cement,admixtures) (2). Batching plant started on 6th March for 50(5) SOR closed
NCC/005 AEE
pile concrete works, still content test, not conducted till date.(3) Incoming materials tests(Before unloading0 of fine
and coarse aggregate are not conducted.
BMRC/PH2/QA/SOR/2022/ Pile AP 666/P2 Rahul,
6 3/15/2022 50(2) SOR closed
NCC/006 Verified Pile bore log register, no signature of BMRCL Engineer and Contractor Engineer(Picture-1 & 2) AEE
BMRC/PH2/QA/SOR/2022/ Pile AP 558 Rahul,
7 3/15/2022 50(3) SOR closed
NCC/007 Welder is using E6013 electrodes instead of E8018 and Welder qualification Certificate are not available. AEE
BMRC/PH2/QA/SOR/2022/ In House Lab For information
8 3/17/2022 50 Good SOR
NCC/008 Witnessed GGBS (JSW Limited) sampling for third party testing of physical & chemical properties. only
Pile Cap AP 665
BMRC/PH2/QA/SOR/2022/ (1) Grouting of sonic tubes carried without approved mix Design.(2) Work carried out without approved method Rahul,
9 3/19/2022 50(4) SOR closed
NCC/009 statement .Method statement has not been submitted yet to quality section.(3).Third party Tests are not conducted AEE
on sonic logging tubes.
BMRC/PH2/QA/SOR/2022/ Pile AP 550-P3 For information
10 3/29/2022 50 Good SOR
NCC/010 Checked Pile cage reinforcement ,conforms to approved BBS and GFC Drawing. only
In House Lab
BMRC/PH2/QA/SOR/2022/ For information
11 3/31/2022 Witnessed routine Gradation test of fine & coarse aggregate,silt content test of fine aggregate:(1)Silt 50 Good SOR
NCC/011 only
content:8.9,9.2 %(Max.15%)
Pile AP 700-P2
12 4/6/2022 Measured final depth of pile by scounding:Pile depth:30.02 m from EGL.The same is updated in the pile bore log 50 Good SOR
NCC/012 only
register.
In House Lab
13 4/8/2022 Witnessed Tests on Aggregate.(1) Impact value test-AV -21.40%(Max 40 %)(2)Flakiness & Elongation index-test- 50 Good SOR
NCC/013 only
Combined index value-19.07 % (Max 40 %)
Pile Cap AP 666
BMRC/PH2/QA/SOR/2022/ Rahul,
14 4/12/2022 Cross sonic logging test done on 01.04.2022 for pile no. AP666/P4, till date result not received from third party 50(3) SOR closed
NCC/014 AEE
lab, Morover pile cap 666 concreting is completed on 11-04-2022 (Night).
In House Lab
15 4/12/2022 Witnessed 28 day concrete cube test for the following piles:(1)Pile AP 555/P1.(2) Pile AP 557/P2.(3)Pile AP 50 Good SOR
NCC/015 only
652/P1.Details tabulated and concrete cube register attached
16 4/7/2022 50 Good SOR
NCC/016 Witnessed Calibration of Compression testing machine(CTM), percentage error within permissible limits only
Viaduct Initial Load Test on Piles
BMRC/PH2/QA/SOR/2022/ (1) Initial load tests are not yet conducted .However, more than 100 working piles are casted.Note:As per Rahul,
17 4/13/2022 698 50(6) SOR closed
NCC/017 Technical Specification Cluase 8.7.2-No working pile would be allowed to be undertaken till initial load tests have AEE
been satisfactory completed.
In House Lab
BMRC/PH2/QA/SOR/2022/ Permeability test for concrete is not conducted as per technical specification.Note:Total concrete consumed up to Bharath,
18 3/24/2022 50(6) SOR closed
NCC/018 now (3850 cum Approx).As per Technical Specification Clause 3.9.1:.At least two cylinders shall be made on AEE
each day's concreting until 60 cylinders have been made for each grade of concrete.
In House Lab
BMRC/PH2/QA/SOR/2022/ • Cubes are marked with serial number, date of casting, structure ID and grade of concrete. Bharath, For information
19 4/22/2022 50 Good SOR
NCC/019 • Cubes are arranged & placed in water curing tank w.r.t to the date of casting. AEE only
• Temperature controller fixed in curing tank to maintain the required temperature.
Pile AP 654-P4
BMRC/PH2/QA/SOR/2022/ Prolonged delay in the commencement of concreting after the completion of boring of pile: Rahul,
20 4/27/2022 50(2) SOR closed
NCC/020 • Pile boring completed at 12:40 am and concrete completed at 8:00 pm. AEE
• Time interval between completion of bore and placing of concrete is 19 hours 20minutes.
In House Lab
Witnessed in house lab tests on cement:
BMRC/PH2/QA/SOR/2022/ Source : Dalmia (OPC 53) & week no -18
21 5/5/2022 50(10) SOR closed
NCC/021 • Fineness of cement: 4.40 % (Average) (Max. 10%)
• Initial setting time 145 minutes (Min. 30 mins)
• Final setting time: 220 minutes (Max. 600 mins)
Pile Cap AP 665 & 666
BMRC/PH2/QA/SOR/2022/ Improper method of backfilling: Rahul,
22 5/5/2022 50(4) SOR closed
NCC/022 • Backfilling not done in 200mm thick layer. AEE
• Unapproved material used for back filling
Pile AP 571-P2
Witnessed concreting of the Pile AP 571/P2
* Slump at site: 175mm, 190mm
BMRC/PH2/QA/SOR/2022/ Rahul, For information
23 5/10/2022 * Temperature: 30.6'C, 29.2'C (Max.32'C) 50 Good SOR
NCC/023 AEE only
* Theoretical concrete quantity - 25.9 cum
* Actual concrete quantity - 26 cum
* No. of cubes casted - 15 nos (Required: 9 nos for 28 day cube test)
Station Pile C08-P5

Checked Pile bore log register it has been observed that the pile concreting activity is not completed within 2hrs.
Concrete starting time - 07.20Am
BMRC/PH2/QA/SOR/2022/ concrete end time - 12.10Pm Chethan Kumar
24 5/11/2022 50(3) SOR closed
NCC/024 Time taken to complete activity - 4.50hrs AEE
Note: As per Technical Specification Clause 8.4.3 concreting of the Pile shall be in one single and continous
operation. In case of long piles of large diameter, large size mixers or more number of mixers shall be used so that
the entire concreting operation is completed in not more than two hours.
Pile Cap AP 699

25 5/13/2022 Pile Chipping donw with Excavator breaker. 50(1) SOR closed
NCC/025 AEE
Pictures attached.
In House Lab
Witnessed 28 day concrete cube test for below mentioned structures:
* Pile AP 695/P2
BMRC/PH2/QA/SOR/2022/ * Pile AP689/P3 Rahul, For information
26 24.05.2022 50 Good SOR
NCC/AirportP2/026 * Pile AP 574/P3 AEE only
* Station Pile C4/P1
* Pile AP 696/P4
* Pile AP 688/P1

27 06.06.2022 50 Good SOR
NCC/AirportP2/027 Witnessed 28 day concrete cube compressive test of cement and concrete. Details tabulated. only
Concreting of the Pile C03/P5 witnessed

* Slump checked found 195mm, 190mm
28 07.06.2022 * Theoretical concrete Quantity - 32.8 m3 50 Good SOR
NCC/AirportP2/028 only
* Actual concrete quantity - 34m3
* No. of cubes - 15 no's (Required: 12 no's for 28 day cube test)
Pile AP664/P2
Prolonged delay in the commencemnet of concreting after the completion of boring of pile. Pile boring completed
at evening 20:50 and concrete completed at 11:00 at morning. Time interval between completion of bore and
29 07.06.2022 placing of concrete is 4 hours 10 minutes. 50(1) SOR closed
NCC/AirportP2/029 AEE
Pile AP 664/P4
Pile bore log register verified, polymer properties are not recorded prior to concrete pouring.
Witnessed concreting of U girder:

* Slump checked at site for 4th to 13th Vehicle, found within 175mm.
* 18no's of shutter vibrator is used both left and right side of Ribs.
BMRC/PH2/QA/SOR/2022/ * 4 no of 60mm, 40mm needle vibrator needle is used. Bharath, For information
30 10.06.2022 50 Good SOR
NCC/AirportP2/030 * Height of fall concrete is within 1m. AEE only
* Actual quantity of concrete = 67cum, Theoritical quantity of concrete is = 64.5 cum.
* 30 No's of cubes (Required:15 no's for 28 day cube test)
* De-bonding pipe is sealed.
Witnessed the following lab tests:

* Routine Gradation test of fine & coarse aggregate.
BMRC/PH2/QA/SOR/2022/ Bharath, For information
31 10.06.2022 * Silt contect:7.8% (Max.15%) 50 Good SOR
NCC/AirportP2/031 AEE only
* Flakiness & Elongation index test
Combined Index value - 18.83% (Max 40%)
Backfilling of the foundation Pile cap carried out without the completion of curing period of pile cap.
Pile cap AP 696 : DOC - 07.06.2022
32 14.06.2022 Pile cap AP 697 : DOC - 07.06.2022 50(4) SOR closed
Pile cap AP 698 : DOC - 03.06.2022
Pile cap AP 699 : DOC - 03.06.2022
Pile cap AP 694

33 15.06.2022 Checked pile cap side surface after de shuttering 50 Good SOR
Post pour concrete checklist attached
Jakkur Station Pile C01/P3
BMRC/PH2/QA/SOR/2022/ * Pile sounding checked and verified along with the bore log register. For information
34 15.06.2022 Depth of pile: 31.476 from CTL 50 Good SOR
* Pile reinforcement cage checked as per GFC drawing, found okay.
BMRC/PH2/QA/SOR/2022/ Viaduct Pile cap AP 690 For information

35 16.06.2022 50 Good SOR
NCC/AirportP2/035 Concrete Slump & temperature checked. Found satisfactory. only
Witnessed 28 day sonic pipe grout cube strength test for pile no AP 702 & AP 703.
BMRC/PH2/QA/SOR/2022/ * AP 702 strength - 43.67 N/mm2 (Required : 35N/mm2) For information
36 20.06.2022 50 Good SOR
NCC/AirportP2/036 * AP 703 Strength - 43.87 N/mm2 (Required : 35N/mm2) only
* Witnessed cover block cube strength for 28 days - 62.67 N/mm2 (Required : 55 N/mm2)
Vadeyarpura Casting Yard
BMRC/PH2/QA/SOR/2022/ 15.06.2022 & Bharath,
37 Improper stacking of HDPE pipes, they are in direct contact with the ground and directly exposed to sunlight. 50(7) SOR closed
NCC/AirportP2/037 20.06.2022 AEE
(Observed for 5 days)
BMRC/PH2/QA/SOR/2022/ Pier AP 702 For information

38 23.06.2022 50 Good SOR
NCC/AirportP2/038 Pier reinforcement checked and conforms to approved GFC drawings. only
Pile AP 513 / P2
Concreting of the pile AP 513/P2 witnessed:
BMRC/PH2/QA/SOR/2022/ * Slump at site 195mm, 175mm, 180mm For information
39 01.07.2022 50 Good SOR
NCC/AirportP2/039 * Theoritical concret quantity - 22.5 m3 only
* Actual concrete quantity - 23.5 m3
* No. of cubes casted - 12 (Required : 9 for 28 day cube test)
Verified admisture manufacture test certificate and third party test report:
BMRC/PH2/QA/SOR/2022/ Brand: Fosroc Aura mix 400 For information
40 04.07.2022 50 Good SOR
NCC/AirportP2/040 Batch no - IN1MF00665753B only
Pictures attached.
Witnessed 28 days concrete cube strength for below mentioned structures and results are satisfactory.
* Pile AP 662/P2
BMRC/PH2/QA/SOR/2022/ * Pile AP C4/P5 For information
41 12.04.2022 50 Good SOR
NCC/AirportP2/041 * Pile AP 628/P3 only
* Pile AP C2/P1
Concrete cube register photos attached.
1. Witnessed sampling of 8mm, 10mm, 12mm, 16mm, 20mm, 25mm and 32mm dia of reinforcement TMT bar
(JSW Steel) for third party testing (physical and chemical tests) No of TMT samples 36 nos
BMRC/PH2/QA/SOR/2022/ 2. Witnessed sampling of OPC 53 grade cement (week no-27) fot third party (physical and chemical tests. For information
42 06.07.2022 50 Good SOR
Pictues attached of steel and cement sample card and register.
Verified cross sonic logging test register:

* Sonic tests are not conducted in the following piles of pier:
BMRC/PH2/QA/SOR/2022/ 687, 690, 692, 693, 694, 697, 698, 699, 700, 703, 704, 705, 706, 707, 708, 709, 710, 711, 712, 713, 714, 715, 716. Rahul,
43 04.07.2022 Major/Structural 50(9) SOR closed
NCC/AirportP2/043 * Pile caps from AP687 to 716 is completed. However, only 8 tests conducted instead of 30. AEE
Details tabulated.
Cross sonic tube and PIT register attached.
BMRC/PH2/QA/SOR/2022/ Batching Plant calibration witnessed, tolerances are found within acceptance limits. Site report and schwing stetter For information
44 07.07.2022 50 Good SOR
NCC/AirportP2/044 test report attached. only
Witnessed Cement testing for the week no-29:

Grade - OPC 53 & Dalmia
Standard consistency of cement - 26.5%
Initial setting time - 154 minutes
BMRC/PH2/QA/SOR/2022/ Final setting time - 288 minutes For information
45 18.07.2022 50 Good SOR
NCC/AirportP2/045 Limits only
Initial setting time -> 30 minutes
Final Setting time -< 600 minutes.

* Routine Gradation test of fine & coarse aggregate.
* Silt contect:7.8% (Max.15%)
BMRC/PH2/QA/SOR/2022/ * Silt content:7.2% (Picture 1-2) For information
46 22.07.2022 50 Good SOR
NCC/AirportP2/046 * Aggregate Impact Value test only
Impact Value -25.28% (Max 40%)
* Flakiness index & Elongation index test witnessed& Elongation index test
Combined Index value - 18.03% (Max 40%)
Pile AP678/P1: Verified Pile bore register
* Pile boring completed at evening 17.00
* Concrete completed at 08.00 am at morning
47 22.07.2022 So time interval between completion of bore & placing of concrete is 15 hrs. 50(5) SOR closed
* Theoretical quantity: 34.35cum, actual quantity: 34cum
* Time of conceting entered in bore log is not matching with batch slips.
Pile AP 671/P4
I) Pile sounding checked & verified along with the bore log register.
48 28.07.2022 Depth pf pile: 30.60 from CTL. 50 Good SOR
COL-911.451, CTL -913.981.
II) Pile reinforcement cage length checked as per GFC drawing.
Pile Cap AP 629
DOC-30.07.2022
49 02.08.2022 * Back filling around the pile cap is not compared in layers of 200mm thickness 50(3) SOR closed
* Back filling carried out before completion of curing period
* Backfill material is not approved.
Pier Ap 711
50 03.08.2022 Pier reinforcement checked (No's of main vertical bars, spacing of rings, lapping), conforms to approved GFC 50 Good SOR
drawing
Pile AP 631/P2
BMRC/PH2/QA/SOR/2022/ After excavation for pile cap, observed less number of pile vertical main reinforcement. Rahul,
NCC/AirportP2/051 As per drawing section 3-3. 20 no's of vertical reinforcement. AEE
At site only 10 no's provided.
BMRC/PH2/QA/SOR/2022/ Site Rahul,
52 02.08.2022 Rebar stacking not done properly, rebar laid directly on the ground surface. (Observed for 3 days) 50(3) SOR closed
In house lab
1. Witnessed sampling of OPC 53 grade week no- 30 & 31 for compatibility with admixture test.
BMRC/PH2/QA/SOR/2022/ Cement: Week no 30 - Dalmia OPC 53 grade Bharath, For information
53 04.08.2022 Week no 31 - Ultratech OPC 53 grade 50 Good SOR
Admixture: Auramix 400, Auracast 270M
2. Witnessed sampling of concrete cubes of grade M35 & M50 for chloride content testing.
In House Lab
54 10.08.2022 Witnessed incoming material (before unloading) gradation of fine & coarse aggregates, silt content test of fine 50 Good SOR
aggregate found ok.
Pile AP500/P3
BMRC/PH2/QA/SOR/2022/ 1) Pile sounding checked & verified along with the bore log register. Rahul, For information
55 11.08.2022 50 Good SOR
NCC/AirportP2/055 Depth of pile: 30.70 from CTL AEE only
2) Pile reinforcement cage checked, found as per GFC drawing.
Pilecap AP646
concreting of the Pilecap AP 646 witnessed:
BMRC/PH2/QA/SOR/2022/ * Slump at site : 150mm, 150mm Rahul, For information
56 22.08.2022 50 Good SOR
NCC/AirportP2/056 * Theoritical concrete quantity - 28.5m3 AEE only
* Actual concrete quantity - 29 m3
* No. of cubes casted - 12nos
In House lab
* Pile AP A07/P4
*Pile AP 508/P3
BMRC/PH2/QA/SOR/2022/ * Pile AP 674/P4 Bharath, For information
57 25.08.2022 50 Good SOR
NCC/AirportP2/057 * Pile AP 504/P3 AEE only
* Pile AP 505/P1
* Pile AP A07/P1
* Pile AP 644/P3
Pile AP681/P2 LHS

*Prolonged delay in the commencement of concreting after the completion of boring of pile.
58 25.08.2022 Pile boring completed at early morning 04:45 am 50(6) SOR closed
Concrete completed at evening 17:50 pm
Time interval between completion of bore and placin of concrete is 13.25 hours.
Pilecap AP 646 & 645
59 01.09.2022 Backfilling work in progress, found bitumen debris in filling material. 50(5) SOR closed
Date of casting - AP 646 & 645 - 23.08.2022
Pier AP 661
Concreting of the Pier AP 661 witnessed.
* Slump at site: 150mm, 155mm
60 01.09.2022 * Temperature : 30.3,31.8*C 50 Good SOR
* Theoretical Concrete Quantity - 13.9m3
* Actual concrete quantity - 14m3
* No. of cubes casted - 12 nos
Pilecap AP 701
Improper method of backfilling carried out.
61 05.09.2022 * Backfilling not done in 200mm thick layer 50(1) SOR closed
* Without source of approval filling material used.
* Concrete and bitumen are used in the filling material.
In House lab AP Pier 704

62 05.09.2022 Witnessed permeability test of concrete (Grade : M50) 50 Good SOR
Depth of penetration : 5mm, 7mm (Max.25mm)
Sonic Tube Records

BMRC/PH2/QA/SOR/2022/ At site tests on grout such as viscocity, density, temperature & PH are not conducted & apparatus for the same is Rahul,
63 05.09.2022 50(3) SOR closed
NCC/AirportP2/063 not available. AEE
There is no checklist for grouting and no record to show consumption of grout.
Pile AP460/P2
1. Pile sounding checked & verified along with the bore log register.
64 08.09.2022 Depth of Pile is found to be 11.98 from CTL. 50 Good SOR
COL - 901.575, CTL - 898.208
2. Pile reinforcement cage length checked, found as per GFC drawing.
Pile AP 510/P4
Sonic testing witnessed, Depth of pile for testing found as follows:
65 08.09.2022 Depth of pile from (COL - FL): 28mtr 50(5) SOR closed
Test conducted in 2 tubes only (Tube 1&2), depth found: 13mtr
Test 3 &4 completely blocked.
Vadeyarpura Lab
Witnessed routine Gradation test of fine & coarse aggregate, silt content of fine aggregate, aggregate impact value
BMRC/PH2/QA/SOR/2022/ test and Flakiness & Elongation index test . Bharath, For information
66 09.09.2022 50 Good SOR
NCC/AirportP2/066 Silt content - 8.2% (Max 15%) AEE only
Impact value - 24.70% (Max 40%)
Combined Index value - 13.92% (max 40%)
BMRC/PH2/QA/SOR/2022/ Pier Cap AP 701 Bharath,

67 12.09.2022 50(10) SOR closed
NCC/AirportP2/067 During De shuttering of Pier cap, Edges are damaged. AEE
Concreting of the Pier Cap witnessed.
Slump at site: 150mm, 165mm
Temprature of concrete: 30.2,30.0
BMRC/PH2/QA/SOR/2022/ Theoretical concrete Quantity - 25.85 m3 For information
68 13.09.2022 50 Good SOR
NCC/AirportP2/068 Actual concrete quantity - 26.5 m3 only
No. of cubes casted - 24 (required: 9 for 28 day cube test)
Pile AP 509/P4 & 501/P3

The development length of pile reinforcement bar is lesser than required:
Development provided at site: Pile AP 509/P4: 950mm mm & AP 501/P3: 820mm
69 14.09.2022 However as per drawing 1200mm is required. 50(4) SOR closed
Reference drawing No: DDC-BMRCL-PH2A&2B-S2-P2HBRKIA-DO-DWg-
201080A
Bagalur Station Pile Cap C03

BMRC/PH2/QA/SOR/2022/ Chethan Kumar
70 14.09.2022 50(23) SOR closed
NCC/AirportP2/070 Pile Cap C03 dimensions checked at site found variation about-30mm, which is not as per requirement. AEE
Permissible Tolerance: Variation in dimensions: +50mm, -10mm
Pilecap AP 485 P4
Concreting of the Pile AP 513/P2 witnessed:

71 15.09.2022 Slump at site 175mm 50 Good SOR
Theoretical concrete quantity is 22.5 m3
Actual concrete quantity - 21.5m3
No. of cubes casted is 12 nos. (Required: 9 for 28 day cube test)
AP 518/P4
BMRC/PH2/QA/SOR/2022/ Rahul Thandel
72 20.09.2022 In bore log book, no details available regarding pile bore sketch, tremmie lowering details, concrete pouring details 50(7) SOR closed
and concrete quantity details.
Pier AP 696
Checked the concrete slump and temperature:
Grade of Concrete: M50
73 19.09.2022 Slump: 140mm 50 Good SOR
Temperature : 30.00C,
Total Quantity: 13.75 cum
No. of cubes casted: 9 (Required 6 for 28 day cube test)
Pile AP 498/P4 & AP498/P2

The development length of Pile reinforcement is lesser than required.
AP498/P4- 555mm
AP498/P2-445mm
74 21.09.2022 As per drawing 1200mm is required. 50(2) SOR closed
Pile AP 498/P4
Pile concrete chipped 80mm below Pile cap PCC (130mm below cut off level)
As per drawing, Pile should 50mm above Pile cap PCC.
AP 522/P1
BMRC/PH2/QA/SOR/2022/ Rahul Thandel Complaince to be submitted from NCC.
75 20.09.2022 During the Pile concreting following points were observed. Withdrawn
NCC/AirportP2/075 AEE SOR 75 is withdrawn
* Found Polymer was mixed with concrete during the concrete.
Pier AP711
Grade of concrete: M50
76 23.09.2022 DOC: 21.07.2022 50(10) SOR closed
Age of specimen: 60days
Average penetration: 6mm (Max.25mm)
As per DIN 1048 clause 7.8 Test shall be carried out when the age of the concrete is 28 to 35 days.
BMRC/PH2/QA/SOR/2022/ Witnessed aggregate Gradation & Silt content test. Bharath, For information
77 23.09.2022 60 days 50 Good SOR
NCC/AirportP2/077 Source of Material: Besto mining AEE only
Within the limits of IS-383-2016 found okay.
AP 492/P1,P2 and P4 Piles
BMRC/PH2/QA/SOR/2022/ Development length of Pile reinforcement is lesser than required and details are mentioned below. Rahul Thandel
78 27.09.2022 50(4) SOR closed
NCC/AirportP2/078 * AP 492/P1, P2 & P4 all Rebars length found in between 390mm & 840mm against required of 1200mm as per AEE
drawing.
BMRC/PH2/QA/SOR/2022/ AP 492/P4 Pile Rahul Thandel

79 27.09.2022 50(3) SOR closed
NCC/AirportP2/079 PCC around AP 492/P4 Pile is damaged. AEE
Pier AP 696
Checked the concrete slump and temperature
BMRC/PH2/QA/SOR/2022/ ID:AP522/P2 Rahul Thandel For information
80 27.09.2022 50 Good SOR
NCC/AirportP2/080 Slump: 200mm AEE only
Temperature: 290c,
Total Quantity: 19.00 cum,
No. of cubes casted:12 (Required: 9 for 28 day cube test)

Checked the concrete cube strength of
BMRC/PH2/QA/SOR/2022/ ID:Pier AP 661 Rahul Thandel For information
81 29.09.2022 50 Good SOR
NCC/AirportP2/081 Grade of concrete: M50, AEE only
Age of cube: 28 dyas
Average strength: 61.75N/mm2 (Required: Min. 53Mpa.)
Pier AP 522
BMRC/PH2/QA/SOR/2022/ ID:AP522/P2 Rahul Thandel For information
82 27.09.2022 50 Good SOR
Temperature: 29.00c,
Bagalur Station
ID:A04/P1 Bagalur Station
BMRC/PH2/QA/SOR/2022/ Slump: 175mm Chethan Kumar For information
83 29.09.2022 50 Good SOR
NCC/AirportP2/083 Temperature: 31.0oc, AEE only

Checked the concrete slump and temperature for post tension I girder
Grade of concrete: M50,
BMRC/PH2/QA/SOR/2022/ ID:AP443-444, Bharath, For information
84 30.09.2022 50 Good SOR
Temperature: 30.50cc,
Vadeyarpura Casting yard Precast Piercap AP 852 DOC 15/09/22 AP 851 DOC 30/10/2022
BMRC/PH2/QA/SOR/2022/ 50(10) Bharath,
85 Package-3 03.10.2022 AP 852 observed Honeycomb and reinforcement in inside conical portion of the Precast Piercap SOR closed
NCC/AirportP2/085 50(1) AEE
AP 851 Piercap edges damaged both side faces.
I Girder AP 443-444
86 06.10.2022 HS02 Post concrete inspection of I Girder: 67(7) SOR closed
Found Honeycomb.
BMRC/PH2/QA/SOR/2022/ AP 497 Rahul Thandel

87 06.10.2022 50(4) SOR closed
NCC/AirportP2/087 Backfilling is carried out in single layer with unwanted materials/debris. AEE
Vadeyarpura Casting yard

Witnessed aggregate impact value & Aggregate crushing value
88 23.10.2022 Source of Material: Besto mining 50 Good SOR
Aggregate Impact value: 25.8% (Max.45%)
Aggregate crushing value: 24.63% (Max.30%)
Vadeyarpura Lab Pile AP 486/P1Pile AP 517/P4

BMRC/PH2/QA/SOR/2022/ Witnessed the 28 day concrete cube strength test of Pile ID AP 486/P1Pile AP 517/P4 Bharath, For information
89 11.10.2022 50 Good SOR
NCC/AirportP2/089 Grade of concrete: M35 AEE only
Register attached
Pile cap AP 657
1. During pile cap reinforcement checking observed Pile main reinforcement is not bent as per GFC drawing. As
90 13.10.2022 per GFC drawing, (300mm) L bent shall be provided at top of Pile main reinforcement. 50(2) SOR closed
Also, Observed Pile-01 main reinforcement 20mm above the Pile cap top reinforcement.
2. Pile Cap PCC top and Pile Cap reinforcement bottom slush and debris not cleaned properly.
Pier AP 648
Witnessed Pier concrete pouring, concrete slump and temerature checked at site.
Grade of concrete: M50 Rahul Thandel
Slump at site: 150mm AEE
BMRC/PH2/QA/SOR/2022/ Temperature: 29.20c For information
91 18.10.2022 50 Good SOR
NCC/AirportP2/091 Total Qty:15.50cum only
No. of cube casted: 12 no's Bharath,
(Required no of cubes: 9 for 28 day cube test) AEE
Witnessed moisture correction of Course & fine aggregates.
Pile A01/P2 Bagalur Station

1. Pile concreting & concrete workability of first 2 TM's not witnessed by BMRCL representative. Also, slump at
site not recorded in batch slip. (Qty poured 14cum out of 33 cum).
2. 3rd and 4th TM's are checked by us, slump and temperature checked at site. Slump observed 40mm for 3rd tm and
BMRC/PH2/QA/SOR/2022/ 30mm for 4th TM. Slump recorded at batching plant: 220 mm Chethan Kumar
NCC/AirportP2/092 3. After pouring of 1st TM, full length of tremmie pipe was taken out leading to a gap of 5.5 mtr above built up AEE
concrete.
* 4:50am-5th TM concreting started.
* Actual sounding of concrete 16.82 mtr.
* Tremmie length is 11.3 mtr only.
AP453/P2
Checked the penetration test of AP453/P2
BMRC/PH2/QA/SOR/2022/ Rahul Thandel For information
93 19.10.2022 Theoretical penetration: 106.52mm 50 Good SOR
Actual Penetration: 60mm
Actual penetration is less than Theoretical penetration, hence considered as Hard Rock.
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting Yard Pier Cap AP 842 Rahul Thandel For information
94 17.10.2022 50 Good SOR
NCC/AirportP2/094 Checked the Sheathing profile of Pier Cap. AEE only
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting Yard Bharath,
95 25.10.2022 50(4) SOR closed
NCC/AirportP2/095 Top width of Pier cap is 3030mm but as per drawing it should be 3000mm. AEE

96 21.10.2022 Checked surface of Pier Cap post concreting: 50(5) SOR closed
AP703 found honeycomb & found reinforcement in front of coupler.
AP 520
97 21.10.2022 In pile cap AP520 it is observed pile development length provide only 1200mm straight reinforcement, as per GFC 50(2) SOR closed
drawing development length should be provided in L shape 1200+300mm.

Witnessed cube test of Pier Ap 696
Total Qty: 13.75CUm
BMRC/PH2/QA/SOR/2022/ No. of Cubes casted - 9 Bharath, For information
98 17.10.2022 50 Good SOR
NCC/AirportP2/098 No. of Cubes casted in QA/QC Lab -3 (witnessed) AEE only
No. of Cubes casted tested in Third party lab - 3
Avg. Strength of cubes in lab - 62.5 Mpa
Avg. Strength of cubes in Third party Lab - 61.4MPa
Pilecap AP519
Witnessed concreting of Pile cap:
Slump: 155mm
BMRC/PH2/QA/SOR/2022/ Temperature: 28.9oC (Max.320C) Rahul Thandel For information
99 27.10.2022 50 Good SOR
NCC/AirportP2/099 Quantity: 28.0 Cum AEE only
Number of cubes casted: 12 (required: 9 for 28 day cube test)

Witnessed cube test of I-Girder,
ID: 443-444/HS02
100 28.10.2022 Date of casting: 30-09-2022 50 Good SOR
Age of Cube: 28days
Quantity: 26.5 cum
Average cube strength: 66.5 Mpa, 67 Mpa, 65Mpa
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting Yard Bharath, For information

101 31.10.2022 50 Good SOR
NCC/AirportP2/101 Witnessed Moisture content test of fine and coarse aggregates. AEE only
Pile AP 516/P3
102 01.11.2022 The development length of the pile reinforcement bars found 600mm instead of 1200mm. 50(4) SOR closed
As per the drawing 1200mm is required.
AP515
103 02.11.2022 1. AP515/P2 pile head chipped 120mm below cut off level. 50(7) SOR closed
2. AP 515/P1 pile development is found to be 430mm & 730mm, as per GFC drawing it should be 1200mm.
AP 699 Piercap
BMRC/PH2/QA/SOR/2022/ * Reinforcement: Found ok Rahul Thandel For information
104 05.11.2022 50 Good SOR
NCC/AirportP2/104 * Sheathing profile: Found ok AEE only
* Formwork: Found ok
AP 452/P1
1. Checked sounding of pile AP452/P1 depth founf to be 9.11m.
2. Witnessed pile penetration test of AP452/P1,
* Strat time = 15:47
* End Time = 15:57
BMRC/PH2/QA/SOR/2022/ * Initial depth = 9.11m Rahul Thandel For information
105 03.11.2022 50 Good SOR
NCC/AirportP2/105 * Final depth = 9.19m AEE only
* Actual penetration = 80mm
* Theoretical penetration = 169.20mm
Actual penetration < Theoretical penetration, considered as Heard Rock.
AP 522/P1
* Found only 3 sonic pipes instead of 4 as per GFC drawing
106 05.11.2022 * Only one pipe is grouted completely at site, however as per register 2 sonic pipe grouting is recorded as 50(9) SOR closed
completed.
* Depth of pile is not recorded in grouting register.
Vadeyarpura Lab
Witnessed 28 days cube test of
BMRC/PH2/QA/SOR/2022/ 1. Sonic tube Grout C05/P2 Bagalur station Bharath, For information
107 04.11.2022 50 Good SOR
NCC/AirportP2/107 2. M35 pile cap AP512 AEE only
3. M50 Pier AP692
Register attached.
Pile cap AP681 LHS

Witnessed pilecap concreting.
Pile cap concrete slump & temperature checked at site.
BMRC/PH2/QA/SOR/2022/ Grade of concrete: M35 Rahul Thandel For information
108 05.11.2022 50 Good SOR
NCC/AirportP2/108 Slump: 150mm, 145mm AEE only
Theoretical Qty: 82.66 Cum
Actual consumption Qty: 84 cum
Total 18 no's of cubes casted at site, (15 no's of cubes required for 28 days cube test)
Jakkur Station A04/P5 RHS
109 15.11.2022 Found zero cover on one side & 175mm on the opposite side of pile cage. Found unauthorized repair work done by 50(8) SOR closed
evening on the same day.
Jakkur station Pile A01/P3

Witnessed concreting works of the pile A01/P3
BMRC/PH2/QA/SOR/2022/ Slump at site 195mm, 185mm, 190mm, 185mm & 190mm Chethan Kumar For information
110 15.11.2022 50 Good SOR
NCC/AirportP2/110 Actual concrete quantity - 33.0 cum AEE only
No. of cubes casted is 15nos (required: 12 for 28 day cube test)
Bore log register found ok.
I GirderAP 443-444/G4
Witnessed concreting of I Girder
Slump: 155mm, 160mm, 165mm
111 18.11.2022 Theoritical Qty: 25.328 cum 50 Good SOR
Actual Qty: 26.00cum
Number of cubes casted: 21 no's (Required: 9 for 28 day cube test
Number of permeability cylinder casted: 2
Vadeyarpura Lab
BMRC/PH2/QA/SOR/2022/ Witnessed 28 days cube test & aggregate impact value test: Bharath, For information
112 19.11.2022 50 Good SOR
NCC/AirportP2/112 1. Aggregate Impact value: 23.90% (Max.45%) AEE only
2. Pier AP647 28days cube test: 63.5Mpa.
I Girder AP995-996/G01,
In post tensioned I Girder AP995-996/G01,
113 Package-3 24.11.2022 * HDPE Couplers are provided in curved zones. HDPE coupler joined with HDPE duct with Brown Tap & 50(10) SOR closed
Binding wire.
* Short lengths of ducts are used, whreas longer length to be used.
AP 452/P1
1. Checked Sounding of pile AP 452/P1 depth found to be 9.11m.
2. Witnessed pile penetration test of AP 452/P1,
* Start time= 15:47
BMRC/PH2/QA/SOR/2022/ * End time = 15:57 Rahul Thandel For information
114 03.11.2022 50 Good SOR
NCC/AirportP2/114 * Initial depth = 9.11m AEE only
* Final depth = 9.19m
* Actual penetration = 80mm
* Theoritical penetration = 169.20mm
Actual penetration < Theoritical penetration, considered as Hard Rock.
AP 490/P2
* Concreting of the Pile AP 490/P2 witnessed & slump checked found 200mm, & temperature found 26.2'C, 29.9
115 29.11.2022 * Theoretical concrete quantity - 21.98 m3 50 Good SOR
Actual concrete quantity - 22.5 m3
No.of cubes casted - 12no Found OK
Pile Cap AP684

BMRC/PH2/QA/SOR/2022/ During the concreting of Pile Cap AP 684, it was witnessed that Rahul Thandel
116 29.11.2022 50(5) SOR closed
NCC/AirportP2/116 * BMRCL engineer was not available at site during concreting AEE
* No entry made regarding the workability of concrete before pouring & temperature of concrete in the batch slips.
Vadeyarpura Lab
Permeability test witnessed & found ok.
* Structure ID: AP713
* Structure: Pier Cap
* Grade : M55
117 29.11.2022 * DOC: 27-11-2022 50 Good SOR
* Age of cube: 29 day's
* Date of test started: 25-11-2022
* Date of testing: 29-11-2022
Depth of penetration: 15mm
Permissible limit: 25..
AP 705
118 29.11.2022 New pressure Gauge used for Temporary stressing of Pier cap frame is not calibrated from approved NABL 50(7) SOR closed
agency. Only calibration certificate given by supplier/manufacturer is present at site.
Pile AP 518/P3 Sonic Tubes 1-2

Two Ultrasonic cross hole reports are found generated for the test conducted with same CSR number & same
BMRC/PH2/QA/SOR/2022/ report number for the test conducted on the same Pile AP-518/P3 at the same time. Rahul Thandel
119 29.11.2022 Major 50(2) SOR closed
CSR no: PT 247, date: 18.10.22, time 12.59pm
Report no: TC528822100000487P
AP 446/P5
Checked sounding of Pile AP 446/P5
Liner Top level: 898.372
BMRC/PH2/QA/SOR/2022/ EGL: 897.814 Rahul Thandel For information
120 30.11.2022 50 Good SOR
NCC/AirportP2/120 COL: 895.564 AEE only
RFL: 887.652
Founding level: 886.452
Length of Pile: 12m
Bagaluru Station
In CHSL test Bagaluru Station observed
Pile A05/P4/RHS
* Pile Length: 28.00m
* Length of Sonic tube found:
121 01.12.2022 a. 16m, 50(3) SOR closed
b. 16m,
c. Blocked,
d. 1.5m
* Date of casting: 26/09/202
* Pile Dia: 1.20m
Pile Cap AP 477 LHS

Discrepancy in slump of concrete for Pile cap AP 477 LHS
122 06.12.2022 1. Bathching of concrete : 10.49 PM (Start) and 10.56 PM (end) 50(4) SOR closed
2. Slump checked at batching plant - 200 mm.
3. Slump checked at site - 210mm after one hour, time of testing is 12:18 am.
Pile Cap AP 477 LHS
123 06.12.2022 Pile cap reinforcement checked before starting of concrete pouring, observed pile cap reinforcement binding wires 50(2) SOR closed
tied in single diagonal pattern instead of diamond type (double diagonal pattern)
Vadeyarpura Casting yard In House lab
It's been observed that concrete permeability test not conducted properly.
1. Permeability test apparatus pressure valves are stopped during the testing.
124 07.12.2022 2. Pressure not maintained properly testing started on 05.12.2022 3:30 50(9) SOR closed
3. Observed water leakage in one cylinder
Note: As per the technical specification clause 3.9.1: At first pressure 1 bar is applied for 48 hours, followed by 3
bar for 24 hours and 7 bar for next 24 hours.
Near AP 446 Container

125 05.12.2022 Sonic tubes are not stacked properly, kept on the ground without sleepers in contact with soil. 50(2) SOR closed
Observed from 29.11.2022 to 05.12.2022
Vadeyarpura Lab
Witnessed 28 days cube test of Pier AP 506
Date of Casting: 07.11.2022
126 05.12.2022 Date of Testing: 05.12.2022 50 Good SOR
Age of Cubes: 28 days'
Qty. of Concrete: 13.5m3
No. of cubes casted: 9
BMRC/PH2/QA/SOR/2022/ Pier C08 Bagalur Station Chethan Kumar For information

127 06.12.2022 50 Good SOR
NCC/AirportP2/127 Checked reinforcement work of Pier C08 Bagalur Station as per approved GFC. AEE only

Pier cap AP-62 Checked concreting,
Type of Pier cap: Type 1
128 Package-1 09.12.2022 Theoretical Qty:26.54 Cum 50 Good SOR
Actual Qty: 27.30 Cum
DOC: 09.12.2022
Number of cubes casted:21 nos
Bagalur Station
Checked pile cap reinforcement with approved GFC and concrete of A04 Bagalur Station.
BMRC/PH2/QA/SOR/2022/ Dimension: 8700X5800X2000mm Chethan Kumar For information
129 13.12.2022 50 Good SOR
NCC/AirportP2/129 Theoretical Qty: 100.92 Cum AEE only
Actual Qty: 101 Cum
Number of cubes casted: 21 nos against required of 18 nos for 28 day cube test.
AP 517
BMRC/PH2/QA/SOR/2022/ Checked Pier concrete of AP 517 & verified with Mix-design Rahul Thandel For information
130 14.12.2022 50 Good SOR
NCC/AirportP2/130 TM-1: Slump: 165mm & Temperature: 27.8oC AEE only
TM-2: Slump: 135mm & Temperature: 27.5oC
BMRC/PH2/QA/SOR/2022/ AP 515 Rahul Thandel For information
131 15.12.2022 50 Good SOR
NCC/AirportP2/131 Checked Pier AP 515 Reinforcement with approved GFC drawing AEE only
Checked the efficiency of Multi pull jack
BMRC/PH2/QA/SOR/2022/ Model: 50/200N Bharath, For information
132 16.12.2022 50 Good SOR
NCC/AirportP2/132 Capacity: 500T AEE only
Stress Ram Area: 1045.4cm2
Jack Efficiency:99.09%
AP 585-P1
Witnessed concreting works of the Pile AP-585/P1
BMRC/PH2/QA/SOR/2022/ Slump at site 190mm Rahul Thandel For information
133 28.12.2022 50 Good SOR
NCC/AirportP2/133 Theoretical concrete quantity -22.78 cum AEE only
Acutual concrete quantity - 23.0 cum
No. of cubes casted is 12 no's against required of 90 no's
In Post Tension I- Girder AP 443-444/G4
DOC: 18-11-2022
Length: 28M
Date of Stressing : 17-12-2022
BMRC/PH2/QA/SOR/2022/ After completion of stage -2 stressing cracks & spalling is observed on both the end of I- Girder Bharath,
134 26.12.2022 50(21) SOR closed
In Post tension I Girder AP 443-444/G3,
DOC: 11-11-2022
Length:28M
Date of stressing: 20-12-2022
After completion of stage 1 stressing cracks & spalling is observed on both the end of I Girder.

135 28.12.2022 1. Welding of pile cage done by unqualified welder and rebar's are over burnt, reducing the cross section of 50(1) SOR closed
reinforcement.
AP 586- Pile P1,P3
BMRC/PH2/QA/SOR/2022/ Measured development length provided for Piles into Pilecap: Rahul Thandel
136 30.12.2022 50(9) SOR closed
NCC/AirportP2/136 Measured development length : 500mm AEE
Required development length : 800mm
2023
Pile AP 473/P2
137 02.01.2023 Checked the Pile termination level and found the pile depth as per requirement & same is updated in the pile bore 50 Good SOR
log register.
Vadeyarpura Lab
BMRC/PH2/QA/SOR/2022/ Checked Curing Water Tank Temperature, Bharath,
138 03.01.2023 50(8) SOR closed
NCC/AirportP2/138 Tank-3-21.7oC, heater is not installed. AEE
IS-516:2.12: Curing water temperature should be maintained 27±2o C
C08/P5 Yelahanka Station

Witnessed Pile C08/P05 concreting, & verified batch sheet with approved Mix Design,
BMRC/PH2/QA/SOR/2022/ TM-1 Chethan Kumar For information
139 03.01.2023 50 Good SOR
Temperature: 27.00C
No. of cubes Casted: 9 (Required: 6 for 28 day cube strength)
Pile AP 585/P3
Concreting of the Pile AP 583/P3 witnessed,
Slump: 195mm, 185mm
140 03.01.2023 Teperature: 23.6, 25.90C 50 Good SOR
Theoretical Concrete Quantity-22.9m3
Actual concrete quantity-23m3
No. of cubes- 12 no's (Required: 9 for 28 day cube test)
Vadeyarpura Lab
Checked the steel MTC & report of
BMRC/PH2/QA/SOR/2022/ Invoice No: 22VJ2900372437 Bharath, For information
141 05.01.2023 50 Good SOR
NCC/AirportP2/141 Diameter: 32mm AEE only
Invoice No: 22VJ29003721118
Diameter: 20mm
AP 700 Pier Cap Stitch concrete witnessed:

Slump, Temperature checked & batch sheet verified with approved Mix design.
142 06.01.2023 Slump: 140mm 50 Good SOR
temperature: 27.2oC
No. of cubes casted :9 (Required: 3 for 28 day cube strength)
AP 436
Witnessed the AP 436/P1 Pile termination,
Dia. Of Pile: 1200mm
143 09.01.2023 Cut off level RL: 899.893 50 Good SOR
Founding level RL: 888.212
Required total depth of pile from casing top RL: 14.94m
Actual total depth of pile from casing top RL: 15.15m
Vadeyarpura Lab
BMRC/PH2/QA/SOR/2022/ Checked Gradation of incoming 12.5mm Coarse Aggregate and found within the limits of IS383. Bharath, For information
144 09.01.2023 50 Good SOR
NCC/AirportP2/144 Invoice No: 2022-23/7687 AEE only
Vehicle No.: KA03AE6787
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting Yard Bharath,

145 11.01.2023 50(8) SOR closed
NCC/AirportP2/145 HDPE pipes are not covered properly and directly exposed to sunlight. (Observed for 10 days) AEE
Pile AP 459
BMRC/PH2/QA/SOR/2022/ Measured development length for Pile R/F into Pile cap is lesser than required. Rahul Thandel
146 16.01.2023 50(8) SOR closed
NCC/AirportP2/146 Measured development length: 460mm & 470mm0mm. AEE
Required development length: 1200mm.

Witnessed Third Party Batching Plant calibration, percentage variation within limits.
BMRC/PH2/QA/SOR/2022/ Aggregate: ± 2% Bharath, For information
147 04.01.2023 50 Good SOR
NCC/AirportP2/147 Cement: ± 1% AEE only
Water: ± 1%
Admixture: ± 3%
QC Lab
Witnessed 28 days cube test of Grade: M50
Structure: Pier
Location: C05 Bagalur station
DOC: 17.12.2022
BMRC/PH2/QA/SOR/2022/ Chethan Kumar For information
148 14.01.2023 Average strength: 64.5, 65Mpa 50 Good SOR
Grade: M35
Structure: Pile
Location: AP 597/04 LHS
DOC: 17.12.2022
Average strength: 48.5, 50.5 Mpa

Witnessed Flakiness Index & Elongation Index of Coarse Agrregate.
149 13.01.2023 * Flakiness Index: 6.45% 50 Good SOR
* Elongation Index: 7.64%
Combined Index: 14.09% (Max.40%)
Piercap AP 652 Date of casting: 18.01.2023

Witnessed Pier cap concreting, checked slump, temperature & verified Batch sheet with approved Mix design:
* Grade of concret: M55
150 18.01.2023 * Actual Qty: 26.2 Cum 50 Good SOR
* Slump at site: 150, 160, 165, 170mm
* Temperature: 26.5, 25.9oC(Max.32oC)
* Number of cubes casted: 18 (Required: 9 for 28 day cube test)
AP 435
Checked the boring Log book found, the time interval between completion of boring and placing of concrete is
BMRC/PH2/QA/SOR/2022/ within 6 hours. Rahul Thandel For information
151 18.01.2023 50 Good SOR
NCC/AirportP2/151 * AP 435/P4 completed in 3hr AEE only
* Ap 435/P2 completed in 2hr 15min
* AP 436/P2 completd in 5hr 25 min.
BMRC/PH2/QA/SOR/2022/ Pile AP 449/P3 Rahul Thandel

152 19.01.2023 Major 50(22) SOR closed
NCC/AirportP2/152 The sound concrete is found 580mm below Pile Cap PCC level. AEE

In Pier cap AP 656 observed Honey comb of depth 65mm and exposed reinforcement.
BMRC/PH2/QA/SOR/2022/ Package-1 Bharath,
153 18.01.2023 Date of casting: 12.01.2023 50(10) SOR closed
NCC/AirportP2/153 &2 AEE
Date of casting: 13.01.2023
Pile AP 436/P2 Date of Casting: 17.01.2023

Witnessed pile concreting, checked slump, temperature & verified Batch sheet with approved Mix design:
* Dia. of Pile: 1200mm, Length of Pile: 13.00m
BMRC/PH2/QA/SOR/2022/ * Grade of concret: M35 Rahul Thandel For information
154 17.01.2023 50 Good SOR
NCC/AirportP2/154 * Actual Qty: 14Cum, Theoritical Qty: 13.6 Cum AEE only
* Slump at site: 180, 190mm
* Temperature: 26.5, 25.9oC (Max.32oC)
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Quality Lab Bharath, For information

155 31.01.2023 50 Good SOR
NCC/AirportP2/155 Witnessed concrete/grout cube compressive test, details tabulated. AEE only
Pier Cap AP622

Witnessed permeability test of Pier cap concrete cylinder:
Grade: M55
Structure: Pier Cap
156 01.02.2023 Structure ID: AP622 50 Good SOR
Date of Casting: 18.12.2022
Testing Start Date: 28.01.2023
Age of Cylinder: 31 days
Average depth of penetration: 13.5mm (Max.25mm)
Pier Cap AP520

Checked Pier cap profiling, formwork & witnessed concreting, checked slump, temperature & verified batch sheet
with approved Mix design.
BMRC/PH2/QA/SOR/2022/ * Grade of concrete: M55 Rahul Thandel For information
157 04.02.2023 50 Good SOR
NCC/AirportP2/157 * Quantity of concrete: Theoretical 25.85cum Actual 26.20cum, AEE only
* Slump at site: 175,150,150,150mm
* Temperature: 29.6, 29.4, 29.7, 29.50C (max.320C)
BMRC/PH2/QA/SOR/2022/ Quality lab Bharath, For information

158 03.02.2023 50 Good SOR
NCC/AirportP2/158 Witnessed concrete cube compressive test, details tabulated. AEE only
Quality lab
BMRC/PH2/QA/SOR/2022/ * Aggregate Impact test: Bharath, For information
159 03.02.2023 50 Good SOR
NCC/AirportP2/159 AIV: 26.07% (max.45%) AEE only
* Aggregate Crushing test:
ACV: 25.64% (max.35%)
BMRC/PH2/QA/SOR/2022/ Pier A01 Bagalur Station Date of casting: 04.02.2023 Chethan Kumar For information
160 04.02.2023 50 Good SOR
NCC/AirportP2/160 Checked Pier Reinforcement & Formwork, found as per GFC drawing. AEE only
Quality lab
BMRC/PH2/QA/SOR/2022/ Witnessed the following lab tests: Bharath, For information
161 06.02.2023 50 Good SOR
NCC/AirportP2/161 * Gradation of coarse and fine aggregate, found as per gradation limits. AEE only
* Silt content - 7.4% (max.15%)
BMRC/PH2/QA/SOR/2022/ Pier AP 580 Date of Casting: 21.12.2022 Rahul Thandel
NCC/AirportP2/162 Found gap of width 8mm & 10mm at joint of Pier starter & Pier. AEE
BMRC/PH2/QA/SOR/2022/ Pilecap AP 481 Date of Casting 06.02.2023 Rahul Thandel

163 06.02.2023 50(6) SOR closed
NCC/AirportP2/163 Concrete pouring started for pile cap AP481 without reinforcement inspection clearance on RFI. AEE
Vadeyarpura Batching Plant

BMRC/PH2/QA/SOR/2022/ Checked concrete of Pile AP 411-P3 in vadeyarpura Batching Plant, Bharath, For information
164 07.02.2023 50 Good SOR
Temperature: 30.3oC (max.32oC)
Yelahanka Station
165 07.02.2023 Bore log register checked: 50(13) SOR closed
Overwriting and replacement of values using whitner done for bore depths, time an penetration tests.
Pile AP679/P4 & AP679/P6
Pile development length is lesser than required.
BMRC/PH2/QA/SOR/2022/ As per GFCD, Ld: 1200mm Rahul Thandel
166 08.02.2023 50(1) SOR closed
NCC/AirportP2/166 At site, Ld provided: AEE
* AP 679/P4: 585mm
* AP 679/P6: 220mm & 530mm
BMRC/PH2/QA/SOR/2022/ Pier Starter AP 575 Date of casting 21.09.2022 Rahul Thandel

167 06.02.2023 50(3) SOR closed
NCC/AirportP2/167 Observed Honey Comb of depth 35mm & Cracks of width 0.8mm in Pier Starter. AEE
Pile AP634,P1 date of casting: 09.02.2023

Witnessed concreting of pile, slump and temperature of concrete checked, concrete batch reports verified with
approved mix design.
BMRC/PH2/QA/SOR/2022/ * Grade of concrete-M35 Rahul Thandel For information
168 09.02.2023 50 Good SOR
NCC/AirportP2/168 * Theoretical quantity- 19.23m3, Actual Quantity-19.50m3 AEE only
* Slump checked at site-175mm, 195mm
* Temperature of concrete at site-25.70C, 27.9oC (max.320C)
* Number of cubes casted-12nos. (09.nos. required for 28 days testing)

169 10.02.2023 50 Good SOR
NCC/AirportP2/169 Witnessed concrete/grout cube compressive test, details tabulated. AEE only
Pile A06/P5 Yelahanka Station

The following equipments used for Polymer testing is not Calibrated.
170 08.02.2023 * PH meter 50(7) SOR closed
* Hydrometer
* Marsh cone
Pile A0/P1 Yelahanka station date of casting 08.02.2023

Witnessed pile concreting, checked slump, temperature & verified batch sheet with approved mix design.
* Grade of concrete: M35
BMRC/PH2/QA/SOR/2022/ * Dia. Of pile: 1200mm, Length of pile:14.80m Chethan Kumar For information
171 08.02.2023 50 Good SOR
NCC/AirportP2/171 * Quantity of concrete: Theoretical: 15.27cum Actual:16 cum, AEE only
* Slump at site: 190, 190, 190mm
* Temperature: 30.3, 29.3, 30.6oC (Max.32oC)
BMRC/PH2/QA/SOR/2022/ Pier C01 Jakkur Station Date of Casting 11.02.2023 Chethan Kumar
172 11.02.2023 50(13) SOR closed
NCC/AirportP2/172 During concreting of Pier, RFI of reinforcement inspection is not cleared. AEE
Pile AP 593/P2
173 10.02.2023 * Concreting of pile is found at 570mm below Pile Cap PCC. 67(7) SOR closed
* Concrete quantity (Upyo CTL): Theoretical: 24.13 cum, Actual: 28 cum
Pile AP471/P1
witnessed pile concreting checked slump, temperature & verified Batch sheet with mix design.
* Grade of concrete : M35
174 21.02.2023 * Dia. Of Pile: 1000mm, length of pile:22.72m 50 Good SOR
Quantity of concrete: Theoretical: 17.33 cum Actual: 17.50cum,
* Slump at site: 190, 180, 190mm
* Temperature: 27.3, 28.9, 26.50C (Max. 320C) Number of cubes casted: 12 (Required: 9 for 28 day cube test)

175 23.02.2023 50 Good SOR
NCC/AirportP2/175 Checked Third Party test report of Water. AEE only
BMRC/PH2/QA/SOR/2022/ Pile AP 418/P1 Rahul Thandel For information
176 20.02.2023 50 Good SOR
NCC/AirportP2/176 Checked the pile reinforcement of PA 418/P1 with approved GFC drawing. AEE only
Vadeyarpura Quality Lab
177 21.02.2023 Witnessed the following lab tests: 50 Good SOR
* Gradation of incoming coarse aggregates checked, found as per gradation limits.
178 20.02.2023 50 Good SOR
Pile AP A05/P3 Yelahanka Stn
Witnessed the penetration tests:
Start Time: 17:23
End Time: 17:33
179 20.02.2023 Depth of pile before penetration: 1091m 50 Good SOR
Depth of pile before penetration: 11.03
Theoretical penetration: 174.4mm
Actual penetration: 120mm
Actual penetration < Theoretical penetration
Vadeyarpura Quality Lab

180 20.02.2023 * Gradation of coarse and fine aggregates, found as per gradation limits. 50 Good SOR
* Silt content-8.0% (Max.15% accordingly)
* Moisture content of Coarse & Fine aggregates.
Crash Barrier AP 510 & AP 511
Slump, Temperature of concrete checked at batching plant.
181 20.02.2023 * Grade of concrete : M35 50 Good SOR
* Slump at batching plant: 170mm
* Temperature: 26.50C (Max.320C)
Vadeyarpura Lab
BMRC/PH2/QA/SOR/2022/ Witneesed the following lab tests on cement: Bharath, For information
182 24.02.2023 50 Good SOR
NCC/AirportP2/182 * Initial setting: 130 min (Min.30 mins) AEE only
* Final setting time: 255min (Max. 600 mins)
AP417
183 24.02.2023 Checked the pile termination sounding of AP417/P3 & found it to be 23.07m from CTL. The same is recorded in 50 Good SOR
the bore log.
184 25.02.2023 50(21) SOR closed
NCC/AirportP2/184 Pile Cap AP453 back filling done in single layer with debris and boulders. AEE
Pier cap AP 510
BMRC/PH2/QA/SOR/2022/ In Pier cap Ap 510 found Honeycomb of Depth 50mm & 35m and exposed reinforcement at the bottom of Pier Bharath,
185 28.02.2023 50(6) SOR closed
NCC/AirportP2/185 cap. AEE
DOC: 20.02.2023
Pier cap AP 118
186 Package-1 27.02.2023 Precast Pier cap AP 118 50 Good SOR
Pier cap sheathing duct profile checked, found within limit. Tolerance is ±3.2mm as per the general notes.
187 27.02.2023 Quality lab witnessed concrete cube compressive test, details tabulated. 50 Good SOR
Pile AP416/P4 Date of casting 01.03.2023
Witnessed pile concreting, checked slump, temperature & verified Batch sheet.
BMRC/PH2/QA/SOR/2022/ * Dia. Of Pile: 1000mm, Length of pile: 21.45m Rahul Thandel For information
188 01.03.2023 50 Good SOR
NCC/AirportP2/188 * Quantity of concrete: Theoretical: 16.85 cum, Actual: 17.00 cum, AEE only
* Slump at sie: 190, 195, 190mm
* Temperature: 27.3, 27.6, 27.8oC (Max.32oC)
Number of cubescasted: 12 (Required: 9 for 28 day cube test)
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Lab Bharath, For information
189 02.03.2023 50 Good SOR
NCC/AirportP2/189 Witnessed concrete cube compressive test as tabulated below. AEE only
Pile AP598/P3
190 04.03.2023 Witnessed pile termination AP598/P3, Dia of Pile: 1200mm 50 Good SOR
Termination length from CTL:25.13m, the same recorder in borelog
Pile A05/P1Yelahanka Station. DOC: 04.03.2023
Witnessed pile concreting, checked slump, temperature & verified Batch sheet with approved mix design.
BMRC/PH2/QA/SOR/2022/ * Dia. Of Pile: 1200mm, Length of Pile: 12.95m Chethan Kumar For information
191 04.03.2023 50 Good SOR
NCC/AirportP2/191 * Quantity of concrete: Theoretical: 14.65 cum, Actual: 15.00 cum, AEE only
* Slump at sie: 190, 180mm
* Temperature: 28.5, 29.4 (Max.32oC)
Pile AP636/P2 DOC: 21.12.2022
192 03.03.2023 In Pile, development length is found 725mm & 737mm. 50(3) SOR closed
Required development length: 1200mm.
BMRC/PH2/QA/SOR/2022/ Pile AP641/P4 DOC: 13.12.2022 Rahul Thandel
193 03.03.2023 50(7) SOR closed
NCC/AirportP2/193 Concrete is found 255mm below Pile Cap PCC level. AEE
Witnessed jack efficiency test:
Model:50/200N
194 17.03.2023 Capacity: 500T 50 Good SOR
Stress Ram Area:1045.4cum2
Stroke Length: 210mm
Jack Efficiency: 98.86%
195 17.03.2023 50 Good SOR
Pilecap AP 638
196 17.03.2023 Checked reinforcement of Pile cap Ap 638 with approved GFC drawing. 50 Good SOR
DRG. NO: DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-201101A
197 21.03.2023 50 Good SOR
Quality Lab (518/P3)
BMRC/PH2/QA/SOR/2022/ Verified Dalmia cement MTC's from week no-1 to week no-6
NCC/AirportP2/198 * Chloride content is more than the permissible limit. (table-1), Limit-max 0.05% for pre stressed structure.
* Dalmia cement is used for casting pre cast pier cap (table-02)
Pier Cap AP 629

Witnessed Pier cap concreting, checked slump, temperature & verified Batch sheet with approved Mix design.
199 20.03.2023 * Quantity of concrete: Theoretical: 25.85Cum Actual: 26.20 Cum, 50 Good SOR
* Slump at site: 160, 170 mm
Tempefrature: 31.2, 30.70C (Max.320C)
* Number of cubes casted: 18 (Required:9 for 28 day cube test) and 02 no's cylinders casted.
BMRC/PH2/QA/SOR/2022/ Pile AP 604/P3 LHS Pile sounding checked. Rahul Thandel For information
200 21.03.2023 50 Good SOR
NCC/AirportP2/200 Depth of Pile found to be 30.40m from CTL. The same is recorded in bore log register. AEE only
BMRC/PH2/QA/SOR/2022/ Pile C08/P2 Yelahanka Station Chethan Kumar

201 21.03.2023 50(13) SOR closed
NCC/AirportP2/201 Pile concrete chipped 185mm below from the cut off level. AEE
AP 600/P1 Witnessed pile concreting:

1. Actual tremmie details mismatched with tremmie chart checklist: Tremmie pipe used 20.7mtr instead of 21.5
202 21.03.2023 mtr. 50(11) SOR closed
2. Last TM concrete slump and temperature not checked at site.
3. Pile cage reinforcement cutting done with flame cutter.
Quality Lab
BMRC/PH2/QA/SOR/2022/ * Gradation of coarse and fine aggregates, found as per gradation limits. Bharath, For information
203 25.03.2023 50 Good SOR
NCC/AirportP2/203 * Aggregate Impact test: AEE only
AIV: 25.68% (max.45%)
* Silt Content-8.4% (Max.15% accordingly)
V2 CDPL-Third Party lab

Witnessed reinforcement testing at third party lab (Physical properties) and verified with MTC of steel:
BMRC/PH2/QA/SOR/2022/ * Dia of steel: 20mm, Bharath, For information
204 24.03.2023 50 Good SOR
NCC/AirportP2/204 * Heat No: A3063825, A3063206 AEE only
* Grade of the steel: Fe550D
Brand: JSW Steel Ltd
Pile Cap AP 636

Witnessed pile cap concreting, checked slump, temperature & verified Batch sheet with approved Mix design.
205 25.03.2023 * Quantity of concrete: Theoretical: 29 cum, Actual: 29 cum, 50 Good SOR
* Slump at sie: 150mm
* Temperature: 28.9oC (Max.32oC)
Number of cubes casted: 12 (Required: 9 for 28 day cube test)
Pile AP422/P3
1. Pile depth by sounding checked and mentioned same in the bore log register.
206 23.03.2023 Depth of pile: 9.092m from cut off level. 50 Good SOR
Dia of the pile:1.2m
2. Pile reinforcement cage length checked and found as per GFC drawing.
Pile AP601/P5 LHS

Witnessed pile concreting checked slump, temperature & verified batch sheet with approved mix design:
207 28.03.2023 * Quantity of concrete: Theoretical: 23.29 cum, Actual: 23.50 cum, 50 Good SOR
* Slump at sie: 195,190,190,190mm
* Temperature: 29.8, 30.2, 30.1, 29.5oC (Max.32oC)
Pier Cap AP 900

208 Package-3 31.03.2023 Pier cap reinforcement checked (No's of main bars, spacing and lapping), conforms to approved GFC Drawing. 50 Good SOR
Reference GFC Drawing No:BANG-2A&2B-DTD-GEN-STR-DWG-03426.
Pile Cap AP 588 (8.7m X 5.1m)

BMRC/PH2/QA/SOR/2022/ Pile cap reinforcement checked. Observed top and bottom reinforcement binding wires tied in single diagonal Rahul Thandel
209 01.04.2023 pattern instead of double diagonal pattern. 50(7) SOR closed
Slush not cleared properly from Pile cap reinforcement bottom (PCC top).

210 03.04.2023 50 Good SOR
Quality lab
* Gradation of coarse and fine aggregates, found as per gradation limits
211 03.04.2023 50 Good SOR
ACV: 25.50% (max.30%)
* Silt content - 8.0% (Max.15%)
Wtnessed Batching plant calibration,
* Plant SL No:177/8050215,
* Make: Schwing Stetter
* Plant Capacity per batch = 2.5m3
BMRC/PH2/QA/SOR/2022/ * Last calibrated on: 04-01-2023 Bharath, For information
212 03.04.2023 50 Good SOR
NCC/AirportP2/212 Percentage variation: AEE only
Cement:- 0.09 to 0.13% (±1%)
Aggregate: -0.17 to 0.21% (±2%)
Water: -0.25 to 0.5% (±1%)
Admixture:-1.13 to 1.5% (+3%)
AP 443-444/G2/HS/02 I Girder DOC: 30.09.2022

BMRC/PH2/QA/SOR/2022/ After completion of stage I stressing cracks and spalling is observed on dead end of the I Girder. Bharath,
213 03.04.2023 50(19) SOR closed
NCC/AirportP2/213 Date of stressing: 01.04.2023, Length: 28m. AEE
Pile AP 594/P1
BMRC/PH2/QA/SOR/2022/ Depth of Pile: 14.48m from Cut off level. Rahul Thandel For information
214 05.04.2023 50 Good SOR
NCC/AirportP2/214 Dia of the pile: 1000mm AEE only
2. Pile reinforcement cage length checked and found as per GFC drawing.
Reinforcement cage length: 15.69m.
Pier 678 RHS Date of Casting: 05.04.2023

Witnessed pier concreting checked slump, temperature & verified batch sheet with approved mix design:
215 05.04.2023 * Quantity of concrete: Theoretical: 43.68 cum, Actual: 45 cum, 50 Good SOR
* Slump at sie: 150, 140 & 145mm
* Temperature: 31.8, 31.7 & 31.60C (Max.32oC)
Pile AP594/P4
Witnessed pile penetration test;
* Dia of pile : 1000mm
* Pile cut off level: 892.54m
216 08.04.2023 * Liner top level: 895.276m 50 Good SOR
* Founding level: 879.146m
* Theoretical penetration: 174.05mm
* Actual Penetration: 100.00mm
P.actual < P. theoretical hence considered as hard rock.
Yelahanka Station C02 Pile P3 & P6

Pile C02/P6 Ld as per drawing 1150mm Ld provided at site: 200, 510mm
BMRC/PH2/QA/SOR/2022/ Pile C02/P3 Ld as per drawing 1150mm Ld provided at site: 570mm, 830mm Chethan Kumar
217 06.04.2023 50(1) SOR closed
As per drawing, Ld = 46D
D = dia of the bar is 25mm.
reference GFC drawing No: DDC-BMRCL-PH2A&2B-S2-YELSTN-STC-GFC-DWG-1002-01.
BMRC/PH2/QA/SOR/2022/ Yelahanka Station Pile C07/P6 Chethan Kumar

218 06.04.2023 50(3) SOR closed
NCC/AirportP2/218 Pile concrete chipped 165mm below from the cut off level. AEE
Quality lab
* Aggregate Impact test:
BMRC/PH2/QA/SOR/2022/ AIV: 24.83% (max.45%) Bharath, For information
219 10.04.2023 50 Good SOR
NCC/AirportP2/219 * Aggregate Crushing test: AEE only
ACV: 25.50% (max.30%)
* Flakiness index: 6.08% Elongation index:8.68%
Combined index- 14.76% (Max 40%)
BMRC/PH2/QA/SOR/2022/ AP 710 Piercap Bharath, For information

220 06.04.2023 50 Good SOR
NCC/AirportP2/220 Witnessed the stressing of Post Tension Pier cap. AEE only
AP 680 RHS Pier
221 11.04.2023 50(12) SOR closed
NCC/AirportP2/221 Checked the Pier surface post concreting, found Honeycomb and Slurry leakage in Pier starter and Pier joint AEE
portion.
Pile cap AP 588 & AP 450
222 11.04.2023 50(12) SOR closed
Pile cap back filling done in single layer with debris and boulders.
Pile AP 606/025 LHSWitnessed the penetration tests:

Dia. of Pile: 1200mm
Pile cut off level: 890.307m
Liner top level: 893.064m
223 13.04.2023 Founding level: 118.035 m 50 Good SOR
Theoretical penetration: 174.4mm
Actual penetration: 60mm
P.actual< P.theoretical hence considered as hard rock
Required termination length from CTL:24.97m
AP 642/05 Pile
224 13.04.2023 50(12) SOR closed
Pile concrete chipped 235mm below from cut off level.
Pile AP 596/P3 LHS
BMRC/PH2/QA/SOR/2022/ Witnessed Pile concreting, Rahul Thandel
225 15.04.2023 50(16) SOR closed
NCC/AirportP2/225 * Pile terminated at 23:50 and concrete pouring completed at 12:20 AEE
Total time taken to complete activity: 11 hours 30 mins
Quality lab
Witnessed Permeabilityfor Pier cap concrete cylinder.
* Grade : M50
BMRC/PH2/QA/SOR/2022/ * Structure : Pier Bharath, For information
226 17.04.2023 50 Good SOR
NCC/AirportP2/226 * Structure ID : A06 / 14.03.2023 AEE only
* Testing Start date: 13.04.2023
* Age of Cylinder: 30 days
* Average depth of penetration: 14.5mm (Max.25mm)
BMRC/PH2/QA/SOR/2022/ Quality Lab Bharath, For information

227 17.04.2023 50 Good SOR
Quality lab
228 17.04.2023 50 Good SOR
ACV: 27.44% (max.30%)
AP 466 Pile Group
229 19.04.2023 Found Accululation of Sewage water on Pile group . 50(15) SOR closed
Observed from 11.04.2023 to 19.04.2023
Casting Yard Mechanical Coupler work Shop
230 28.04.2023 1. There are no guages available to check the threading of rebar. 50(15) SOR closed
2. There is no register maintained for checking the threading of rebar through 'Go' and 'No Go'
Pier cap AP822
231 Package-3 18.04.2023 1. Pier cap reinforcement checked 50 Good SOR
2. Checked Pier cap profiling found as per the GFC drawing.
Pier Cap AP 501 Date of Casting 21.04.2023

Witnessed Pier concreting, checked slump, Temperature & verified Batch sheet with approved Mix design.
232 05.04.2023 * Quantity of concrete: Theoretical: 25.8 Cum Actual: 26.2 Cum, 50 Good SOR
* Slump at site: 140 & 160mm
* Temperature: 31.4 & 31.50C (Max.320C)
* Number of cubes Casted: 24 (Required: 9 for 28 dy cube test)
Head Office
Rahul Thandel
BMRC/PH2/QA/SOR/2022/ Verified cube registers for the month of March 2023, 28 day compressive strength is lesser than required for the
233 50(11) AEE & SOR closed
NCC/AirportP2/233 following structres.
Bharath AEE
Pier Starter AP 676 & Pier cap AP521
Pile AP 599/P3 RHS
Pile boring log register verified:

BMRC/PH2/QA/SOR/2022/ 1. Prolonged delay in the commencement of concreting after the completion of boring of pile. Pile boring Rahul Thandel
234 03.05.2023 50(18) SOR closed
NCC/AirportP2/234 completed at (early morning) 5:30 and concrete completed at 18:15. AEE
Time interval between completion of bore and placing of concrete is 12 hours 45 minutes.
2. Pile concreting activity is not completed within 2hrs. Concrete starting time – 12:16, concrete end time – 18.15
Time taken to complete activity – 6 hours.

235 02.05.2023 50 Good SOR
BMRC/PH2/QA/SOR/2022/ Pile AP 598/03 LHS Rahul Thandel
236 03.05.2023 Sound concrete not buit up to pile cut off level, found mud and slush mixed concrete. 50(6) SOR closed
Pile AP 600/04 RHS

Witnessed pile cap concreting, checked slump, temperature & verified Batch sheet with approved Mix design.
Rahul Thandel
BMRC/PH2/QA/SOR/2022/ * Dia of pile: 1200mm, Length of Pile: 16.72m For information
237 03.05.2023 50 AEE & Good SOR
NCC/AirportP2/237 * Quantity of concrete: Theoretical: 18.9 cum, Actual: 19.5 cum, only
Bharath AEE
* Slump at sie: 195, 185, 195mm
* Temperature: 30.1, 30.8, 31.60C (Max.32oC)
Number of cubes casted: 12 (Required: 9 for 28 day cube test)
BMRC/PH2/QA/SOR/2022/ Quality lab Bharath,

238 05.05.2023 50(9) SOR closed
NCC/AirportP2/238 Verified Cube register, 28 day compressive strength is lesser than required. AEE
Pier cap AP 1064 Date of casting 05.05.2023
Witnessed Pier concreting, checked slump, Temperature & verified Batch sheet with approved Mix design.
239 Package-3 05.05.2023 * Quantity of concrete: Theoretical: 25.8 Cum Actual: 26.2 Cum, 50 Good SOR
BMRC/PH2/QA/SOR/2022/ Pier Cap grouting AP 714 Bharath,

240 02.05.2023 50(19) SOR closed
NCC/AirportP2/240 Witnessed stage-1 grouting of post tensioned pier cap, lumps found in cement bags. Cable 3 grouting completed AEE
Viaduct AP 590
241 08.05.2023 Improper stacking of Pile cap reinforcement at site, reinforcement is exposed to rain, moist air, sunlight and in 50(18) SOR closed
contact with ground surface mud and water.
242 08.05.2023 50 Good SOR
Quality lab Witnessed the following lab tests:
AIV: 27.49% (max.45%)
243 08.05.2023 * Aggregate Crushing test: 50 Good SOR
ACV: 27.58% (max.30%)
* Flakiness index: 6.13% Elongation index:8.80%
Combined index- 14.93% (Max 40%)
Pile AP 469/P7
Pile boring log register verified:
244 08.05.2023 Prolonged delay in the commencement of concrete after completion of boring. 50(18) SOR closed
* Pile boring completed at 04:35AM on 05.05.2023
* Concrete pouring completed at 05:45PM on 05.05.2023
Pier Cap AP 756
BMRC/PH2/QA/SOR/2022/ 1. Pier cap reinforcement checked (No;s of main bars, spacing and lapping), conforms to approved GFC drawing. Bharath, For information
245 09.05.2023 50 Good SOR
NCC/AirportP2/245 And Pier cap form work checked. AEE only
Quality Lab
Verified MTC and third party reports of steel:
246 11.05.2023 Sampling and testing - one test done for each heat number instead of every 10 tonnes. Details tabulated. 50(14) SOR closed
Grade of the Steel: Fe550D
Brand: JSW Steel ltd.
AP 698 Pier Cap
247 09.05.2023 Witnessed the stressing of Post-Tension Pier cap. Stage-1 (Cable no 3,4,5&6). 50 Good SOR
Checked the calibration reports of stressing apparatus, found calibrated & within the due dates.
Yelahanka Station
Expired cement bags are found in store room.
BMRC/PH2/QA/SOR/2022/ Cement Brand: Ultratech-OPC 53 grade, Karthick.S
248 12.05.2023 50(18) SOR closed
NCC/AirportP2/248 Cement Invoice date: 05.02.2023 AE/Quality
Week no: 06
Total stock at store room: 313 bags.
Pier cap AP 696 1st stage ducts

Grouting of Pier cap witnessed:
BMRC/PH2/QA/SOR/2022/ Temperature of grout: 19.2oC (Max.25oC) Bharath, For information
249 13.05.2023 50 Good SOR
NCC/AirportP2/249 Viscosity: 20.04 sec (Max.35s) AEE only
Water/Cement ratio: 0.42
Pressure after full injection of grout is maintained for 1 min at 5kg/sq.cm
Pile AP 468/P1
BMRC/PH2/QA/SOR/2022/ Depth of Pile: 12.98 from casing Top level Rahul Thandel For information
250 15.05.2023 50 Good SOR
NCC/AirportP2/250 Depth of Pile: 9.3m from cut off level AEE only
Dia of the Pile: 1200mm.
2. Pile reinforcement casge length checked and found as per GFC drawing. Reinforcement cage length: 10.5 m
AP 674/P3
251 13.05.2023 Sonic testing witnessed for Pile AP 674/03. 50(7) SOR closed
Pile length from cut off level: 28mtr.
Test conducted in 3 tubes: 18.0 mtrs.
252 15.05.2023 50 Good SOR
AP 620/P1
BMRC/PH2/QA/SOR/2022/ Development length of pile at site found 300 to 600mm instead of 1150mm. Rahul Thandel
253 17.05.2023 50(15) SOR closed
NCC/AirportP2/253 As per drawing Ld= 46D AEE
Where D= dia of bar-25mm
Pile Cap AP 631
254 17.05.2023 Pier reinforcement coupler is not fixed evenly at top and bottom bar. Most of the reinforcement bars 5 mm to 10 50(19) SOR closed
mm gap observed between top bar to bottom bar.
255 19.05.2023 50 Good SOR
NCC/AirportP2/255 Verified MTC and Third party reports of admixture, test results are within the limits. AEE only
BMRCL Office Phase 2B Pkg-02
Verified Pile intergrity test reports.
Total scope: 561 No's
256 23.05.2023 Total Pile cap completed as on 22.05.2023: 212 no's 50 Good SOR
Total PIT Tests conducted as on 22.05.2023: 220 no's
Note: As per the technical specification clause 8.7.10: One number of Intergrity test shall be carried out per each
group of piles.
257 23.05.2023 50 Good SOR
AP 586/P4 Routine Vertical Pile load test
Witnessed Routine Vertical Pile load test, observed calibration date and certificate issue date mismatched in
BMRC/PH2/QA/SOR/2022/ pressure cage calibration test repot. Rahul Thandel
258 23.05.2023 50(16) SOR closed
NCC/AirportP2/258 Calibrated on: 16.02.20233 AEE
Date of issue: 11.02.2023
Calibration agency: Ultra Cal
Testing agency: M/s Struct Geotech research laboratories pvt ltd.
AP 604/P1
259 25.05.2023 The development length of Pile reinforcement is lesser than required. 50(19) SOR closed
Development length at site: 280 to 620mm (Required: 1200mm)
Quality lab
Witnessed Permeability test:
* Grade : M50
BMRC/PH2/QA/SOR/2022/ * Structure : Pier Bharath, For information
260 26.05.2023 50 Good SOR
NCC/AirportP2/260 * Structure ID : AP 637, DOC: 24.04.2023 AEE only
* Testing Start date: 22.05.2023
* Age of Cylinder: 28 days
* Average depth of penetration: 11.5mm (Max.25mm)
BMRC/PH2/QA/SOR/2022/ Pile Cap AP 676 RHS Rahul Thandel For information
261 25.05.2023 50 Good SOR
NCC/AirportP2/261 Pile Cap reinforcement checked, reinforcement found as per the GFC drawing. AEE only
Pier AP 673 LHS
Witnessed Pier concreting,slump, Temperature & verified Batch sheet with approved Mix design.
Pile AP 671/P8
BMRC/PH2/QA/SOR/2022/ Depth of Pile: 31.4m from casing top level Rahul Thandel For information
263 02.06.2023 50 Good SOR
NCC/AirportP2/263 Depth of Pile: 28.0 from cut off level AEE only
Dia of the Pile: 1200mm
2. Pile reinforcement cage length checked and found as per GFC drawing. reinforcement cage length:29.2m
Pile C04/P1 Yelahanka Station

BMRC/PH2/QA/SOR/2022/ The development length of Pile reinforcement is lesser than required. Rahul Thandel
264 06.06.2023 67(12) SOR closed
NCC/AirportP2/264 Development length at site is 400 to 700 mm instead of 1150 mm (46Ld) AEE
Dia of the bar: 25mm
265 05.06.2023 50 Good SOR
Pile Cap AP 675 RHS

Witnessed concreting of Pile cap
* Slump at site: 150mm
266 05.06.2023 * Temperature: 32.2oC 50 Good SOR
* Theoretical quantity: 46.8m3
* Actual quantity ordered: 48m3
* Number of cubes Casted: 15 (12 numbers Required for 28 days strength test)
A05 to C05 Concourse level Portal Beam Bagalur station

Checked the concourse level portal beam post concrete, observed Honeycomb and exposed reinforcement at
267 05.06.2023 highway side face of the beam. 67(17) SOR closed
Depth of the Honeycomb - 60 to 75mm
AP 494 Pier cap stitch
268 09.06.2023 Pier cap stitch reinforcement checked, reinforcement found as per the GFC drawing. And sheathing duct profile 50 Good SOR
checked, found as per the drawing.
AP 581 Pier
BMRC/PH2/QA/SOR/2022/ Pier reinforcement vertical bars and master rings tied completely. And following defects are found: Rahul Thandel
269 10.06.2023 50(17) SOR closed
NCC/AirportP2/269 1. Pier main reinforcement bars are twisted. AEE
2. Pier vertical reinforcement bars are tied without rectifying the twisted main reinforcement.
Pile AP 615/P5
Witnessed Pile concreting, slump, Temperature & verified Batch sheet with approved Mix design.
270 13.06.2023 * Quantity of concrete: Theoretical 28.5 Cum, Actual: 30.0 Cum 50 Good SOR
* Slump at site: 190, 195 & 185mm
* Temperature: 31.1, 30.6 & 31.9oC (Max.320C)
* Number of cubes Casted: 12 (Required: 09 for 28 days cube test)
Pile cap AP 67 2RHS

BMRC/PH2/QA/SOR/2022/ 1. Pile cap reinforcement checked No's of main bars, Distribution bars, link bars, spacing & lapping confirms to Rahul Thandel For information
271 12.06.2023 50 Good SOR
NCC/AirportP2/271 approved GFC drawing. AEE only
2. Form work alignment and dimension's checked.
BMRC/PH2/QA/SOR/2022/ Pier AP 585 Rahul Thandel For information
272 14.06.2023 50 Good SOR
NCC/AirportP2/272 Pier reinforcement checked No;s of main bars, rings, spacing & lapping confirms to apptoved GFC drawing. AEE only
Quality lab
273 14.06.2023 50(15) SOR closed
NCC/AirportP2/273 Verified mechanical coupler third party reports and MTC. The frequency of testing of mechanical coupler’s is not AEE
as per code IS16172.
BMRC/PH2/QA/SOR/2022/ AP601/P5 RHS Rahul Thandel
274 16.06.2023 50(11) SOR closed
NCC/AirportP2/274 Pile concrete chipped 205mm below from the cut-off level (130mm below pile cap PCC level). AEE
BMRC/PH2/QA/SOR/2022/ Batching Plant Bharath,
275 16.06.2023 50(14) SOR closed
NCC/AirportP2/275 Water used for concrete production is infested with algae. AEE
Pile cap C03, C06 & C08 Yelahanka Station
276 16.06.2023 Pile cap back filling done in single layer with unwanted materials/piling muck/boulders. Without completion of 50(14) SOR closed
curing period.
Pile AP 524/03
Witnessed pile penetration test;
* Dia of pile : 1000mm
* Pile cut off level: 908.344m
277 16.06.2023 * Liner top level: 911.325m 50 Good SOR
* Founding level: 889.105m
* Theoretical penetration: 170.01 mm
* Actual Penetration: 140mm
P.actual < P. theoretical hence considered as hard rock.
Pier cap AP 36
278 Package-1 20.06.2023 Pier cap reinforcement checked (No's of main bars, spacing and lapping), conforms to approved GFC drawing. 50 Good SOR
And Pier cap form work checked.
BMRC/PH2/QA/SOR/2022/ U Girder AP 701-702 RHS Bharath,
279 19.06.2023 50(25) SOR closed
NCC/AirportP2/279 Observed erected U Girder edges damaged and reinforceemnt exposed at near shear key portion. AEE
280 20.06.2023 50 Good SOR
NCC/AirportP2/280 Witnessed concrete cube comressive test, details tabulated. AEE only

281 23.06.2023 50 Good SOR
NCC/AirportP2/281 Witnessed incoming material (Before unloading) gradation of fine aggregates, silt content test of fine aggregate. AEE only
Pier AP 676 LHS

* Slump at site: 125 & 150 mm
AP 672 LHS, AP 673 LHS
BMRC/PH2/QA/SOR/2022/ Rahul Thandel SOR closed for (673L)
283 24.06.2023 It is observed that reinforcement of crash barrier's (AP 672 LHS, AP 673 LHS) is covered with back filled with 50(18) Open SOR closed
NCC/AirportP2/283 AEE Partially closed
back soil and slush.
Pile AP 473/P2 RHS
284 24.06.2023 Pile boring log register verified: prolonged delay in the commencement of concreting after the completion of 50(15) SOR closed
boring of pile, details are tabulated.
Pier Starter C08 Yelahanka Stn
BMRC/PH2/QA/SOR/2022/ Pier Starter reinforcement checked, found non uniform cover of 20mm on one side and 80mm on other side as Chethan Kumar
285 06.07.2023 50(18) SOR closed
NCC/AirportP2/285 shown in sketch below. AEE
Required: 50mm
Pier Cap AP 781
BMRC/PH2/QA/SOR/2022/ Witnessed Pier concreting, checked slump, temperature & verified Batch sheet with approved mix design. Bharath, For information
286 04.07.2023 50 Good SOR
Note: Slump at batching plant is 185mm at 10.48am and for the same vehicle slump at site was 230mm (collapse)
at 11.26am. Again, slump was checked at 12:06 pm found 195mm, concrete TM has been rejected.
Pile AP 472-P3
* Slump at site: 190, 195 & 195mm
* Temperature: 28.3, 28.9 & 29.30C (Max.320C)
Batching Plant
288 03.07.2023 Witnessed batching plant calibration, the error percentage of aggregates, cement, water and admixture found within 50 Good SOR
acceptable limits.
Pier AP 590
289 06.07.2023 * Quantity of concrete: Theoretical: 17.97 Cum Actual: 19 Cum, 50 Good SOR
* Slump at site: 150 & 150 mm
* Temperature: 30.5, 30.80C (Max.320C)
290 05.07.2023 50 Good SOR
Bagalur Station C01 to C08
BMRC/PH2/QA/SOR/2022/ 50(16) Chethan Kumar
291 05.07.2023 Crash Barrier reinforcements are covered with back filling soil. Concrete blocks placed and cribs erected above SOR closed SOR closure sheet is in 50(25)
NCC/AirportP2/291 50(25) AEE
crash barrier reinforcement (C07, C06, C05, C04 & C02)
BMRC/PH2/QA/SOR/2022/ Pier AP 643 Rahul Thandel
292 07.07.2023 67(14) SOR closed
NCC/AirportP2/292 Pier reinforcement checked, observed coupler (Lapping) provided beyond the lapping zone. AEE
BMRC/PH2/QA/SOR/2022/ Quality Lab Bharath,
293 10.07.2023 50(28) SOR closed
NCC/AirportP2/293 Verified frequency of internal audits conducted at site, details are tabulated. AEE
In House Quality Lab Curing tank:
1. Found 12 concrete cubes without ID marking in curing tank.
BMRC/PH2/QA/SOR/2022/ 2. Ap 692 pedestal extra 6 cubes found in tank M55 grade. Bharath,
294 06.07.2023 50(17) SOR closed
NCC/AirportP2/294 3. Ap 675 Poier started extra 3 cubes found in tank M50 garde. AEE
4. Ap 632 Pier Crash barrier extra 3 cubes found in tank M35 grade.
5. Found 18 grout cubes without ID marking in curing tank.
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting Yard Store Bharath, For information
295 10.07.2023 50 Good SOR
NCC/AirportP2/295 Verified incoming material anchor cone manufacturer certificaye found OK AEE only
Pile AP 541/P3
Pile depth by sounding checked and mentioned same in the bore log register.
296 11.07.2023 Depth of Pile: 22.96m from casing top level. 50 Good SOR
Depth of Pile: 20.29m from cut off level.
Dia of the Pile: 1000mm.
297 11.07.2023 50 Good SOR
Pile AP 535-P1
During the site visit for pile concrete witness, it was observed pile terminated on 11.07.2023, terminated depth
BMRC/PH2/QA/SOR/2022/ 28.52m from casing top level and before concreting on 12.07.2023 15:27 pile depth re-checked found 27.2m from Rahul Thandel
298 12.07.2023 50(24) SOR closed
NCC/AirportP2/298 casing top level. AEE
Around 1.3m less from required depth.
Dia. of the pile: 1000m.
Near 606
BMRC/PH2/QA/SOR/2022/ Improper stacking of Pile cap reinforcement at site, reinforcement is exposed to rain, moist air, sunlight and in Rahul Thandel
299 12.07.2023 50(17) SOR closed
NCC/AirportP2/299 contact with ground surface mud and water. AEE
Observation period: 06.07.2023 to 11.07.2023.
Yelahanka A08/P6
BMRC/PH2/QA/SOR/2022/ Pile concrete built up inspected and found Chethan Kumar
300 14.07.2023 50(12) SOR closed
NCC/AirportP2/300 * Unsound and soil mixed concrete in the pile built up AEE
* Only 400mm instead of required 1000mm sound concrete from cut off level.
BMRC/PH2/QA/SOR/2022/ Quality lab Bharath,
301 15.07.2023 67(17) SOR closed
NCC/AirportP2/301 Witnessed cube testing, observed AP647 pedestal 28 days compressive strength is lesser than required. AEE

302 18.07.2023 50 Good SOR
NCC/AirportP2/302 Pier reinforcement checked No's of main bars, rings, spacing & rings lapping confirms to approved GFC drawing. AEE only
Quality Lab
* Gradation of coarse and fine aggregates, found as per gradation limits.
AIV: 26.50% (max.45%)
303 17.07.2023 * Aggregate impact test: 50 Good SOR
ACV:26.08% (Max. 30%)
* Flakiness and elongation index:
Flakiness index:6.13%, Elongation index: 9.76%
Combined index-15.89% (Max.40%)
* Silt Content-8.2% (Max.15% accordingly)
BMRC/PH2/QA/SOR/2022/ Pile cap AP 601 LHS Rahul Thandel

304 21.07.2023 50(17) SOR closed
NCC/AirportP2/304 Pile cap back filling done in single layer with unwanted materials/boulders, without completion of curing period. AEE
Viaduct Near AP 701

BMRC/PH2/QA/SOR/2022/ Ealstomeric Bearing stocking container at near AP 701 Bharath,
305 21.07.2023 50(23) SOR closed `
NCC/AirportP2/305 Found surface damage and peeling of rubber in elastomeric bearing. AEE
Bearing Sl No: 16170
Quality Lab
BMRC/PH2/QA/SOR/2022/ Verified MTC and third party reports of steel. Tests results are within the limits Bharath, For information
306 20.07.2023 50 Good SOR
NCC/AirportP2/306 Grade of the Steel: Fe550D AEE only
Brand: JSW Steel ltd.
I Girder AP 16-AP 17/G4
BMRC/PH2/QA/SOR/2022/ During post concrete inspection of AP 16-17/G4 I Girder. Observed reinforcement exposed and honey comb at Bharath,
307 22.07.2023 67(21) SOR closed
NCC/AirportP2/307 side face hunch portion of I Girder. AEE
Depth of Honey comb is 30mm.
AP 586/01
BMRC/PH2/QA/SOR/2022/ Sonic testing witnessed for Pile AP 586/01, depth pf Pile for testing found as follows. Rahul Thandel
308 01.08.2023 50(19) SOR closed
NCC/AirportP2/308 * Pile length from cut off level: 28m AEE
* Test conducted in 4 tubes: 20m
A02 to C02 Portal Beam Bagalur Cross station
BMRC/PH2/QA/SOR/2022/ 1. Water used for the curing is from un-approved source Chethan Kumar
309 01.08.2023 50(16) SOR closed
NCC/AirportP2/309 2. Curing water tank is infested with algae. AEE
Source of water: Shiva enterprises, Hosabeedi, Yelahanka.
BMRC/PH2/QA/SOR/2022/ AP 586/P4 Rahul Thandel
310 01.08.2023 50(15) SOR closed
NCC/AirportP2/310 Pile concrete chipped 165mm below from the cut off level (90mm below pile cap PCC level) AEE
AP 533/P4
311 02.08.2023 Found non uniform cover in Pile at cut off, 25mm on one side and more than 200mm on the othe side. 50(17) SOR closed
Required: 75mm
I Girder AP 444-445/G3 Casting yard

I Girder reinforcement checked, found following observation.
312 02.08.2023 1. Bar mark no. 15 missing at bottom of the I Girder at both ends, 50(22) SOR closed
2. Bar mark no. 2B found 9 no's instead of 10 no's as per the aproved BBS (01 no bar missing) at KR puram side.
3. Bar mark no. 11&13 used 12mm dia instead of 10mm dia. As per the drawing required 10mm dia of bar.

313 03.08.2023 50 Good SOR
A02 to C02 Concourse level portal beam Bagalur station
314 01.08.2023 50(13) SOR closed
NCC/AirportP2/314 Checked the Concourse Level Portal Beam post concrete. Improper curing arrangements at portal beam portion. AEE
Found cracks of width 0.30 mm to 0.588 mm.
Pile AP 411/P3
315 04.08.2023 Pile build up found 200 mm to 400 mm from the cut off level instead of 1000 mm. Found slush and mud mixed 50(12) SOR closed
concrete at cut off level.
Pier C08 Yelahanka
316 02.08.2023 In post concrete inspection of Pier found, slurry leakage and Honey comb found at Pier and Pier starter joint 50(22) SOR closed
portion.
Pile AP 414/P2
317 04.08.2023 Pile build up found 300 mm to 500 mm from cut off level instead of 1000 mm. Found sluch and mud mixed 67(17) SOR closed
concrete at cut off level.
AP 631
Pier cap AP 631 1st stage ducts grouting witnessed.
BMRC/PH2/QA/SOR/2022/ Temperature is 21.3oC (Max. 25oC) Rahul Thandel For information
318 04.08.2023 50 Good SOR
NCC/AirportP2/318 Viscocity is 12.42 sec, (Max. 35s) AEE only
Water/Cement ratio:0.42
Pressure after full injection of grout is maintained for 1 min at 5kg/sq.cm.
AP 634 Pier cap

Witnessed the stressing of Post-Tension Pier cap.
319 05.08.2023 Stage-1 (Cable no 3,4,5 & 6) details are tabulated below. 50 Good SOR
Checked the calibration reports of stressing apparatus, found calibrated & within the due dates.
Pile AP 539/P2
* Temperature: 29.1, 28.5 (Max.320C)
Portal Beam A06-C06 Concourse level Bag Stn
321 17.08.2023 Portal beam reinforcement checked, No's of main bars, distribution bars, spacing & pedestal reinforcement 50 Good SOR
confirms to approved GFC drawing.
BMRC/PH2/QA/SOR/2022/ Stations Pkg-2 Chethan Kumar For information

322 16.08.2023 50 Good SOR
NCC/AirportP2/322 Checked drawings to verify availability of latest revision drawings at site. AEE only
BMRC/PH2/QA/SOR/2022/ Viaduct Pkg-2 Rahul Thandel For information

323 16.08.2023 50 Good SOR
NCC/AirportP2/323 Checked drawings to verify availability of latest revision drawings at site. AEE only
Pkg-2 (Stations)
324 16.08.2023 Checked drawings to verify availability of latest revision drawings at site. Found discrepancies in revision number 50(11) SOR closed
in the drawings.
Pier AP 421
325 18.08.2023 Pier reinforcement checked No's of main bars, rings spacing & rings lapping confirms to approved GFC drawing. 50 Good SOR
Reference drawing no: DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-202119A1
Pier AP 421A
During the site visit, it is observed AP 421A is not as per GFCD. Eccentricity as per GFCD: 0.245m, however it is
BMRC/PH2/QA/SOR/2022/ casted with zero eccentricity. Rahul Thandel
Drawing no, issued on 31.07.2023: DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-202074C
Pier date of casting: 13.08.2023
Pile AP 442/P1 File sent to HO on 24.02.2024
327 21.08.2023 Found unsound and soil mixed concrete more than 1000 mm below from cut off level. 50(22) Open Returned back with comments handed over to
Date of casting: 21.12.2022 EE via
Pier cap AP 540
Witnessed Pier concreting, checked slump, temperature & verified batch sheet with Mix design.
* Slump at site: 145, 170 & 165mm
* Temperature: 30.1, 30.7 & 31.5oC (Max.320C)
Pile AP 606/P3 RHS
329 24.08.2023 Pile boring log register verified: prolonged delay in the commencement of concreting after the completion of Open
boring of Pile.
Pile cage reinforcement AP 481/P1 RHS
BMRC/PH2/QA/SOR/2022/ Spacer bar used in Pile cage is not as per GFCD (No. DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG- Rahul Thandel
330 23.08.2023 67(15) SOR closed
NCC/AirportP2/330 PP-201052) AEE
* Spacer bar used: 20 mm dia (required: 25 mm dia)
Pile AP 418/1, 418/2, 418/3, 419/3 & 419/4
331 28.08.2023 50(21) SOR closed
Pile concrete chipped below cut off level.
PSC Pier cap AP 546
332 31.08.2023 50 Good SOR
Pier cap reinforcement checked and Piercap profiling found as per the GFC drawing
BMRC/PH2/QA/SOR/2022/ Pile cap AP 602 RHS & AP 603 RHS Rahul Thandel
333 30.08.2023 50(19) SOR closed
NCC/AirportP2/333 Pile cap back filling done in single layer with unwanted materials/boulders. Without completion of curing period. AEE
Pier 2nd Lift AP 634
334 05.09.2023 * Quantity of concrete: Theoretical 32.02 Cum, Actual: 33 Cum 50 Good SOR
* Temperature: 29.9, & 29.5oC (Max.320C)
I Girder AP 444-445-G2
BMRC/PH2/QA/SOR/2022/ During post concrete inspection of I Girder. Observed Honey comb at bottom of the web (KR Puram side) and side Bharath,
335 05.09.2023 50(19) SOR closed
NCC/AirportP2/335 face hunch portion of I Girder. AEE
Date of casting - 28.08.2023
BMRC/PH2/QA/SOR/2022/ PSC Pier cap type-2 AP 909 Bharath, For information
336 Package-3 05.09.2023 50 Good SOR
NCC/AirportP2/336 Checked the cable profile of post tension Pier cap cables and are within the tolerance limits of 3mm AEE only
337 05.09.2023 50(17) SOR closed
NCC/AirportP2/337 Development length of Pile reinforcement into he Pile cap is not provided as per drawing. AEE
BMRC/PH2/QA/SOR/2022/ I Girder AP 444-445-G3 Bharath,
338 05.09.2023 50(11) SOR closed
NCC/AirportP2/338 After completion of Stage 1 stressing cracking and spalling is observed on live end of the I Girder. AEE
BMRC/PH2/QA/SOR/2022/ AP 603 LHS Pier Rahul Thandel
339 08.09.2023 50(19) SOR closed
NCC/AirportP2/339 Checked the Pier post concrete, Slurry & Honey comb observed. AEE
AP 606/P2 RHS
340 08.09.2023 Pile boring log register verified: prolonged delay in the commencement of concreting after the completion of 50(18) SOR closed
boring of pile.

341 11.09.2023 50 Good SOR
NCC/AirportP2/341 Pier reinforcemebnt checked No's of mian bars, rings spacing & rings lapping confirms to approved GFC drawing. AEE only
AP 462/P3
342 11.09.2023 Witnessed the Pile termination 50 Good SOR
Dia of Pile: 1200mm
AP 444-445/G4 I Girder
343 11.09.2023 After completion of stage 1 stressing, down stand side faces and bottom portionh damaged at live end of the I 50(14) SOR closed
Girder.
Pile cap AP 538

344 14.09.2023 Pile cap back filling done in single layer with unwanted materials/boulders without completion of curing period. 50(13) SOR closed
Quality lab
Witnessed the following routine, coarse and weekly materials lab tests:
* Gradation of coarse and fine aggregates, found as per gradation limits.
345 14.09.2023 * Aggregate Impact test: AIV:24.24% (max. 45%) 50 Good SOR
* Flakiness and elongation index: 11.02%
* Flakiness index: 6.3% elongation index: 11.02%
* Combined index-17.32% (max 40%)
Pier cap AP 1110 Type 2

Witnessed Pier cap concreting, checked slump, Temperature & verified Batch sheet with approved mix design.
346 Package-3 14.09.2023 * Quantity of concrete: Theoretical 27.75 Cum, Actual: 26.0 Cum 50 Good SOR
* Slump at site: 170, 160 & 150 mm
Pile AP 608/P3 LHS

347 16.09.2023 Pile boring log register verified: Prolonged delay in the commencement of concreting after the completion of 50(26) SOR closed
boring of pile.
348 16.09.2023 50 Good SOR
NCC/AirportP2/348 checked external lab test reports of the below materials as per ITP reuirements. AEE only
AP 438
349 16.09.2023 Pile cap - 438 reinforcement checked, observed that distance measured from Pile cap shutter to Pier outer surface is Open
1.2 mtr towards (NHAI Side) and 2.2 mtr towards (Service road side) in transverse direction.
BMRC/PH2/QA/SOR/2022/ Viaduct Rahul Thandel For information

350 22.09.2023 50 Good SOR
NCC/AirportP2/350 Checked drawings to verify availiblity of latest revision drawings at site. AEE only
Pier & Crash Barrier AP 618, 619, 620
351 22.09.2023 Pier & Crash barrier reinforcement submerged in contaminated sewage water/slush. 50(18) SOR closed
Observed on dates 11.09.2023 to 19.09.2023
352 22.09.2023 50 Good SOR
NCC/AirportP2/352 Witnessed 28 days cube compressive strength test. AEE only
BMRC/PH2/QA/SOR/2022/ AP 475/P2 LHS Rahul Thandel
353 23.09.2023 50(19) SOR closed
NCC/AirportP2/353 Pile concrete chipped 225 mm below from cut off level (150 mm below pile cap PCC level) AEE
BMRC/PH2/QA/SOR/2022/ AP 417 Pier Starter Rahul Thandel
354 23.09.2023 50(11) SOR closed
NCC/AirportP2/354 Pier starter cover is not uniform, found 30mm at one face and 80mm at another face. AEE
Pile AP 531/P4
Witnessed Rock classiffication test:
355 04.10.2023 Depth of penetration after test: 60mm 50 Good SOR
As per calsulation: Hard rock - 170mm
As measured depth of penetration at site - 60mm<170mm, rock is classified as hard rock.

356 04.10.2023 50 Good SOR
NCC/AirportP2/356 Witnessed 28 days cube compressive strength , details tabulated below. AEE only
A Gid Pile A01/P3 and A01/P4
Development length of pile reinforcement into the pile cap is not provided as per drawing.
357 05.10.2023 50(21) SOR closed
Pile A01/P3 length provided at site - 70mm and 400mm (required 1150mm as per GFC) from cut off level.
Pile A01/P4 length provided at side - 170mm and 500mm (required 1150mm as per GFC) from cut off level.
Yelahanka Grid A Pile A05/P2

358 05.10.2023 Found non uniform cover in pile at cut off level, 25mm on one side and more than 200mm on the other side. 67(21) SOR closed
(Required cover: 75mm)
Pier cap AP 503

1st stage ducts (2 nos) grouting witnessed:
BMRC/PH2/QA/SOR/2022/ Temperature is 20.60c (Max. 35s) Bharath, For information
359 05.10.2023 50 Good SOR
NCC/AirportP2/359 Viscosity is 13.42 sec, (Max. 35s) AEE only
Water /Cement ratio: 0.42
I Girder 618-619/G2
Witnessed I Girder 618-619/G2 concreting, checked slump, temperature & verified batch sheet with approved mix
design.
BMRC/PH2/QA/SOR/2022/ * Grade of concrete: M55 Bharath, For information
360 07.10.2023 50 Good SOR
NCC/AirportP2/360 * Quantity of concrete: Theoretical: 24.75 cum Actual: 25.5 cum, AEE only
* Temperature 31.6 & 31.40C (Max.320C)

361 05.10.2023 50(22) SOR closed
NCC/AirportP2/361 Development length found 2.1 mtr from cutoff level instead of 1.2mtr (required as per drawing) AEE

362 11.10.2023 50 Good SOR
NCC/AirportP2/362 Pier reinforcement checked No's of main bars, rings, spacing & rings lapping confirms to approved HFC Drawing. AEE only
CGM(Q) : It is provisionally closed anyhow

BMRC/PH2/QA/SOR/2022/ AP 440 & AP 441 Rahul Thandel
363 11.10.2023 50(24) SOR closed compliance may be sent again
NCC/AirportP2/363 Pile reinforcement submerged in drainage waer. AEE
File sent to HO for clourse on 15.03.2024
Pile AP 669/P4
364 11.10.2023 Pile boring log register verified: Prolonged delay in the commencement of concreting after the completion of 50(12) SOR closed
boring of pile.
BMRC/PH2/QA/SOR/2022/ In House lab Bharath, For information
365 13.10.2023 50 Good SOR
NCC/AirportP2/365 Witnessed calibration of compression testing machine (CTM), percentage error within permisssible limits. AEE only
BMRC/PH2/QA/SOR/2022/ Pier AP 572 Rahul Thandel

366 13.10.2023 50(25) SOR closed
NCC/AirportP2/366 Found unauthorized repair work on side face of the Pier. AEE
Pile AP 471/P2
367 13.10.2023 Development length of Pile reinforcement into the Pile cap is not provided as per drawing. 50(22) SOR closed
AP 471/P52 Length provided at site-330mm and 400mm (required 1200mm as per GFC) from cut off level.
Pile AP 610/P3
BMRC/PH2/QA/SOR/2022/ Witnessed the Pile termination, Rahul Thandel For information
368 13.10.2023 50 Good SOR
NCC/AirportP2/368 Dia. Of Pile: 1200mm AEE only
Depth of Pile from CTL RL:29.2 mtr, the same is recorded in pile boring register
BMRC/PH2/QA/SOR/2022/ Pier AP 569, AP 601R, AP600L & AP 548 Rahul Thandel
NCC/AirportP2/369 Pier construction is not followed as per procedure order. AEE
Pile cap AP 604 RHS

Witnessed Pile cap concreting, checked slump, Temperature & verified Batch sheet with approved mix design.
* Slump at site: 150 mm
I Girder AP 619-620/G1
371 25.10.2023 Major Observed Hoenycomb at downstand of live end and side face of I Girder. 50(26) SOR closed
Date of casting - 16.10.2023

372 31.10.2023 Good SOR
NCC/AirportP2/372 Witnessed gradation of coarse and fine aggregates and Aggregate Impact test, found as per limits AEE only
AP Pier 535
* Temperature: 29.5, & 30.3oC (Max.320C)
AP 604 RHS Pile cap

BMRC/PH2/QA/SOR/2022/ • Back filling around the Pile cap is not compacted in layers of 200mm thickness. Rahul Thandel
374 03.11.2023 50(14) SOR closed
NCC/AirportP2/374 • Back filling carried out before completion of curing period. AEE
• Backfill material is not approved.
Kodigehalli Station Pile A07 / P4
375 03.11.2023 Sonic testing witnessed for Pile A07/P4, depth of Pile for testing found as follows. 50(12) SOR closed
• Pile length from cut of level: 11.46m.
• Sonic test conducted depth: 7.0 m.
AP 611/P4 Pile
Witnessed Pile termination,
BMRC/PH2/QA/SOR/2022/ Dia. Of Pile: 1200mm Rahul Thandel For information
376 03.11.2023 50 Good SOR
NCC/AirportP2/376 Depth of pile from CTL RL: 30.0 mtr, the same is recorded in pile boring register. AEE only
Checked the pile reinforcement cage, found as per approved GFC drawing and cage length as per required bore
depth.
AP 432 LHS Pilecap

* Slump at site: 140 mm
* Temperature: 26.00C (Max.320C)
BMRC/PH2/QA/SOR/2022/ AP 413/P4 Pile load test Rahul Thandel

378 06.11.2023 Open
NCC/AirportP2/378 Routine Pile load test carried out without approved method statement. AEE
BMRC/PH2/QA/SOR/2022/ Jakkur Station A08, A04, A03 & A02 Chethan Kumar
379 07.11.2023 50(18) SOR closed
NCC/AirportP2/379 Main pier reinforcement of pier is exposed more than 8 to 10 months and rusting has begun. AEE
Near Jakkur Station AP 475

380 11.11.2023 50(21) SOR closed
NCC/AirportP2/380 Improper stacking of Pile cap reinforcement at site, reinforcement is exposed to rain, moist air, sunlight and in AEE
contact with ground surface mud and water.
PSC Pier cap AP 740
381 Package-3 10.11.2023 1. Pier cap reinforcement checked conforms to approved GFC drawing 50 Good SOR
Pile AP 611/P4
382 10.11.2023 Pile boring log register verified: prolonged delay in the commenceemnt of concreting after the completion of Open
boring of pile.
Pile AP 728/P3
383 15.11.2023 Pile boring log register verified: prolonged delay in the commenceemnt of concreting after the completion of 50(25) SOR closed
boring of pile.
Quality lab
Witnessed the following weekly materials lab tests:
* Aggregate impact test:
BMRC/PH2/QA/SOR/2022/ AIV: 22.59% (Max. 45%) Bharath, For information
384 13.11.2023 50 Good SOR
NCC/AirportP2/384 * Flakiness and elongation index test: AEE only
Flakiness index: 9.60%
Elongation: 11.02%
Combined index: 20.62% (Max 40%)
AP 551 Pier cap

Witnessed Pier cap concreting, checked slump, Temperature & verified Batch sheet with approved mix design.
BMRC/PH2/QA/SOR/2022/ * Quantity of concrete: Theoretical 25.85 Cum, Actual: 26.2 Cum Bharath, For information
385 16.11.2023 50 Good SOR
NCC/AirportP2/385 * Slump at site: 170, 180 AEE only
AP 671/P4 & P5 Pile

Found non uniform cover in pile at cut off level,
386 16.11.2023 P4 - 30mm on one side and 190 on the other side 50(19) SOR closed
P5 - 40mm on one side and 200 on the other side
Require : 75mm
387 16.11.2023 50 Good SOR
NCC/AirportP2/387 Witnessed the gradation of coarse and fine aggregates, before unloading, found as per gradation limits AEE only
I Girder - AP 620-621/G2 1st stage ducts (2nos) grouting witnessed. Temperature is 18.4oC
388 16.11.2023 Viscocity is 12.07 sec, )Max 35s) 50 Good SOR
Water/cement ratio: 0.42
Static Routine Test Piles Viaduct
389 15.11.2023 Open Compliance received from NCC on 11.12.2023
NCC/AirportP2/389 The total of Piles completed as of 15.11.2023 is 1860 out of 2765, no. of load tests conducted are lesser than AEE
required.
BMRC/PH2/QA/SOR/2022/ NCC Office Casting Yard Bharath, For information
390 21.11.2023 50 Good SOR
NCC/AirportP2/390 Checked drawings to verify availability of latest revision drawings at site . Found OK AEE only
391 27.11.2023 50 Good SOR
NCC/AirportP2/391 Checked External lab tests of Water for compliance with ITP requirements. Found OK AEE only
392 27.11.2023 50 Good SOR
NCC/AirportP2/392 Verified MTC and third party reports of HT strands: Results found OK AEE only
AP 549 Pile cap
393 27.11.2023 Pile cap AP 549 reinforcement checked, it was observed that distance measrured from Pile cap shutter to Pier outer 67(24) SOR closed
surface: 1.1 mtr towards and 1.65 mtr towards in transverse direction.
AP 614 Pier
394 02.12.2023 Pier reinforcement checked No's of main bars, rings spacing & rings lapping, couplers location, confirms to 50 Good SOR
approved GFC drawing.
File sent to HO on 05.03.2024
BMRC/PH2/QA/SOR/2022/ AP 435 Pile cap Rahul Thandel
395 02.12.2023 50(29) Open returned back with comments handed over to
NCC/AirportP2/395 Pile cap back filling done in single layer with unwanted materials/boulders. Without completion of curing period. AEE
EE via on 14.03.2024
BMRC/PH2/QA/SOR/2022/ AP 613 Pier Starter Rahul Thandel
396 02.12.2023 50(13) SOR closed
NCC/AirportP2/396 Pier starter cover is non uniform, found 34mm at one face and 80mm at another face. (Required : 50mm) AEE
AP 718/P3
397 06.12.2023 Open
NCC/AirportP2/397 Pile boring log register verified: Prolonged delay in the commencement of concreting after the completion of AEE
boring of pile.
Hebbal Station Pile A06/P6
BMRC/PH2/QA/SOR/2022/ Witnessed the pile termination, Chethan Kumar For information
398 06.12.2023 50 Good SOR
Depth of Pile from CTL RL: 20.2mtr, the same is recorded in pile boring register
BMRC/PH2/QA/SOR/2022/ External lab Stedrant Techno Clinic Bharath, For information
399 06.12.2023 50 Good SOR
NCC/AirportP2/399 Witnessed testing of reinforcement bars at external lab. AEE only
Pile AP 483/P5
400 09.12.2023 Development length of Pile reinforcement into the Pile cap is not provided as per drawing. Length provided at site 50(17) SOR closed
- 830mm (required 1200mm as per GFC) from cut off level.
Pier cap AP 70
401 Package-1 11.12.2023 Major During post concrete inspection of Pier cap AP 70 at casting yard observed Honey comb and reinforcement 50(27) SOR closed
exposed on exterior surface of Pier cap.
402 11.12.2023 50 Good SOR
NCC/AirportP2/402 Witnessed 28 days cube compressive strength test. Found OK AEE only
403 12.12.2023 50 Good SOR
NCC/AirportP2/403 Witnessedthe gradation of course and fine aggregates before unloading the vehicle. Found OK AEE only
Post Tension I Girder AP 582/583-G2
BMRC/PH2/QA/SOR/2022/ During Post concrete inspection of Post tensioned I Girder. Bharath,
404 12.12.2023 67(22) SOR closed
NCC/AirportP2/404 Observed Honey comb and reinforcement exposed at bottom of the side portion of I Girder. AEE
Area of the Honey comb is 500*500*300.
Span AP 709-708
Following observations were made during bearing inspection
BMRC/PH2/QA/SOR/2022/ * AP 709-708 UP-A (Gap in b/w Bearing to pedestal -3mm and Bearing to wedge plate - 2mm) Bharath,
405 11.12.2023 50(32) Open File sent to HO on 15.03.2024
NCC/AirportP2/405 * AP 709-708 UP-B (Gap in b/w Bearing to pedestal -2mm) AEE
* AP 709-708 UP-A (Gap in b/w Bearing to wedge plate -3mm)
* AP 709-708 DN-B (Gap in b/w Bearing to pedestal -3mm)
Span AP 713-712
* AP 713-712 UP-A (Gap in b/w Bearing to pedestal -3mm and Bearing to wedge plate - 1mm)
BMRC/PH2/QA/SOR/2022/ * AP 713-712 UP-C (Gap in b/w Bearing to pedestal -4mm) Bharath,
NCC/AirportP2/406 * AP 713-712 UP-D (Gap in b/w Bearing to wedge plate -2mm) AEE
* AP 713-712 DN-C (Gap in b/w Bearing to pedestal -2mm and 4mm)
* AP 713-712 DN-D (Gap in b/w Bearing to pedestal -1mm)
Span AP 712-711
* AP 712-711 UP-A (Gap in b/w Bearing to pedestal -2mm and Bearing to wedge plate - 1mm)
BMRC/PH2/QA/SOR/2022/ * AP 712-711 UP-C (Gap in b/w Bearing to pedestal -4mm) Bharath,
NCC/AirportP2/407 * AP 712-711 UP-D (Gap in b/w Bearing to pedestal -3mm) AEE
* AP 712-711 DN-B (Gap in b/w Bearing to pedestal -3mm and bearing to wedge plate -1mm)
* AP 712-711 DN-C (Gap in b/w Bearing to pedestal -2mm)
AP Pier cap 789

Witnessed AP Pier cap 789 concreting, checked slump, temperature & verified batch sheet with approved Mix
Design.
408 14.12.2023 50 Good SOR
NCC/AirportP2/408 * Quantity of concrete : Theoretical: 25.8 cumActual: 26 Cum, AEE only
* Slump at site : 175mm, 170mm (required slump 150+/- 25mm)
* Temperature: 31.2 & 30.7oC (max 32oC)
Number of cubes casted: 21 (Required : 12 for 28 day cube test)
Span AP 710-709
BMRC/PH2/QA/SOR/2022/ Span alignment done after 1st stage stressing, following observations were made during bearing inspection. Bharath,
NCC/AirportP2/409 * AP 710-709 UP-C (Gap in b/w bearing to pedestal - 1mm) AEE
* AP 710-709 DN-A (Gap in b/w bearing to pedestal - 1mm)
Span AP 708-707
Span alignment done after 1st stage stressing, following observations were made during bearing inspection.
410 16.12.2023 * AP 708-707 UP-D (Gap in b/w bearing to pedestal - 1mm) 50(32) Open File sent to HO on 15.03.2024
* AP 708-707 DN-B (Gap in b/w bearing to pedestal - 1mm)
* AP 708-707 DN-C (Gap in b/w bearing to pedestal - 1mm)
Span AP 711-710
BMRC/PH2/QA/SOR/2022/ * AP 711-710 UP-A (Gap in b/w bearing to pedestal - 2mm and bearing to wedge plate - 1mm) Bharath,
NCC/AirportP2/411 * AP 711-710 UP-C (Gap in b/w bearing to pedestal - 1mm) AEE
Quality lab
Witnessed tests on coarse aggregates:
BMRC/PH2/QA/SOR/2022/ 1) Aggregate Impact test: AIV-20.40% (Max.45%) Bharath, For information
412 16.12.2023 50 Good SOR
NCC/AirportP2/412 2) Aggregate crushing value - 24.65% (Max. 30%) AEE only
3) Flakiness index - 5.35% & Elongation Index - 10.42% (Max. 40%)
4) Permeability test on M35, depth of penetration 15.66mm (Max.25mm)
P 583-584/G1 I Girder
413 14.12.2023 Witnessed pre stressing of I girder pressure and elongationachieved are 101.03% / 103.67% and 101.03% / 50 Good SOR
103.37% resepectively for cable 1 and 2.
Pile AP 719/P1
* Temperature: 28.6, 29.7 (Max.320C)
BMRC/PH2/QA/SOR/2022/ Stedrant Technoclinic Pvt ltd Bharath, For information
415 21.12.2023 50 Good SOR
NCC/AirportP2/415 Third party physical tests of Ht strand was witnessed. AEE only
Near AP 463
416 21.12.2023 improper stacking of pile cap reinforcement at site, reinforcement is in contact with ground surface and kept 50(22) SOR closed
without cover.
A08 to C08 Portal Beam Bagalur station
417 21.12.2023 Unauthorised repair work has been carried out at the two sides of the portal beam. Honey comb and reinforced 50(25) Open File sent to HO on 09.02.2024
exposed in service road side.
AP Pile Cap 483

* Slump at site: 160 mm, 160mm, 170mm (Required 150+/-25mm)

419 26.12.2023 Open
NCC/AirportP2/419 Delay of 10 hours 25 minutes noted from Pile boring log register. AEE
BMRC/PH2/QA/SOR/2022/ Vadeyarapura casting yard Bharath,
420 28.12.2023 50(17) SOR closed
NCC/AirportP2/420 Sheathing HDPE pipes are stacked improperly and exposed to the sunlight AEE
BMRC/PH2/QA/SOR/2022/ AP 472/P1 Pile Rahul Thandel
421 28.12.2023 Development length of Pile reinforcement into the Pile cap is not provided as per drawing. 50(22) SOR closed
BMRC/PH2/QA/SOR/2022/ Post Tension I Girder AP 584/585-G2 Bharath, For information

422 28.12.2023 50 Good SOR
NCC/AirportP2/422 Inspected the post tension of I Girder AP 584-585/G2 side surface and duct locations after de shuttering found Ok. AEE only
2024
BMRC/PH2/QA/SOR/2022/ Jakkur Station Pier Starter C02 Chethan Kumar
NCC/AirportP2/423 Pier starter cover (required: 50mm) is not found uniform, found 25mm at one face and 75-80 mm at another face. AEE
583-584/G4 I Girder
BMRC/PH2/QA/SOR/2022/ Witnessed pre stressing of I Girder AP 583-584/G4 pressure and elongation achieved are within permissible limits. Bharath, For information
424 02.01.2024 50 Good SOR
NCC/AirportP2/424 Pressure: 100-105% AEE only
Elongation: 95-105%
Hebbal Station Pile C04/P1

425 03.01.2024 Pile boring log register verified: Prolonged delay in the commencement of concreting after the completion of Open
boring of Pile.
Pile AP 372/P3
BMRC/PH2/QA/SOR/2022/ Witnessed the pile termination Rahul Thandel For information
426 03.01.2024 50 Good SOR
Depth of Pile from CTL RL: 22.59 mtr, the same is recorded in Pile boring register.
Hebbal Station AP Pile A04/P4

* Temperature: 28.8 & 29.3 (Max.320C)
428 08.01.2024 50 Good SOR
NCC/AirportP2/428 Witnessed 28 days cube compresive strength test. Details tabulated AEE only
429 08.01.2024 50(30) SOR closed
NCC/AirportP2/429 Pile cap back filling done in singke layer with unwanted materials/boulders. AEE
AP 599 RHS Pile cap
430 08.01.2024 Improper curing of Pile cap observed on 04.01.2024 to 08.01.2024 50(26) SOR closed
Date of casting 30.12.2023.
Quality lab
431 10.01.2024 Witnessed weekly tests on coarse aggregates: 50 Good SOR
Found okay
AP 723/P4 and AP 723/P2
Sonic testing witnessed for Pile Ap 723/P2, depth of Pile for testing found as follows.
432 10.01.2024 * Pile length from cut off level: 28m 50(14) SOR closed
* Sonic test conducted depth: 26m
PIT test witnessed for pile AP 723/4
BMRC/PH2/QA/SOR/2022/ Pile cap AP 467 Rahul Thandel For information
433 09.01.2024 50 Good SOR
NCC/AirportP2/433 Pile cap reinforceemnt checked No's of main bars, links, spacing & lapping confirms to approved GFC drawing. AEE only
Witnessed I Girder 445-445/G4 concreting, checked slump, temperature & verified batch sheet with approved mix
design.
434 11.01.2024 50 Good SOR
NCC/AirportP2/434 * Quantity of concrete: Theoretical 24.95 Cum, Actual: 25.5 Cum AEE only
* Slump at site: 170, 165 and 150mm
* Temperature: 28.9, 29.0 & 28.7 (Max.320C)
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting yard Bharath, For information
435 13.01.2024 50 Good SOR
NCC/AirportP2/435 Checked drawings to verify availability of latest revision drawings at observations found okay AEE only
BMRC/PH2/QA/SOR/2022/ QC Lab Bharath, For information
436 18.01.2024 50 Good SOR
NCC/AirportP2/436 Observed aggregate impact value test on 2 different dources of aggreagtes. Found OK AEE only
Pile AP 468
437 24.01.2024 Observed Pile built up less than 1m 50(26) SOR closed
Observed Pile build up is 750mm and soil mixed concrete can be seen.
BMRC/PH2/QA/SOR/2022/ Pile cap AP 457 Rahul Thandel
438 20.01.2024 50(13) SOR closed
NCC/AirportP2/438 Backfilling done in single layer, also found debris in backfill material. AEE
Viaduct curing register naer AP 434
439 29.01.2024 Observed the curing registers are not updated at site. Open
NOTE: Pier and Pier starter casted after 04.01.2024 however, not available in curing register.
BMRC/PH2/QA/SOR/2022/ Yelahanka Station A07-C07 Pedestal on Portal Beam concourse level Chethan Kumar
440 01.02.2024 50(17) SOR closed
NCC/AirportP2/440 Observed Pedestal reinforcement cut by flame. AEE
Yelahanka Station A07-C07 concourse level Portal Beam

441 01.02.2024 1. Observed repair work on Portal beam. 50(15) SOR closed
2. Found cavity near the cover block, measuring 180mm deep by measuring with binding wire.
AP 431L Pier starter
442 31.01.2024 50(28) SOR closed
NCC/AirportP2/442 Observed improper curing, surface and hessian cloth found dry. AEE
Note: Shutter not removed.
AP 617-618/G4 Date of grouting: 11.01.2024 File sent to HO on 28.02.2024
443 05.01.2024 Improper grouting of I girders: 50(17) Open returned back with comments handed over to
Around 300mm length of GI wire was inserted into the duct. Grout not completely filled inside. karthick
Pile 373/P6
444 07.02.2024 Observed (on 07.02.2024) the batch slips are not signed by BMRCL engineers at site. 50(21) SOR closed
DOC of Pile: 03.02.2024
Span AP 711-710
445 16.02.2024 * AP 711-710 UP-A (Gap in b/w bearing to pedestal - 2mm and bearing to wedge plate - 1mm) 50(32) Open File sent to HO on 15.03.2024
* AP 711-710 UP-C (Gap in b/w bearing to pedestal - 1mm)
446 20.02.2024 50 Good SOR
NCC/AirportP2/446 Witnessed aggregate crushing test, details tabulated. AEE only
447 19.02.2024 50 Good SOR
NCC/AirportP2/447 Checked MTC and 3rd party report of admixture. AEE only
BMRC/PH2/QA/SOR/2022/ AP 590 Pier cap Stressing Bharath, For information
448 16.02.2024 50 Good SOR
NCC/AirportP2/448 Witnessed 1st stage stressing of Pier cap. AEE only
AP 440 Pile reinforcements
449 21.02.2024 Pile reinforcement submerged in sewage water. 50(31) SOR closed
Observed from 29.01.2024 to 20.02.2024
AP 445 Pile 04
450 21.02.2024 Pile build up found less than 1 meter. Open
Length above COL: 300mm
AP 478 RHS Pile 03
451 21.02.2024 Pile build up found less than 1 meter and concrete is mixed with soil. Open
Quality lab
BMRC/PH2/QA/SOR/2022/ Witnessed aggregate impact value test, Bharath, For information
452 22.02.2024 50 Good SOR
NCC/AirportP2/452 AIV: 26.92% AEE only
Source: Vishwas constructions.
453 24.02.2024 50 Good SOR
NCC/AirportP2/453 Witnessed cube strength checking. AEE only
Vadeyarpura Casting Yard I Girder AP 445-446/G4
BMRC/PH2/QA/SOR/2022/ Observed improper stacking of I Girder Bharath,
454 26.02.2024 Open
NCC/AirportP2/454 I Girder is tilted and damaged AEE
Area of damage:100X700mm
BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting Yard I Girder AP 723-724/G3 Bharath,
455 26.02.2024 Open
NCC/AirportP2/455 Observed repair on down stand of I Girder. Also, found voids. AEE
AP 563/P1 Routine Pile vertical load test.
BMRC/PH2/QA/SOR/2022/ * Observed tilt in crown. Rahul Thandel
456 28.02.2024 Open
NCC/AirportP2/456 * Arrangement of the jack above the steel plate is improper. AEE
* Observed some strands are damaged.
Pier AP 433 Up line / LHS Pier
BMRC/PH2/QA/SOR/2022/ Pier construction procedure order dated 15.02.2023 is not followed. Rahul Thandel
457 29.02.2024 Major Open
NCC/AirportP2/457 * Observed for type 3 Pier, full height reinforcement is being tied without 2nd lift concreting. AEE
Height of Pier: 21.31m (pile cap top to portal beam top)
Quality lab
458 02.03.2024 Verified montly reports of AIV, ACV, combined Flakiness and Elongation indices, material passing through 75 50 Good SOR
micron sieve.
459 02.03.2024 50 Good SOR
NCC/AirportP2/459 Witnessed aggragate crushing value test on aggragates. AEE only
Jakkur Station & Yelahanka Station Concourse level portal beam
The following points are observed in staging of concourse level Pier arm.
BMRC/PH2/QA/SOR/2022/ * Base of cribs resting on pile cap, however, as per drawing a -150mm layer PCC with 200mm reinforced concrete Chethan Kumar
460 05.03.2024 Open
NCC/AirportP2/460 base to be provided. AEE
* Size of bracing is different in drawing.
* Only 4 columns of support cribs insted of 5 are provided in Yelahanka station grid 5.
BMRC/PH2/QA/SOR/2022/ QC Lab Bharath, For information
461 06.03.2024 50 Good SOR
NCC/AirportP2/461 Witnessed cube strength test. Found OK AEE only
BMRC/PH2/QA/SOR/2022/ AP 442 PCC below Pile cap Rahul Thandel
462 09.03.2024 Open
NCC/AirportP2/462 Observed crack and damage on the PCC due to sinking of ground beneath the PCC. AEE
AP 474 LHS
AP 475 LHS
463 09.03.2024 Found improper cover to Pier reinforcement. Open
AP 474 LHS - 82.5mm cover provided (additional reinforcement provided)
AP 475 LHS - 50mm on one side and 82mm on other side.
AP 473L Pile cap
464 12.03.2024 Observed honeycomb and improper surface finish in Pile cap. Open
NOTE: Soil being dumped without rectifying honeycomb.
Pile cap AP 441
465 12.03.2024 Layer by layer compaction is not being carried out, soil is dumped around the structure without any compaction at Open
site.
BMRC/PH2/QA/SOR/2022/ AP 449 to 451 Rahul Thandel
466 09.03.2024 Open
NCC/AirportP2/466 Crash barrier reinforcement buried under soil fill. AEE
Statement of Quality SOR (LPMC RITES Ltd) 3/11/2024
SOR STATUS
Sl Date of SOR
Observation No. Location Package OBSERVATION Action by REMARKS
No Issue File No.(Vol) Open Closed
BMRCL/LPMC/QC/SOR/2022/ Vadeyarapura There is no concrete surface for stacking of aggregates. There is a possibility that the soil below the aggregates may mix up
1 09.06.2022 Closed
NCC/PB2/01 Casting Yard while loading the aggregates. The concrete surface should be in desired slope for draining out the water if any.
67 (1)
Bharath (AEE)
BMRCL/LPMC/QC/SOR/2022/ Vadeyarapura CY
2 09.06.2022 Roof covering work is going slow. It should be covered at the earliest. Closed
NCC/PB2/02 Casting Yard
Vadeyarapura
BMRCL/LPMC/QC/SOR/2022/
3 09.06.2022 Casting Yard There should be a proper inclined support to vertical member of the aggregate stacking bins. 67(20) Closed
NCC/PB2/03
(Safety)
BMRCL/LPMC/QC/SOR/2022/ AP-687 to AP-716
4 09.06.2022 There should be proper housekeeping along the barricades from AP687 to AP716 Closed
NCC/PB2/04 (Safety)
BMRCL/LPMC/QC/SOR/2022/ AP-715 to AP-716
5 09.06.2022 There should no soil heap along the barricades near AP-715 to AP-716. Closed
NCC/PB2/05 (Safety) Rahul (AEE)
BMRCL/LPMC/QC/SOR/2022/ AP-715 Viaduct
6 09.06.2022 There should be no soil heap at AP 715. Closed
NCC/PB2/06 (Safety)
BMRCL/LPMC/QC/SOR/2022/ AP-716
7 09.06.2022 There should be tapered barricades at AP 716 for closure of the site. Closed
NCC/PB2/07 (Safety)
BMRCL/LPMC/QC/SOR/2022/ Vadeyarapura
8 09.06.2022 There should be no proper stacking of the reinforcement at one end for TMT bars in the casting/stacking yard. 67 (1) Closed
NCC/PB2/08 Casting Yard
9 09.06.2022 AP-692 to AP-694 There should be no proper bottom support of TMT bars in viaduct area AP692 to AP694 67 (1) Closed
NCC/PB2/09
Bharath (AEE)
10 09.06.2022 AP-692 There should be proper sump at AP 692 and other location also during pile cap work to collect the excess mud water. CY 67 (1) Closed
NCC/PB2/10
BMRCL/LPMC/QC/SOR/2022/ Layer wise backfilling should be done around the pile cap with good earth/quarry dust/sand including watering,
11 09.06.2022 Viaduct Area 67 (1) Closed
NCC/PB2/11 compacting with vibratory plate compactor complete as per specification.
BMRCL/LPMC/QC/SOR/2022/ Rahul (AEE)

12 11.06.2022 AP-687 to AP-716 There should not be unwanted opening from AP-687 to AP-716. Closed
NCC/PB2/12 Viaduct
13 11.06.2022 AP-687 to AP-716 Rope light is not working from AP-687 to AP-716. Closed
NCC/PB2/13 Viaduct
14 15.06.2022 AP-696 Backfilling should be done in layers with approved soil as mentioned in Technical Specifications at AP 696. 67(4) Closed
NCC/PB2/14 Viaduct
15 16.06.2022 AP-701 Crane outer rigger should be resting in levelled surface at AP 701 Closed
NCC/PB2/15 Viaduct
16 15.06.2022 AP-690 & AP-691 Disposal of Pile Heads required at AP690 and AP 691. Closed
NCC/PB2/16 Viaduct
BMRCL/LPMC/QC/SOR/2022/ Casting of U-Girder was done on 10.06.2022. During the casting yard site visit along with RE/Ph 2B on 20.06.2022, Bharath (AEE)
17 20.06.2022 Hennur Casting Yard Package -1 Withdrwan
NCC/PB2/17 inadequate arrangements for the curing of the U-Girder were observed. The age of U Girder was 10 days only. CY
BMRCL/LPMC/QC/SOR/2022/ Minor honeycombs were observed. Concrete Pouring in the haunch portion is to be studied in detail to avoid such Bharath (AEE)
NCC/PB2/18 segregation/honeycomb. CY
It is observed that plastering work was found over the honeycomb portion without prior intimation of the same. It is
BMRCL/LPMC/QC/SOR/2022/ Bharath (AEE)
19 23.06.2022 Hennur Casting Yard Package -1 required to submit the U girder post concrete checklist to BMRCL engineer and take the approval. No methodology is Withdrwan
NCC/PB2/19 CY
submitted for rectification of the honeycombs.
It has been observed that sonic logging test of pile access tube found blocked at many locations e.g., AP 630/P4, AP
631/P4, AP 658/P3, AP 653/P$, AP 656/P4, etc due to which the test is conducted only up to the depth to which the tubes
BMRCL/LPMC/QC/SOR/2022/ Rahul (AEE) Compliance received from NCC on 30.10.2023
20 30.07.2022 Viaduct & Station are cleared. Open
NCC/PB2/20 Viaduct Received comments from LPMC for PIT report.
At the site it is found that the sonic tube pipe has no identification marking as per the approved vendor (Sonitec made by
Dextra).
BMRCL/LPMC/QC/SOR/2022/ Viaduct Pier AP 701, Rahul (AEE)
21 30.07.2022 It is observed that minor small visiblle bug holes appear in Pier concrete surface at AP 701, 702 & 704. Closed
NCC/PB2/21 702, 704 Viaduct
Anchoring of the barricading is not adequate near Ap704 & 664 also unwanted openings at AP 690 to 701 should be
Viaduct
BMRCL/LPMC/QC/SOR/2022/ closed. Rahul (AEE)
22 30.07.2022 AP 654, 664, 685, 672, Closed
NCC/PB2/22 Road cleaning is to be done from Ap 672 to 674 & AP 654 to 685. Housekeeping / removal of excess of soil from the Viaduct
674 & 704
excavation placed behind the barricading at 670 to be cleaned.
QC Lab at
BMRCL/LPMC/QC/SOR/2022/ During the witness of the cube compressive strength test at Vadeyarpura Casting yard QC lab, it was observed that the Bharath (AEE)
23 30.07.2022 Vadeyarpura Casting 67(2) Closed
NCC/PB2/23 application of the rate of the load was not maintained as per IS code 516 (Part1/sec1); 2021 i.e., 5.2kn/mm2. CY
Yard
BMRCL/LPMC/QC/SOR/2022/ It observed that pile AP 499/P4 concrete pouring completed but pile bore log register & concrete batch sheet was not
24 13.08.2022 AP 499/P4 67(4) Closed
NCC/PB2/24 witness by concerned BMRCL & NCC Engineer.
25 13.08.2022 AP 552 Pile Cap Honey comb and exposed rebar observed on AP 552 pile cap bottom portion of side surface. Rahul (AEE) Open
NCC/PB2/25
Viaduct
BMRCL/LPMC/QC/SOR/2022/ No barricading found flyover side at AP 676 & 560.
26 13.08.2022 AP 676 & 560 to 555 Safety Closed
NCC/PB2/26 Unwanted opening found from AP 560 to 555
BMRCL/LPMC/QC/SOR/2022/ Bagalur Station
27 13.08.2022 Curing found satisfactory for C03 Pile cap Bagalur station. 67 GOOD SOR
NCC/PB2/27 C03 Pile cap
BMRCL/LPMC/QC/SOR/2022/ C06/P1 It observed that pile C06/P1, Bagalur station concrete pouring completed, but boring log book is not updated. Also in
28 30.08.2022 Chethan (AEE) 67(3) Closed
NCC/PB2/28 Bag Stn /Pile concrete batch report pile ID name found mismatch (Pile ID:C01/P6 written in batch report instead of Pile ID:C06/P1)

29 30.08.2022 AP 493/P4 Pile It observed that there is no cover block fix between lapping portion of cage of AP 493/P4 in 5 meter length. 67(5) Closed
NCC/PB2/29 Viaduct
BMRCL/LPMC/QC/SOR/2022/ C01, Bagaluru
30 30.08.2022 Pile cap corners damaged got repaired without proper repair methodology of C01 Baglur station. Chethan (AEE) 67(6) Closed
NCC/PB2/30 Station/ Pile cap
BMRCL/LPMC/QC/SOR/2022/ Pile concrete slump, temp of TM No.KA 50B 1487 witnessed at site and found within permissible limit. All ingredients Rahul (AEE)
31 30.08.2022 AP 496/P3 67 GOOD SOR
NCC/PB2/31 percentage as per mix design, also difference in the batched quantity and set quantity within limit. Viaduct
BMRCL/LPMC/QC/SOR/2022/ Corroison/Rusting of pier reinforcement found at Grid C01 & C04 Bagalur Station due to water accumulation (300mm to
32 07.09.2022 C01 & C04 Pile cap Chethan (AEE) 67(3) Closed
NCC/PB2/32 500mm depth) on pile caps.
33 08.09.2022 AP 701 Pier cap Edge of Pier cap AP 701 damaged during de shuttering of end shutter casted on dated 05.09.2022 50(10) Closed
NCC/PB2/33 CY
Pier curing not observed

BMRCL/LPMC/QC/SOR/2022/ Rahul Thandel(AEE)
34 22.09.2022 Pier AP687 & AP688 Date of casting of AP 687 09.09.2022 67(2) Closed
NCC/PB2/34 Viaduct
Date of casting of AP 688 15.09.2022
Pier starter Honeycomb observed
35 22.09.2022 Pier AP690 & AP691 Date of casting of AP 690 16.09.2022 67(6) Open To be sent via 67(6) file
NCC/PB2/35 Viaduct
Date of casting of AP 691 21.09.2022
AP 646 Pier vertical reinforcement tilted, and the Pier reinforcemnt cover of 50mm is not uniform as shown in attached
36 22.09.2022 Pier AP 646 photographs. 67(6) Open To be sent via 67(6) file
NCC/PB2/36 Viaduct
Date of casting of Pier Starter 06.09.2022
37 22.09.2022 Pile AP 564/P4 The commencement of concreting after the completion of the boring not as per technical specification clause no.8.4.3(a) Open
NCC/PB2/37 Viaduct
38 22.09.2022 Pile AP 458/P2 The commencement of concreting after the completion of the boring not as per technical specification clause no.8.4.3(a) 67(4) Closed
NCC/PB2/38 Viaduct
BMRCL/LPMC/QC/SOR/2022/ Curing found satisfactory for AP 575 Pier starter. Rahul Thandel(AEE)
39 22.09.2022 Pier Starter AP 575 67 GOOD SOR
NCC/PB2/39 Date of casting 21.09.2022 Viaduct
40 22.09.2022 Pile Cap AP 509 Pile cap reinforcement works checked as per GFC drawings. Found OK 67 GOOD SOR
NCC/PB2/40 Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP443-444 HS02 I Honey comb & exposed rebar observed at the End portion of I Girder of AP 443-444 HS02. Bharath (AEE)
41 06.10.2022 67(7) Closed
NCC/PB2/41 Girder DOC-30.09.2022 CY
42 12.10.2022 Hennur Casting Yard Package -1 Honeycomb found at one end of bottom of U-Girder AP 394-395 (LHS) Withdrwan
NCC/PB2/42 CY
BMRCL/LPMC/QC/SOR/2022/ The M55 grade concrete of U-Girder AP 394-395 (LHS) was casted on 10.06.2022. There is no anti-corrosive paint Bharath (AEE)
NCC/PB2/43 treatment done of exposed shear key reinforcement as mention in BOQ CY
PierCap AP-708 top surface finish is not proper. It observed that minor defects found on concrete surface like Dusting,
44 14.10.2022 AP 708 Pier Cap Laitance, Pop outs, Scaling and some area aggregate clearly expopsed etc. 67(1) Closed
NCC/PB2/44 CY
Date of casting of AP-708 Pier Cap 13.10.2022
Curing found satisfactory of AP 705 & AP 706 Pier Cap
BMRCL/LPMC/QC/SOR/2022/ AP 705 & AP 706 Bharath (AEE)
45 14.10.2022 Date of casting of AP 705 Pier cap 03.10.2022 67 GOOD SOR
NCC/PB2/45 Pier Cap CY
Date of casting of AP 706 Pier cap 07.10.2022
BMRCL/LPMC/QC/SOR/2022/ Vadeyarpura Casting Skilled worker not being using electrode as per technical specification S-05 clause no.5.7.7 during pile cage stiffener ring Bharath (AEE)
46 14.10.2022 67(4) Closed
NCC/PB2/46 Steel Yard welding work. CY
BMRCL/LPMC/QC/SOR/2022/ Welder is not using approved manufacture Electrode as per technical speciafication S-07 Clause No7.7 for welding of Rahul Thandel(AEE)
47 13.10.2022 AP 616/P4 Viaduct 67(5) Closed
NCC/PB2/47 permanent liner of Pile AP 616/P4 Viaduct
BMRCL/LPMC/QC/SOR/2022/ Curing found satisfactory of AP 652 Pier. Rahul Thandel(AEE)
48 13.10.2022 AP 652 Pier 67 GOOD SOR
NCC/PB2/48 Date of casting of AP 652 Pier 03.10.2022 Viaduct
BMRCL/LPMC/QC/SOR/2022/ Pier reinforcement has stacked improper way & contact with accumulated water (300 to 500mm) on pile cap. Pier Coupler Rahul Thandel(AEE)
49 14.10.2022 C-04 Pile Cap 67(6) Closed
NCC/PB2/49 threading side reinforcement getting corrosion. Viaduct
During site visit, it was observed that no provision done to pevent the rusting of main pier reinforcement at AP550 since
50 19.10.2022 AP 550 Viaduct more than 60 days. 67(6) Closed
NCC/PB2/50 Viaduct
Date of casting of AP 550 Pile cap 09.08.2022
BMRCL/LPMC/QC/SOR/2022/ AP 679/P6 LHS During site visit, it was observed that AP 679/P6 pile reinforcement is cut with help of flame/gas cutter. Rahul Thandel(AEE)
51 19.10.2022 67(6) Closed
NCC/PB2/51 Viaduct Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP 492 Pile Cap curing not being done. Rahul Thandel(AEE)
52 19.10.2022 AP 492 Viaduct 67(2) Closed
NCC/PB2/52 Date of casting of AP492 Pile cap 14.10.2022 Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP 614/P1 Pile During site visit, observed that Bore log register of AP 614/P1 not updated and signed by BMRCL engineers. The pile Rahul Thandel(AEE)
53 19.10.2022 67(6) Closed
NCC/PB2/53 Viaduct depth of 26meter found at site but updated upto 23 meter only. Viaduct
BMRCL/LPMC/QC/SOR/2022/ During site visit, it was observed that no provision of L bend in pile development length is not found as per approved GFC
54 19.10.2022 C-05 Pile cap Chethan (AEE) 50(2) Closed
NCC/PB2/54 drawing in C-05 pile cap Bagalur station.
55 20.10.2022 AP 703 Pier Cap During site visit, Honeycomb & exposed rebar observed in AP 703 Pier cap as shown attached pictures. 50(5) Closed
NCC/PB2/55 CY
Quality Control Lab
1. Witnessed tests on aggregate impact value of coarse aggregate - Average 24.97%. Found OK as per IS 383-2016, Clause
BMRCL/LPMC/QC/SOR/2022/ Vadeyarpura Casting Bharath (AEE)
56 03.11.2022 5.4.2(b) 67 GOOD SOR
NCC/PB2/56 Yard CY
2. Witnessed tests on agrregate crushing value of coarse aggregate - average 28.03% Found OK as per IS 383-2016, clause
5.4.1 (b)
Quality Control Lab
57 04.11.2022 Witnessed 28 day concrete cube comressive strength test of AP 706 Pier cap M55 grade as per attached record. Results 67 GOOD SOR
NCC/PB2/57 Yard CY
found OK.
BMRCL/LPMC/QC/SOR/2022/ AP 681 (LHS) AP 681 (LHS) Pile cap concrete slump, temperature of TM No KA 50B-1662 witnessed at site and founf within Rahul Thandel(AEE)
58 04.11.2022 67 GOOD SOR
NCC/PB2/58 Viaduct permissible limit. Viaduct
BMRCL/LPMC/QC/SOR/2022/ It was observed that at Pier AP 558, Vertical reinforcement lapping done instead of coupler joint. As per technical Rahul Thandel(AEE)
59 04.11.2022 AP 558 Viaduct Open
NCC/PB2/59 specifications SECTION-S.05, Clause No.5.5 lapping will not be permitted. Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP 451/P3 Pile SPT of pile AP451/P3 was witnessed. The RPM & torque of the piling rig machine found satisfactory. The socketing Rahul Thandel(AEE)
60 05.11.2022 67 GOOD SOR
NCC/PB2/60 Viaduct calculation was checked & verified jointly with concerned Engineer. Viaduct
AP 683/P4(LHS), AP683/P5(LHS) & 684/P2(LHS) Pile (1200mm Dia) development length (1200mm) not found as per
AP 683/P4(LHS), approved GFC drawings.
61 08.11.2022 AP683/P5(LHS) & AP-683/P4 Pile development length found-950mm 67(3) Closed
NCC/PB2/61 Viaduct
684/P2(LHS) Pile AP-683/P5 Pile development length found-940mm
AP-684/P2 Pile development length found-910mm
62 09.11.2022 Witnessed Truck sample KA 43-9774 Gradation test of fine aggregate found OK as per IS 383. 67 GOOD SOR
NCC/PB2/62 Yard CY
BMRCL/LPMC/QC/SOR/2022/ AP 684/P2 Pile At AP 684/P2 pile sonic tube grouting work Fosroc - Cebex 100 grout admixture being used having expired date Rahul Thandel(AEE)
63 09.11.2022 67(2) Closed
NCC/PB2/63 Viaduct 02.03.2022 as shown in attached picture. Viaduct
64 12.11.2022 AP 494 Pier Viaduct AP 494 Pier reinforcement cover of 50mm found not uniform at Pier stater as shown in attached photographs. 67(6) Closed
NCC/PB2/64 Viaduct
BMRCL/LPMC/QC/SOR/2022/ Minor small visible bug holes found at outer surface of Pier concrete surface at AP 630. Also damaged got repaired Rahul Thandel(AEE)
65 12.11.2022 AP 630 Pier Viaduct 67(6) Closed
NCC/PB2/65 without proper repair methodology. Viaduct
Curing found satisfactory Pier AP 494 & 506
BMRCL/LPMC/QC/SOR/2022/ AP 494 & 506 Pier Rahul Thandel(AEE)
66 14.11.2022 Date of casting AP 494 - 11.11.2022 67 GOOD SOR
Date of casting AP 506 - 07.11.2022
67 14.11.2022 AP 492 Pier Viaduct AP 492 Pier reinforcement checked as per GFC drawings. Found OK. 67 GOOD SOR
NCC/PB2/67 Viaduct
During quality walk at AP615/P2 End bearing Pile terminated depth 26.05 metre found during checking at site at 10.50
BMRCL/LPMC/QC/SOR/2022/ AP 615/P2 Pile Rahul Thandel(AEE)
68 19.11.2022 hpurs along with concerned BMRCL engineer. In the pile bore log register it was recorded as 27.40 metre including 67(12) Closed
socketing depth of 1.2 metre duly signed by BMRCL engineer.
BMRCL/LPMC/QC/SOR/2022/ Pier C03 Bagalur
69 19.11.2022 During quality wals at Pier C03 Bagalur station Pier curing found satisfactory. Date of Casting of Pier C03 12.11.2022 Chethan (AEE) 67 GOOD SOR
NCC/PB2/69 station
70 19.11.2022 AP 681 Viaduct During quality walk it observed backfilling material and process is not as per technical specifications S.02 Clause No 2.2 67(6) Closed
NCC/PB2/70 Viaduct
During quality walk at 676/P1 and AP 676/P4, it is observed that
1. AP 676/P1 pile (1200 mm dia) at cut off level 75mm cover is not uniform.
BMRCL/LPMC/QC/SOR/2022/ AP 676/P1 & AP Rahul Thandel(AEE) 67(6)
71 19.11.2022 2. AP 676/ P1 pile (1200 mm dia) at cut off level 75mm cover is not uniform. Closed Closure sheet is in 67(14) file
NCC/PB2/71 676/P4 pile Viaduct Viaduct 67(14)
Date of Casting AP 676/P1 Pile - 29.07.2022
Date Casting AP 676/P4 Pile - 02.08.2022
BMRCL/LPMC/QC/SOR/2022/ During Quality walk it is observed that 42 Nos Crash Barrier casting completed in viaduct area. Method statement not yet Rahul Thandel(AEE)
72 19.11.2022 Viaduct 67(15) Closed
NCC/PB2/72 approved. First crash barrier at AP 701 casted on dated 08.07.2022. Viaduct
The total number of piles completed as of 16.11.2022 is 784 out of 2198 I viaduct & 191 out of 454 in the station. As per
BMRCL/LPMC/QC/SOR/2022/ BMRCL letter No. BMRCL/Ph-2B/Pkg-2/16/2022-23/272 dated 13.07.2022. Static routine vertical load test to be carried Rahul Thandel(AEE)
73 19.11.2022 Viaduct & Station Open
NCC/PB2/73 out at 23 locations. as per technical specifications Cl.8.7.3, at least one routine test shall be performed fo every 100 piles Viaduct
unless otherwise specified by the engineer. static routine vertical pile load test yet to carried out till date.
As per BMRCL Letter No.BMRCL/Ph2B/Pkg2/16/2022-23/272 dated 13.07.2022, pile from the pile group of the
following Pier AP 504 identified for carrying out static routine vertical load test. It is noticed that pile cap of the Pier AP
74 19.11.2022 AP 504 Viaduct 504 casted without conducting the pile load test. Open
NCC/PB2/74 Viaduct
Pile ID AP 504, Dia 1.0, DOC of last pile of the group 01.08.2022, DOC of the pile cap 06.09.2022, Test to be conducted
Static routine vertical load test.
BMRCL/LPMC/QC/SOR/2022/ AS per Cl.5.2(d) (vil) of technical specifications, the proof test on each & every threaded bar must be conducted prior to Rahul Thandel(AEE)
75 24.11.2022 Viaduct & Station Open
NCC/PB2/75 leaving the system supplier's worshop. Viaduct
BMRCL/LPMC/QC/SOR/2022/ C01 Pier, Bagalur station concrete slump, Temperature of TM No KA50B 1489 witnessed at site and found within
76 25.11.2022 C01, Bagalur Station Chethan (AEE) 67 GOOD SOR
NCC/PB2/76 permissible limit.
BMRCL/LPMC/QC/SOR/2022/ AP 522 Pile Cap Rahul Thandel(AEE)
77 25.11.2022 AP 522 Pile cap reinforcement ckecked as per GFC drawings. Found OK. 67 GOOD SOR
78 25.11.2022 Witnessed Truck sample KA 03-AE-6778 Gradation test of fine aggregate found OK as per IS 383. 67 GOOD SOR
NCC/PB2/78 Yard CY
BMRCL/LPMC/QC/SOR/2022/ AP 446/P3 Pile Polymer property viscosity, PH, density of pile AP 446/P3 witnessed found with in permissible limit as per approved Rahul Thandel(AEE)
79 01.12.2022 67 GOOD SOR
NCC/PB2/79 Viaduct method statement of BMRCL Letter No.BMRCL/Ph-2B/Pkg-2/14/2021-22/01 dated 05.02.2022. Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP 675/P1 RHS Pile AP 675/P1 (RHS) Pile concrete slump, Temperature of TM No KA 50B-1663 witnessed at site and found within Rahul Thandel(AEE)
80 01.12.2022 67 GOOD SOR
NCC/PB2/80 viaduct permissible limit. Viaduct
Pile C-02/P2 Jakkur Station pile length from COL is 28 meter. Cross hole sonic logging tube test conducted of
1. Tube-1: -10 meter
BMRCL/LPMC/QC/SOR/2022/ C-02/P2 Pile Jakkur
81 02.12.2022 2. Tube-4: -02 meter Chethan (AEE) 67(6) Open To be sent via 67(6) file
NCC/PB2/81 Station
3. Tube 2 & Tube 3: -28 meter
Date of Casting of C-02/P2 Pile Jakkur Station - 25.06.2022
C-07/P4 Pile Bagalur Station (1200mm Dia) Development length including L bend (1500mm) not found as per approved
BMRCL/LPMC/QC/SOR/2022/ C-07/P4 Pile Bagalur
82 03.12.2022 GFC drawings no. DDC-BMRCL-PH2A&2B-S2-BAGSTN-STC-GFC-DWG-1002-01-REV-1. C07/P4 Pile Bagalur Chethan (AEE) 67(1) Closed
NCC/PB2/82 Station
Station Development length found-520mm Date of Casting C07/P4 Pile Bagalur Station - 22.05.2022
During post concrete inspection of pier cap AP 694, it is observed that sheathing corrugated HDPE duct no 06 of Dia
83 08.12.2022 AP 694 Pier Cap 124mm is found broken at conical drum central portin. 67(5) Closed
NCC/PB2/83 CY
BMRCL/LPMC/QC/SOR/2022/ Vadeyarpura Casting At Batching plant Pile A-06/P7 Bagalur Station concrete slump, Temperature of TM No KA 50B 1662 witnessed and Bharath (AEE)
84 08.12.2022 67 GOOD SOR
NCC/PB2/84 Yard found within permissible limit. CY
BMRCL/LPMC/QC/SOR/2022/ AP 589/P3 Pile AP 589/P3, Pile boring in progress, Polymer properties, Viscosity, Density not found within permissible limit as per Rahul Thandel(AEE)
85 08.12.2022 67(6) Closed
NCC/PB2/85 Viaduct approved method statement of BMRCL Letter No.BMRCL/Ph-2B/Pkg-2/14/2021-22/01 dated 05.02.2022 Viaduct
BMRCL/LPMC/QC/SOR/2022/ C08 Pier Bagalur C08 Pier bagalur station concrete slump, temperature of TM No KA 50B 1448 witnessed at site and found within
86 08.12.2022 Chethan (AEE) 67 GOOD SOR
NCC/PB2/86 station permissible limit.
Vadeyarpura Casting In Quality Lab

87 12.12.2022 YardQuality Control 1. Witnessed Truck sample KA 03 AE 6781 gradation test of fine aggregate Found OK as per IS 383. 67 GOOD SOR
NCC/PB2/87 CY
Lab 2. Witnessed Truck sample KA 53 D 5576 gradation test of coarse aggregate Found OK as per IS 383.
BMRCL/LPMC/QC/SOR/2022/ AP 522 Pier reinforcement checked as per GFC drawing no DOC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG- Rahul Thandel(AEE)
88 12.12.2022 AP 522 Pier Viaduct 67 GOOD SOR
NCC/PB2/88 201119A REV-RF Found OK. Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP 640/P4 Pile Rahul Thandel(AEE)
89 14.12.2022 AP 640/P4 Pile concrete slump, Temperature of TM No KA 50B 1489 witnessed at site and found within permissible limit. 67 GOOD SOR
During post concrete inspection of U Girder AP 703-704 RHS Honeycomb and exposed rebar observed as shown in
BMRCL/LPMC/QC/SOR/2022/ AP 703-704 RHS U
90 16.12.2022 attached picture. Withdrwan
NCC/PB2/90 Girder
Date of casting AP 703-704 RHS U Girder 13.12.2022
BMRCL/LPMC/QC/SOR/2022/ C05 Pier Bagalur Bagalur station C05 Pier reinforcement checked as per GFC drawing no-DDC-BMRCL-PH2A&2B-S2-BAGSTN-STC-
NCC/PB2/91 Station GFC-DWG-1003-02-R1
During the quality walk at A01/P2 Pile (1200 mm dia) Bagalur station, it is observed that at cut off level 75mm cover is
BMRCL/LPMC/QC/SOR/2022/ A01/P2 Pile Bagalur
92 17.12.2022 not uniform. Chethan (AEE) 67(1) Closed
NCC/PB2/92 Station
Date of casting of A01/P2 Pile bagalur station 18.10.2022
During site visit, it was observed that no provision done to prevent the rusting of main pier reinforcement at AP 577 since
93 17.12.2022 AP 577 Viaduct more than 90 days. 67(2) Closed
NCC/PB2/93 Viaduct
Date of casting of AP 577 Pile cap 30.08.2022
BMRCL/LPMC/QC/SOR/2022/ Curing found satisfactory of AP 523 Pier. Rahul Thandel(AEE)
94 17.12.2022 AP 523 Pier Viaduct 67 GOOD SOR
NCC/PB2/94 Date of casting of AP 523 Pier 08.12.2022. Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP 521 Pile Cap AP 521 Pile Cap reinforcement checked as per GFC drawing no DDC-BMRCL-PH2A-&2B-S2-P2-HBRKIA-VIA-DD- Rahul Thandel(AEE)
95 17.12.2022 67 GOOD SOR
NCC/PB2/95 Viaduct DWG-201119ARF. Viaduct
The Pile AP 459-P1 found unsound and soil mixed concrete at COL of the Pile after excavation. The Pile built up is less
96 19.12.2022 AP 459-P1 Viaduct than 1m. 67(2) Closed
NCC/PB2/96 Viaduct
Date of casting of Pile - 27.08.2022
BMRCL/LPMC/QC/SOR/2022/ The Pile Cap PCC of AP 457 near P1&P4 is found broken. Rahul Thandel(AEE)
97 19.12.2022 AP 457 Viaduct 67(6) Closed
NCC/PB2/97 Date of casting of PCC - 02.12.2022 Viaduct
BMRCL/LPMC/QC/SOR/2022/ It is observed that the Pile Dia. (1.0m) Concrete of AP 453/P4 is not circular above Cut Off Level (COL). Rahul Thandel(AEE)
98 19.12.2022 AP 453-P4 Viaduct 67(24) Closed
NCC/PB2/98 Date of concrete of Pile - 19.10.2022 Viaduct
Test Pile in between Initial Static Vertical Load test is being carried out on the test pile (TP-P2-V-1.2-1) in between AP 371 to 372 viaduct
99 20.12.2022 AP 371 to AP 372 (Near Hebbal BMTC Bus Depot). The settlement at 640T and 1600T was observed as 41.01mm and 58.04mm 67(16) Closed
NCC/PB2/99 Viaduct
Viaduct (Hebbal) respectively. However, as per Cl. 6.1.5 of IS 2911 Part-IV, the settlement observed is more than the permissible limit.
BMRCL/LPMC/QC/SOR/2022/ Rahul (AEE) 67(6)

100 20.12.2022 AP 447-P4 Viaduct SPT of AP 447/P4 conducted at 14:16 Hrs (19.12.2022) further during hard rock socketing the Pile bore collapsed. Closed Closure sheet is in 67(2) file
NCC/PB2/100 Viaduct 67(2)
After stage 1 & stage 2 stressing of all three ducts AP 443-444/G4 I Girder, cracks observed at both stressing and dead end
BMRCL/LPMC/QC/SOR/2022/ AP 443-444 / G4 I as shown attached photos. Bharath (AEE)
101 21.12.2022 67(9) Closed
NCC/PB2/101 Girder Date of Casting of I Girder 18.11.2022 CY
Date of both stage stressing 17.12.2022
After stage 1 stressing of AP 443-444/G3 I Girder, cracks observed at both stressing and dead end as shown attached
BMRCL/LPMC/QC/SOR/2022/ AP 443-444 / G3 I photos. Bharath (AEE)
102 21.12.2022 67(20) Closed
NCC/PB2/102 Girder Date of Casting of I Girder 11.11.2022 CY
BMRCL/LPMC/QC/SOR/2022/ Witnessed 28 day concrete cube compressive strength test of AP 698 Pier cap M55 Grade as per attached record. Results Bharath (AEE)
103 21.12.2022 Quality control lab 67 GOOD SOR
NCC/PB2/103 found OK. CY
2023
BMRCL/LPMC/QC/SOR/2022/ A05 Pier Bagalur A05 Bagalur Station concrete slump, temperature of TM No KA 50B-1486 witnessed at site and found within permissible
NCC/PB2/104 Station limit.
BMRCL/LPMC/QC/SOR/2022/ AP 478 LHS Pilecap AP 478 LHS Pile cap reinforcement checked as per GFC drawing no DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA- Rahul Thandel(AEE)
105 04.01.2023 67 GOOD SOR
NCC/PB2/105 Viaduct DD-DWG-201200A-RC. Found OK Viaduct
AP 675/P1 Pile LHS Viaduct (1200mm Dia) Development Length (1150mm) not found as per approved GFC drawings.
BMRCL/LPMC/QC/SOR/2022/ AP 675/P1 Pile LHS Rahul Thandel(AEE)
106 05.01.2023 AP 675/P1 Pile LHS Viaduct Development Length found - 600mm 67(4) Closed
Date of casting AP 675/P1 Pile LHS Viaduct 09.08.2022
BMRCL/LPMC/QC/SOR/2022/ A04 Pile Cap A04 Jakkur Station Pile Cap reinforcement checked as per GFC drawing no DDC-BMRCL-PH-2A&2B-S2-JAKSTN-
NCC/PB2/107 Jakkur Station STC-GFC-DWG-1002-01 RA.
BMRCL/LPMC/QC/SOR/2022/ AP 478 LHS Pile Cap AP 478 LHS Pile Cap concrete slump, Temperature of TM No KA 50B 1662 and KA 50B 1489 witnessed at site and Rahul Thandel(AEE)
108 07.01.2023 67 GOOD SOR
NCC/PB2/108 Viaduct found within permissible limit. Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP 472/P5 LHS Pile Polymer property viscosity, PH, density of pile AP 472/P5 LHS witnessed found with in permissible limit as per approved Rahul Thandel(AEE)
109 10.01.2023 67 GOOD SOR
NCC/PB2/109 Viaduct method statement of BMRCL Letter No.BMRCL/Ph-2B/Pkg-2/14/2021-22/01 dated 05.02.2022. Viaduct
BMRCL/LPMC/QC/SOR/2022/ AP 676 LHS Pier The threaded length of the Pier reinforcement bars of AP 676 LHS not protected as per technical specification Section S.05
110 10.01.2023 67(8) Closed
NCC/PB2/110 Viaduct clause no 5.2.b
111 10.01.2023 Yard Quality Control Witnessed 28 day concrete cube compressive strength test of AP 692, AP 062 and AP 803 Pier Cap M55 Grade as per 67 GOOD SOR
NCC/PB2/111 CY
Lab attached record. Results found OK.
112 10.01.2023 Yard Quality Control 1. Witnessed Truck sample KA 03 AE 6787 gradation test of fine aggregate Found OK as per IS 383. 67 GOOD SOR
NCC/PB2/112 CY
Lab 2. Witnessed Truck sample KA 43 D 8967 gradation test of coarse aggregate Found OK as per IS 383.
113 10.01.2023 Yard Quality Control Witnessed tests on Aggregate impact of coarse aggregate - Average 24.52% 67 GOOD SOR
NCC/PB2/113 CY
Lab Found OK as per IS 383-2016, Clause 5.4.2 (b)
BMRCL/LPMC/QC/SOR/2023/ AP-409/P2 Pile SPT of Pile AP409/P2 was witnessed on 16.01.2023. The RPM & torque of the piling rig machine found satisfactory. The Rahul Thandel(AEE)
114 18.01.2023 67 GOOD SOR
NCC/PB2/114 Viaduct socketing calculation was checked & verified jointly with concerned Engineer. Viaduct
During quality walk on 18.01.2023 near AP 573, it observed that the forged length of 35-40mm with threading founf of
BMRCL/LPMC/QC/SOR/2023/ AP-573 Pile cap Rahul Thandel(AEE)
115 18.01.2023 some pier main reinforcement bars against the required length of 64mm (2D) which are placed at site for pier letter No. 67(10) Closed
BMRCL/ADVISOR/CIVIL/2018/55 dated 17.07.2018, (Technical Note-21)
Durng quality walk on 18.01.2023, AP-551 Pier Vertical reinforcement found tilted/bend on one side as shown in attached
116 18.01.2023 AP-551 Pier Viaduct picture. 67(19) Closed
NCC/PB2/116 Viaduct
Date of casting of AP-551 Pile Cap 08.08.2022
BMRCL/LPMC/QC/SOR/2023/ During quality walk on 18.01.2023, curing found satisfactory of AP-578 Pier. Date of casting of AP- 578 Rahul Thandel(AEE)
117 18.01.2023 AP-578 Pier Viaduct 67 GOOD SOR
NCC/PB2/117 Pier 08.01.2023 Viaduct
During quality walk on 18.01.2023, it observed that C05-P2 Pile Yelahanka Station concrete completed on 13.01.2023 but
BMRCL/LPMC/QC/SOR/2023/ C05/P2 Pile boring log book is not fully updted like pilymer prperties checking, cage lowering time and flushing timing as shown in File sent to HO on 31.08.2023
118 18.01.2023 Chethan (AEE) 67(13) Open
NCC/PB2/118 Yelahanka Station attached picture 3 and 4. The commencement of concrecting after the completion of the boring not as per technical File returned from HO on 07.09.2023 handed over to CK
specification clause no 8.4.3(a)
BMRCL/LPMC/QC/SOR/2023/ A-08 Pile Cap Jakkur During quality walk on 18.01.2023 at A08 Pile Cap Jakkur Station it observed backfilling material and proess is not as oer
NCC/PB2/119 Station technical specification S.02 Clause No 2.2. Date of casting of A08 Pile Cap Jakkur Station-17.12.2022
During quality walk on 19.01.2023, The Pile built up of Pile AP-449/P3 and AP-449/P4 found less than 1.0 m as shown in
BMRCL/LPMC/QC/SOR/2023/ AP-449/P3 amd AP- attached pictures. Rahul Thandel(AEE)
120 19.01.2023 67(20) Closed
NCC/PB2/120 449/P4 Pile Viaduct Date of Casting of Pile AP-449/P3-18.11.2002 Viaduct
Date of Casting of Pile AP-449/P3-15.11.2022
During qulaity walk on 19.01.2023, at AP-682/P2 (RHS) Pile (1200 mm Dia) Development length (1200mm) not found as
BMRCL/LPMC/QC/SOR/2023/ AP-682/P2 Pile RHS Rahul Thandel(AEE)
121 19.01.2023 per approved GFC drawings. AP-682/P2 Pile Development Length found-750 mm 67(11) Closed
Date of Casting of Pile AP-682/P2 RHS-21.08.2022
During quality walk on 19.01.2023 near A07 Bagalur Station, it observed that the forged length of 35-40mm with
BMRCL/LPMC/QC/SOR/2023/ A07 Pile Cap Bagalur threading found of some pier main reinforcement bars against the required length of 64mm (2D) which are place at site for
NCC/PB2/122 Station pier reinforcement as shown in attached picture. The forged length shall be as per letter No.
BMRCL/ADVISOR/Civil/2018/55 dated 17.07.2018, (Technical Note-21)
During quality walk on 19.01.2023 at C03, C04 and C05 Bagalur Station, it observed that ground preparation waork being
BMRCL/LPMC/QC/SOR/2023/ C03,C04 and C05 carried out for portal beam support arrangements without casting of crash barrier. Date of csting of Pier C03 Bagalur
NCC/PB2/123 Bagalur Station Station - 12.11.2022 Date of csting of Pier C04 Bagalur Station - 19.11.202
Date of csting of Pier C05 Bagalur Station - 17.12.2022
Vadeyarapura During post concrete inspection of Pier Cap AP 656(Type-2), Honeycomb and exposed reinforcement observed at inner
124 20.01.2023 Casting Yard AP-656 central portion of conical drum as shown in attached pictures. 50(10) Closed
NCC/PB2/124 CY
(Type-2) Pier Cap Date of casting of AP 656 Pier cap 12.01.2022
Vadeyarapura During post concrete inspection of Pier Cap AP 108(Type-2), Honeycomb and exposed reinforcement observed at inner
BMRCL/LPMC/QC/SOR/2023/ 20.01.2023 Bharath (AEE)
125 Casting Yard AP-108 Package -1 central portion of conical drum as shown in attached pictures. 50(10) Closed
NCC/PB2/125 Package - 1 CY
(Type-1) Pier Cap Date of casting of AP 108 Pier cap 13.01.2022
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Batching plant calibration witnessed as per attached cheklist, tolerances are found within acceptance limits as per IS 4925. Bharath (AEE)
126 27.01.2023 67 GOOD SOR
NCC/PB2/126 Casting Yard Site report and schwing stetter test report attached. CY
In Quality Lab
Vadeyarpura Casting
BMRCL/LPMC/QC/SOR/2023/ 1. Witnessed Truck sample KA 03 AE 6782 Gradation test of Coarse Aggregate (20mm) Found OK as per IS 383. Bharath (AEE)
127 27.01.2023 Yard Quality Control 67 GOOD SOR
NCC/PB2/127 2. Witnessed Truck sample KA 53 D 5576 Gradation test of Coarse Aggregate (12.5mm) Found OK as per IS 383. CY
Lab
3. Witnessed Truck sample KA 03 AE 6787 Gradation test of fine Aggregate Found OK as per IS 383.
128 28.01.2023 Yard Quality Control Witnessed tests on Aggregate crushing value of Coarse aggregate - average 26.93% Found OK as per IS 383-2016, Clause 67 GOOD SOR
NCC/PB2/128 CY
Lab 5.4.1 (b)
Physical tests on TMT 550D witnessed at V2 Civil Diagnostics Pvt Ltd lab (BMRCL approved 3rd party testing agency)
BMRCL/LPMC/QC/SOR/2023/ V2 Civil Diagnostics Bharath (AEE)
129 30.01.2023 Item-JSW TMT 550D 67 GOOD SOR
NCC/PB2/129 Pvt Ltd CY
Invoice No- 22D52900004761
Heat No-A3063093

130 30.01.2023 Yard Quality Control Witnessed 28 day concrete cube compressive strength test of A05 Bagalut Station Pier M50 Grade as per attached record. 67 GOOD SOR
NCC/PB2/130 CY
Lab Results found OK.
During post concrete inspection of Pier Cap AP-646 (Type-2), Bug holes, Surface voids and air bubbles found at both end
131 03.02.2023 portion of Pier cap as shown in attached photos 67(10) Closed
NCC/PB2/131 Yard CY
In Quality Lab
Vadeyarpura Casting 1. Witnessed tests on Aggregate impact of coarse aggregate - Average 26.07%
132 03.02.2023 Yard Quality Control Found OK as per IS 383-2016, Clause 5.4.2 (b) 67 GOOD SOR
NCC/PB2/132 CY
Lab 2. Witnessed tests on Aggregate crushing value of Coarse aggregate - average 25.64% Found OK as per IS 383-2016,
Clause 5.4.1 (b)
BMRCL/LPMC/QC/SOR/2023/ Precast pier cap erection is being carried out without approved Method statement from BMRCL. As on 03.01.2023, total Rahul Thandel(AEE)
133 03.02.2023 Viaduct 67(10) Closed
NCC/PB2/133 21 nos precast Piercaps Erection completed. Viaduct
During the site visit at Pier AP 715, it observed that plates of thickness 5-6mm (approx.) are provided in between the
BMRCL/LPMC/QC/SOR/2023/ precast pier cap & top of the Pier concrete. The gap should be fillied as per technical note 40 vide letter no. Rahul Thandel(AEE)
134 03.02.2023 Viaduct AP 715 67(10) Closed
NCC/PB2/134 BMRCL/Advisor/Civil/2022/176 dated 22.07.2022 Viaduct
Date of stitch concrete 28.01.2023
Efficiency of Multi pull jacks witnessed on 31.01.2023 Model : 50/200N
BMRCL/LPMC/QC/SOR/2023/ Capacity: 500T Rahul Thandel(AEE)
135 03.02.2023 Viaduct AP 700 67 GOOD SOR
NCC/PB2/135 Stress Ram Area: 1045.4cm2 Viaduct
Jack efficiency: 98.005%
It is observed that AP681/P2 and P4 Piles RHS viaduct (1200mm dia) development length (1150mm) not found as per
BMRCL/LPMC/QC/SOR/2023/ Viaduct AP 681/P2 approved GFC drawings. AP 681/P2 and P4 piles RHS viaduct development length found 500 to 600mm. Rahul Thandel(AEE)
136 03.02.2023 67(11) Closed
NCC/PB2/136 and P4 RHS Piles Date of Casting AP 681/P2 RHS viaduct 23.08.2022 Viaduct
Date of casting AP 681/P4 RHS Vuaduct 24.08.2022
It observed that pile AP 472/P4 boring terminated at 08:50 on 03.02.2023 whereas the concrete pouring started at 18:40 on
BMRCL/LPMC/QC/SOR/2023/ Viaduct AP 472/P4 Rahul Thandel(AEE)
137 04.02.2023 03.02.2023 therefore taking 09hrs 50minutes from pile boring completion to concrete pouring commencement which is not 67(16) Closed
NCC/PB2/137 Pile LHS Viaduct
as per technical specification clause no. 8.4.3(a)
BMRCL/LPMC/QC/SOR/2023/ Viaduct AP411/P1 Polymer property viscosity, PH, density of pile AP 411/P1 witnessed found with in permissible limit as per approved Rahul Thandel(AEE)
138 04.02.2023 67 GOOD SOR
NCC/PB2/138 Pile method satatement of BMRCL Letter No.BMRCL/Ph-2B/Pkg-2/14/2021-22/01 dated 05.02.2022 Viaduct
BMRCL/LPMC/QC/SOR/2023/ C08 Pilecap Jakkur During quality walk at C08 pilecap Jakkur it observed backfilling material and process is not as per technical specification
NCC/PB2/139 station S.02 Clause No.2.2. Date of casting of C08 Pile cap is 016.10.2022
BMRCL/LPMC/QC/SOR/2023/ C05/P3 Pile SPT of ile C05/P3 Yelahanka station witnessed. The RPM and torque of the piling rig machine found satisfactory. The
NCC/PB2/140 Yelahanka Station socketing criteria/calculations checked and verified jointly with BMRCL Engineer.
BMRCL/LPMC/QC/SOR/2023/ During site visit it observed horizontal crack of length 300mm (approx) at joint of pier starter and pier of AP580 Pier Rahul (AEE)
NCC/PB2/141 viaduct. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP 471/P3 LHS Pile Concrete slump, temperature of TM No KA50B-1488 & TM No KA 50B-1665 witnessed on 07.02.2023 at site and found Rahul Thandel(AEE)
142 10.02.2023 67 GOOD SOR
NCC/PB2/142 Viaduct within permissible limit. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP 679 LHS Pier Concrete slump, temperature of TM No KA50B-1661 & TM No KA 50B-1665 witnessed on 10.02.2023 at site and found Rahul Thandel(AEE)
143 10.02.2023 67 GOOD SOR
NCC/PB2/143 Viaduct within permissible limit. Viaduct
During quality walk on 13.2.2023, Pile AP 593/P5 concreting not done as per clause no.8.4.3 (I) ie' "the top of concrete is
BMRCL/LPMC/QC/SOR/2023/ loose and is brought above the cut off level since the top concrete is loose and is weak because of contamination with Rahul Thandel(AEE)
144 13.02.2023 AP 593/P5 Viaduct 67(7) Closed
NCC/PB2/144 water/drilling mud as shown in attached pictures. Viaduct
Date of Casting of Pile AP 593/P5 - 30.10.2022
BMRCL/LPMC/QC/SOR/2023/ AP 679 RHS Pile Cap Pile cap reinforcement checked on 14.02.2023 as per GFC drawing no DDC-BMRCL-PH-2A&2B-S2-P2-HBRKIA-VIA- Rahul Thandel(AEE)
145 14.02.2023 67 GOOD SOR
NCC/PB2/145 Viaduct DD-DWG-PP-201054 RC Found OK. Viaduct
146 17.02.2023 Yard Quality Control Witnessed 28 day concrete cube compressive strength test of AP 655, AP 062 and AP 814 Pier Cap M55 Grade as per 67 GOOD SOR
NCC/PB2/146 CY
Lab attached record. Results found OK.
AP 117 (Type-1)
BMRCL/LPMC/QC/SOR/2023/ Piercap Vadeyarpura Witnessed AP 117 (Type-1) Pier cap concreting, checked slump, temperature & verified batch sheet of vehicle No KA 50 Bharath (AEE)
147 17.02.2023 67 GOOD SOR
NCC/PB2/147 Casting Yard Quality B 1661 and KA 50 B 1488 with approved mix design as shown in attached pictures. Found within the permissible limits. CY
Control
BMRCL/LPMC/QC/SOR/2023/ Vadeyarpura Casting At batching plant witnessed AP510 (Type 2) Pier cap concreting, checked slump, temperature & verified batch sheet of Bharath (AEE)
148 20.02.2023 67 GOOD SOR
NCC/PB2/148 Yard Batching plant vehicle No KA 50 B 1665 with approved mix design as shown in attached pictures. Found within the permissible limits. CY
Vadeyarpura Casting
BMRCL/LPMC/QC/SOR/2023/ In Quality Lab Bharath (AEE)
149 20.02.2023 Yard Quality Control 67 GOOD SOR
NCC/PB2/149 Witnessed truck sample KA 03 AE 6786 Gradation test of Coarse aggregate (20mm) Found OK as per IS 383. CY
Lab
The Pile AP 585-P1 found unsound and soil - mixed concrete at COL of the pile after PCC. The pile built up is less then
BMRCL/LPMC/QC/SOR/2023/ AP 585-P1 Pile 1m. Rahul Thandel(AEE)
150 24.02.2023 67(11) Closed
NCC/PB2/150 Viaduct Date of Casting of Pile Cap AP-585 PCC -17.02.2023 Viaduct
Date of Casting of Pile AP-585-P1 27.12.2022
Witnessed AP 679 RHS Pile Cap Viaduct concreting, checked slump, temperature & verified batch sheet of vehicle No KA
BMRCL/LPMC/QC/SOR/2023/ AP 679 RHS Pile Cap Rahul Thandel(AEE)
151 24.02.2023 50 B 1663 and KA 50 B 1488 with approved mix design as shown in attached pictures. Found within the permissible 67 GOOD SOR
limits.
BMRCL/LPMC/QC/SOR/2023/ A-02 Pile Cap Jakkur During quality walk on 24.02.2023 a A02 Pile Cap Jakkur Station it observed backfilling material and process is not as per
NCC/PB2/152 Station rechnical specification Section S.02 clause No. 2.2. Date of casting of A-02 Pile Cap Jakkur Station -01.02.2023
BMRCL/LPMC/QC/SOR/2023/ C-01 Pier Jakkur During site cisit at C-01 Pier Jakkur Station curing found satisfactory as per rechnical specification Section-S.03 clause no.
NCC/PB2/153 Station 3.12.6. Date of Casting of Pier Jakkur Station-10.02.2023
During site visit at AP-633/P2 and AP633/P3 Pile (1000 mm Dia) Development length (1200 mm) not found as per
approved GFC drawings no DDC-BMRCL-PH-2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-201101 A RF
BMRCL/LPMC/QC/SOR/2023/ AP-633/P2 & AP- Rahul Thandel(AEE)
154 24.02.2023 AP-633/P2 & AP-633/P3 Pile Development Length found- 400 to 700 mm Date of 67(11) Closed
NCC/PB2/154 633/P3 Pile Vaiduct Viaduct
Casting og Pile AP-633/P3- 28.12.2022 Date of Casting of Pile AP-633/P2-
31.12.2022
BMRCL/LPMC/QC/SOR/2023/ Ap-703 Pier Cap Rahul Thandel(AEE)
155 24.02.2023 During site visit 15.02.2023 (Night Shift) at AP-703 pier cap first stage stressing witnessed jointly with BMRCL engineer. 67 GOOD SOR
BMRCL/LPMC/QC/SOR/2023/ AP-590 Pile Cap During qulaity walk on 24.02.2023, at AP-590 Pile Cap PCC observed broken as shown in attached picture. Rahul Thandel(AEE)
156 24.02.2023 Date of casting of AP-590 Pile Cap PCc-05.02.2023 67(25) Closed
BMRCL/LPMC/QC/SOR/2023/ During qulaity walk on 24.02.2023, at AP-485 Pile curing not found satisfactory as per technical Specification Section - Rahul Thandel(AEE)
157 24.02.2023 AP-485 Pier Viaduct Closed
NCC/PB2/157 S.03 clause no3.12.6 Date of casting of AP-485 Pier Viaduct - 18.02.2023 Viaduct
Routine Vertical Load Test is being carried out on the working pile at AP-460/P1 Viaduct. The final settement was
BMRCL/LPMC/QC/SOR/2023/ AP-460/P1 Pile Rahul Thandel(AEE)
158 25.02.2023 observed as 26.11mm. However, as per Cl.7.2.1.1(b) of IS Part-IV-2013, the settlement observed is more than the Open
permission limit. Date of casting of pile AP-460/P1-31.08.2022
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During site visit at Casting Yard AP443-444/G1 I Girder one end edge broken found as shown in attached picture. Bharath (AEE)
159 25.02.2023 Casting Yard AP 443 67(9) Closed
NCC/PB2/159 Date of Casting of AP443-444/G1 I Girder-20.11.2022 CY
- 444/G1 I Girder
During Steel Yard visit on 21.02.2023 witness receiving of JSW TMT FE550D and review the Test Certificate as per
Vadeyarapura attached pictures. Results founf as per IS 1786:2008. Invoice No-22D52900005272
BMRCL/LPMC/QC/SOR/2023/ Truck No- MH 06 AC 3176 Cast/Heat No- Bharath (AEE)
160 27.02.2023 Casting Yard Steel 67 GOOD SOR
NCC/PB2/160 A3062358, A3062361 & B3062360 - 20 mm Dia Cast/Heat No-D918640-10 mm Dia Test CY
Yard
Certificate No-TMT/22-23/0000433798 & TMT/22-23/0000433799
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ In Quality Lab-- third party test reports of Concrete Cube Compressive Strength of AP-660 Pier Cap (M55) and A05 Pier Bharath (AEE)
161 27.02.2023 Casting Yard Quality 67 GOOD SOR
NCC/PB2/161 (M50) Bagaluru Station checked as per attached report. Found OK as per IS 516 (Part 1) CY
Lab
BMRCL/LPMC/QC/SOR/2023/ during Quality walk minor Bug holes found at outer concrete surface of AP-713 Pier as shown in attached picture. Date of Rahul Thandel(AEE)
162 27.02.2023 AP-713 Pier Viaduct 67(24) Closed
NCC/PB2/162 casting AP-713 pier-22.08.2022 Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-682 RHS Pile Cap During quaity walk AP-682 RHS Pile Cap reinforcement checked as per GFC drawing no DDC-BMRCL-PH2A&2B-S2- Rahul Thandel(AEE)
163 27.02.2023 67 GOOD SOR
NCC/PB2/163 Viaduct P2-HBRKIA-VIA-DD-DWG-PP-201050,REV-RC Viaduct
During Quality walk, It observed AP-681 LHS for pier reinforcement(Approx. 12mts height) guy rope is not tied at top
BMRCL/LPMC/QC/SOR/2023/ AP-681 LHS Pier centre of the counter weight, Also counter weight is not placed at uniform distance from the pier face, The distance of Rahul Thandel(AEE)
164 27.02.2023 67(17) Closed
NCC/PB2/164 Viaduct counter weight from pier face is varies from 235mts to 7.5mts (Counter weight-2.5MT on each side) as per MD sir Viaduct
(BMRCL) instruction.)
During 521 (Type2) pre cast post tensioned Pier cap (M55 Grade) 28 days concrete cube test on 01.03.2023 with BMRCL
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ representative, the three set cubes average compressive strength 57.17mpa obtained not meeting the expectance criteria Bharath (AEE)
165 01.03.2023 Casting Yard Quality 50(11) Closed
NCC/PB2/165 mentioned in IS 456:2000 (Reaffirmed 2021) clause 16.1 and 16.3 table no 11. Refer clause no 3.25 of technical CY
Lab
specifications. Date of casting of AP 521 Pier cap 01.03.2023
Vadeyarapura
During post concrete inspection of Pier Cap AP 510(Type2) Honeycomb and exposed reinforcement observed at inner
BMRCL/LPMC/QC/SOR/2023/ Casting Yard Bharath (AEE)
166 02.03.2023 central portion of conical drum as shown in attached pictures. 50(6) Closed
NCC/PB2/166 Piercap AP 510 (type- CY
Date of casting of AP 510(Type2) Pier cap 20.02.2023
2)
BMRCL/LPMC/QC/SOR/2023/ Pier reinforcement checked as per GFC drawing no DDC-BMRCL-PH2A&2B-S2-BAGSTN-STC-GFC-DWG-1003-02-
167 04.03.2023 C02 Bagalur Station Chethan (AEE) 67 GOOD SOR
NCC/PB2/167 REV-1 Found OK
BMRCL/LPMC/QC/SOR/2023/ Kodigehalli Station Pile concrete slump, Temperature of TM No KA 50B -1489 and KA 50B 1488 witnessed at site and found within
NCC/PB2/168 A06/P2 permissible limit.
169 04.03.2023 AP 413/P3 Viaduct Pile bore depth checked after socketing and found ok as per SPT calculation certified by BMRCL. 67 GOOD SOR
NCC/PB2/169 Viaduct
BMRCL/LPMC/QC/SOR/2023/ Polymer property viscosity, PH, density of pile AP599/P4 LHS witnessed found with in permissible limit as per approved Rahul Thandel(AEE)
170 06.03.2023 AP 599/P4 Viaduct 67 GOOD SOR
NCC/PB2/170 method statement of BMRCL letter No.BMRCL/Ph2B/Pkg-2/14/2021-22/01 dated 05.02.2022 Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP 633 Pilecap Pile cap reinforcement works checked as per GFC drawing no. DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD- Rahul Thandel(AEE)
171 06.03.2023 67 GOOD SOR
NCC/PB2/171 Viaduct DWG-201101A Rev-RE Found OK. Viaduct
BMRCL/LPMC/QC/SOR/2023/ The threaded length of the Pier reinforcement bars of AP 463 not protected as per technical specification Section S.05 Rahul Thandel(AEE)
NCC/PB2/172 clause no 5.2.b. Date of casting of Pile cap AP463 11.02.2023 Viaduct
Routine Vertical Load Test of the working pile at AP-640/P1 Viaduct. Witnessed along with the BMRCL Engineer. The
173 09.03.2023 AP 640/P1 Viaduct final settement was observedwith in the permissible limit as per Cl.7.2.1.1(b) of IS 2911 Part-IV-2013, Report submission 67 GOOD SOR
NCC/PB2/173 Viaduct
awaited. Date of casting of Pile AP640/P1 10.12.2022
During the quality walk at 484/P2 Pile it is observed that at cut off level of pile Ap 484-P2 (1200 mm dia) the clear cover
BMRCL/LPMC/QC/SOR/2023/ AP-484 Rahul Thandel(AEE)
174 13.03.2023 of 75mm not uniform. The details shown in the picture 3&4 67(8) Closed
Date of casting of AP 484/P2 Pile 23.09.2022
During the quality walk on 17.03.2023 at C05 Pile Cap Jakkur Station, it is observed that backfilling material and process
175 17.03.2023 C05 Jakkur Station is not as per technical specification section S.02 Clause No 2.2 Chethan (AEE) 67(23) Closed
NCC/PB2/175
Date of casting of C05 Pile Cap Jakkur Station 06.03.2023.
During the quality walk on 17.03.2023 at Jakkur Station C08 Pier reinforcement tying in progress. It is observed that Pier
176 17.03.2023 C08 Jakkur Station reinforcement not tied with guy ropes to counter weights and only three weighs found at Pier location. Chethan (AEE) 67(11) Closed
NCC/PB2/176
Date of casting of Pier Starter 18.01.2023.
Vadeyarapura During site visit on 11.03.2023 witnessed AP 635 (Type 2) Pier cap concreting, checked slump, temperature & verified
177 17.03.2023 Casting Yard AP 635 batch sheet of vehicle No KA 50 B 1489 with approved mix design as shown in attached pictures. Found within the 67 GOOD SOR
NCC/PB2/177 CY
(Type-2) Piercap permissible limits.
In Quality Lab
Vadeyarapura 1. Witnessed tests on Aggregate impact of coarse aggregate - Average 25.46%
178 17.03.2023 Casting Yard Found OK as per IS 383-2016, Clause 5.4.2 (b) 67 GOOD SOR
NCC/PB2/178 CY
Quality control lab 2. Witnessed tests on Aggregate crushing value of Coarse aggregate - average 26.44% Found OK as per IS 383-2016,
Clause 5.4.1 (b)
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ In Quality Lab Bharath (AEE)
179 17.03.2023 Casting Yard 67 GOOD SOR
NCC/PB2/179 Witnessed truck sample KA 03 AE 6778 Gradation test of Coarse aggregate (20mm) Found OK as per IS 383. CY
Quality control lab
Efficiency of Multi pull jacks witnessed on 17.03.2023 Model : 50/200N
Capacity: 500T
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Bharath (AEE)
180 20.03.2023 Stress Ram Area: 1045.4cm2 67 GOOD SOR
NCC/PB2/180 Casting Yard CY
Jack efficiency: 98.005%
Found OK as per IS 1343-2012
Quality Lab
During AP 676 LHS Pier Starter (M 50 Grade) 28 days concrete cube test on 20.03.2023 with BMRCL representative, the
181 20.03.2023 three cubes average compressive strength 45.50 mpa obtained not meeting the expectance criteria mentioned in IS 67(9) Closed
456:2000 (Reaffirmed 2021) clause 16.1 and 16.3 table no 11. Refer clause no 3.25 of technical specifications. Date of
casting of AP 676 RHS Pier Starter 20.02.2023
After stage 1 and 2 stressing of all three ducts AP443-444/G1 I Girder, cracks observed at both stressing and dead end as
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ shown attached photos. Bharath (AEE)
182 23.03.2023 Casting Yard AP 443 67(9) Closed
NCC/PB2/182 Date of casting of I Girder 20.11.2022 CY
- 444/G1 I Girder
It observed that pile AP 612-P1, prolonged delay in the commencement of concrete after completion of boring. Pile boring
BMRCL/LPMC/QC/SOR/2023/ Viaduct completed at 6.30 Am on 21.03.2022 and concrete pouring completed 12:20 am on 22.03.2022. Time interval between Rahul Thandel(AEE)
183 27.03.2023 Open
NCC/PB2/183 AP 612-P1 boring completion and concrete pouring commencement is 17hrs 50 minutes which is not as per technical specifications Viaduct
clause no.8.4.3(a)
BMRCL/LPMC/QC/SOR/2023/ Viaduct At Pier cap 707 1st stage ducts (4nos) grouting witnessed temperature is 21.1oC water/cement ratio is 0.42 and presure Rahul Thandel(AEE)
184 28.03.2023 67 GOOD SOR
NCC/PB2/184 AP 707 after full injection of prout is maintained 5kg/sq.cm for 1min found satisfactory as per MORTH 1800/III. Viaduct
Physical tests (Yield strength, Ultimate tensile strength & % of Elongation) on TMT 550D witnessed at V2 Civil
Diagnostics Pvt Ltd (BMRCL approved 3rd party testing agency) as per attached records. Found OK as per IS 1786:2008.
185 29.03.2023 Item-JSW TMT 550D 67 GOOD SOR
NCC/PB2/185 Pvt Ltd CY
Invoice No- 22D52900005311
Heat No-B3064558
Dia of steel-25m
Checked the steel MTC of TMT 550D of test certificate no TMT/22-23/0002782255 and TMT/22-23/0002782256 as per
attached record. Found OK as per IS 1786:2008.
Vadeyarapura
186 29.03.2023 Casting Yard Item-JSW TMT 550D 67 GOOD SOR
NCC/PB2/186 CY
Quality control lab Invoice No- 831/22-23 dated 16.03.2023
Heat No-A3065130, A3065135 & A3065212
Dia of steel-32mm
In Quality Lab
Vadeyarapura 1. Witnessed Truck sample KA 03 AE 6779 Gradation test of Coarse Aggregate (20mm) of Besto Mining. Found OK as
187 29.03.2023 Casting Yard per IS 383. 67 GOOD SOR
NCC/PB2/187 CY
Quality control lab 2. Witnessed Truck sample KA 03 AE 6778 Gradation test of Coarse Aggregate (12.5mm) of Besto Mining. Found OK as
per IS 383.
During site visit on 29.03.2023 at A1 casting bed (AP 625 type 2 Pier cap) Vadeyarpura casting yard found satisfactory as
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ per technical specification section S.03 clause no 3.12.6 as shown in attached picture. Bharath (AEE)
188 29.03.2023 Casting Yard (AP 67 GOOD SOR
NCC/PB2/188 CY
625 type 2 Pier cap)
Date of casting of AP 625 Type 2 pier cap 27.03.2023
During site visit on 06.04.2023, Pile (1200mm dia) developmemt length not found as per aprroved GFC drawings.
BMRCL/LPMC/QC/SOR/2023/ C02/P6 Yelahanka
189 06.04.2023 C02/P6 Pile development length found - 200-500mm Chethan (AEE) 67(15) Closed
NCC/PB2/189 Station
Date of casting of Pile C02/P6 28.02.2023
Witnessed Batching Plant (water) calibration on 03.04.2023, the error percentage found within acceptable limits.
Plant SL No:177/8050215,
Vadeyarapura Make: Schwing Stetter
BMRCL/LPMC/QC/SOR/2023/ Casting Yard Plant Capacity per batch = 2.5 m3, Bharath (AEE)
190 06.04.2023 67 GOOD SOR
NCC/PB2/190 Quality Batching Last calibrated on: 04-1-2023. CY
palnt As per IS: 4925(2004), clause-6.1.1 -The tolerance limit for individual batch is Cement & water: +/- 1%, Coarse & Fine
Aggregates: +/-2%, Admixture: +/- 3%.
Witness incoming JSW TMT 550D and review MTC of test certificate no TMT/22-23/0000449146, TMT/22-
23/0000449147, TMT/22-23/0000449148 and TMT/22-23/0000449149 as per attached record. Found OK as per IS
1786:2008.
Vadeyarapura
NCC/PB2/191 Item-JSW TMT 550D CY
Invoice No-23D52900000040 dated 07.04.2023
Heat No-B3084834, A3065560, B3064769, A3064630, A3064896, A3064897, A3064907, F924709 and G924776
Dia of steel-25 mm, 20 mm, 16 mm and 10 mm
In Quality Lab
1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate- Average 24.83% on 10.04.2023 as per attached
Vadeyarapura records. Found OK as per IS 383-2016, Clause 5.4.2 (b)
NCC/PB2/192 CY
Quality lab 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate- Average 25.03% on 10.04.2023 as per attached
records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
In Quality Lab
1.Witnessed Truck sample KA 03 AE 6782 Gradation test of Coarse Aggregate (20 mm) of Besto Mining on 03.04.2023
as per attached records. Found OK as per IS 383.
Vadeyarapura 2. Witnessed Truck sample KA 03 AE 6781 Gradation test of Coarse Aggregate (12.5 mm) of Besto Mining on 03.04.2023
193 11.04.2023 Casting Yard as per attached records. Found OK as per IS 383. 67 GOOD SOR
NCC/PB2/193 CY
Quality lab
3. Witnessed Truck sample KA 03 AE 6785 Gradation test of fine Aggregate (M Sand) of Besto Mining on 11.04.2023 as
per attached records. Found OK as per IS 383.
After Stage 1 stressing of AP 443-AP 444/G2/HS/02 I Girder crack observed at dead end as shown attached photos.
Date of Casting of I Girder-30.09.2022.
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Date stage 1 stressing-01.04.2023. Bharath (AEE)
194 11.04.2023 50(19) Closed
NCC/PB2/194 Casting Yard Date of stage 1 grouting-04.04.2023. CY
During site visit on 11.04.2023, at AP-680 RHS Pier Honeycomb observed at junction of Kicker and pier lift of concrete.
BMRCL/LPMC/QC/SOR/2023/ AP-680 RHS Pier Rahul Thandel(AEE)
195 11.04.2023 50(12) Closed
Date of Casting of AP 680 RHS Pier -31.03.2023
BMRCL/LPMC/QC/SOR/2023/ AP-634 Pier reinforcement checked as per GFC drawing no.DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG- Rahul Thandel(AEE)
NCC/PB2/196 201101A Rev-RE,( Sheet 01 of 02) and Found OK. Viaduct
BMRCL/LPMC/QC/SOR/2023/ During site visit on 11.04.2023 (Night Shift), AP-570 Pier 1st Lift concrete slump, temperature of TM No KA 50B-1489 & Rahul Thandel(AEE)
NCC/PB2/197 TM No KA 50B-1486 witnessed at site and found within permissible limit. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-606/P1 LHS Pile AP 606/P1 LHS, Pile bore depth checked after Socketing and found ok as Per SPT Calculation certified by BMRCL Rahul Thandel(AEE)
198 12.04.2023 67 GOOD SOR
NCC/PB2/198 Viaduct Engineer. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-678 RHS Pier During site visit on 11.04.2023, at AP-678 RHS Pier curing found satisfactory. Rahul Thandel(AEE)
199 12.04.2023 67 GOOD SOR
NCC/PB2/199 Viaduct Date of Casting of AP-678 RHS Pier -05.04.2023 Viaduct
As pef Cl.6.5 of technical specification & as per the approved project quality management plan, apart from 1000hrs
BMRCL/LPMC/QC/SOR/2023/ Vadeyarpura casting Bharath (AEE)
200 18.04.2023 relaxation test conducted by the manufacturer, at lease 02 such tests are required to be conducted by an independent Open
NCC/PB2/200 yard CY
agency.
Vadeyarpura Casting
BMRCL/LPMC/QC/SOR/2023/ During site visit on 18.04.2023 witnessed Piercap concreting, checked slump, temperature &verified batch sheet of vehicle Bharath (AEE)
201 18.04.2023 Yard AP 821 (Type- 67 GOOD SOR
NCC/PB2/201 No KA 50 B 1663 with approved Mix design as shown in attached pictures. Found within the permissible limits. CY
2) Pier Cap
Vadeyarapura In Quality lab

202 18.04.2023 Casting Yard Witnessed 28 day concrete cube compressive strength test of AP-123 Pier cap of M255 Grade as per attached record. 67 GOOD SOR
NCC/PB2/202 CY
Quality lab Results found OK.
MTC of Ultra Tech cement ordinary portland cement, Grade 53 was checked for below mentioned parameters for 15 week
Vadeyarapura of 2023 and found satisfactory as per IS 269-2015.
203 18.04.2023 Casting Yard 1. Table-1 Performance improves (Clause 5.1.1) 67 GOOD SOR
NCC/PB2/203 CY
Quality lab 2. Table-2 Chemical requirements for OPC (Clause 6.1)
3. Table-3 Physical requirements for OPC (Clause 7)
BMRCL/LPMC/QC/SOR/2023/ Pile A07-P2 SPT of Pile A07/P2 Kodigehalli station was witnessed. The RPM and torque of the piling rig machine found satisfactory.
NCC/PB2/204 Kodigehalli Station The socketing calculation was checked and verified jointly with BMRCL Engineer.
205 18.04.2023 AP 569 Pier Viaduct During qulaity walk, It observed that Pier starter cover (50mm) is not found uniform as shown in atached photographs. 67(19) Closed
NCC/PB2/205 Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP 454 & AP 455 During qulaity walk, It observed that Pile cap casted on 09.01.2023 & 07.01.2023 respectively. The Pier man Rahul Thandel(AEE)
206 20.04.2023 67(7) Closed
NCC/PB2/206 Pier Viaduct reinforcement remained without protective coatings for more than 90 days. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-714 Pier Cap Bharath (AEE)
207 27.04.2023 During site visit on dated 25.04.2023 at AP-714 Pier Cap first stage stressing witnessed jointly with BMRCL engineer. 67 GOOD SOR
NCC/PB2/207 Viaduct CY
BMRCL/LPMC/QC/SOR/2023/ Pile AP 600/P4 (RHS) SPT of AP 600/P4 (RHS) was witnessed. The RPM and torque of the piling rig machine found satisfactory. The socketing Rahul Thandel(AEE)
208 03.05.2023 67 GOOD SOR
NCC/PB2/208 Viaduct calculation was checked and verified jointly with BMRCL Engineer. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-640 Pier concrete slump, temperature of TM No KA 50B-1662 & TM No KA 50B-1663 witnessed at site and found Rahul Thandel(AEE)
NCC/PB2/209 within permissible limit. Viaduct
Viaduct At Pier cap AP-716 1st stage ducts (4no’s) grouting witnessed temperature is 22.1‫﮿‬C , Viscosity is 15 sec, water /cement
210 04.05.2023 AP-716 Pier Cap ratio is 0.42 and pressure after full injection of grout is maintained 5kg/sq.cm for 1 min found satisfactory as per MORTH 67 GOOD SOR
NCC/PB2/210 CY
1800/III.
During Quality walk, it observed that Pile AP 598/P2 found unsound and soil-mixed concrete above cut off level which is
211 04.05.2023 AP 598/P3 Viaduct not as per Technical Specification Clause 8.4.3 (k). 50(6) Closed
NCC/PB2/211 Viaduct
Date of Casting of Pile AP-598/P2 :- 27.02.2023
BMRCL/LPMC/QC/SOR/2023/ AP-641 Pier reinforcement and shuttering checked as per GFC drawing no.DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA- Rahul Thandel(AEE)
NCC/PB2/212 VIA-DD-DWG-202128A Rev-RE,( Sheet 01 of 02) and Found OK. Viaduct
1 AP-599/P3 RHS Pile Viaduct It observed that Pile AP-599/P3 RHS, Prolonged delay in the commencement of concrete
BMRCL/LPMC/QC/SOR/2023/ AP-599/P3 RHS Pile after completion of boring. Pile boring completed at 05:30 AM on dt.26.04.2023 and concrete pouring completed at 18:15 Rahul Thandel(AEE)
213 05.05.2023 67(26) Closed
NCC/PB2/213 Viaduct PM on dt.26.04.2023 Time interval between Boring completion and concrete pouring commencement is 12 hours 45 Viaduct
minutes which is not as per technical specifications clause no. 8.4.3 (a)
1 AP-469/P7 Pile Viaduct It observed that Pile AP-469/P7, Prolonged delay in the commencement of concrete after
BMRCL/LPMC/QC/SOR/2023/ AP-469/P7 Pile completion of boring. Pile boring completed at 04:35 AM on dt.05.05.2023 and concrete pouring completed at 05:45 PM Rahul Thandel(AEE)
214 06.05.2023 67(21) Closed
NCC/PB2/214 Viaduct on dt.05.05.2023.Time interval between Boring completion and concrete pouring commencement is 13 hours 10 minutes Viaduct
which is not as per technical specifications clause no. 8.4.3 (a)
Vadeyarpura Casting During site visit on 08.05.2023 witnessed AP-591 (Type -2) Precast Pier Cap concreting, checked slump, temperature &
215 08.05.2023 Yard AP 591 (Type- verified Batch sheet of vehicle No KA 50 B 1661 with approved Mix design as shown in attached pictures. Found within 67 GOOD SOR
NCC/PB2/215 CY
2) Piercap the permissible limits.
In Quality Lab
a. Witnessed 28-day Concrete Cube Compressive Strength test on 02.05.2023 of AP-870 Pier Cap of M55 Grade as per
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ attached record. Results found OK. Bharath (AEE)
NCC/PB2/216 b. Witnessed 28-day Concrete Cube Compressive Strength test on 08.05.2023 of AP-495 Pier Cap of M55 Grade as per CY
Control Lab
attached record. Results found OK.
In Quality Lab
1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate- Average 27.49% on 08.05.2023 as per attached
NCC/PB2/217 CY
Lab 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate- Average 27.58% on 08.05.2023 as per attached
records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
Witness incoming JSW TMT 550D and review MTC of test certificate no TMT/23-24/0000457340 as per attached record.
Found OK as per IS 1786:2008.
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Item-JSW TMT 550D Bharath (AEE)

218 13.05.2023 67 GOOD SOR
NCC/PB2/218 Casting Yard Invoice No-23D52900000367 dated 09.05.2023 CY
Heat No-D930981 and F930974
Dia of steel-25 mm
In Quality Lab
1.Witnessed Truck sample KA 53 D 5576 Gradation test of Coarse Aggregate (20 mm) of Besto Mining on 13.05.2023 as
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ 2. Witnessed Truck sample KA 03 AE 6778 Gradation test of Coarse Aggregate (12.5 mm) of Besto Mining on 13.05.2023 Bharath (AEE)
NCC/PB2/219 as per attached records. Found OK as per IS 383. CY
Lab
3. Witnessed Truck sample KA 03 AE 6785 Gradation test of fine Aggregate (M Sand) of Besto Mining on 13.05.2023 as
BMRCL/LPMC/QC/SOR/2023/ A01/P6 Pile During site visit A01/P6 Yelahanka Station, Pile concrete slump, temperature of TM No KA 50B-1489 & TM No KA
NCC/PB2/220 Yelahanka Station 50B-1661 witnessed at site and found within permissible limit.
A05-C05 and A04-
BMRCL/LPMC/QC/SOR/2023/ At Bagalur station A05-C05 and A04-C04 Portal Beam work is in progress without approved Method Statement from
221 13.05.2023 C04 Portal Beam Chethan (AEE) 67(8) Closed
NCC/PB2/221 BMRCL.
Bagalur Station
During site visit, it was observed that C02 and C04 Jakkur station Pier reinforcements have been exposed more than 110
days and getting rusted. No provision done to prevent the rusting of main pier reinforcement.
BMRCL/LPMC/QC/SOR/2023/ C02 and C04 Jakkur
NCC/PB2/222 Station
Date of Casting of C02 Jakkur Station Pile Cap-16.01.2023
Date of Casting of C04 Jakkur Station Pile Cap-23.12.2022
During site visit at AP-620/P1 Pile (1200 mm Dia) Development length (1200 mm) not found as per approved GFC
BMRCL/LPMC/QC/SOR/2023/ AP-620/P1 Pile drawing DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG101080B-RB. Rahul Thandel(AEE)
223 15.05.2023 67(10) Closed
NCC/PB2/223 Viaduct AP-620/P1 Pile Development Length found—300 to 650 mm Viaduct
Date of Casting of Pile AP-620/P1-27.01.2023
224 15.05.2023 During site visit 09.05.2023 at AP-698 pier cap first stage stressing witnessed jointly with BMRCL engineer. 67 GOOD SOR
BMRCL/LPMC/QC/SOR/2023/ Precast U Girders for spans from AP 700-703 erection work being carried out without approved Method statement from Bharath (AEE)
225 17.05.2023 Viaduct AP 7000-703 67(11) Closed
NCC/PB2/225 competant authority. CY
MTC of Ultra Tech cement ordinary portland cement, Grade 53 was checked for below mentioned parameters for 19 week
Vadeyarapura of 2023 and found satisfactory as per IS 269-2015.
226 17.05.2023 Casting Yard Quality 1. Table-1 Performance improves (Clause 5.1.1) 67 GOOD SOR
NCC/PB2/226 CY
Lab 2. Table-2 Chemical requirements for OPC (Clause 6.1)
3. Table-3 Physical requirements for OPC (Clause 7)
During Quality walk on 19.05.2023 and 20.05.2023 at AP-716 Pier Cap pedestals curing not found satisfactory as per
BMRCL/LPMC/QC/SOR/2023/ technical specification section S-03 clause no-3.12.6. Bharath (AEE)
227 20.05.2023 AP-716 Viaduct 67(9) Closed
NCC/PB2/227 CY
Date of casting AP-716 pedestals:-13.05.2023
During site visit at casting yard, it is observed that AP -834 Pier Cap sheathing corrugated HDPE duct no 05 of Dia 124
228 20.05.2023 Package -3 mm is found broken at conical drum central portion. 67(5) Closed
NCC/PB2/228 Package-3 CY
Date of Casting of AP-834 Pier Cap 25.02.2023
MTC of JSW Ground Granulated Blast Furnace Slag was checked for below mentioned parameters for 18th week of 2023
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ and found satisfactory as per IS-16714-2018. Bharath (AEE)
NCC/PB2/229 1. Table-1 Chemical Requirements of GGBS (Clause 5.1). CY
Control Lab
2. Table-2 Physical Requirements for GGBS (Clause 6).
In V2 Civil Diagnostics Private Limited (BMRCL Approved 3rd Party Testing Agency)
230 20.05.2023 attached record. Results found OK as per IS 456:2000 (Reaffirmed 2021) Clause 16.1 table no 11. 67 GOOD SOR
NCC/PB2/230 Private Limited CY
b. Witnessed 28-day Concrete Cube Compressive Strength test on 19.05.2023 of A02/P1 Yelahanka Station Pile of M35
Grade as per attached record. Results found OK as per IS 456:2000 (Reaffirmed 2021) Clause 16.1 table no 11.
Routine Vertical Load Test on working pile at AP-586/P4 Viaduct witnessed along with the BMRCL Engineer. The final
BMRCL/LPMC/QC/SOR/2023/ settlement was observed with in the permissible limit as per Cl.7.2.1.1(b) of IS 2911 Part-IV-2013, Report submission Rahul Thandel(AEE)
231 25.05.2023 AP-586/P4 Viaduct 67 GOOD SOR
NCC/PB2/231 awaited. Viaduct
Date of casting of pile AP-586/P4- 27.12.2022
During site visit at AP-604 /P1 Pile (1200 mm Dia) Development length (1200 mm) not found as per approved GFC
drawing DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-201200A-RC
BMRCL/LPMC/QC/SOR/2023/ AP604/P1, LHS Rahul Thandel(AEE)
232 27.05.2023 AP-604/P1,LHS, Pile Development Length found—300 to 600 mm 67(4) Closed
NCC/PB2/232 Pile Viaduct Viaduct
Date of Casting of Pile AP-604/P1, LHS -24.03.2023
Date of AP604 LHS Pile Cap PCC-16.05.2023
AP 601/P2,LHS, Sonic testing witnessed. It is found that Access tube-3 & 4 found blockage & Access tube 1 & 2 signal
BMRCL/LPMC/QC/SOR/2023/ AP-601/P2,LHS, Rahul Thandel(AEE)
233 27.05.2023 recorded up to 15.00 meter from pile cut off level. 67(5) Closed
Date of Casting of Pile AP-601/P2,LHS -25.03.2023
Physical tests (Yield strength, Ultimate tensile strength & % of Elongation) on TMT 550D witnessed at Structwel lab
(BMRCL Approved 3rd Party Testing Agency) as per attached records. Found OK as per IS 1786:2008. Item-JSW
234 27.05.2023 Structwel Lab TMT 550D 67 GOOD SOR
NCC/PB2/234 CY
Heat No-F930974
Dia of steel-25 mm
HT strands (seven ply) of Brand-TATA steel ,Coil no-B5709F and Heat no-M28635 sampling witnessed at site and
235 27.05.2023 Structwel Lab Mechanical test witnessed at 3rd party lab (Structwel lab) along with BMRCL Engineer and NCC Engineer and results 67 GOOD SOR
NCC/PB2/235 CY
found satisfactory as per IS14268:2022.
During quality walk on 27.05.2023 at C-03,Pile Cap Yelahanka Station, it observed that backfilling material and process is
BMRCL/LPMC/QC/SOR/2023/ Yelahanka station not as per technical specification Section S.02 Clause No 2.2.
NCC/PB2/236 C-03 Pile Cap.
Date of casting of C-03 Pile Cap Yehelanka Station-23.05.2023.
In Quality Lab
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ b. Witnessed 28-day Concrete Cube Compressive Strength test on 08.05.2023 of AP-508 Pier Cap of M55 Grade as per Bharath (AEE)
NCC/PB2/237 attached record. Results found OK. CY
Lab
c. Witnessed 28-day Concrete Cube Compressive Strength test on 08.05.2023 of AP-508 Pier Cap of M55 Grade as per
attached record. Results found OK.Witnessed 28-day Concrete Cube Compressive Strength test on 08.05.2023 of AP-625
Pier Cap of M55 Grade as per attached record. Results found OK.
BMRCL/LPMC/QC/SOR/2023/ A05 to C05 Bagluru During post concrete inspection of A05 to C05 bagaluru station, concourse level portal beam, Honeycomb, repair work and
NCC/PB2/238 ststion CCL Level exposed reinforcement observed.
BMRCL/LPMC/QC/SOR/2023/ Viaduct Pile AP During site visit AP 671/P8 Pile concrete slump, temperature of TM No KA 50B-1661 & TM No KA 50B-1663 witnessed Rahul Thandel(AEE)
239 03.06.2023 67 GOOD SOR
NCC/PB2/239 671/P8 at site and found within permissible limit. Viaduct
During Site visit AP-674 (LHS) Pier reinforcement of size(2.2mx1.8m) and height Approx 12m checked as per GFC
BMRCL/LPMC/QC/SOR/2023/ Viaduct Pier AP-674 Rahul Thandel(AEE)
240 03.06.2023 drawing no.DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-202080A-II Rev-RC,( Sheet 01 of 01) and Found 67 GOOD SOR
NCC/PB2/240 (LHS). Viaduct
OK.
In Quality Lab
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ 2. Witnessed Truck sample KA 03 AE 6787 Gradation test of fine Aggregate (M Sand) of Besto Mining on 03.06.2023 as Bharath (AEE)
NCC/PB2/241 per attached records. Found OK as per IS 383. CY
Lab
3. Witnessed Truck sample KA 03 AE 6778 Gradation test of Coarse Aggregate (12.5 mm) of Besto Mining on 05.06.2023
It observed that Pile AP-474/P2, RHS, Prolonged delay in the commencement of concrete after completion of boring.
Pile boring completed at 03:00 AM and concrete pouring completed 08:45 PM. Time interval between Boring completion
BMRCL/LPMC/QC/SOR/2023/ Viaduct Pier AP-474 Rahul Thandel(AEE)
242 06.06.2023 and concrete pouring commencement is 17 hours 45 minutes which is not as per technical specifications clause no. 8.4.3 67(25) Closed
NCC/PB2/242 RHS/P2. Viaduct
(a).
Date of Concrete of AP 474/P2 RHS :- 30.05.2023
During quality walk It observed that C-04/P1 Yelahanka Station, Pile development length not found as per approved GFC
drawings DDC-BMRCL-PH2A&2B-S2-YELSTN-STC-GFC-DWG-1002-04,REV-C.
BMRCL/LPMC/QC/SOR/2023/ Yelahanka Station
NCC/PB2/243 C-04/P1 pile C-04/P1 Pile Development Length found:- 420mm-710 mm.
Date of Concrete of C-04/P1, Yelahanka Station:- Dt. 02.03.2023

BMRCL/LPMC/QC/SOR/2023/ Yelahanka Station During site visit in Night Shift Yelahanka Station C08 Pile Cap Concrete slump, temperature of TM No KA 50B-1661 &
NCC/PB2/244 C-08 PileCap TM No KA 50B-1487 witnessed at site and found within permissible limit.
AP 167(TYPE-1) During site visit in Vadeyarpura Casting yard checked post concrete of Pier cap AP167 (Type-1,10.4m length) pedestals
245 09.06.2023 Vadeyarpura Csting reinforcement position as per approved drawing no:-BANG-2A&2B-DTD-GEN-STR-DWG-02280, REV-A1 and centre 67 GOOD SOR
NCC/PB2/245 CY
Yard line marking done by survey personal along with BMRCL Engineer and found with in tolerance limit.
During post concrete inspection of AP 678 RHS Pier viaduct concrete surface defects observed like scaling, Honeycomb
BMRCL/LPMC/QC/SOR/2023/ AP 678 RHS Pier Rahul Thandel(AEE)
246 09.06.2023 around 3-4m height from Pile cap as shown in attached pictures. Open
Date of casting 05.04.2023
BMRCL/LPMC/QC/SOR/2023/ AP 494 Pier Cap AP 494 Pier cap stitch reinforcement as per GFC drawing no.BANG-2A&2B-DTD-GEN-STR-DWG-03424 Rev-A0 Bharath (AEE)
247 09.06.2023 67 GOOD SOR
NCC/PB2/247 Stitch viaduct (Sheet 05 of 07) and found ok CY
BMRCL/LPMC/QC/SOR/2023/ AP 646 Pier cap Bharath (AEE)
248 10.06.2023 During site visit 07.06.2023 Ap 646 Pier cap first stage stressing witnessed jointly with BMRCL engineer. 67 GOOD SOR
During quality walk AP-646, Pier Cap Pedestal reinforcement & shuttering checked as per GFC drawing No. BANG-2A&
BMRCL/LPMC/QC/SOR/2023/ AP-646 Pier Cap 2B-DTD-GEN-STR-DWG-03425 (A0) found ok. Bharath (AEE)
249 14.06.2023 67 GOOD SOR
NCC/PB2/249 Pedestals Viaduct Date of concrete of AP-646 Pier Cap:- 31.01.2023 CY
Date of Concrete of Stitch Concrete of AP-646 :-18.04.2023
BMRCL/LPMC/QC/SOR/2023/ AP-524/P3 Pile SPT of Pile AP 524/P3 was witnessed. The RPM and torque of the piling rig machine found satisfactory. The socketing Rahul Thandel(AEE)
250 16.06.2023 67 GOOD SOR
NCC/PB2/250 Viaduct calculation was checked and verified jointly with BMRCL Engineer. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP 472/P9 Pile During site visit AP 472/P9 Pile Polymer property like viscosity, PH, density witnessed found with in permissible limit as Rahul Thandel(AEE)
251 16.06.2023 67 GOOD SOR
NCC/PB2/251 Viaduct per approved method statement. Viaduct
During quality walk it observed that AP 581 Pier reinforcement of approx. height 8.5mts vertical main Bar twisted as
252 16.06.2023 AP 581 Pier Viaduct shown in picture1 and Picture 2 leading to dislocation of main reinforcement tied with rings/stirrups. 67(25) Closed
NCC/PB2/252 Viaduct
Date of Concrete of AP 581,Pier Starter:- 08.05.2023.
During quality walk it observed that AP-601/P5 LHS ,Pile concrete chipped 205 mm below from the cut-off level.As per
BMRCL/LPMC/QC/SOR/2023/ AP 601/P5 LHS Pile Rahul Thandel(AEE)
253 17.06.2023 technical specifications clause 8.4.3 cut off level of pile should be 75 mm inside pile cap. 67(17) Closed
Date of concrete of AP-601/P5 , LHS:- 28.03.2023
In Quality Lab
1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate- Average Impact Value found 28.38% on 14.06.2023
Vadeyarapura as per attached records. Found OK as per IS 383-2016, Clause 5.4.2 (b)
254 17.06.2023 Casting Yard Quality 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate- Average Crushing Value found 28.36% on 67 GOOD SOR
NCC/PB2/254 CY
Lab 14.06.2023 as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
3.Witnessed Tests on Flakiness and Elongation Index of Coarse Aggregate- Combined Index Value found 17.25% on
16.06.2023 as per attached records. Found OK as per IS 383-2016, Clause 5.3
Vadeyarapura During site visit on 16.06.2023 witnessed AP-580 (Type -2) Precast Pier Cap M55 grade concreting, checked slump,
255 17.06.2023 Casting Yard AP-580 temperature & verified Batch sheet of vehicle No KA 50 B 1489 and KA 50 B 1661 with approved Mix design as shown in 67 GOOD SOR
NCC/PB2/255 CY
(Type -2) Pier Cap attached pictures. Found within the permissible limits.
AP-673/RHS Pile Cap reinforcement checked as per GFC drawingno-DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-

BMRCL/LPMC/QC/SOR/2023/ AP 673 Pile Cap Rahul Thandel(AEE)
256 19.06.2023 DD-DWG-PP-201054, REV-RC and DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-PP-202054 ,REV-RC 67 GOOD SOR
and found ok.
Witnessed incoming JSW TMT 550D and review MTC as per attached record on 17.06.2023 and 19.06.2023. Found OK
as per IS 1786:2008.
Item-JSW TMT 550D

257 20.06.2023 Invoice No-23D52900000862, 23D52900000864, 23D52900000865, 23D52900000885, 23D52900000886, 67 GOOD SOR
23D52900000902
Heat No-D930973, D930981, G930982, F930974, A3066881, A3066535, A3066512, A3066498, A3067302, A3067304,
A3067314, A3067425, A3067428, A3067426
Dia of steel-25 mm, 20mm, 12mm and 16 mm
MTC of Ultra Tech Cement Ordinary Portland Cement, Grade 53 was checked for below mentioned parameters for 21st,
Vadeyarapura 22nd, 23rd and 24th week of 2023 as per attached record and found satisfactory as per IS-269-2015.
258 24.06.2023 Casting Yard Quality 1. Table -1 Performance Improvers (Clause 5.1.1). 67 GOOD SOR
NCC/PB2/258 CY
Control Lab 2. Table-2 Chemical Requirements for OPC (Clause 6.1).
3. Table-3 Physical Requirements for OPC (Clause 7).
AP-569 ( Type 2)
BMRCL/LPMC/QC/SOR/2023/ Precast Pier Cap During site visit AP-569 (Type2) Precast Pier cap reinforcement checked (No’s of main bars, spacing ), as per approved Bharath (AEE)
259 26.06.2023 67 GOOD SOR
NCC/PB2/259 Vadeyarapura GFC Drawing NO: BANG-2A&2B-DTD-GEN-STR-DWG-03420 to 03426 (Sheet 1-7) Revesion-A0 CY
Casting Yard
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During site visit on 24.06.2023 and 26.06.2023 at Vadeyarapura Casting Yard Steel Yard Pile reinforcement cage stacking Bharath (AEE)
260 26.06.2023 Casting Yard steel 67(8) Closed
NCC/PB2/260 not as per IS 4082:1996 Clause 4.13 as shown in attached pictures. CY
Yard
During site visit Pile AP-420/P4 and AP-421/P1 sonic test and AP-421/P1 and AP-421/P3 Pile Integrity Test witnessed
along with BMRCL Engineer and Reports are awaited.
BMRCL/LPMC/QC/SOR/2023/ AP-420 and 421 Rahul Thandel(AEE)
261 26.06.2023 Date of Concrete pile AP 421/P1- 01.04.2023. 67 GOOD SOR
NCC/PB2/261 PILE Viaduct Viaduct
Date of Concrete pile AP 421/P3 -30.03.2023.
Date of Concrete pile AP 420/P4- 04.02.2023.
During site visit AP-675 LHS and AP-617 Pier curing found satisfactory.
BMRCL/LPMC/QC/SOR/2023/ AP-675 LHS and AP- Rahul Thandel(AEE)
262 26.06.2023 Date of concrete Pier AP-675, LHS: - 14.06.2023 67 GOOD SOR
NCC/PB2/262 617 Pier Viaduct Viaduct
Date of concrete Pier AP-617:- 20.06.2023
During site visit it observed Pile Cap AP-673(RHS) backfilling process is not as per technical specification Section S.02
BMRCL/LPMC/QC/SOR/2023/ AP-673 RHS PILE Clause No 2.2 Rahul Thandel(AEE)
263 26.06.2023 67(26) Closed
NCC/PB2/263 CAP Viaduct Date of concrete of Pile Cap AP-673, RHS :- 19.06.2023 Viaduct
Witnessed incoming JSW TMT 550D and review MTC as per attached record on 01.07.2023. Found OK as per IS
1786:2008.
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Item-JSW TMT 550D Bharath (AEE)

264 01.07.2023 67 GOOD SOR
NCC/PB2/264 Casting Yard Invoice No-23D52900001167 CY
Heat No- A3067011, A3067012, A3067015, A3067016, A30666412
Dia of steel-20mm
MTC No- TMT/23-24/0000474884
In Quality Lab
Vadeyarapura b. Witnessed 28-day Concrete Cube Compressive Strength test on 01.07.2023 of AP-773 Pier Cap of M55 Grade as per
265 03.07.2023 Casting Yard Quality attached record. Results found OK. 67 GOOD SOR
NCC/PB2/265 CY
Control Lab c. Witnessed 28-day Concrete Cube Compressive Strength test on 03.07.2023 of AP-171 Pier Cap of M55 Grade as per
d. Witnessed 28-day Concrete Cube Compressive Strength test on 03.07.2023 of AP-497 Pier Cap Stitch of M55 Grade as
per attached record. Results found OK.
BMRCL/LPMC/QC/SOR/2023/ AP473/P3 RHS Pile During site visit AP 473/P3 RHS Pile Polymer property like viscosity, PH, density witnessed found with in permissible Rahul Thandel(AEE)
266 03.07.2023 67 GOOD SOR
NCC/PB2/266 Viaduct limit as per approved method statement. Viaduct
During Site visit AP-590 Pier reinforcement of size 1.6 m Diameter and height Approx 11.5m checked as per GFC
267 04.07.2023 AP-590 Pier Viaduct drawing no.DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-202101A1 Rev-R1, (Sheet 01 of 02) and Found 67 GOOD SOR
NCC/PB2/267 Viaduct
OK.
It observed that Pile AP-472/P3, RHS, Prolonged delay in the commencement of concrete after completion of boring.
Pile boring completed at 02:00 PM on 01.07.2023 and concrete pouring completed 02.20 AM on 02.07.2023.
AP-472/P3 RHS
BMRCL/LPMC/QC/SOR/2023/ Time interval between Boring completion and concrete pouring commencement is 12 hours 20 minutes which is not as per Rahul Thandel(AEE)
268 04.07.2023 Viaduct 67(16) Closed
NCC/PB2/268 technical specifications clause no. 8.4.3 (a). Viaduct
Date of Concrete of AP 472/P3 RHS Pile :- 02.07.2023
During Quality walk It observed that Pile A08/P3, Kodigehalli Station, Prolonged delay in the commencement of concrete
after completion of boring.
BMRCL/LPMC/QC/SOR/2023/ A08/P3 Pile,
269 11.07.2023 Pile boring completed at 19:30 PM on 07.07.2023 and concrete pouring completed 15:20 PM on 08.07.2023 Chethan (AEE) Open
NCC/PB2/269 Kodigehalli station
Time interval between Boring completion and concrete pouring commencement is 17 hours 50 minutes which is not as per
technical specifications clause no. 8.4.3 (a)
During Quality walk, it observed that Pile A08 /P6 Yelahanka Station found unsound and soil-mixed concrete above cut Complaiance received from NCC on 14.08.2023 and
BMRCL/LPMC/QC/SOR/2023/ A08/P6, Pile
270 14.07.2023 off level which was not as per Technical Specification Clause 8.4.3 (k). Chethan (AEE) Open handed over to CK (should send PIT report for LPMC to
NCC/PB2/270 Yelahanka station
Date of concrete of A08/P6 Pile Yelahanka Station:- 17.04.2023 send recommendation)
A05-C05 Platform
BMRCL/LPMC/QC/SOR/2023/ During site visit C05-A05 Platform level Pier at Bagalur Station Pier concrete slump, temperature of TM No KA 50B-
271 14.07.2023 Level Pier, Bagalur Chethan (AEE) 67 GOOD SOR
NCC/PB2/271 1663 & TM No KA 50B-1489 witnessed at site and found within permissible limit.
Station
AP-591/P3
BMRCL/LPMC/QC/SOR/2023/ During site Visit AP-541/P3 Pile bore depth checked after socketing, SPT calculation, Cage length checked jointly with Rahul Thandel(AEE)
272 14.07.2023 Pile 67 GOOD SOR
NCC/PB2/272 BMRCL Engineer. Viaduct
Viaduct
During Quality walk It observed that Pile AP-535/P1, Prolonged delay in the commencement of concrete after completion
of boring.
BMRCL/LPMC/QC/SOR/2023/ AP-535/P1, Pile Rahul Thandel(AEE) File sent to HO on 20.10.2023 returned back from HO. PIT
273 14.07.2023 Pile boring completed at 11:00 AM on 11.07.2023 and concrete pouring completed 12:30 AM on 13.07.2023 67(18) Open
NCC/PB2/273 Viaduct Viaduct to be submitted again
During Quality walk, it was observed that main pier reinforcement of AP-571, AP-572, AP-573 has been exposed more
than 10 months,5 months & 5 months respectively and getting rusted. No provision done to prevent the rusting of main pier
BMRCL/LPMC/QC/SOR/2023/ AP-571/572/573 reinforcement. Rahul Thandel(AEE)
274 15.07.2023 67(14) Closed
NCC/PB2/274 Pier Viaduct Date of casting of AP-571 Pile Cap: -01.09.2022 Viaduct
Date of casting of AP-572 Pile Cap: -17.02.2023
Date of casting of AP-573 Pile Cap:- 23.02.2023
BMRCL/LPMC/QC/SOR/2023/ AP-623 Pier Cap During Night shift AP-623 Pier Cap 1st stage Stressing witnessed jointly with BMRCL Engineer. HT Strand Coil id:- Rahul Thandel(AEE)
275 15.07.2023 67 GOOD SOR
NCC/PB2/275 Viaduct C071790017 , Heat No-G 33370 MTC & 3rd Party Test report checked. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-594 1 AP-594 Pier Viaduct During site visit AP-594 Pier concrete slump, temperature of TM No KA 50B-1663 & Rahul Thandel(AEE)
276 15.07.2023 67 GOOD SOR
NCC/PB2/276 Pier Viaduct TM No KA 50B-1487 witnessed at site and found within permissible limit. Compliance not required Viaduct
AP-606 LHS During site visit AP-606 LHS Pile Cap reinforcement and concrete checked as per approved Drawing no:-DDC-BMRCL-
277 15.07.2023 Pile Cap PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-PP-201054 REC-RC and approved method statement and found within the 67 GOOD SOR
NCC/PB2/277 Viaduct
Viaduct permissible limit.
Vadeyarapura In Quality Lab
278 15.07.2023 Casting Yard Quality Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test on 14.07.2023 of AP-649 Pier Cap as per 67 GOOD SOR
NCC/PB2/278 CY
Control Lab attached record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2.
Witnessed Batching Plant calibration on 03.07.2023, the error percentage of aggregates, cement, water and admixture
found within acceptable limits.
Plant SL No:177/8050215,
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ Make: Schwing Stetter Bharath (AEE)
NCC/PB2/279 Plant Capacity per batch = 2.5 m3, CY
Batching Plant
Last calibrated on: 03-04-2023.
As per IS: 4925(2004), clause-6.1.1 -The tolerance limit for individual batch is Cement & water: +/- 1%, Coarse & Fine
In Quality Lab: -
1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate- Average Impact Value found 26.20% on 12.07.2023
Vadeyarapura as per attached records. Found OK as per IS 383-2016, Clause 5.4.2 (b)
280 15.07.2023 Casting Yard Quality 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate- Average Crushing Value found 27.13% on 67 GOOD SOR
NCC/PB2/280 CY
Control Lab 12.07.2023 as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
3.Witnessed Tests on Flakiness and Elongation Index of Coarse Aggregate- Combined Index Value found 17.47% on
15.07.2023 as per attached records. Found OK as per IS 383-2016, Clause 5.3
Quality Lab: -
Vadeyarapura During AP 647 Pedestal (M55 Grade) 28 day’s concrete cube test on 15.07.2023 with BMRCL representative, the average
281 15.07.2023 Casting Yard Quality compressive strength 55.00mpa obtained not meeting the expectance criteria mentioned in IS 456:2000 (Reaffirmed 2021) 67(17) Closed
NCC/PB2/281 CY
Lab Clause 16.1 and 16.3 table no 11. Refer clause no 3.25 of technical specifications.
Date of casting of AP 647 Pedestal – 17.06.2023
AP-643 During quality walk AP-643 Pier reinforcement checked and Observed Coupler (Lapping) Provided at 6.17 m and 7.1 m
282 19.07.2023 Pier from pile cap top. Actual Pier concrete top from pile cap top is 7.012m. Coupler placed at the junction of Pier Cap and Pier 67(14) Closed
NCC/PB2/282 Viaduct
Viaduct concrete. On Lapping zone mentioned in drawing is 2Q (5.2 m from Pile cap top). Pier dimension -2.6m x 2m.
AP-599 LHS
BMRCL/LPMC/QC/SOR/2023/ During Quality Walk Pier AP-599 LHS (size: -2.2x1.8m) Corrosion/Rusting of Pier reinforcement found due to water Rahul Thandel(AEE)
283 19.07.2023 Pier 67(16) Closed
NCC/PB2/283 accumulation (Appx 500 mm depth) from top of Pile Cap. Viaduct
Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-601 LHS Pile Cap Rahul Thandel(AEE)
284 21.07.2023 During site visit it observed that AP-601 LHS Pile Cap Curing was not satisfactory (Hessian cloth is not provided at sides) 67(17) Closed
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During Post Concrete inspection on 22.07.2023 of AP16-AP17/G4 I GIRDER Honey Comb and exposed rebar observed as Bharath (AEE)
285 22.07.2023 Casting Yard AP16- 67(21) Closed
NCC/PB2/285 shown in attached pictures in Vadeyarapura Casting Yard. CY
AP17/G4 I GIRDER
AP-661
286 22.07.2023 Pier Cap Pedestal During site visit AP-661 Pier Cap Pedestal reinforcement & Shuttering checked along with BMRCL Engineer. 67 GOOD SOR
NCC/PB2/286 CY
Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-431/P1 Rahul Thandel(AEE)

287 25.07.2023 During site visit SPT of Pile AP 431/P1, RHS was witnessed. The RPM and torque of the piling rig machine found 67 GOOD SOR
NCC/PB2/287 Pile RHS Viaduct Viaduct
satisfactory. The socketing calculation was checked and verified jointly with BMRCL Engineer.
BMRCL/LPMC/QC/SOR/2023/ AP-533/P2 and AP- Rahul Thandel(AEE)
288 25.07.2023 During site visit AP-533/P2 - Cross hole Sonic Test & AP-533/P4- PIT Test witnessed along with BMRCL Engineer. 67 GOOD SOR
NCC/PB2/288 533/P4 Pile Viaduct Viaduct
In Quality Lab
a. MTC of Ultra Tech Cement Ordinary Portland Cement, Grade 53 was checked for below mentioned parameters for 24th
week of 2023 as per attached record and found satisfactory as per IS-269-2015.
1. Table -1 Performance Improvers (Clause 5.1.1).
Vadeyarapura 2. Table-2 Chemical Requirements for OPC (Clause 6.1).
289 26.07.2023 Casting Yard Quality 3. Table-3 Physical Requirements for OPC (Clause 7). 67 GOOD SOR
NCC/PB2/289 CY
Control Lab
b. MTC of JSW Ground Granulated Blast Furnace Slag was checked for below mentioned parameters for 24th week of
2023 and found satisfactory as per IS-16714-2018.
1. Table-1 Chemical Requirements of GGBS (Clause 5.1).
In Quality Lab
Vadeyarapura a. Witnessed 28-day Concrete Cube Compressive Strength test on 01.08.2023 of AP-043 Pier Cap of M55 Grade as per
NCC/PB2/290 CY
Control Lab b. Witnessed 28-day Concrete Cube Compressive Strength test on 01.08.2023 of AP-593 Pier of M50 Grade as per
In Quality Lab
Vadeyarapura b. Witnessed 28-day Concrete Cube Compressive Strength test on 03.08.2023 of AP-656 Pier Cap Pedestal of M55 Grade
291 03.08.2023 Casting Yard Quality as per attached record. Results found OK. 67 GOOD SOR
NCC/PB2/291 CY
Control Lab c. Witnessed 28-day Concrete Cube Compressive Strength test on 03.08.2023 of AP-631 Pier Cap Stitch of M55 Grade as
d. Witnessed 28-day Concrete Cube Compressive Strength test on 03.08.2023 of C08 Yelahanka Station Pier Starter of
M50 Grade as per attached record. Results found OK.
AP-414/P2 During Quality walk, it observed that Pile AP-414 /P2 found unsound (Approx:-300-400mm ) and soil-mixed concrete
292 04.08.2023 Pile above cut off level which was not as per Technical Specification Clause 8.4.3 (k). 67(17) Closed
NCC/PB2/292 Viaduct
Viaduct Date of concrete of AP-414/P2 Pile: - 23-02-2023.
AP-411/P3 During Quality walk, it observed that Pile AP-411 /P3 found unsound (Approx:-300-400mm) and soil-mixed concrete
293 04.08.2023 Pile above cut off level which was not as per Technical Specification Clause 8.4.3 (k). 67(15) Closed
NCC/PB2/293 Viaduct
Viaduct Date of concrete of AP-411/P3 Pile: - 07-02-2023
AP-631
BMRCL/LPMC/QC/SOR/2023/ At Pier cap AP-631 1st stage ducts (4no’s) grouting witnessed temperature is 21.3‫﮿‬C, water /cement ratio is 0.40 and Bharath (AEE)
294 05.08.2023 Pier Cap 67 GOOD SOR
NCC/PB2/294 pressure after full injection of grout is maintained 5kg/sq.cm for 1min found satisfactory as per MORTH 1800/III. CY
Viaduct
In Quality Lab
Vadeyarapura Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test on 07.08.2023 of AP-665 Pier Cap as per
295 07.08.2023 Casting Yard Quality attached record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2. 67 GOOD SOR
NCC/PB2/295 CY
Control Lab
Date of 1st Stage tendon grouting of AP 665 Pier Cap-10.07.2023
In Quality Lab
Vadeyarapura 1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate- Average Impact Value found 23.87% on 07.08.2023
296 07.08.2023 Casting Yard Quality as per attached records. Found OK as per IS 383-2016, Clause 5.4.2 (b) 67 GOOD SOR
NCC/PB2/296 CY
Lab 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate- Average Crushing Value found 26.03% on
07.08.2023 as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
Vadeyarapura During site visit on 09.08.2023 witnessed AP-105 (Type -1) Precast Pier Cap M55 grade concreting, checked slump,
297 09.08.2023 Casting Yard AP-105 temperature & verified Batch sheet of vehicle No KA 50 B 1661 and KA 50 B 1486 with approved Mix design as shown in 67 GOOD SOR
NCC/PB2/297 CY
(Type -1) Pier Cap attached pictures. Found within the permissible limits.
In Quality Lab
Vadeyarapura as per attached records. Found OK as per IS 383.
298 09.08.2023 Casting Yard Quality 2. Witnessed Truck sample KA 03 AE 6787 Gradation test of Coarse Aggregate (12.5 mm) of Besto Mining on 08.08.2023 67 GOOD SOR
NCC/PB2/298 CY
Control Lab as per attached records. Found OK as per IS 383.
3. Witnessed Truck sample KA 51 B 7935 Gradation test of Fine Aggregate (M Sand) of Besto Mining on 09.08.2023 as
It observed that Yelahanka station A01/P4 Pile Prolonged delay in the commencement of concrete after completion of
boring. Pile boring completed at 03:00 AM on 08.08.2023 and concrete pouring completed 05:30 PM on 08.08.2023. Time
BMRCL/LPMC/QC/SOR/2023/ Yelahanka station
299 09.08.2023 interval between Boring completion and concrete pouring commencement is 14 hours 30 minutes which is not as per Chethan (AEE) 67(21) Closed
NCC/PB2/299 A01/P4 Pile
technical specifications clause no. 8.4.3 (a).
Date of Concrete Yelahanka station A01/P4 : - 08.08.2023.
AP-635
BMRCL/LPMC/QC/SOR/2023/ During Night shift AP-635 Pier Cap 1st stage Stressing witnessed jointly with BMRCL Engineer. HT Strand Coil id: - Bharath (AEE)
NCC/PB2/300 C091720248, Heat No-G34063 MTC checked. CY
Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP 488/P2 Pile During site visit AP 488/P2 Pile Polymer property like viscosity, PH, density witnessed found with in permissible limit as Rahul Thandel(AEE)
301 11.08.2023 67 GOOD SOR
NCC/PB2/301 Viaduct per approved method statement. Viaduct
During Site visit AP-532 Pier (1.6 m dia) reinforcement & Shuttering checked as per GFC drawing no.DDC-BMRCL-
302 14.08.2023 AP-532 Pier Viaduct PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-202101A Rev-RE, (Sheet 01 of 02) & DDC-BMRCL-PH2A&2B-S2-P2- 67 GOOD SOR
NCC/PB2/302 Viaduct
HBRKIA-VIA-DD-DWG-TYP-ECO-1 Rev-RA, (Sheet 01 of 01) and Found OK.
During site visit it observed Pile Cap AP 529
BMRCL/LPMC/QC/SOR/2023/ AP 529 PILE CAP 1. Backfilling process is not as per technical specification Section S.02 Clause No 2.2. Rahul Thandel(AEE)
303 14.08.2023 67(20) Closed
NCC/PB2/303 Viaduct 2. Curing is not as per technical specification Section S.03 Clause No 3.12.6 Viaduct
Date of concrete of Pile Cap AP-529: - 10.08.2023
A02-C02
BMRCL/LPMC/QC/SOR/2023/ During site visit A02-C02 Platform level Pier at Bagalur Station Pier concrete slump, temperature of TM No KA 50B-
304 14.08.2023 Platform Level Pier, Chethan (AEE) 67 GOOD SOR
NCC/PB2/304 1486 & TM No KA 50B-1487 witnessed at site and found within permissible limit.
Bagalur Station
BMRCL/LPMC/QC/SOR/2023/ C04 Pile Cap During site visit C04 Pile Cap Yelahanka Station reinforcement & shuttering checked as per approved Drawing no:-DDC-
NCC/PB2/305 Yelahanka Station BMRCL-PH2A&2B-S2-YELSTN-STC-GFC-DWG-1002-04 REV-C.
During quality walk AP-634, Pier Cap Pedestal reinforcement & shuttering checked as per GFC drawing No. BANG-2A&
306 18.08.2023 2B-DTD-GEN-STR-DWG-03425 (A0) found ok. 67 GOOD SOR
NCC/PB2/306 Pedestals Viaduct CY
AP-442/P1 During Quality walk, it observed that Pile AP-442 /P1 found unsound and soil-mixed concrete below (Approx. 1 meter) cut
307 19.08.2023 Pile off level. Which is not as per Technical Specification Clause 8.4.3 (k). Open
NCC/PB2/307 Viaduct
Viaduct Date of concrete of AP-442/P1 Pile: - 22.12.2022
During quality walk AP 409/P4, Sonic test witnessed. It is observed that
• Access tube- 1,2, 3 found blockage 10.00 meter from Pile bottom level, signal recorded up to 6.50 meter from Pile cut off
BMRCL/LPMC/QC/SOR/2023/ AP-409/P4 Pile level only. Rahul Thandel(AEE)
308 19.08.2023 67(23) Closed
NCC/PB2/308 Viaduct • Access tube- 4 found blockage 11.50 meter from Pile bottom level, signal recorded up to 5.0 meter from Pile cut off level Viaduct
only.
Date of Casting of AP-409/P4 Pile Viaduct -19.01.2023
Vadeyarapura During site visit at Casting Yard AP443-444/G4 I Girder one end edge broken found as shown in attached picture.
309 19.08.2023 Casting Yard AP- 67(26) Closed
NCC/PB2/309 CY
443-444/G4 I Girder Date of Casting of AP443-444/G4 I Girder-18.11.2022
Vadeyarapura During site visit at Casting Yard Pier Cap AP-787 (Type-2), Honeycomb observed at inner and outer central portion of
BMRCL/LPMC/QC/SOR/2023/ 22.08.2023 Casting Yard Pier conical drum as shown in attached pictures. Bharath (AEE)
310 Package -3 67(16) Closed
NCC/PB2/310 Cap AP-787 (Type-2) CY
Package-3 Date of Casting of AP-787 (Type2) Pier Cap- 14.08.2023.
Vadeyarapura
During site visit at Casting Yard AP-126 (Type-1) Pier Cap one edge broken found as shown in attached picture.
BMRCL/LPMC/QC/SOR/2023/ Casting Yard AP-126 Bharath (AEE)
311 23.08.2023 Package -1 67(22) Closed
NCC/PB2/311 ( Type-1) Pier Cap CY
Date of Casting of AP-126 (Type-1) Pier Cap -17.08.2023
Package-1
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During at Vadeyarapura Casting Yard Steel Yard Steel Coil and Pile reinforcement cage stacking not as per IS 4082:1996 Bharath (AEE)
NCC/PB2/312 Clause 4.13 as shown in attached pictures. CY
Yard
Stedrant In third party lab Mechanical properties testing of Composite girder plate at Stradent Technoclinic pvt.ltd, it observed that
313 24.08.2023 Technoclinic Pvt.Ltd 1) For Heat no. G34605 and G34856 (16mm) Elongation was not as per IS 2062:2011, Table-2. 67(14) Closed
NCC/PB2/313 CY
(Third Party Lab). 2) For Heat no-G34856 (16mm) during Bend test Cracks observed on Bend portion.
AP-481/P1 During quality walk at Steel yard, it observed that AP-481/P1 Pile Cage Reinforcement Spacer bar observed 20 mm dia at
314 24.08.2023 Pile site. But as drawing no. DDC-BMRCL-PH-2A&2B-S2-P2-HBRKIA-VID-DD-DWG-PP-201052 REV- RC it mentioned 67(15) Closed
NCC/PB2/314 Viaduct
Viaduct 25mm dia 1000 C/C. Also Stiffener Bars is not welded at many locations.
During quality walk It observed that Pile AP 606-P3 (RHS) Prolonged delay in the commencement of concreting after the
BMRCL/LPMC/QC/SOR/2023/ AP 606-P3(RHS) Pile completion of boring of pile: - Rahul Thandel(AEE)
315 24.08.2023 Open
NCC/PB2/315 Viaduct • Pile boring completed at 4:30 AM on Dt.19.08.2023 and concrete completed at 11:40 PM on Dt.19.08.2023 Viaduct
• Time interval between completion of bore and placing of concrete is 19 hours 10 minutes.
Witnessed incoming JSW TMT 550D and review MTC as per attached record. Found OK as per IS 1786:2008.
Item-JSW TMT 550D
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Invoice No-15078 Bharath (AEE)
316 25.08.2023 67 GOOD SOR
NCC/PB2/316 Casting Yard Heat No- A3068673, A3068677, A3068680, B3068668 CY
Dia of steel-20mm
MTC No- TMT/23-24/0003045361 and TMT/23-24/0003045362
In Quality Lab
MTC of Ultra Tech Cement Ordinary Portland Cement, Grade 53 was checked for below mentioned parameters for 29th
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ and 30th week of 2023 as per attached record and found satisfactory as per IS-269-2015. Bharath (AEE)
NCC/PB2/317 1. Table -1 Performance Improvers (Clause 5.1.1). CY
Control Lab
2. Table-2 Chemical Requirements for OPC (Clause 6.1).
In Quality Lab
Vadeyarapura MTC of JSW Ground Granulated Blast Furnace Slag was checked for below mentioned parameters for 30th week of 2023
318 28.08.2023 Casting Yard Quality and found satisfactory as per IS-16714-2018. 67 GOOD SOR
NCC/PB2/318 CY
Control Lab 1. Table-1 Chemical Requirements of GGBS (Clause 5.1).
AP-1080
BMRCL/LPMC/QC/SOR/2023/ Pier Cap At Vadeyarpura casting yard AP-1080 Pier Cap (Type-2) of PKG-3 dispatch checked as per attached checklist. Bharath (AEE)
319 31.08.2023 67 GOOD SOR
NCC/PB2/319 Vadeyarpura casting Date of concrete of Pier Cap AP-1080 :-04.08.2023. CY
yard
A07-C07 Concourse Level Portal Beam Bagalur station: -
A07-C07
1) Reinforcement checked as per approved drawing: - DDC-BMRCL-PH2A&2B-S2-BAGSTN-STC-GFC-DWG-1004-04
BMRCL/LPMC/QC/SOR/2023/ Portal Beam
320 31.08.2023 REV-B and 1004-04A REV -B on 28.08.2023 Chethan (AEE) 67 GOOD SOR
NCC/PB2/320 (Concourse level)
2) Concrete slump and temperature witnessed along BMRCL representative for vehicle no:-KA50B1661 and KA50B1662
Bagalur station
on 30.08.2023.
During site visit at Vadeyarapura Casting Yard AP444-AP445-G2 I GIRDER Honey Comb observed as shown in attached
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ pictures. Bharath (AEE)
NCC/PB2/321 CY
AP445-G2 I GIRDER
Date of Casting of AP444-AP445-G2 I GIRDER -28.08.2023
In Quality Lab
NCC/PB2/322 CY
Control Lab b. Witnessed 28-day Concrete Cube Compressive Strength test on 04.09.2023 of AP-536 Pier Cap of M55 Grade as per
During quality walk AP-640 Pier Cap Pedestal reinforcement &
AP-640
BMRCL/LPMC/QC/SOR/2023/ shuttering checked as per GFC drawing No. BANG-2A& 2B-DTD- Bharath (AEE)
323 04.09.2023 Pier Cap Pedestal 67 GOOD SOR
NCC/PB2/323 GEN-STR-DWG-03425 (A0) found ok. CY
Viaduct
During site visit at batching plant and Casting Yard witnessed concrete with following details.
a. At Batching Plant AP-604 LHS Pier M50 grade concreting, checked slump, temperature & verified Batch sheet of
324 05.09.2023 vehicle No KA 50 B 1663 with approved Mix design as shown in attached pictures. Found within the permissible limits. 67 GOOD SOR
b. At Casting Yard AP-909 (Type 2) Pier Cap M55 grade concreting, checked slump, temperature & verified Batch sheet
of vehicle No KA 50 B 1489 with approved Mix design as shown in attached pictures. Found within the permissible limits.
During quality walk A08 Pier Yelahanka Station Reinforcement & shuttering checked as per approved drawing DDC-
BMRCL/LPMC/QC/SOR/2023/ A-08 Pier Yelahanka
325 06.09.2023 BMRCL-PH2A&2B-S2-YELSTN-STC-GFC-DWG-1003-02 REV-C on 02.09.2023 Chethan (AEE) 67 GOOD SOR
NCC/PB2/325 station
Date of casting of pier starter : 25-08-2023
During Quality walk AP-493 Pier Cap 1st stage Stressing witnessed
jointly with BMRCL Engineer. HT Strand Coil id: - C091720302
BMRCL/LPMC/QC/SOR/2023/ AP-493 Bharath (AEE)
326 06.09.2023 Heat No-G34470 MTC checked. 67 GOOD SOR
NCC/PB2/326 Pier Cap Viaduct CY
Date of casting of Pier cap stitch Concrete:06.06.2023
During quality walk it observed that AP -438/P2 Pile development length not found as per GFC drawings DDC-BMRCL-
AP-438/P2
BMRCL/LPMC/QC/SOR/2023/ PH 2A& 2B- S2-P2-HBRKIA-VIA-DD, -DWG-201106A. Rahul Thandel(AEE)
327 06.09.2023 Pile 67(24) Closed
NCC/PB2/327 Pile development length found -500-800 mm Viaduct
Viaduct
Date of concrete of AP 438/P2:- 21.01.2023.
During site visit It observed that Pile AP-606/P2 RHS Prolonged delay in the commencement of concrete after completion
of boring.
BMRCL/LPMC/QC/SOR/2023/ AP-606/P2 RHS Pile Rahul Thandel(AEE)
328 07.09.2023 Pile boring completed at 07:30 AM on 05.09.2023 and concrete pouring completed 02:36 AM on 06.09.2023. 50(18) Closed
In Quality Lab
a. Witnessed Truck sample KA 03 AE 6787 Gradation test of Fine Aggregate (M Sand) of Besto Mining on 01.09.2023 as
Vadeyarapura per attached records. Found OK as per IS 383.
329 07.09.2023 Casting Yard Quality b. Witnessed Truck sample KA 03 AE 6786 Gradation test of Coarse Aggregate (12.5 mm) of Besto Mining on 07.09.2023 67 GOOD SOR
NCC/PB2/329 CY
Lab as per attached records. Found OK as per IS 383.
c. Witnessed Truck sample KA 03 AE 6784 Gradation test of Coarse Aggregate (20 mm) of Besto Mining on 07.09.2023
In Quality Lab
1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate- Average Impact Value found 25.56% as per attached
330 07.09.2023 Casting YardQuality 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate- Average Crushing Value found 27.80% as per 67 GOOD SOR
NCC/PB2/330 CY
Lab attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
3. Witnessed Tests on Flakiness and Elongation Index of Coarse Aggregate- Combined Index Value found 17.10% as per
attached records. Found OK as per IS 383-2016, Clause 5.3
After 1st Stage stressing of AP444-AP445/G4 I Girder crack observed at stressing end as shown attached photos.
Vadeyarapura
NCC/PB2/331 Date of 1st stage stressing of AP444-AP445/G4 I Girder-07.09.2023 CY
AP445/G4 I GIRDER
Date of Casting of AP444-AP445/G4 I Girder-19.08.2023
In Quality Lab
Vadeyarapura a. Witnessed 28-day Concrete Cube Compressive Strength test on 05.09.2023 of AP-598 LHS Pier Starter of M50 Grade
NCC/PB2/332 CY
BMRCL/LPMC/QC/SOR/2023/ AP-462/P3 Pile During site Visit AP-462/P3 Pile bore depth checked after socketing, SPT calculation and Cage length checked jointly Rahul Thandel(AEE)
333 09.09.2023 67 GOOD SOR
NCC/PB2/333 Viaduct with BMRCL Engineer. Viaduct
At Pier cap AP-493 1st stage ducts (4no’s) grouting witnessed
BMRCL/LPMC/QC/SOR/2023/ AP-493 temperature is 20.6 ‫﮿‬C, water /cement ratio is 0.40 and pressure Bharath (AEE)
334 09.09.2023 67 GOOD SOR
NCC/PB2/334 Pier Cap Viaduct after full injection of grout is maintained 5kg/sq.cm for 1min CY
found satisfactory as per MORTH 1800/III.
AP-528
BMRCL/LPMC/QC/SOR/2023/ During Site visit AP-532 Pier (1.8 m dia) reinforcement checked as per GFC drawing no.DDC-BMRCL-PH2A&2B-S2- Rahul Thandel(AEE)
335 11.09.2023 Pier 67 GOOD SOR
NCC/PB2/335 P2-HBRKIA-VIA-DD-DWG-202119 A Rev-RF. Found ok. Viaduct
Viaduct
AP-538 During site visit it observed Pile Cap AP-538 Curing is not as per technical specification Section S.03 Clause 3.12.6
336 13.09.2023 Pile Cap checked on date 12.09.2023 & 13.09.2023. 67(22) Closed
NCC/PB2/336 Viaduct
Viaduct Date of concrete of Pile Cap AP-538: - 10.09.2023
During Quality walk, it was observed that main pier reinforcement of AP-478 LHS, AP-479 LHS has been exposed more
BMRCL/LPMC/QC/SOR/2023/ AP-478 & 479 Pier than 8 months and getting rusted. No provision done to prevent the rusting of main pier reinforcement. Rahul Thandel(AEE)
337 13.09.2023 67(24) Closed
NCC/PB2/337 Viaduct Date of casting of AP-478 Pile Cap LHS: -07.01.2023 Viaduct
Date of casting of AP-479 Pile Cap LHS: -08.01.2023
AP-468/P5 During site visit AP 468/P5, Pile Polymer property like Viscosity (48 sec)
338 15.09.2023 Pile PH( 9.2), Density (<1 kg/cum) which is not found within permissible limit as per approved method statement. 67(23) Closed
NCC/PB2/338 Viaduct
Viaduct
During site visit AP-438 Pile Cap reinforcement checked , it was observed that Pile Cap inside shutter measured 1.2mts
AP-438
BMRCL/LPMC/QC/SOR/2023/ from Pier outer surface but in drawing it is 1.65mts on NHAI side and Pile Cap inside shutter measured 2.2mts from Pier Rahul Thandel(AEE)
339 16.09.2023 Pile Cap and Pier Open
NCC/PB2/339 outer surface but in drawing it is 1.65mts on service road side which is not as per Approved drawing :-DDC-BMRCL- Viaduct
Viaduct
PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-201106A,REV-R1 AND 202106A,REV-R1 as shown in the the pictures.
Witnessed incoming Rashtriya Ispat Nigam Limited TMT FE 550D and review MTC as per attached record. Found OK as
per IS 1786:2008.
Item- Rashtriya Ispat Nigam Limited TMT FE 550D
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Invoice No-7342303310 and 7342303327 Bharath (AEE)
340 16.09.2023 67 GOOD SOR
NCC/PB2/340 Casting Yard Heat No- 2306272, 2306282, 2306326 and 2306377 CY
Dia of steel-20mm
MTC No- QMS/R/QAD/RM/22/L/2023-24/9340/0085101
QMS/R/QAD/RM/22/L/2023-24/9340/0085701
In Quality Lab
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ a. Witnessed Moisture Content of Coarse and Fine Aggregate of Besto Mining as per attached records. Bharath (AEE)
NCC/PB2/341 b. Witnessed Gradation test of Coarse and Fine Aggregate of Besto Mining as per attached records. Found OK as per IS CY
Lab
383.
During site visit It observed that Pile AP-608/P3 LHS Prolonged delay in the commencement of concrete after completion
AP-608/P3 LHS
BMRCL/LPMC/QC/SOR/2023/ of boring. Pile boring completed at 03:45 AM on 14.09.2023 and concrete pouring completed at 02:40 AM on 15.09. Rahul Thandel(AEE) File sent to HO on 29.02.2024
342 16.09.2023 Pile 67(25) Open
NCC/PB2/342 2023.Time interval between Boring completion and concrete pouring commencement is 22 hours 55 minutes which is not Viaduct File came back and handed over to EE via
Viaduct
as per technical specifications clause no. 8.4.3 (a)
AP-608/P3 LHS
BMRCL/LPMC/QC/SOR/2023/ During site visit AP-600 RHS Pile Cap reinforcement and shuttering checked as per Approved drawing:-DDC-BMRCL- Rahul Thandel(AEE)
343 16.09.2023 Pile 67 GOOD SOR
NCC/PB2/343 PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-PP201600 SHEET 4OF4 REV-RB along with BMRCL engineer. Viaduct
Viaduct
In Quality Lab
a. Witnessed 28-day Concrete Cube Compressive Strength test of AP-529 Pier of M50 Grade as per attached record.
Vadeyarapura Results found OK.
344 20.09.2023 Casting Yard Quality b. Witnessed 28-day Concrete Cube Compressive Strength test of AP-636 Pier Cap Pedestal of M55 Grade as per attached 67 GOOD SOR
NCC/PB2/344 CY
Control Lab record. Results found OK.
c. Witnessed 28-day Concrete Cube Compressive Strength test of AP-486 Pier Cap Stitch of M55 Grade as per attached
record. Results found OK.
In Quality Lab
Verified Cement 3rd Party Test Report of week no-35/2023 with following detail and Found OK as per approved Quality
Assurance Plant-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ and Test Plant of incoming materials and products. Bharath (AEE)
NCC/PB2/345 CY
Control Lab
Cement Name-Ultratech OPC 53 Grade
Invoice No-9194119643
Week No-35/2023
During quality walk it observed that AP-475/P2 LHS Pile concrete chipped 230 mm below from the cut-off level. As per
BMRCL/LPMC/QC/SOR/2023/ AP 475/P2 LHS Pile Rahul Thandel(AEE)
346 23.09.2023 technical specifications clause 8.4.3(K) cut off level of pile should be 75 mm inside pile cap. 67(19) Closed
Date of concrete of AP-475/P2 LHS:- 17.12.2022
During site visit it observed Pile Cap AP 417, Backfilling process is not as per technical specification Section S.02 Clause
BMRCL/LPMC/QC/SOR/2023/ AP 417 Rahul Thandel(AEE)
347 23.09.2023 No 2.2. Open
NCC/PB2/347 Pile Cap Viaduct Viaduct
During Night shift AP-536 Pier Viaduct of M50 grade concreting witnessed slump, temperature and verified concrete
348 23.09.2023 AP 536 Pier Viaduct Batch Report of vehicle No KA 50 B 1487 and KA 50 B 1486 found within the permissible limits as per approved mix 67 GOOD SOR
NCC/PB2/348 Viaduct
design.
Bagalur station A03-
During Night Shift Bagalur station A03-C03 Concourse Level Portal Beam Concrete slump and temperature witnessed
BMRCL/LPMC/QC/SOR/2023/ C03
349 24.09.2023 along with BMRCL representative for vehicle no :- KA50B1662, KA50B1486, KA50B1487 & KA50B1661 found within Chethan (AEE) 67 GOOD SOR
NCC/PB2/349 Portal Beam
permissible limit as per approved mix design.
(Concourse level)
In Quality Lab
Verified Concrete Admixture 3rd Party Test Report with following detail. Found OK as per approved Quality Assurance
Plant-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection and Test
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ Plan of incoming materials. Bharath (AEE)
NCC/PB2/350 CY
Control Lab
Concrete Admixture Name-FOSROC AURAMIX 400
Invoice No-JB/23-24/20615
Batch No-1N1MF00784877B and 1N1MF00785127B
AP-896
BMRCL/LPMC/QC/SOR/2023/ Pier Cap At Vadeyarpura casting yard AP-896 Pier Cap (Type-2) dispatch checked as per attached checklist. Bharath (AEE)
351 27.09.2023 67 GOOD SOR
NCC/PB2/351 Vadeyarpura Casting Date of concrete of Pier Cap AP-896 :-23.06.2023. CY
yard
In Quality Lab
NCC/PB2/352 CY
In Quality Lab
MTC of Ultra Tech Cement Ordinary Portland Cement, Grade 53 was checked for below mentioned parameters for 34th &
35th week of 2023 as per attached record and found satisfactory as per IS-269-2015 [approved Quality Assurance Plan-R3
Vadeyarapura (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection and Test Plan of
353 05.10.2023 Casting Yard Quality incoming materials]. 67 GOOD SOR
NCC/PB2/353 CY
Control Lab
In Quality Lab
Vadeyarapura a. Witnessed 28-day Concrete Cube Compressive Strength test on 04.10.2023 of A08 Yelahanka Station Pier of M50
354 05.10.2023 Casting Yard Quality Grade as per attached record. Results found OK. 67 GOOD SOR
NCC/PB2/354 CY
During Quality walk, it was observed that main pier reinforcement of AP-559 , AP-560 has been exposed to atmosphere
AP-559 ,
more than 14 months and 13 months respectively getting rusted. No provision done to prevent the rusting of main pier
355 05.10.2023 reinforcement. 67(25) Closed
NCC/PB2/355 Pier Viaduct
Date of casting of AP-559 Pile Cap: -30.07.2022
Viaduct
Date of casting of AP-560 Pile Cap : -13.08.2022
BMRCL/LPMC/QC/SOR/2023/ AP-573 During site visit on 04.10.2023 and 06.10.2023 of AP-573 Pier curing found satisfactory. Rahul Thandel(AEE)
356 06.10.2023 67 GOOD SOR
NCC/PB2/356 Pier Viaduct Date of casting of pier AP-573: -30.09.2023 Viaduct
In Quality Lab
MTC of JSW Ground Granulated Blast Furnace Slag was checked for below mentioned parameters for 34th & 35th week
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ of 2023 and found satisfactory as per IS-16714-2018 [approved Quality Assurance Plan-R3 (QAP) via Letter No Bharath (AEE)
NCC/PB2/357 BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection and Test Plan of incoming materials]. CY
Control Lab
In Quality Lab
Verified HDPE Corrugated Sheathing Duct MTC with following detail. Found OK as per approved Quality Assurance
Plant-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection and Test
Vadeyarapura Plan of incoming materials.
NCC/PB2/358 CY
Control Lab Name of Manufacture- Dynamic Prestress India Pvt.Ltd.(Plant IV)
Product Name-ID 107 mm HDPE Corrugated Sheathing Duct
Invoice No-IV0124/40002795
Lot No- I 1223
AP-788
BMRCL/LPMC/QC/SOR/2023/ Pier Cap At Vadeyarpura casting yard AP-788 Pier Cap (Type-2) profile checked along with BMRCL representative at site as per Bharath (AEE)
359 07.10.2023 67 GOOD SOR
NCC/PB2/359 Vadeyarpura Casting approved No. BANG-2A&2B-DTD-GEN-STR-DWG-03320 to 03322 Rev R0. Found OK. CY
yard
AP-788
BMRCL/LPMC/QC/SOR/2023/ Pier Cap At Vadeyarpura casting yard AP-788 Pier Cap (Type-2) reinforcement checked along with BMRCL representative at site Bharath (AEE)
360 07.10.2023 67 GOOD SOR
NCC/PB2/360 Vadeyarpura Casting as per approved No. BANG-2A&2B-DTD-GEN-STR-DWG-03420 to 03426-Rev A0. Found OK. CY
yard
BMRCL/LPMC/QC/SOR/2023/ A06 Pile Cap During site visit A06 Pile Cap Yelahanka Station reinforcement & shuttering checked as per approved Drawing no:-DDC-
NCC/PB2/361
BMRCL/LPMC/QC/SOR/2023/ Yelahanka
A03 Station
Pier, Yelahanka BMRCL-PH2A&2B-S2-YELSTN-STC-GFC-DWG-1002-01
During REV-C.
site visit A03 Pier at Yelahanka Station Pier concrete slump, temperature of TM No KA 50B-1489 & TM No KA
NCC/PB2/362 Station 50B-1486
During thewitnessed at site
quality walk and found
at A05/P2 within permissible
Yelahanka station, it islimit.
observed that, at cut-off level of Pile A05/P2 Yelahanka station
BMRCL/LPMC/QC/SOR/2023/ A05/P2 Yelahanka (1200 mm dia) the clear cover of 75 mm not uniform. The details shown in the picture 3 & 4.
NCC/PB2/363 station
Date of Casting A05/P2 Yelahanka station Pile-23.02.2023.
BMRCL/LPMC/QC/SOR/2023/ AP-531/P1 Pile During site Visit AP-531/P1 Pile bore depth checked after socketing, SPT calculation and Cage length checked jointly Rahul Thandel(AEE)
364 09.10.2023 67 GOOD SOR
NCC/PB2/364 Viaduct with BMRCL Engineer. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP 543 During Site visit AP-543 Pier (1.6 m dia) reinforcement checked as per GFC drawing no.DDC-BMRCL-PH2A&2B-S2- Rahul Thandel(AEE)
365 09.10.2023 67 GOOD SOR
NCC/PB2/365 Pier Viaduct P2-HBRKIA-VIA-DD-DWG-202101BN Rev RG. Found ok. Viaduct
Witnessed incoming Rashtriya Ispat Nigam Limited TMT FE 550D and review MTC as per attached record. Found OK as
per IS 1786:2008.
Item- Rashtriya Ispat Nigam Limited TMT FE 550D
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Invoice No-7342303832 and 7342303834 Bharath (AEE)
366 10.10.2023 67 GOOD SOR
NCC/PB2/366 Casting Yard Heat No- 2307187, 2307232, 2307237, 2307242, 2307252, 2307401, 2307424, 2307437 and 2307446 CY
Dia of steel-16 mm and 20mm
MTC No- QMS/R/QAD/RM/22/L/2023-24/9340/00103101
QMS/R/QAD/RM/22/L/2023-24/9340/00103201
In Quality Lab
Vadeyarapura 1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate- Average Impact Value found 25.77% on 09.10.2023
367 11.10.2023 Casting YardQuality as per attached records. Found OK as per IS 383-2016, Clause 5.4.2 (b) 67 GOOD SOR
NCC/PB2/367 CY
Lab 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate- Average Crushing Value found 26.47% on
11.10.2023 as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
In Quality Lab
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ a. Witnessed Moisture Content of Coarse and Fine Aggregate of Besto Mining on 09.10.2023 as per attached records. Bharath (AEE)
NCC/PB2/368 b. Witnessed Truck sample KA 03 AE 6787 Gradation test of Fine Aggregate (M Sand) of Besto Mining on 11.10.2023 as CY
Lab
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During at Vadeyarapura Casting Yard Steel Yard Steel stacking not as per IS 4082:1996 Clause 4.13 as shown in attached Bharath (AEE)
NCC/PB2/369 pictures. CY
Yard
Vadeyarapura During site visit at Vadeyarapura Casting Yard AP618-AP619-G3 I-GIRDER Honey Comb observed as shown in attached
BMRCL/LPMC/QC/SOR/2023/ Casting Yard AP618- pictures. Bharath (AEE)
370 12.10.2023 67(17) Closed
NCC/PB2/370 AP619-G3 I- CY
GIRDER Date of Casting of AP618-AP619-G3 I-GIRDER -08.10.2023.
During Post Concrete inspection of AP-419 (Type 2) Pier Cap Honey Comb and exposed rebar observed on exterior
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ surface of Pier Cap as shown in attached pictures in Vadeyarapura Casting Yard. Bharath (AEE)
371 12.10.2023 Casting Yard AP-419 67(23) Closed
NCC/PB2/371 CY
(Type 2) Pier Cap
Date of Casting of AP-419 (Type 2) Pier Cap-05.10.2023.
Vadeyarapura During Post Concrete inspection of AP-1119 (Type 2) Pier Cap Honey Comb and exposed rebar observed on exterior
BMRCL/LPMC/QC/SOR/2023/ Casting Yard AP- surface of Pier Cap as shown in attached pictures in Vadeyarapura Casting Yard Bharath (AEE)
372 12.10.2023 Package -3 67(22) Closed
NCC/PB2/372 1119 (Type 2) Pier CY
Cap Date of Casting of AP-1119 (Type 2) Pier Cap-08.07.2023.
A01 During quality walk it observed that at A01 Pile Cap, Yelahanka Station reinforcement work in progress found Seepage
373 12.10.2023 Pile Cap,Yelahanka from exiting drain, also soil mixed with pile cap reinforcement getting corrosion which is not as per approved method Chethan (AEE) 67(20) Closed
NCC/PB2/373
Station statement via letter no BMRCL/Ph-2B/Pkg-2/2021-22/113 dated 12.04.2022.
During quality walk it observed that AP -471/P2 Pile development length not found as per GFC drawings DDC-BMRCL-
AP-471/P2, LHS
BMRCL/LPMC/QC/SOR/2023/ PH 2A& 2B- S2-P2-HBRKIA-VIA-DD -DWG-PP-201053 REV: RC Rahul Thandel(AEE)
374 12.10.2023 Pile 50(22) Closed
NCC/PB2/374 Pile development length found: - 300-330 mm Viaduct
Viaduct
Date of concrete of AP 471/P2, LHS: - 02.02.2023.
During Quality walk it observed that AP 672 LHS, Pier casted more than height required as per GFC drawing, now
concrete chipping/core cutting in progress.
BMRCL/LPMC/QC/SOR/2023/ AP-672 LHS, Pier It is noticed that as per GAD Drawing No: BMRCL/PH-2B/AIRPORT LINE /PKG-2/VDT/PP/013 REV: 2 issued on Rahul Thandel(AEE)
375 12.10.2023 Open
NCC/PB2/375 Viaduct dt.15.02.2022, U girder proposed in this span, but later as per GAD Drawing No: BMRCL/PH-2B/AIRPORT LINE /PKG- Viaduct
2/VDT/PP/013 REV:4 issued on dt.22.12.2022, I girder proposed.
Date of Casting of AP-672 LHS, Pier Viaduct: 16.05.2023
AP-610/P3
BMRCL/LPMC/QC/SOR/2023/ During site visit SPT of Pile AP 610/P3, RHS was witnessed. The RPM and torque of the piling rig machine found Rahul Thandel(AEE)
376 12.10.2023 Pile 67 GOOD SOR
NCC/PB2/376 satisfactory. The socketing calculation was checked and verified jointly with BMRCL Engineer. Viaduct
Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP 677/P4 Pile During site visit AP 677/P4, Pile Bore depth checked and Polymer property like viscosity, PH, density witnessed found Rahul Thandel(AEE)
377 12.10.2023 67 GOOD SOR
NCC/PB2/377 Viaduct with in permissible limit as per approved method statement. Viaduct
Bagalur station A04-

BMRCL/LPMC/QC/SOR/2023/ C04 A04-C04 Platform Level Portal Beam, Bagalur Station Concrete slump and temperature witnessed along with BMRCL
NCC/PB2/378 Portal Beam representative for vehicle no :- KA50B1489, KA50B1487 found within permissible limit as per approved mix design.
(Platform level)
During site visit It observed that Pier Cap AP-572, Pier surface finish is not proper and minor defects like scaling found on
379 17.10.2023 AP-572 Pier Viaduct concrete surface at height of 5mt (appx) and also random/unauthorized repaired done as shown in picture 1 & 2. 67(26) Closed
NCC/PB2/379 Viaduct
Date of casting of AP-572 Pier -12.09.2023
It observed that during 1st stage stressing of AP-510 Pier Cap, Cable no 3 elongation achieved 106.47% beyond the
desired tolerance of 105% ,when Pressure applied was 101.13%. Which is not as per as per Cl. 6.8 of Technical
BMRCL/LPMC/QC/SOR/2023/ AP-510 Specification and MORTH section 1800. Bharath (AEE)
380 17.10.2023 67(26) Closed
NCC/PB2/380 Pier Cap HT Strand Coil id: - R0693G CY
Heat No- M36844
Date of casting of AP 510 Pier cap stitch Concrete:11.05.2023

BMRCL/LPMC/QC/SOR/2023/ AP-503 shuttering checked as per GFC drawing No. BANG-2A& 2B-DTD- Bharath (AEE)
381 17.10.2023 67 GOOD SOR
NCC/PB2/381 Pier Cap Pedestal GEN-STR-DWG-03425 (A0) found ok. CY
Date of Concrete of Stitch Concrete of AP-503 Pier Cap :-22.06.2023
In Quality Lab
Vadeyarapura During 28 days Concrete Cube testing of AP-415 Pile Cap on 17.10.2023, it was observed that Constant rate of Loading is
382 18.10.2023 Casting Yard Quality not Maintained as per IS 516 (Part 1/Sec 1): 2021. As per IS 516 the constant Rate of Loading to be maintained at 5.25 Open
NCC/PB2/382 CY
Lab KN/Sec.
Date of casting of AP-415 Pile Cap-19.09.2023.
Vadeyarapura During site visit at Vadeyarapura Casting Yard AP619-AP620-G1 I-GIRDER Honey Comb observed as shown in attached
BMRCL/LPMC/QC/SOR/2023/ Casting Yard AP619- pictures. Bharath (AEE)
383 19.10.2023 67(15) Closed
GIRDER Date of Casting of AP619-AP620-G1 I-GIRDER-16.10.2023.
AP-507
NCC/PB2/384 pressure after full injection of grout is maintained 5kg/sq.cm for 1min found satisfactory as per MORTH 1800/III. CY
Viaduct
During site visit at batching plant witnessed concrete with following details.
a. During night shift on 16.10.2023 At Batching Plant A04-C04 Platform Level Portal Beam Bagalur Station M50 grade
Vadeyarapura concreting, checked slump, temperature & verified Batch sheet of vehicle No KA 50 B 1662 with approved Mix design as
385 28.10.2023 Casting Yard shown in attached pictures. Found within the permissible limits. 67 GOOD SOR
NCC/PB2/385 CY
Batching Plant b. During site visit on 28.10.2023 at Batching Plant AP-306 Pier Cap M55 grade concreting, checked slump, temperature
& verified Batch sheet of vehicle No KA 50 B 1486 with approved Mix design as shown in attached pictures. Found
within the permissible limits.
Vadeyarpura Casting
BMRCL/LPMC/QC/SOR/2023/ At Vadeyarpura Casting Yard AP-830 Pier Cap (Type-2) dispatch checked as per attached checklist. Bharath (AEE)
386 30.10.2023 yard AP-830 Pier 67 GOOD SOR
NCC/PB2/386 Date of concrete of Pier Cap AP-830-16.02.2023. CY
Cap (Type-2)
BMRCL/LPMC/QC/SOR/2023/ AP-448 Pile Cap During site visit AP-448 Pile Cap reinforcement and shuttering checked as per approved drawing:-DDC-BMRCL- Rahul Thandel(AEE)
387 30.10.2023 67 GOOD SOR
NCC/PB2/387 Viaduct PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-2011310 Sheet 3 of 3 REV-RB found ok. Viaduct
During Quality walk, it was observed that main pier reinforcement of A08 Pier Jakkur Station has been exposed more than
BMRCL/LPMC/QC/SOR/2023/ A08 Pier Jakkur
388 31.10.2023 10 months and getting rusted. No provision done to prevent the rusting of main pier reinforcement. Chethan (AEE) 67(16) Closed
NCC/PB2/388 Station
Date of casting of A08 Pier Jakkur Station -18.12.2022
AP-414 During site visit it observed Pile Cap AP-414 Curing is not as per technical specification Section S.03 Clause 3.12.6
389 31.10.2023 Pile Cap checked on date 30.10.2023 & 31.10.2023. 67(20) Closed
NCC/PB2/389 Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-531 During site visit AP-531 Pile Cap reinforcement and shuttering checked as per approved drawing: -DDC-BMRCL- Rahul Thandel(AEE)
390 02.11.2023 67 GOOD SOR
NCC/PB2/390 Pile Cap Viaduct PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-201101A Sheet 1 of 2, Sheet 4 of 4, REV-RE with BMRCL engineer. Viaduct
BMRCL/LPMC/QC/SOR/2023/ During site visit AP-535 Pier of M50 grade concreting witnessed slump, temperature and verified concrete Batch Report Rahul Thandel(AEE)
NCC/PB2/391 of vehicle No KA 50 B 1611 and KA 50 B 1487 found within the permissible limits as per approved mix design. Viaduct
In Quality Lab
NCC/PB2/392 CY
Control Lab b. Witnessed 28-day Concrete Cube Compressive Strength test on 03.11.2023 of AP618-AP619-G2 I Girder of M55 Grade
as per attached record. Results found OK.
In Quality Lab
Vadeyarapura b. Witnessed 28-day Concrete Cube Compressive Strength test on 04.11.2023 of AP-500 Pier Cap Pedestal of M55 Grade
NCC/PB2/393 CY
Control Lab c. Witnessed 28-day Concrete Cube Compressive Strength test on 04.11.2023 of AP-133 Pier Cap of M55 Grade as per
d. Witnessed 28-day Concrete Cube Compressive Strength test on 04.11.2023 of AP-666 Pier Cap Stitch of M55 Grade as
Pile C05/P2, Hebbal Station

1) Pile fresh Polymer property like Viscosity, PH, Density checked and found within permissible limit as per approved
BMRCL/LPMC/QC/SOR/2023/ C05/P2, Pile
394 04.11.2023 method statement. Chethan (AEE) 67 GOOD SOR
NCC/PB2/394 Hebbal Station
2) SPT witnessed, The RPM and torque of the piling rig machine found satisfactory. The socketing calculation was
checked and verified jointly with BMRCL Engineer.
Routine Vertical Load Test of the Pile at AP-413/P4 Viaduct witnessed along with the BMRCL Engineer. The final
BMRCL/LPMC/QC/SOR/2023/ settlement was observed with in the permissible limit as per Cl.7.2.1.1(b) of IS 2911 Part-IV-2013, Report submission Rahul Thandel(AEE)
NCC/PB2/395 awaited. Viaduct
Date of casting of pile AP-413/P4-12.02.2023
During site visit it observed Pile Cap AP 474 LHS Backfilling process is not as per technical specification Section S.02
BMRCL/LPMC/QC/SOR/2023/ AP 474 LHS Rahul Thandel(AEE)
396 05.11.2023 Clause No 2.2. Open
NCC/PB2/396 Pile Cap Viaduct Viaduct
Date of concrete of Pile Cap AP-474 LHS: - 05.10.2023
During site visit It observed that Pile AP-611/P4 Prolonged delay in the commencement of concrete after completion of
AP-611/P4
BMRCL/LPMC/QC/SOR/2023/ boring. Pile boring completed at 04:00 PM on 04.11.2023 and concrete pouring completed at 5:00 AM on 05.11.2023. Rahul Thandel(AEE)
397 06.11.2023 Pile Open
NCC/PB2/397 Time interval between Boring completion and concrete pouring commencement is 13 hours which is not as per technical Viaduct
Viaduct
specifications clause no. 8.4.3 (a)
In Quality Lab
Vadeyarapura Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test of AP-505 Pier Cap as per attached record.
398 06.11.2023 Casting Yard Quality Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2. 67 GOOD SOR
NCC/PB2/398 CY
Control Lab
Date of 1st Stage tendon grouting of AP 505 Pier Cap-09.10.2023
In Quality Lab
Vadeyarapura 1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate (Besto Mining)- Average Impact Value found 28.55%
399 06.11.2023 Casting YardQuality as per attached records. Found OK as per IS 383-2016, Clause 5.4.2 (b) 67 GOOD SOR
NCC/PB2/399 CY
Lab 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate (Besto Mining)- Average Crushing Value found
25.59% as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
In Stedrant Technoclinic Pvt.Ltd (BMRCL Approved Third Party Testing Agency)

Witnessed Physical tests (Yield strength, Ultimate tensile strength & % of Elongation) on TMT 550D as per attached
records. Found OK as per approved Quality Assurance Plan-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-
23/410 dated 30.09.2022 Annexure-5 Inspection and Test Plan of incoming materials
Stedrant
BMRCL/LPMC/QC/SOR/2023/ Item-Rashtriya Ispat Nigam Limited Vizag Bharath (AEE)
400 07.11.2023 Technoclinic Pvt.Ltd 67 GOOD SOR
NCC/PB2/400 Grade Of Steel Fe 550D CY
(Third Party Lab).
12 mm dia Steel Heat No 2307158
In Quality Lab
Verified HDPE Corrugated Sheathing Duct MTC with following detail. The Wall thickness not found OK as per approved
Quality Assurance Plant-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5
Vadeyarapura Inspection and Test Plan of incoming materials.
401 07.11.2023 Casting Yard Quality Open
NCC/PB2/401 CY
Control Lab Name of Manufacture- Dynamic Prestress India Pvt.Ltd.(Plant IV)
Lot No-J 1023
In Vadeyarapura Casting Yard

Verified Incoming HDPE Corrugated Sheathing Duct MTC with following detail. Found OK as per approved Quality
Assurance Plant-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura and Test Plan of incoming materials. Bharath (AEE)
402 08.11.2023 67 GOOD SOR
NCC/PB2/402 Casting Yard Name of Manufacture- Dynamic Prestress India Pvt.Ltd.(Plant IV) CY
Lot No- J 2923
In Quality Lab
Vadeyarapura a. Witnessed Truck sample KA 03 AE 6781 Gradation test of Coarse Aggregate (20 mm) of Besto Mining as per attached
403 08.11.2023 Casting Yard Quality records. Found OK as per IS 383. 67 GOOD SOR
NCC/PB2/403 CY
Lab b. Witnessed Truck sample KA 53 D 5575 Gradation test of Coarse Aggregate (12.5 mm) of Besto Mining as per attached
records. Found OK as per IS 383.
404 09.11.2023 Casting Yard Quality Witnessed Permeability Test for Concrete of AP 538 Pier. Found OK average 20 mm as per BMRCL CGM Sir Technical 67 GOOD SOR
NCC/PB2/404 CY
Control Lab Note no 45 (BMRCL/CGM/QUALITY/2023/59 dated 12.06.2023).
AP-517
NCC/PB2/405 pressure after full injection of grout is maintained 5kg/sq.cm for 1 min found satisfactory as per MORTH 1800/III. CY
Viaduct
AP-514
Viaduct
Date of Concrete of Stitch Concrete of AP-514 Pier Cap: -24.05.2023
Rahul Thandel(AEE)
BMRCL/LPMC/QC/SOR/2023/ It observed that Static Routine Vertical Load Test, Static Routine Lateral Load Test & Dynamic Load Test carried out
407 10.11.2023 Viaduct & Station Viaduct & Chethan Sattiopn Open
NCC/PB2/407 without approved Method Statement from competent authority.
AEE
BMRCL/LPMC/QC/SOR/2023/ Jakkur During quality walk It observed at Jakkur Station Steel stacking not as per IS 4082:1996 Clause 4.13 as shown in attached
NCC/PB2/408 Station pictures.
During quality walk it observed that A05/P6 Jakkur Station, Pile concrete chipped 200 mm below from the cut-off level.
BMRCL/LPMC/QC/SOR/2023/ A05/P6 Pile Jakkur As per technical specifications clause 8.4.3(K) cut off level of pile should be 75 mm inside pile cap. Also, it observed that
NCC/PB2/409 Station unauthorized repair work in progress at site.
Date of concrete of A05/P6 Jakkur Station LHS: - 21.07.2022
AP-727/P4 During site visit AP- 727/P4, Pile Polymer property like Viscosity (41 sec),
410 15.11.2023 Pile PH (10.6), Density (<1 kg/cum) which is not found within permissible limit as per table mentioned at 6(g) in approved 67(23) Closed
NCC/PB2/410 Viaduct
Viaduct method statement.
During site visit It observed that Pile AP-728/P3, Prolonged delay in the commencement of concrete after completion of
AP-728/P3
BMRCL/LPMC/QC/SOR/2023/ boring. Pile boring completed at 11:30 AM on 14.11.2023 and concrete pouring completed at 4:25 AM on 16.11.2023. Rahul Thandel(AEE)
411 15.11.2023 Pile 67(24) Closed
NCC/PB2/411 Time interval between Boring completion and concrete pouring commencement is 16 hours 55 minute which is not as per Viaduct
Viaduct
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During site visit at Vadeyarapura Casting Yard Steel Yard stacked steel coil getting rusting as shown in attached pictures. Bharath (AEE)
NCC/PB2/412 The storage of reinforcement not as per IS 4082:1996 Clause 4.13. CY
Yard
During site visit at Vadeyarpura Casting Yard
AP 212 Pier cap a. AP-212 Pier Cap (Type-1) reinforcement checked along with BMRCL representative at site as per approved No. BANG-
BMRCL/LPMC/QC/SOR/2023/ (Type 1) 2A & 2B-DTD-GEN-STR-DWG-02420 to 02424 & 02426 Rev A0 and BANG-2A & 2B-DTD-GEN-STR-DWG-02425, Bharath (AEE)
413 17.11.2023 67 GOOD SOR
NCC/PB2/413 Vadeyarpura casting 02430 to 02432 Rev A2 Found OK. CY
yard b. AP-212 Pier Cap (Type-1) profile checked along with BMRCL representative at site as per approved No. BANG-
2A&2B-DTD-GEN-STR-DWG-02320 to 02322 Rev R0. Found OK.
Witnessed incoming Jindal Steel and Power Limited TMT FE 550D and review MTC as per attached record. Found OK as
per IS 1786:2008.
Item- Jindal Steel and Power Limited TMT FE 550D
414 20.11.2023 Invoice No-RV6000079690 67 GOOD SOR
Heat No- F34889 and GD0113
Dia of steel-32mm
MTC No- 0000599355
Vadeyarapura During visit at Batching Plant and Casting Yard witnessed AP-071 (Type -1) Precast Pier Cap M55 grade concreting,
415 21.11.2023 Casting Yard AP-071 checked slump, temperature & verified Batch sheet of vehicle No KA 50 B 1663 and KA 50 B 1487 with approved Mix 67 GOOD SOR
NCC/PB2/415 CY
(Type -1) Pier Cap design as shown in attached pictures. Found within the permissible limits.
During site visit AP-549 Pile Cap reinforcement checked , it was observed that Pile Cap inside shutter measured 1.1 meter
AP-549 from Pier outer surface but in drawing it is 1.35 meter on NHAI side and Pile Cap inside shutter measured 1.65 meter from
416 21.11.2023 Pile Cap Pier outer surface but in drawing it is 1.35 meter on service road side which is not as per Approved drawing :-DDC- 67(24) Closed
NCC/PB2/416 Viaduct
Viaduct BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-201101A,REV-R1 & DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-
VIA-DD-DWG-202101A ,REV-R1 as shown in the pictures.
During site visit on 21.11.2023 and 22.11.2023 AP-588 Pier curing not observed.
417 22.11.2023 67(21) Closed
NCC/PB2/417 Pier Viaduct Viaduct
Date of casting of pier AP-588: -16.11.2023
Efficiency of Multi pull jacks being used for I girder witnessed as per attached records. Found OK as per IS 1343-2012.
Serial No: 22034005 and 22034006
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Model: 50/200N Bharath (AEE)
418 24.11.2023 67 GOOD SOR
NCC/PB2/418 Casting Yard Capacity: 500T CY
Jack Efficiency: 97.92% and 98.5%
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Witnessed sampling of Ultratech OPC 53 grade Cement of Week 47/2023 and Week 48/2023 for third party test as per Bharath (AEE)
419 27.11.2023 67 GOOD SOR
NCC/PB2/419 Casting Yard attached record. CY
In Quality Lab
Vadeyarapura a. Witnessed Truck sample KA 43 A 2973 Gradation test of Coarse Aggregate (20 mm) of M/s Vishwas Construction
420 27.11.2023 Casting Yard Quality Industries Pvt. Ltd. as per attached records. Found OK as per IS 383. 67 GOOD SOR
NCC/PB2/420 CY
Lab b. Witnessed Truck sample KA 43 A 2974 Gradation test of Coarse Aggregate (12.5 mm) of M/s Vishwas Construction
Industries Pvt. Ltd. as per attached records. Found OK as per IS 383.
A07-C07 A07-C07 Platform Level Portal Beam Bagalur station: -

BMRCL/LPMC/QC/SOR/2023/ Portal Beam 1) Reinforcement checked as per approved drawing: - DDC-BMRCL-PH2A&2B-S2-BAGSTN-STC-GFC-DWG-1005-02 Bharath (AEE)
421 29.11.2023 67 GOOD SOR
NCC/PB2/421 (Platform level) REV-A & 1005-03 REV -A CY
Bagalur station 2) Concrete slump and temperature witnessed along BMRCL representative for vehicle no:-KA50B1489 and KA50B1662.

422 02.12.2023 Casting Yard Quality Witnessed Truck sample KA 53 D 5576 Gradation test of Fine Aggregate (M Sand) of Besto Mining as per attached 67 GOOD SOR
NCC/PB2/422 CY
Lab records. Found OK as per IS 383.
During visit at Batching Plant and Casting Yard Pier Cap Concrete witnessed with following details.
a. At Batching Plant AP-449 (Type -2) Precast Pier Cap M55 grade concreting, checked slump, temperature & verified
Batch sheet of vehicle No KA 50 B 1486 with approved Mix design as shown in attached pictures. Found within the
423 02.12.2023 permissible limits. 67 GOOD SOR
b. At Casting Yard AP-1118 (Type -2) Precast Pier Cap M55 grade concreting, checked slump, temperature & verified
permissible limits.
During Night shift AP-528 Pier Cap 1st stage Stressing witnessed
jointly with BMRCL Engineer. HT Strand Coil id: - B6476F
BMRCL/LPMC/QC/SOR/2023/ AP-528 Bharath (AEE)
424 02.12.2023 Heat No-M39700 and MTC checked. 67 GOOD SOR
NCC/PB2/424 Pier Cap Viaduct CY
Date of casting of AP-528 Pier cap stitch Concrete:27.10.2023
During site visit it observed Pile Cap AP-435
BMRCL/LPMC/QC/SOR/2023/ AP-435 PILE CAP 1. Backfilling process is not as per technical specification Section S.02 Clause No 2.2. Rahul Thandel(AEE)
425 02.12.2023 Open
NCC/PB2/425 Viaduct 2. Curing is not as per technical specification Section S.03 Clause No 3.12.6 Viaduct
During site visit It observed that Routine Vertical Load Test of the working pile at AP-526/P1 (1000 mm dia) Viaduct
426 02.12.2023 AP-526/P1 Viaduct carried out without approved Method statement from competent authority. Open
NCC/PB2/426 Viaduct
Date of casting of pile AP-526/P1-20.06.2023
During Site visit AP-614 Pier (1.8 m dia) reinforcement checked as per GFC drawing no.DDC-BMRCL-PH2A&2B-S2-
BMRCL/LPMC/QC/SOR/2023/ AP 614 Rahul Thandel(AEE)
427 04.12.2023 P2-HBRKIA-VIA-DD-DWG-202119A-IV Rev RC along with BMRCL Engineer, Found ok. 67 GOOD SOR
NCC/PB2/427 Pier Viaduct Viaduct
Date of concrete of starter :-21-11-2023.
BMRCL/LPMC/QC/SOR/2023/ A06 Pile Cap, Jakkur During Night shift A06 Pile Cap, Jakkur Station concrete slump, temperature of TM No KA 50B-1487, TM No KA 50B-
NCC/PB2/428 Station 1662 & TM No KA 50B-1661 witnessed at site and found within permissible limit.
In Quality Lab
Vadeyarapura a. Witnessed 28-day Concrete Cube Compressive Strength test on 02.12.2023 of AP 512 and AP 513 Pier Cap pedestal of
429 04.12.2023 Casting Yard Quality M55 Grade as per attached record. Results found OK. 67 GOOD SOR
NCC/PB2/429 CY
430 04.12.2023 Casting Yard Quality Witnessed Permeability Test for Concrete of AP 210 Pier Cap. Found OK average 13 mm as per BMRCL CGM Sir 67 GOOD SOR
NCC/PB2/430 CY
Control Lab Technical Note no 45 (BMRCL/CGM/QUALITY/2023/59 dated 12.06.2023).
In Quality Lab
Vadeyarapura Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test of AP-515 and AP-516 Pier Cap as per attached
431 05.12.2023 Casting Yard Quality record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2. 67 GOOD SOR
NCC/PB2/431 CY
Control Lab
Date of 1st Stage tendon grouting of AP 515 and AP 516 Pier Cap-07.11.2023
In Stedrant Technoclinic Pvt.Ltd (BMRCL Approved Third Party Testing Agency)

Witnessed Physical tests (Yield strength, Ultimate tensile strength, % of Elongation, Bend and Rebend Test) on TMT
550D as per attached records. Found OK as per approved Quality Assurance Plan-R3 (QAP) via Letter No BMRCL/Ph-
Stedrant 2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection and Test Plan of incoming materials
432 05.12.2023 Technoclinic Pvt.Ltd Item-Jindal Steel and Power Limited 67 GOOD SOR
NCC/PB2/432 CY
(Third Party Lab). Grade of Steel Fe 550D
16 mm dia Steel Heat No GD0124
In Quality Lab
a. Witnessed 28-day Concrete Cube Compressive Strength test on 05.12.2023 of AP 533 Pier of M50 Grade as per
Vadeyarapura attached record. Results found OK.
433 06.12.2023 Casting Yard Quality b. Witnessed 28-day Concrete Cube Compressive Strength test on 05.12.2023 of AP-136 Pier Cap of M55 Grade as per 67 GOOD SOR
NCC/PB2/433 CY
Control Lab attached record. Results found OK.
c. Witnessed 28-day Concrete Cube Compressive Strength test on 06.12.2023 of AP-546 Pier Cap Stitch of M55 Grade as
per IS 1786:2008.
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Invoice No-RV6000088945 Bharath (AEE)
434 06.12.2023 67 GOOD SOR
NCC/PB2/434 Casting Yard Heat No- GD0861, GD0863, F35214, GD0700 and GD0304, CY
Dia of steel-12 mm, 16 mm, 20 mm and 32mm
MTC No- 606973, 607015, 606974 and 606975
Vehicle No KA 01 AN 1329
Vadeyarapura During Post Concrete inspection after lifting and stacking on bed B1 of AP-70 (Type 1) Pier Cap Honey Comb and
435 07.12.2023 Casting Yard AP-70 exposed rebar observed on exterior surface of Pier Cap as shown in attached pictures in Vadeyarapura Casting Yard. 67(26) Closed
NCC/PB2/435 CY
(Type 1) Pier Cap Date of Casting of AP-70 (Type 1) Pier Cap-04.12.2023
During site visit on 06.12.2023 and 07.12.2023 it is found that storage of Sheathing Corrugated HDPE ducts is not store
436 07.12.2023 under cover as per approved Quality Assurance Plan-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 67(14) Closed
30.09.2022 Annexure-5 Inspection and Test Plan of incoming materials as shown in attached pictures.
BMRCL/LPMC/QC/SOR/2023/ AP 718/P1 Pile During site visit AP 718/P1, Polymer property like viscosity, PH, density witnessed found with in permissible limit as per Rahul Thandel(AEE)
437 05.12.2023 67 GOOD SOR
NCC/PB2/437 Viaduct approved method statement. Viaduct
BMRCL/LPMC/QC/SOR/2023/ AP-671 During site visit AP-671 Pile Cap reinforcement and shuttering checked as per approved Drawing No-DDC-BMRCL- Rahul Thandel(AEE)
438 06.12.2023 67 GOOD SOR
NCC/PB2/438 Pile Cap Viaduct PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-201971A Sheet 2 of 3, Sheet 3 of 3, REV-RE with BMRCL engineer. Viaduct
AP-524 During quality walk AP-524 Pier Cap Pedestal reinforcement & shuttering checked as per GFC Drawing No. BANG-2A&
439 07.12.2023 Pier Cap Pedestal 2B-DTD-GEN-STR-DWG-03425 (A0) found ok. Number of pedestals-8 No’s. 67 GOOD SOR
NCC/PB2/439 CY
Viaduct Date of Concrete of Stitch Concrete of AP-524 Pier Cap: -09.10.2023
During site visit at Pier cap AP-528 1st stage ducts (4no’s) grouting work Following observation noticed.
1)Hydrometer instrument found damaged to measure density of grout mix
AP-528
BMRCL/LPMC/QC/SOR/2023/ 2) Thermometer not calibrated for measure temperature of grout mix. Bharath (AEE)
440 07.12.2023 Pier Cap 67(27) Closed
NCC/PB2/440 3) Expired FOSROC Cebex 200 admixture used in grout mix. CY
Viaduct
4) Grout machine pressure pipe found damaged, so that pressure not maintained 5kg/sq.cm for 1 min as per MORTH
1800/III.
During site visit on 06.12.2023 and 07.12.2023 A07-C07 Platform Level Portal Beam, Bagaluru Station curing not
A07-C07 Platform
observed as per Technical Specification S-03 clause-3.12.6
BMRCL/LPMC/QC/SOR/2023/ level
NCC/PB2/441 Portal Beam,
Date of casting of pier A07-C07 Platform Level Portal Beam, Bagaluru Station: -28.11.2023
Bagaluru Station
During site visit It observed that Pile AP-718/P3 Prolonged delay in the commencement of concrete after completion of
AP-718/P3
BMRCL/LPMC/QC/SOR/2023/ boring. Pile boring completed at 15:00 PM on 04.12.2023 and concrete pouring completed at 23:55 PM on 04.11.2023. Rahul Thandel(AEE)
442 08.12.2023 Pile Open
NCC/PB2/442 Time interval between Boring completion and concrete pouring commencement is 8 hours 55 minutes which is not as per Viaduct
Viaduct
In Quality Lab
a. Witnessed 28-day Concrete Cube Compressive Strength test on 07.12.2023 of AP-530 Pile Cap of M35 Grade as per
Vadeyarapura attached record. Results found OK.
443 08.12.2023 Casting Yard Quality b. Witnessed 28-day Concrete Cube Compressive Strength test on 07.12.2023 of AP-492 Pier Cap of M55 Grade as per 67 GOOD SOR
NCC/PB2/443 CY
Control Lab attached record. Results found OK.
c. Witnessed 28-day Concrete Cube Compressive Strength test on 08.12.2023 of AP620-AP621-G4 I Girder of M55 Grade
as per attached record. Results found OK.
In Quality Lab
Vadeyarapura 1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate (Vishwas Construction Industries Pvt. Ltd.)- Average
444 09.12.2023 Casting YardQuality Impact Value found 25.89% as per attached records. Found OK as per IS 383-2016, Clause 5.4.2 (b) 67 GOOD SOR
NCC/PB2/444 CY
Lab 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate (Vishwas Construction Industries Pvt. Ltd.)-
Average Crushing Value found 23.59% as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
During site visit at Vadeyarapura Casting Yard AP582-AP583-G2 I-GIRDER Honey Comb and exposed rebar observed as
Vadeyarapura
shown in attached pictures.
BMRCL/LPMC/QC/SOR/2023/ Casting Yard AP582- Bharath (AEE)
445 12.12.2023 67(22) Closed
Date of Casting of AP582-AP583-G2 I-GIRDER-07.12.2023
GIRDER
During quality walk on 12.12.2023 at AP-586,AP-571 & AP-569 Viaduct , it observed that ground preparation work being
AP-569, carried out without casting of crash barrier.
446 12.12.2023 AP-571 & Date of casting of Pier AP 569 -29.10.2023 Open
NCC/PB2/446 Viaduct
AP-586 Viaduct Date of casting of Pier AP-571-06.10.2022
Date of casting of Pier AP-586-27.10.2023
During site visit on 08-12-2023 AP 710-713(3 spans) Elastomeric bearing checked after span alignment (Span alignment
AP-710-713 span’s
BMRCL/LPMC/QC/SOR/2023/ done after 1st stage stressing) .A thin layer of epoxy material is not provided while placing the Elastomeric bearing as per Bharath (AEE)
447 12.12.2023 Elastomeric bearing Open
NCC/PB2/447 Technical note no -44 through letter BMRCL /CGM/QUALITY/2023/58 dated:-05-06-2023 and following are the CY
viaduct
observations of bearing at site:-
Routine Vertical Load Test on working pile at A04/P4 Yelahanka Station witnessed along with the BMRCL Engineer. The
BMRCL/LPMC/QC/SOR/2023/ A04/P4 Yelahanka final settlement was observed with in the permissible limit as per Cl.7.2.1.1(b) of IS 2911 Part-IV-2013, Report submission
NCC/PB2/448 Station awaited.
Date of casting of pile A04/P4 Yelahanka Station :-30.03.2023
BMRCL/LPMC/QC/SOR/2023/ C06/P3 Pile During site Visit Pile bore C06/P3 Pile at Hebbal Station depth checked after socketing, SPT calculation, Cage length
NCC/PB2/449 Hebbal Station checked jointly with BMRCL Engineer.
During site visit at Casting Yard I Girder AP 583-AP 584/G1 1st stage ducts (2no’s) grouting witnessed temperature is
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ 17.6‫﮿‬C, water /cement ratio is 0.42 and pressure after full injection of grout is maintained 5kg/sq.cm for 1min found Bharath (AEE)
450 16.12.2023 Casting Yard AP583- 67 GOOD SOR
NCC/PB2/450 satisfactory as per MORTH 1800/III. CY
AP584-G1 I-Girder
Date of 1st Stage stressing of AP583-AP584-G1 I-Girder-14.12.2023

Vadeyarpura Casting a. AP 584-AP 585 G2 I Girder reinforcement checked along with BMRCL representative at site as per approved No. DDC-
451 20.12.2023 Yard AP 584-AP 585 BMRCL-PH-2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-MISC-401002a (SH 04,05,06 and 07 OF 09) Rev RE Found OK. 67 GOOD SOR
NCC/PB2/451 CY
G2 I Girder b. AP 584-AP 585 G2 I Girder profile checked along with BMRCL representative at site as per approved No. DDC-
BMRCL-PH-2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-MISC-401002a (SH 03 and 04 OF 09) Rev RE Found OK.
Stedrant
BMRCL/LPMC/QC/SOR/2023/ Third party Physical tests of HT strand was witnessed of coil No B6654D Heat No M42703 Make TATA WIRON was Bharath (AEE)
NCC/PB2/452 done at Stedrant Technoclinic Pvt. Ltd and results were found satisfactory as per IS-14268: 2022 CY
(Third Party Lab)
Witnessed mechanical Coupler Testing (Static tensile test) of 32mm,25 mm,20 mm dia Coupler at 3rd party Lab (Stedrant
Technoclinic Pvt. Ltd) on 18.12.2023. The fractured was outside the mechanical splice length of the samples tested as per
Stedrant
BMRCL/LPMC/QC/SOR/2023/ IS-16172-2014 Annexure-B. splice. Bharath (AEE)
NCC/PB2/453 1)32mm Dia. Coupler 6 nos sample Lot No.- 2095 Make- Sanfield CY
(Third Party Lab)
2) 25mm Dia.Coupler 4 nos sample Lot No.- 3201 Make- Sanfield
3) 20mm Dia.Coupler 4 nos sample Lot No.- 5344 Make- Sanfield
BMRCL/LPMC/QC/SOR/2023/ AP 719/P2 Pile During site visit AP 719/P2, Pile bore depth checked found ok. Polymer property like viscosity, PH, density witnessed Rahul Thandel(AEE)
454 21.12.2023 67 GOOD SOR
NCC/PB2/454 Viaduct found with in permissible limit as per approved method statement. Viaduct
During site visit A05 Pile cap Kodigeheli Station, Pile cap reinforcement and shuttering checked as per approved Drawing
BMRCL/LPMC/QC/SOR/2023/ A05 Pile Cap
455 21.12.2023 No-DDC-BMRCL-PH2A&2B-S2-KODSTN-STC-GFC-DWG-1002-01 REV C & DDC-BMRCL-PH2A&2B-S2- Chethan (AEE) 67 GOOD SOR
NCC/PB2/455 Kodigeheli Station
KODSTN-STC-GFC-DWG-1003-03 REV C.
During site Visit at AP-472/P1 Pile development length is observed 550mm which is not as per Technical specification
BMRCL/LPMC/QC/SOR/2023/ clause 8.3.5(a). Rahul Thandel(AEE)
456 26.12.2023 AP 472/P1 Pile 67(15) Closed
NCC/PB2/456 Viaduct
Date of casting of AP-472/P1 Pile: -22.06.2023
AP-466 During site Visit at AP-466 Pile Cap Curing is not as per technical specification Section S.03 Clause No 3.12.6
457 26.12.2023 Pile Cap 67(22) Closed
NCC/PB2/457 Viaduct
Vadeyarapura During inspection in Quality Lab it is found that Concrete Permeability apparatus is not calibrated as per approved Quality
458 03.01.2024 Casting Yard Quality Assurance Plan-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-3 Lab 67(25) Closed
NCC/PB2/458 CY
Control Lab Equipment & Calibration Plan.
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During site visit at Vadeyarapura Casting Yard Steel Yard stacked steel getting rusting as shown in attached pictures. The Bharath (AEE)
459 03.01.2024 Casting Yard steel 67(29) Open File sent to HO on 14.03.2024
NCC/PB2/459 storage of reinforcement not as per IS 4082:1996 Clause 4.13. CY
Yard
In Quality Lab
a. Witnessed 28-day Concrete Cube Compressive Strength test of AP-488 Pier Cap of M55 Grade as per attached record.
Vadeyarapura Results found OK.
460 03.01.2024 Casting Yard Quality b. Witnessed 28-day Concrete Cube Compressive Strength test of AP-1049 Pier Cap of M55 Grade as per attached record. 67 GOOD SOR
NCC/PB2/460 CY
Control Lab Results found OK.
c. Witnessed 28-day Concrete Cube Compressive Strength test of AP 523 Pier Cap pedestal of M55 Grade as per attached
During Quality Walk, It observed that C02 Jakkur Station Pier Starter cover (50 mm) is not found uniform as shown in
BMRCL/LPMC/QC/SOR/2023/ C02 Pier Starter, attached photographs.
NCC/PB2/461 Jakkur Station
Date of Concrete of C02 Pier Starter, Jakkur Station :- 07.04.2023
During site visit It observed that C04/P1 Pile Hebbal Station , Prolonged delay in the commencement of concrete after
BMRCL/LPMC/QC/SOR/2023/ C04/P1 Pile Hebbal completion of boring. Pile boring completed at 19:30 PM on 30.12.2023 and concrete pouring completed at 4:35 AM on
462 03.01.2024 Chethan (AEE) Open
NCC/PB2/462 Station 31.12.2023. Time interval between Boring completion and concrete pouring commencement is 09 hours 05 minute which
is not as per technical specifications clause no. 8.4.3 (a)
BMRCL/LPMC/QC/SOR/2023/ A04/P4 Pile, Hebbal During site visit A04/P4 Pile, Hebbal Station concrete slump, temperature of TM No KA 50B-1486 & TM No KA 50B-
NCC/PB2/463 Station 1489 witnessed at site and found within permissible limit as per Mix Design.
BMRCL/LPMC/QC/SOR/2023/ AP-481 LHS Pier The threaded length of the Pier reinforcement bars of AP-481 LHS not protected as per technical specification Section S.05 Rahul Thandel(AEE)
464 03.01.2024 67(23) Closed
NCC/PB2/464 Viaduct clause no 5.2.b Viaduct
During site Visit AP 372/P3 Pile bore depth checked after socketing, SPT calculation, Cage reinforcement checked as per
BMRCL/LPMC/QC/SOR/2023/ AP 372/P3 Rahul Thandel(AEE)
465 04.01.2024 approved GFC drawing no. DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-201220A, Jointly with BMRCL 67 GOOD SOR
Engineer.
BMRCL/LPMC/QC/SOR/2023/ AP-470 During site visit AP-470 Pile Cap reinforcement and shuttering checked as per approved drawing: -DDC-BMRCL- Rahul Thandel(AEE)
466 04.01.2024 67 GOOD SOR
NCC/PB2/466 Pile Cap Viaduct PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-201060A Sheet 3 of 3, REV-RE with BMRCL engineer. Viaduct
AP 473/P3,LHS, Sonic testing witnessed. It is found that Access tube 4 found blockage & Access tube 1,2 & 3 signal
BMRCL/LPMC/QC/SOR/2023/ AP473/P3,LHS, recorded up to 9.00 meter from pile cut off level. Rahul Thandel(AEE)
467 04.01.2024 67(28) Closed
NCC/PB2/467 Pile Viaduct AP 473/P3,LHS Pile length from cutoff level is 28.00 meter Viaduct
Date of Casting of Pile AP-473/P3,LHS -19.01.2023
In Quality Lab
a. Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test of AP-527 Pier Cap on 03.01.2024 as per
attached record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2.
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ Date of 1st Stage tendon grouting of AP 527 Pier Cap-06.12.2023 Bharath (AEE)
NCC/PB2/468 CY
Control Lab
b. Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test of AP 581-AP 582-G1 I Girder on 04.01.2024
as per attached record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2.
Date of 1st Stage tendon grouting of AP 581-AP 582-G1 I Girder -07.12.2023
In Quality Lab
Vadeyarapura 1. Witnessed Tests on Aggregate Impact Value of Coarse Aggregate (Vishwas Construction Industries Pvt. Ltd.)- Average
469 05.01.2024 Casting YardQuality Impact Value found 20.33% as per attached records. Found OK as per IS 383-2016, Clause 5.4.2 (b) 67 GOOD SOR
NCC/PB2/469 CY
Lab 2. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate (Vishwas Construction Industries Pvt. Ltd.)-
Average Crushing Value found 24.74% as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
During site visit on 04.01.2024, 05.01.2024 and 06.01.2024, AP 599 ,Pile Cap, RHS Viaduct curing not observed as per
AP 599
BMRCL/LPMC/QC/SOR/2023/ Technical Specification S-03 clause-3.12.6 Rahul Thandel(AEE)
470 06.01.2024 Pile Cap, RHS 67(24) Closed
NCC/PB2/470 Viaduct
Viaduct
Date of casting of pier AP 599 ,Pile Cap, RHS Viaduct : -30.12.2023
Vadeyarapura During site visit at Casting Yard I Girder AP 584-AP 585/G2 1st stage ducts (2no’s) grouting witnessed temperature is
BMRCL/LPMC/QC/SOR/2023/ Casting Yard 18.4‫﮿‬C, water /cement ratio is 0.42 and pressure after full injection of grout is maintained 5kg/sq.cm for 1min found Bharath (AEE)
471 08.01.2024 67 GOOD SOR
NCC/PB2/471 AP 584-AP 585/G2 satisfactory as per MORTH 1800/III. CY
I-Girder Date of 1st Stage stressing of AP 584-AP 585/G2 I-Girder-03.01.2024
In Quality Lab
Vadeyarapura a. Witnessed Truck sample KA 43 A 2974 Gradation test of Coarse Aggregate (20 mm) of M/s Vishwas Construction
472 09.01.2024 Casting Yard Quality Industries Pvt. Ltd. as per attached records. Found OK as per IS 383. 67 GOOD SOR
NCC/PB2/472 CY
Lab b. Witnessed Truck sample KA 43 A 0814 Gradation test of Coarse Aggregate (12.5 mm) of M/s Vishwas Construction
Industries Pvt. Ltd. as per attached records. Found OK as per IS 383.
During site visit it observed AP-466 Pile cap backfilling process is not as per technical specification Section S.02 Clause
BMRCL/LPMC/QC/SOR/2023/ AP-466 PILE CAP Rahul Thandel(AEE)
473 09.01.2024 No 2.2. Open
Date of concrete of AP 466 Pile cap: -23.12.2023
AP 447/P1 Routine Lateral Pile load test witnessed. It observed that calibration date and Device received date mismatched
in Pressure gauge calibration certificate.
BMRCL/LPMC/QC/SOR/2023/ AP-447/P1 PILE Testing Agency: - M/s Struct Geotech Research Laboratories Pvt Ltd. Rahul Thandel(AEE)
474 11.01.2024 Open
NCC/PB2/474 Viaduct Calibration Agency: - Ultra Cal Viaduct
Calibrated Date: -03.01.2024
DUC received: - 03.12.2024
During quality walk AP-535 Pier Cap Pedestal reinforcement and
AP-535
Viaduct
Date of Concrete of Stitch Concrete of AP-535 Pier Cap :-28.11.2023
In Quality Lab
Vadeyarapura a. Witnessed 28-day Concrete Cube Compressive Strength test of AP-219 Pier Cap of M55 Grade as per attached record.
476 12.01.2024 Casting Yard Quality Results found OK. 67 GOOD SOR
NCC/PB2/476 CY
Control Lab b. Witnessed 28-day Concrete Cube Compressive Strength test of AP583-AP584-G4 I Girder of M55 Grade as per
Vadeyarapura During site visit 02.01.2024, 03.01.2024, 10.01.2024 and 12.01.2024 at Vadeyarapura Casting Yard storage and stacking
477 12.01.2024 Casting Yard steel of aggregates (Vishwas Construction Industries Pvt. Ltd.) not same as aggregates (Besto Mining) material as shown in 67(14) Closed
NCC/PB2/477 CY
Yard attached pictures. The storage and stacking of Vishwas Construction Industries Pvt. Ltd not as per IS 4082:1996.
BMRCL/LPMC/QC/SOR/2023/ During Site visit AP-450 Pier (1.8 m dia) reinforcement checked as per GFC drawing no.DDC-BMRCL-PH2A&2B-S2- Rahul Thandel(AEE)
NCC/PB2/478 P2-HBRKIA-VIA-DD-DWG-202130B Sheet 01 of 02 Rev RE. Found ok. Viaduct
A06-C06 Platform Level Portal Beam Bagalur station: -
A06-C06
1) Reinforcement checked as per approved drawing: - DDC-BMRCL-PH2A&2B-S2-BAGSTN-STC-GFC-DWG-1005-02
479 12.01.2024 REV-A & 1005-02 REV -A Chethan (AEE) 67 GOOD SOR
NCC/PB2/479 (Platform level)
2) Concrete slump and temperature witnessed along BMRCL representative for vehicle no: -KA50B1486, KA50B1662
Bagalur station
and KA50B1487
Witnessed incoming JSW Steel Limited TMT FE 550D and review MTC as per attached record. Found OK as per IS
1786:2008.
Item- JSW Steel Limited TMT FE 550D
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Invoice No-23D52900004637 Bharath (AEE)
480 16.01.2024 67 GOOD SOR
NCC/PB2/480 Casting Yard Heat No- A3073149, A3073152, A3073165 and A3073160 CY
Dia of steel-16 mm
MTC No- TMT/23-24/0000547113
Vehicle No KA 53 AB 0793

AP-988 Pier Cap
a. AP-988 Pier Cap (Type-2) reinforcement checked along with BMRCL representative at site as per approved No. BANG-
BMRCL/LPMC/QC/SOR/2023/ (Type-2) Bharath (AEE)
481 16.01.2024 Package -3 2A&2B-DTD-GEN-STR-DWG-03420 to 03426-Rev A0. Found OK 67 GOOD SOR
NCC/PB2/481 Vadeyarpura Casting CY
b. AP-988 Pier Cap (Type-2) profile checked along with BMRCL representative at site as per approved No. BANG-
Yard
AP-545
BMRCL/LPMC/QC/SOR/2023/ Pier cap AP-545 1st stage ducts (4no’s) grouting witnessed temperature is 18.6‫﮿‬C, water /cement ratio is 0.40 and pressure Bharath (AEE)
NCC/PB2/482 after full injection of grout is maintained 5kg/sq.cm for 1 min found satisfactory as per MORTH 1800/III. CY
Viaduct
During quality walk it observed that at A01 Pile Cap of Yelahanka Station location on downstream of BBMP drain as
shown in the picture 01. The pile cap one edge is infringing with the downstream waterway of drain. It is observed that the
BMRCL/LPMC/QC/SOR/2023/ A01 Pile Cap,
483 18.01.2024 reinforcement extended from pile cap for construction of drain wall as shown on picture -02. Chethan (AEE) Open
NCC/PB2/483 Yelahanka Station
Date of casting of Pile Cap A01 Yelahanka Station: - 21.10.2023
During inspection of Composite Girder at M/s Krishi Infratech following observation noticed along with BMRCL
Engineer on 10.01.2024.
1) After 2 Coat of Metalizing DFT(Dry film thickness) found much higher and lower as compare to specified thickness
BMRCL/LPMC/QC/SOR/2023/ M/s Krishi Infratech (150 Microns) as per method statement of span AP 572-AP 573 G1-1, G1-2 Rahul Thandel(AEE)
484 18.01.2024 Open
NCC/PB2/484 (Composite Girder) 2) Surface porosity and minor defect in toe portion observed during DPT test of diaphragm stiffener welding of span AP Viaduct
588-AP 589 G1 line .
3)Stud welding is uneven weld flash around weld stud, excessive metal expulsion with shiny appearance all around stud
of span AP-588-AP589 G1-1 & span AP 642-AP-643.
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During site visit at Casting Yard I Girder AP 583-AP 584/G1 2nd stage stressing witnessed (Cable no 3) as per drawing no Bharath (AEE)
NCC/PB2/485 DDC-BMRCL-PH-2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-MISC-401002a (SH 03 OF 09) RE. CY
AP584-G1 I-Girder
During site visit at Vadeyarapura Casting Yard Honey Comb observed at bottom portion of AP445-AP446-G2 I-Girder as
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ shown in attached pictures. Bharath (AEE)
486 20.01.2024 Casting Yard AP445- 67(30) Open File sent to HO on 14.03.2024
NCC/PB2/486 CY
AP446-G2 I-Girder
Date of Casting of AP445-AP446-G2 I-Girder -08.01.2024
In Quality Lab
a. MTC of Ultra Tech Cement Ordinary Portland Cement, Grade 53 was checked for below mentioned parameters for 50th
and 51st week of 2023 as per attached record and found satisfactory as per as per IS-269-2015 approved in Quality
Assurance Plan-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection
and Test Plant of incoming materials and products.
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ 2. Table-2 Chemical Requirements for OPC (Clause 6.1). Bharath (AEE)
NCC/PB2/487 3. Table-3 Physical Requirements for OPC (Clause 7). CY
Control Lab
b. MTC of JSW Ground Granulated Blast Furnace Slag was checked for below mentioned parameters for 47th and 48th
week of 2023 and found satisfactory as per IS-16714-2018 approved in Quality Assurance Plan-R3 (QAP) via Letter No
BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection and Test Plant of incoming materials and
products.
During quality walk on Dt. 25.01.2024, pile depth of Hebbal station A03/P2 checked and it observed that in Pile Bore log
488 25.01.2024 Hebbal Station register has not done authorised certification and sequential page numbering yet. Till now approx. 15 nos pilling completed Chethan (AEE) 67(22) Closed
NCC/PB2/488
of Hebbal station.
During quality walk on Dt. 25.01.2024, it observed that in Pile Bore log register not done authorised certification and being
489 25.01.2024 Viaduct used without sequential page numbers in the bore log register. Till now approx. 18 nos. piling completed from Pier no AP- 67(23) Closed
NCC/PB2/489 Viaduct
375 to AP-372.
Witnessed Batching Plant calibration with BMRCL, NCC and Schwing Stetter representative the error percentage of
aggregates, cement, water and admixture found within acceptable limits as per approved Quality Assurance Plan-R3
(QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-3 Lab Equipment & Calibration
Plan.
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ Plant SL No:177/8050215, Bharath (AEE)
NCC/PB2/490 Make: Schwing Stetter CY
Batching Plant
Plant Capacity per batch = 2.5 m3,
As per IS: 4925(2004), clause-6.1.1 -The tolerance limit for individual batch is Cement & water: +/- 1%, Coarse & Fine
Report Awaited.
Span AP700- AP701

BMRCL/LPMC/QC/SOR/2023/ & Span AP702- Span AP700- AP701 & Span AP702- AP703 (2 span) Elastomeric bearing checked after span alignment (Span alignment Bharath (AEE)
491 29.01.2024 Open
NCC/PB2/491 AP703 Elastomeric done after 1st stage stressing) and following are the observations: - CY
bearing viaduct
Routine Vertical Load Test of the Pile at AP 487/P2 Viaduct witnessed along with the BMRCL Engineer. The final
settlement was observed with in the permissible limit as per Cl.7.2.1.1(b) of IS 2911 Part-IV-2013, Report submission
BMRCL/LPMC/QC/SOR/2023/ awaited. Rahul Thandel(AEE)
NCC/PB2/492 Viaduct
Date of casting of pile AP 487/P2- Dt.16.09.2022
AP-471
BMRCL/LPMC/QC/SOR/2023/ During site visit AP-471 Pile Cap RHS Viaduct reinforcement and shuttering checked as per approved drawing No. Rahul Thandel(AEE)
493 04.02.2024 Pile Cap RHS, 67 GOOD SOR
NCC/PB2/493 DDC-BMRCL-PH2A&2B-S2-P2-HBRKIA-VIA-DD-DWG-PP-201053 Sheet 4 of 4, REV-RC with BMRCL engineer. Viaduct
Viaduct
During Quality Walk, It observed that AP- 432, LHS, Pier Starter cover (50 mm) is not found uniform as shown in
BMRCL/LPMC/QC/SOR/2023/ AP-432 Pier Starter attached photographs. Rahul Thandel(AEE)
494 05.02.2024 Open
NCC/PB2/494 LHS Viaduct Viaduct
Date of Concrete of AP- 432, Pier Starter, LHS, Viaduct: - Dt.11.01.2024
During site visit It observed that Pile AP-334(M)/P5, Prolonged delay in the commencement of concrete after completion
BMRCL/LPMC/QC/SOR/2023/ AP-334(M)/P5 of boring. Pile boring completed at 03:30 AM on 07.02.2024 and concrete pouring completed at 15:15 PM on 07.02.2024. Rahul Thandel(AEE)
495 05.02.2024 Open
NCC/PB2/495 Pile Viaduct Time interval between Boring completion and concrete pouring commencement is 11 hours 45 minute which is not as per Viaduct
BMRCL/LPMC/QC/SOR/2023/ A03/P5, Pile, Hebbal A03/P5, Hebbal Station, Pile concrete slump, Temperature of TM No KA 50B-1486 and KA 50B 1661 witnessed at site
NCC/PB2/496 Station and found within permissible limit as per approved mix design.
During site visit It observed that AP-598, Pier, LHS, Viaduct concrete surface finish is not proper minor defects like
BMRCL/LPMC/QC/SOR/2023/ AP-598 Pier LHS, Rahul Thandel(AEE)
497 09.02.2024 scaling, honeycomb observed and unauthorized repaired done as shown in picture. Open
Date of casting of AP-598 Pier, LHS, Viaduct -Dt. 26.08.2023
498 09.02.2024 Casting Yard Quality Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate (Vishwas Construction Industries Pvt. Ltd.)- Average 67 GOOD SOR
NCC/PB2/498 CY
Lab Crushing Value found 22.60% as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
Vadeyarapura During post concrete inspection of AP16-AP17-G1 I Girder, minor cracks and Bug holes found at both sides of web
499 09.02.2024 Casting Yard AP16- portion of I Girder as shown in attached photos. Open
NCC/PB2/499 CY
AP17-G1 I Girder Date of Casting of AP16-AP17-G1 I Girder-23.01.2024.
During post concrete inspection of AP16-AP17-G2 I Girder honey comb and unauthorised repairing work found of I
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ Girder as shown in attached photos that it is not as per technical specification section-S.03 clause 3.15. Bharath (AEE)
500 09.02.2024 Casting Yard AP16- Open
NCC/PB2/500 CY
AP17-G2 I Girder
Date of Casting of AP16-AP17-G2 I Girder-27.01.2024.
There is no register maintained of Incoming material (HT Strands) at Vadeyarapura Casting Yard Quality Lab as per
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura approved Quality Assurance Plan-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Bharath (AEE)
501 10.02.2024 Open
NCC/PB2/501 Casting Yard Annexure-9 Register to be maintained at Casting Yard & Site. As on date more than 80 Nos Pier Cap and more than 30 CY
Nos I Gider 1st Stage stressing completed.
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ During site visit at Vadeyarapura Casting Yard Steel on 11.01.2024 and 09.02.2024 Yard stacked steel getting rusting as Bharath (AEE)
502 10.02.2024 Casting Yard steel Open
NCC/PB2/502 shown in attached pictures. The storage of reinforcement not as per IS 4082:1996 Clause 4.13. CY
Yard
BMRCL/LPMC/QC/SOR/2023/ AP-728, Pile Cap, AP-728, Pile Cap, Viaduct concrete slump, Temperature of TM No KA 50B-1662, KA 50B 1487, KA 50B-1489 & KA Rahul Thandel(AEE)
503 10.02.2024 67 GOOD SOR
NCC/PB2/503 Viaduct 50B-1661 witnessed at site and found within permissible limit as per approved mix design. Viaduct
During site visit on 10-02-2023 AP-691-692 and AP692-693 (2 spans) Elastomeric bearing checked after span alignment
AP-691-693 span’s
BMRCL/LPMC/QC/SOR/2023/ (Span alignment done after 1st stage stressing). A thin layer of epoxy material is not provided while placing the Bharath (AEE)
504 12.02.2024 Elastomeric bearing Open
NCC/PB2/504 Elastomeric bearing as per Technical note no -44 through letter BMRCL /CGM/QUALITY/2023/58 dated :-05-06-2023 CY
viaduct
and following are the observations of bearing at site:-
AP-445/P1 During Quality walk, it observed that Pile AP-445 /P1 found unsound and soil-mixed concrete below cut off level as
505 12.02.2024 Pile shown in picture 1. Which is not as per Technical Specification Clause 8.4.3 (k). Open
NCC/PB2/505 Viaduct
Viaduct Date of concrete of AP-445/P1 Pile: - 09.12.2022
During site visit AP-547 Pier Cap
AP-547 a) Pedestal reinforcement and shuttering checked as per GFC drawing No. BANG-2A& 2B-DTD- GEN-STR-DWG-03425
506 12.02.2024 Pier Cap Pedestal (A0) found ok. 67 GOOD SOR
NCC/PB2/506 CY
Viaduct b) Concrete slump, temperature of TM No KA01AH-9401 witnessed at site and found within permissible limit as per Mix
Design.
In Quality Lab
a. Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test of AP 584-AP 585-G2 I Girder on 03.02.2024
Vadeyarapura as per attached record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2. Date of 1st Stage
507 13.02.2024 Casting Yard Quality tendon grouting of AP 584-AP 585-G2 I Girder -06.01.2024 67 GOOD SOR
NCC/PB2/507 CY
Control Lab b. Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test of AP-545 Pier Cap on 13.02.2024 as per
attached record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2. Date of 1st Stage tendon
grouting of AP-545 Pier Cap -16.01.2024
per IS 1786:2008.
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Invoice No-RV6000114114 Bharath (AEE)
508 13.02.2024 67 GOOD SOR
NCC/PB2/508 Casting Yard Heat No- G41061, R3F03439, F40528, G41068, G41074 and G40996 CY
Dia of steel-08 mm, 10 mm, 12 mm, 16 mm
MTC No- 629580, 629567, 629581, 629599
Vehicle No KA 01 AK 8217
During quality walk It observed that at AP-728 & AP- 471(LHS), Pile Cap Curing is not as per technical specification
AP-728 & AP- Section S.03 Clause No 3.12.6
509 14.02.2024 471(LHS), Pile Cap Open
NCC/PB2/509 Viaduct
Date of concrete of Pile Cap AP-471 (LHS): - 08.02.2024
During site visit it observed AP-722 Pile cap backfilling process is not as per technical specification Section S.02 Clause
AP-722
BMRCL/LPMC/QC/SOR/2023/ No 2.2. Rahul Thandel(AEE)
510 14.02.2024 PILE CAP Open
NCC/PB2/510 Date of concrete of AP 722 Pile cap: -16.01.2024 Viaduct
Viaduct
During site visit C04/P3, Pile Kodigehalli Station

1) Pile Polymer property like Viscosity, PH, Density checked and found within permissible limit as per approved method
BMRCL/LPMC/QC/SOR/2023/ C04/P3, Pile
511 16.02.2024 statement. Chethan (AEE) 67 GOOD SOR
NCC/PB2/511 Kodegeheli Station
2) SPT witnessed, The RPM and torque of the piling rig machine found satisfactory. The socketing calculation was
checked and verified jointly with BMRCL Engineer.
During visit at Batching Plant on 14.02.2024 and Casting Yard on 16.02.2024 Pile Concrete at Batching Plant and Pier cap
Concrete at Casting Yard witnessed with following details.
Vadeyarapura a. At Batching Plant AP-333M/P3 Pile M35 grade concreting, checked slump, temperature & verified Batch sheet of
512 16.02.2024 Casting Yard Quality vehicle No KA 50 B 1489 with approved Mix design as shown in attached pictures. Found within the permissible limits. 67 GOOD SOR
NCC/PB2/512 CY
Lab b. At Casting Yard AP-920 (Type -2) Precast Pier Cap M55 grade concreting, checked slump, temperature & verified
permissible limits.

513 16.02.2024 Casting Yard Quality Witnessed Truck sample KA 43 8966 Gradation test and silt content of Fine Aggregate (M Sand) of Besto Mining as per 67 GOOD SOR
NCC/PB2/513 CY
Lab attached records. Found OK as per IS 383.
Vadeyarapura During site visit at Casting Yard, I Girder AP 581-AP 582/G1 I-Girder 2nd stage ducts (1no’s) grouting witnessed
BMRCL/LPMC/QC/SOR/2023/ Casting Yard temperature is 16.4‫﮿‬C, water /cement ratio is 0.42 and pressure after full injection of grout is maintained 5kg/sq.cm for Bharath (AEE)
514 17.02.2024 67 GOOD SOR
NCC/PB2/514 AP 581-AP 582/G1 I- 1min found satisfactory as per MORTH 1800/III. CY
Girder Date of 2nd Stage stressing of AP 581-AP 582/G1 I-Girder -08.02.2024
During site visit cross hole sonic logging test of pile AP-475/P4 (RHS), AP 476/P3 (RHS) & Pile Integrity test of pile
475/P2 (RHS), AP 476/P1 (RHS) witnessed with BMRCL Engineer. Reports are awaited.
AP-475 (RHS) and
BMRCL/LPMC/QC/SOR/2023/ Date of Concrete pile AP 475/P2(RHS):- 24.07.2023. Rahul Thandel(AEE)
515 17.02.2024 AP 476 (RHS) Pile 67 GOOD SOR
NCC/PB2/515 Date of Concrete pile AP 475/P4(RHS):- 04.08.2023. Viaduct
Cap Viaduct
Date of Concrete pile AP 476/P1(RHS):- 05.08.2023.
Date of Concrete pile AP 476/P3(RHS):- 22.07.2023.
AP-478/P2 (RHS), During Quality walk, it observed that Pile AP-478/P2 found unsound and soil-mixed concrete as shown in picture 1. Which
516 20.02.2024 Pile is not as per Technical Specification Clause 8.4.3 (k). Open
NCC/PB2/516 Viaduct
Viaduct Date of concrete of Pile AP-478/P2 (RHS): - 18.08.2023
In Quality Lab
Vadeyarapura a. Witnessed 28-day Concrete Cube Compressive Strength test of AP-215 Pier Cap of M55 Grade as per attached record.
517 21.02.2024 Casting Yard Quality Results found OK. 67 GOOD SOR
NCC/PB2/517 CY
Control Lab b. Witnessed 28-day Concrete Cube Compressive Strength test of AP-615 Pier Cap of M55 Grade as per attached record.
Results found OK.
AP-205 Pier Cap a. AP-205 Pier Cap (Type-1) reinforcement checked along with BMRCL representative at site as per approved No. BANG-
BMRCL/LPMC/QC/SOR/2023/ (Type-1) 2A & 2B-DTD-GEN-STR-DWG-02420 to 02424 & 02426 Rev A0 and BANG-2A & 2B-DTD-GEN-STR-DWG-02425, Bharath (AEE)
518 21.02.2024 67 GOOD SOR
NCC/PB2/518 Vadeyarpura Casting 02430 to 02432 Rev A2 Found OK. CY
yard b. AP-205 Pier Cap (Type-1) profile checked along with BMRCL representative at site as per approved No. BANG-
In Quality Lab
Verified Cement 3rd Party Test Report of week no-01/2024 with following detail and Found OK as per approved Quality
Assurance Plan-R3 (QAP) via Letter No BMRCL/Ph-2B/Pkg 2/22/2022-23/410 dated 30.09.2022 Annexure-5 Inspection
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ and Test Plant of incoming materials and products. Bharath (AEE)
NCC/PB2/519 CY
Control Lab
Cement Name-Ultratech OPC 53 Grade
Invoice No-9194144258
Week No-01/2024
A08-C08 Platform Level Portal Beam Bagalur station: -

A08-C08
1) Reinforcement checked as per approved drawing :- DDC-BMRCL-PH2A & 2B-S2-BAGSTN-STC-GFC-DWG-1005-
520 23.02.2024 02 REV-A & 1005-02 REV-A. Chethan (AEE) 67 GOOD SOR
NCC/PB2/520 (Platform level)
2) Concrete Batch Report, slump and temperature checked along with BMRCL representative for vehicle no : -
Bagalur station
KA50B1489, KA50B1487 and KA50B1662 found ok as per approved Mix Design.
During site visit It observed that AP-425(LHS) Pier, Viaduct concrete surface finish is not proper and unauthorized
BMRCL/LPMC/QC/SOR/2023/ AP-425 (LHS) Pier, repaired done (Up to 1 to 2-meter height from Pile Cap top) as shown in picture that it is not as per technical specification Rahul Thandel(AEE)
521 24.02.2024 Open
NCC/PB2/521 Viaduct section- S.03 clause 3.15. Viaduct
Date of casting of AP-425 (LHS) Pier, Viaduct -Dt. 02.11.2023
AP-592
BMRCL/LPMC/QC/SOR/2023/ Pier cap AP-592 1st stage ducts (4 no’s) grouting witnessed temperature is 21.5‫﮿‬C, water /cement ratio is 0.40 and pressure Bharath (AEE)
NCC/PB2/522 after full injection of grout is maintained 5kg/sq.cm for 1 min found satisfactory as per MORTH 1800/III. CY
Viaduct
Efficiency of Multi pull jacks being used for I girder witnessed as per attached records. Found OK as per IS 1343-2012.
Serial No: 22034005 and 22114642
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura Model: 50/200N Bharath (AEE)
523 27.02.2024 67 GOOD SOR
NCC/PB2/523 Casting Yard Capacity: 500T CY
Jack Efficiency: 100.00% and 98.76%
In Quality Lab
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ Witnessed 28-day Cover Blocks (M-55 grade) Cube Compressive Strength test casted on 29.01.2024 as per attached Bharath (AEE)
NCC/PB2/524 record. Results found OK as per approved mix design for cover blocks via letter no BMRCL/Ph-2B/Pkg-2/53/2022-23/193 CY
Control Lab
dated 31.05.2022.
In Quality Lab
MTC of Ultra Tech Cement Ordinary Portland Cement, Grade 53 was checked for below mentioned parameters for 1st &
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ 2nd week of 2024 as per attached record and found satisfactory as per as per IS-269-2015. Bharath (AEE)
NCC/PB2/525 1. Table -1 Performance Improvers (Clause 5.1.1). CY
Control Lab
BMRCL/LPMC/QC/SOR/2023/ AP-468, Pile Cap, AP-468, Pile Cap, Viaduct concrete slump, Temperature of TM No KA 50B 1662, TN 34 AX 0094 & TN 88 J 1909 Rahul Thandel(AEE)
526 01.03.2024 67 GOOD SOR
NCC/PB2/526 Viaduct witnessed at site and found within permissible limit as per approved mix design. Viaduct
A05-C05 Portal Beam Yelahanka station (Concourse level): -
A05-C05 Concourse 1) Reinforcement checked as per approved drawing: - DDC-BMRCL-PH2A & 2B-S2-YELSTN-STC-GFC-DWG-1004-
527 02.03.2024 Level Portal Beam 02 REV-A & 1004-02A REV-A. 67 GOOD SOR
NCC/PB2/527 Viaduct
Yelahanka station 2) Concrete Batch Report, slump and temperature checked along with BMRCL representative for vehicle no: -
KA50B1489, KA50B1486 and KA50B1662 found ok as per approved Mix Design.
In Quality Lab
Vadeyarapura a. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate (Vishwas Construction Industries Pvt. Ltd.)-
528 02.03.2024 Casting Yard Quality Average Crushing Value found 25.00% as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b) 67 GOOD SOR
NCC/PB2/528 Viaduct
Lab b. Witnessed Tests on Aggregate Crushing Value of Coarse Aggregate (Besto Mining)- Average Crushing Value found
26.52% as per attached records. Found OK as per IS 383-2016, Clause 5.4.1 (b)
In Quality Lab
Vadeyarapura a. Witnessed 28-day Concrete Cube Compressive Strength test of AP-209 (Type 1) Pier Cap of M55 Grade as per attached
529 05.03.2024 Casting Yard Quality record. Results found OK. 67 GOOD SOR
NCC/PB2/529 CY
Lab b. Witnessed 28-day Concrete Cube Compressive Strength test of AP-931 (Type 2) Pier Cap of M55 Grade as per attached
In Quality Lab
a. Witnessed 28-day Concrete Cube Compressive Strength test AP 551 Pier of M50 Grade as per attached record. Results
Vadeyarapura found OK.
530 05.03.2024 Casting Yard Quality b. Witnessed 28-day Concrete Cube Compressive Strength test of AP-544 Pier Cap Pedestal of M55 Grade as per attached 67 GOOD SOR
NCC/PB2/530 CY
Control Lab record. Results found OK.
c. Witnessed 28-day Concrete Cube Compressive Strength test on of AP-571 Pier Cap Stitch of M55 Grade as per attached
During Site Visit at Casting Yard it is found that AP-604 LHS Pre Cast Pier Cap (Type 2) Single track casted without
BMRCL/LPMC/QC/SOR/2023/ Vadeyarapura approved Method Statement that it is not as per technical specification Section-S.01 clause 1.1.8. Bharath (AEE)
531 06.03.2024 Open
Date of Casting of AP-604 LHS (Type 2) Single Track Pier Cap-02.03.2024
During Site Visit at Casting Yard following point observed.
Vadeyarapura a. The threaded length of the diaphragm reinforcement bars of AP581-AP582-G3 I Girder not protected as per technical
BMRCL/LPMC/QC/SOR/2023/ Casting Yard specification Section S.05 clause no 5.2.b. Bharath (AEE)
532 06.03.2024 Open
NCC/PB2/532 AP 584-AP 582/G3 I b. No Provision done to prevent the rusting of dowel of deck slab reinforcement of AP581-AP582-G3 I Girder since more CY
Girder than 100 days.
Date of Casting of AP581-AP582-G3 I Girder-15.11.2023
During site visit at Casting Yard I Girder AP 723-AP 724/G4 1st stage ducts (2no’s) grouting witnessed temperature is
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ 19.4‫﮿‬C & 18.6‫﮿‬C, water /cement ratio is 0.42 and pressure after full injection of grout is maintained 5kg/sq.cm for 1min Bharath (AEE)
NCC/PB2/533 found satisfactory as per MORTH 1800/III. CY
AP724-G4 I-Girder
Date of 1st Stage stressing of AP 723-AP 724/G4 I-Girder-01.03.2024
In Quality Lab
a. Witnessed 28-day 2nd stage tendon grout Cube Compressive Strength test of AP 581-AP 582-G2 I Girder as per
attached record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2.
Date of 2nd Stage tendon grouting of AP 581-AP 582-G2 I Girder -10.02.2024
Vadeyarapura
BMRCL/LPMC/QC/SOR/2023/ b. Witnessed 28-day 2nd stage tendon grout Cube Compressive Strength test of AP 620-AP 621-G3 I Girder as per Bharath (AEE)
NCC/PB2/534 attached record. Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2. CY
Control Lab
Date of 2nd Stage tendon grouting of AP 620-AP 621-G3 I Girder -10.02.2024
c. Witnessed 28-day 1st stage tendon grout Cube Compressive Strength test of AP-586 Pier Cap as per attached record.
Results found OK as per MORTH 5th Revision Appendix-1800/III clause 4.2.2.
Date of 1st Stage tendon grouting of AP-586 Pier Cap -10.02.2024
Statement of BMRCL Quality SOR as on November 2023 3/12/2024
SOR SOR Status
Sl SOR Date of Categoriz Action
No. No. Issue ation Observation File No.
by
Remarks
(Vol) Open Closed
BMRC/PH2/QA/ Bagalur Station C01 to C08
Chethan Kumar
1 SOR/2022/NCC/ 05.07.2023 Crash Barrier reinforcements are covered with back filling soil. Concrete blocks placed and Open
AEE
AirportP2/291 cribs erected above crash barrier reinforcement (C07, C06, C05, C04 & C02)
BMRC/PH2/QA/ Pile AP 442/P1
Rahul Thandel
2 SOR/2022/NCC/ 21.08.2023 Found unsound and soil mixed concrete more than 1000 mm below from cut off level. Open
AEE
AirportP2/327 Date of casting: 21.12.2022
BMRC/PH2/QA/ Pile AP 606/P3 RHS
Rahul Thandel
3 SOR/2022/NCC/ 24.08.2023 Pile boring log register verified: prolonged delay in the commencement of concreting after the Open
AEE
AirportP2/329 completion of boring of Pile.
AP 438
BMRC/PH2/QA/
Pile cap - 438 reinforcement checked, observed that distance measured from Pile cap shutter to Rahul Thandel
4 SOR/2022/NCC/ 16.09.2023 Open
Pier outer surface is 1.2 mtr towards (NHAI Side) and 2.2 mtr towards (Service road side) in AEE
AirportP2/349
transverse direction.
CGM(Q) : It is
BMRC/PH2/QA/
AP 440 & AP 441 Rahul Thandel provisionally closed
5 SOR/2022/NCC/ 11.10.2023 Open
Pile reinforcement submerged in drainage waer. AEE anyhow compliance
AirportP2/363
may be sent again
BMRC/PH2/QA/
AP 413/P4 Pile load test Rahul Thandel
6 SOR/2022/NCC/ 06.11.2023 Open
Routine Pile load test carried out without approved method statement. AEE
AirportP2/378
BMRC/PH2/QA/ Pile AP 611/P4
Rahul Thandel
7 SOR/2022/NCC/ 10.11.2023 Pile boring log register verified: prolonged delay in the commenceemnt of concreting after the Open
AEE
AirportP2/382 completion of boring of pile.
BMRC/PH2/QA/
Rahul Thandel
8 SOR/2022/NCC/ 15.11.2023 Open
The total of Piles completed as of 15.11.2023 is 1860 out of 2765, no. of load tests conducted AEE
AirportP2/389
are lesser than required.
Statement of NCR issued 27-04-2023
SL NCR Date of Action
OBSERVATION STATUS REMARKS
NO. No. Issue by
Station Pile C08-P5

Checked Pile bore log register it has been observed that the pile concreting activity is not completed within 2hrs.
Concrete starting time - 07.20Am
concrete end time - 12.10Pm Chethan Kumar,
9 NCR-09 16.05.2022 Closed
Time taken to complete activity - 4.50hrs AEE
Note: As per Technical Specification Clause 8.4.3 concreting of the Pile shall be in one single and continous operation.
In case of long piles of large diameter, large size mixers or more number of mixers shall be used so that the entire
concreting operation is completed in not more than two hours.
Baglur Station Pile cap APC03 Chethan Kumar, Internal SOR received from
19 NCR-19 06.08.2022 Closed
Pile cap PCC damaged at several locations, Yet pile cap reinforcement work in progress. AEE BMRCL
Bagalur Station Pile Cap C03

Chethan Kumar, Complaince to be submitted from
31 NCR-31 9/16/2022 Open
Pile Cap C03 dimensions checked at site found variation about-30mm, which is not as per requirement. AEE NCC
Permissible Tolerance: Variation in dimensions: +50mm, -10mm
Jakkur Station Pile A02/P1 Internal SOR received from

Pile A02/P1 Checked Pile bore log register it has been observed that the Pile concreting activity is not completed Chethan Kumar, BMRCL
32 NCR-32 9/16/2022 Open
within 2hrs. AEE Complaince to be submitted from
NCC
Pile A01/P2 Bagalur Station

1. Pile concreting & concrete workability of first 2 TM's not witnessed by BMRCL representative. Also, slump at site
not recorded in batch slip. (Qty poured 14cum out of 33 cum).
2. 3rd and 4th TM's are checked by us, slump and temperature checked at site. Slump observed 40mm for 3rd tm and
30mm for 4th TM. Slump recorded at batching plant: 220 mm Chethan Kumar,
43 NCR-43 21.10.2022 Closed
3. After pouring of 1st TM, full length of tremmie pipe was taken out leading to a gap of 5.5 mtr above built up AEE
concrete.
* 4:50am-5th TM concreting started.
* Actual sounding of concrete 16.82 mtr.
* Tremmie length is 11.3 mtr only.
Jakkur Station A04/P5 RHS

Chethan Kumar,
50 NCR-50 18.11.2022 Found zero cover on one side & 175mm on the opposite side of pile cage. Found unauthorized repair work done by Closed
AEE
evening on the same day.
Bagaluru Station
In CHSL test Bagaluru Station observed
Pile A05/P4/RHS
* Pile Length: 28.00m
* Length of Sonic tube found:
a. 16m, Chethan Kumar,
59 NCR-59 06.12.2022 Closed
b. 16m, AEE
c. Blocked,
d. 1.5m
* Date of casting: 26/09/202
* Pile Dia: 1.20m
Yelahanka Station
Chethan Kumar,
81 NCR-81 10.02.2023 Bore log register checked: Open
Overwriting and replacement of values using whitner done for bore depths, time an penetration tests. AEE
Pile A06/P5 Yelahanka Station

The following equipments used for Polymer testing is not Calibrated.
* PH meter Chethan Kumar,
85 NCR-85 14.02.2023 Closed
* Hydrometer AEE
* Marsh cone
Pier C01 Jakkur Station Date of Casting 11.02.2023

Chethan Kumar,
86 NCR-86 14.02.2023 During concreting of Pier, RFI of reinforcement inspection is not cleared. Closed
AEE
Pile C08/P2 Yelahanka Station

Chethan Kumar,
96 NCR-96 25.03.2023 Pile concrete chipped 185mm below from the cut off level. Closed
AEE
Yelahanka Station C02 Pile P3 & P6

Pile C02/P6 Ld as per drawing 1150mm Ld provided at site: 200, 510mm
Pile C02/P3 Ld as per drawing 1150mm Ld provided at site: 570mm, 830mm
Chethan Kumar,
101 NCR-101 12.04.2024 Closed
As per drawing, Ld = 46D AEE
D = dia of the bar is 25mm.
reference GFC drawing No: DDC-BMRCL-PH2A&2B-S2-YELSTN-STC-GFC-DWG-1002-01.
Yelahanka Station Pile C07/P6

Chethan Kumar,
102 NCR-102 12.04.2024 Pile concrete chipped 165mm below from the cut off level. Closed
AEE
Statement of Internal SOR's 6/24/2023
SOR SOR Status
Sl NCR Date of Age in SOR Action
No.
No. received from
No.
Package
Issue
Categorization
Remarks
Quality BMRCL Open Closed
Internal SOR
Pile Cap AP 701 Pile Cap AP 701
Internal Rahul,
1 Curing of pile cap is 24.05.2022 Curing of pile cap is not being carried out properly. 50(7) SOR closed
NCR AEE
not being carried out DOC - 19.05.2022
properly.
Chethan
Internal Baglur Station Pile cap APC03 Internal NCR
2 Internal SOR 04.08.2022 50 (7) Kumar SOR closed
NCR-19 Pile cap PCC damaged at several locations, Yet pile cap reinforcement work in progress. Closed by CE-Pkg2
AEE
Vadeyarpura Casting Yard Internal NCR
Internal Bharath,
3 Internal SOR 12.09.2022 During site visit it is observed that M/s NCC Ltd using unapproved GI binding wire for pier cap works; Open Complaince to be submitted
NCR-28 AEE
i.e M/s MISCO and also found rusted. from NCC
Jakkur Station Pile A02/P1

Chethan Internal NCR
Internal Pile A02/P1 Checked Pile bore log register it has been observed that the Pile concreting activity is not
4 Internal SOR Kumar Open Complaince to be submitted
NCR-32 completed within 2hrs.
AEE from NCC
AP 507 Pile Cap

Internal Rahul Thandel Complaince to be submitted
5 Internal SOR 27.09.2022 * Backfilling is carried out before completion of curing period of Pile Cap. Open
NCR-39 AEE from NCC
* And, Backfilling is carried out in single layer with unwanted materials/debris.
Checked the Bore log register & observed.
Internal SOR After the Pile termination is completed, the time taken to complete pile concrete works is more than 6
Pile hours.
AP478/P4 Internal AP478/P4 Time Interval - 12.50 hours Rahul Thandel Complaince to be submitted
6 08.11.2022 Open
AP478/P3 NCR 51 AP478/P3 Time Interval - 08.25 hours AEE from NCC
AP480/P4 AP480/P4 Time Interval - 19.30 hours
AP479/P1 AP479/P1 Time Interval - 08.30 hours
Pile AP 514/P2
Internal Rahul Thandel Complaince to be submitted
7 Internal SOR 11.08.2022 * Friction pile bore depth: 30m Open
NCR-64 AEE from NCC
* Volume Polymer tank: 25cum (Required: 36m)
Rahul Thandel
Internal AP 456 & C07 Jakkur Station
8 Internal SOR 02.01.2023 AEE & SOR closed
NCR- 71 Pile Cap PCC found damaged.
Chethan AEE
AP 451 & AP 457

Internal Rahul Thandel
9 Internal SOR 23.01.2023 Open
NCR- 77 AEE
Observed cracks in Pile cap.
Pile Cap AP 455

Internal Rahul Thandel
10 Internal SOR 23.01.2023 Open
NCR- 78 AEE
Observed Honey comb of depth 50mm & 30mm in Pile Cap.
Statement of SOR & NCR of Package - 1 6/17/2023
SOR Status
Sl SOR NCR Date of Age in SOR Action
No. No. No.
Package
Issue
Categorization
Remarks
Open Closed
Vadeyarpura Casting Yard.
During post concrete inspection of AP61 Pier cap, it is observed that both side shear key reinforcement is
Internal not in position as per GFC drawing it should be 2015mm (i.e 1975mm + 40mm clear cover) from bearing Bharath,
1 Package-1 01.12.2022 SOR closed
NCR 54 pedestal centre to shear key reinforcement outer face, but at site the same measurement is 1820mm. AEE

Pier cap AP-62 Checked concretin,
BMRC/PH2/QA/ Type of Pier cap: Type 1
Bharath, For information
2 SOR/2022/NCC/ Package-1 09.12.2022 Theoretical Qty:26.54 Cum 50 Good SOR
AEE only
AirportP2/128 Actual Qty: 27.30 Cum
DOC: 09.12.2022
Number of cubes casted:21 nos

BMRC/PH2/QA/
In Pier cap AP 656 observed Honey comb of depth 65mm and exposed reinforcement. Bharath,
3 SOR/2022/NCC/ NCR -76 Package-1 23.01.2023 SOR closed
Date of casting: 12.01.2023 AEE
AirportP2/153
BMRC/PH2/QA/ Pier cap AP 118

Bharath, For information
4 SOR/2022/NCC/ Package-1 27.02.2023 Precast Pier cap AP 118 Good SOR
AEE only
AirportP2/186 Pier cap sheathing duct profile checked, found within limit. Tolerance is ±3.2mm as per the general notes.
Sl SOR NCR Date of
Package
No. No. No. Issue
BMRC/PH2/QA/
NCR-52a
1 SOR/2022/NCC/ Package-3 03.10.2022
NCR-52b
AirportP2/085
BMRC/PH2/QA/
2 SOR/2022/NCC/ NCR-53 Package-3 24.11.2022
AirportP2/113
Statement of SOR & NCR of P
Age in
Categorization
days
Statement of SOR & NCR of Package - 3
Observation
Vadeyarpura Casting yard Precast Piercap AP 852 DOC 15/09/22 AP 851 DOC
AP 852 observed Honeycomb and reinforcement in inside conical portion of the Prec
AP 851 Piercap edges damaged both side faces.
I Girder AP995-996/G01,
In post tensioned I Girder AP995-996/G01,
* HDPE Couplers are provided in curved zones. HDPE coupler joined with HDPE du
& Binding wire.
* Short lengths of ducts are used, whreas longer length to be used.
SOR Action SOR Status
File No.(Vol) by Open Closed
50(10) Bharath,
SOR closed
50(1) AEE
Bharath,
50(10) SOR closed
AEE
6/17/2023
Remarks
Month wise pending observations upto February 2024 3/12/2024
Sl SOR Date of SOR Status 3 month File sent to

No. No. Issue Observation Major SOR
old SOR HO
Remarks
Open Closed
Bagalur Station C01 to C08
BMRC/PH2/QA/SOR/ Crash Barrier reinforcements are covered with back filling soil. Concrete blocks File sent again to HO on
1 05.07.2023 ü ü ü
2022/NCC/AirportP2/291 placed and cribs erected above crash barrier reinforcement (C07, C06, C05, C04 05.03.2024 by 50(25) file
& C02)
Pile AP 442/P1 File sent via 50(22)

BMRC/PH2/QA/SOR/ Found unsound and soil mixed concrete more than 1000 mm below from cut off received Comments form
2 21.08.2023 ü ü
2022/NCC/AirportP2/327 level. CGM quality. Compliance
Date of casting: 21.12.2022 to be submitted again.
Pile AP 606/P3 RHS

BMRC/PH2/QA/SOR/
3 24.08.2023 Pile boring log register verified: prolonged delay in the commencement of ü ü PIT reports awaiting
2022/NCC/AirportP2/329
concreting after the completion of boring of Pile.
AP 438
BMRC/PH2/QA/SOR/ Pile cap - 438 reinforcement checked, observed that distance measured from Pile Re design to be submitted
4 16.09.2023 ü ü
2022/NCC/AirportP2/349 cap shutter to Pier outer surface is 1.2 mtr towards (NHAI Side) and 2.2 mtr by P&D /BMRCL
towards (Service road side) in transverse direction.
AP 441 Closed
For AP 440 same SOR
BMRC/PH2/QA/SOR/ AP 440 & AP 441
5 11.10.2023 ü ü repeated (SOR no. 449)
2022/NCC/AirportP2/363 Pile reinforcement submerged in drainage waer.
and the same SOR file is
sent for closure
Pile AP 669/P4
BMRC/PH2/QA/SOR/
6 11.10.2023 Pile boring log register verified: Prolonged delay in the commencement of ü
concreting after the completion of boring of pile.
Pile AP 471/P2
Development length of Pile reinforcement into the Pile cap is not provided as per
BMRC/PH2/QA/SOR/
7 13.10.2023 drawing. ü
AP 471/P52 Length provided at site-330mm and 400mm (required 1200mm as
per GFC) from cut off level.
BMRC/PH2/QA/SOR/ AP 413/P4 Pile load test

8 06.11.2023 ü ü
2022/NCC/AirportP2/378 Routine Pile load test carried out without approved method statement.
Pile AP 611/P4
BMRC/PH2/QA/SOR/
9 10.11.2023 Pile boring log register verified: prolonged delay in the commenceemnt of ü ü
BMRC/PH2/QA/SOR/
10 15.11.2023 ü ü
2022/NCC/AirportP2/389 The total of Piles completed as of 15.11.2023 is 1860 out of 2765, no. of load
tests conducted are lesser than required.
old SOR HO
Remarks
Open Closed
AP 435 Pile cap
BMRC/PH2/QA/SOR/ File sent to HO on
11 02.12.2023 Pile cap back filling done in single layer with unwanted materials/boulders. ü ü
2022/NCC/AirportP2/395 05.03.2024
Without completion of curing period.
AP 718/P3
BMRC/PH2/QA/SOR/
12 06.12.2023 ü
2022/NCC/AirportP2/397 Pile boring log register verified: Prolonged delay in the commencement of
Span AP 709-708
* AP 709-708 UP-A (Gap in b/w Bearing to pedestal -3mm and Bearing to Rectification done on
BMRC/PH2/QA/SOR/
13 11.12.2023 wedge plate - 2mm) ü 11.03.2023, Compliance to
* AP 709-708 UP-B (Gap in b/w Bearing to pedestal -2mm) be submitted by NCC
* AP 709-708 UP-A (Gap in b/w Bearing to wedge plate -3mm)
Span AP 713-712
* AP 713-712 UP-A (Gap in b/w Bearing to pedestal -3mm and Bearing to
wedge plate - 1mm) Rectification done on
BMRC/PH2/QA/SOR/
14 11.12.2023 * AP 713-712 UP-C (Gap in b/w Bearing to pedestal -4mm) ü 08.03.2023, Compliance to
* AP 713-712 UP-D (Gap in b/w Bearing to wedge plate -2mm) be submitted by NCC
* AP 713-712 DN-C (Gap in b/w Bearing to pedestal -2mm and 4mm)
Span AP 712-711
* AP 712-711 UP-A (Gap in b/w Bearing to pedestal -2mm and Bearing to
wedge plate - 1mm)
Rectification done on
BMRC/PH2/QA/SOR/ * AP 712-711 UP-C (Gap in b/w Bearing to pedestal -4mm)
15 11.12.2023 ü 11.03.2023, Compliance to
2022/NCC/AirportP2/407 * AP 712-711 UP-D (Gap in b/w Bearing to pedestal -3mm)
be submitted by NCC
* AP 712-711 DN-B (Gap in b/w Bearing to pedestal -3mm and bearing to
wedge plate -1mm)
* AP 712-711 DN-C (Gap in b/w Bearing to pedestal -2mm)
Span AP 710-709
Span alignment done after 1st stage stressing, following observations were made Rectification done on
BMRC/PH2/QA/SOR/
16 16.12.2023 during bearing inspection. ü 07.03.2023, Compliance to
* AP 710-709 UP-C (Gap in b/w bearing to pedestal - 1mm) be submitted by NCC
old SOR HO
Remarks
Open Closed
Span AP 708-707
Span alignment done after 1st stage stressing, following observations were made
Rectification done on
BMRC/PH2/QA/SOR/ during bearing inspection.
17 16.12.2023 ü 07.03.2023, Compliance to
2022/NCC/AirportP2/410 * AP 708-707 UP-D (Gap in b/w bearing to pedestal - 1mm)
be submitted by NCC
* AP 708-707 DN-B (Gap in b/w bearing to pedestal - 1mm)
BMRC/PH2/QA/SOR/ Pile AP 719/P1

18 26.12.2023 ü
2022/NCC/AirportP2/419 Delay of 10 hours 25 minutes noted from Pile boring log register.
Hebbal Station Pile C04/P1 Work is in progress,

BMRC/PH2/QA/SOR/
19 03.01.2024 Pile boring log register verified: Prolonged delay in the commencement of ü informed Contractor to
concreting after the completion of boring of Pile. submit early.
BMRC/PH2/QA/SOR/ AP 466 File sent to HO on

20 08.01.2024 ü ü
2022/NCC/AirportP2/429 Pile cap back filling done in singke layer with unwanted materials/boulders. 06.03.2024
BMRC/PH2/QA/SOR/ Pile cap AP 457 File sent to HO on

21 20.01.2024 ü ü
2022/NCC/AirportP2/438 Backfilling done in single layer, also found debris in backfill material. 06.03.2024
Viaduct curing register naer AP 434

BMRC/PH2/QA/SOR/ Observed the curing registers are not updated at site.
22 29.01.2024 ü
2022/NCC/AirportP2/439 NOTE: Pier and Pier starter casted after 04.01.2024 however, not available in
curing register.
Yelahanka Station A07-C07 concourse level Portal Beam
BMRC/PH2/QA/SOR/ 1. Observed repair work on Portal beam. File sent to HO on
23 01.02.2024 ü
2022/NCC/AirportP2/441 2. Found cavity near the cover block, measuring 180mm deep by measuring with 11.03.2024
binding wire.
AP 431L Pier starter
24 31.01.2024 ü ü
2022/NCC/AirportP2/442 Observed improper curing, surface and hessian cloth found dry. 06.03.2024
Note: Shutter not removed.
AP 617-618/G4 Date of grouting: 11.01.2024 File sent via 50(17)

BMRC/PH2/QA/SOR/ Improper grouting of I girders: received Comments form
25 05.01.2024 ü ü
2022/NCC/AirportP2/443 Around 300mm length of GI wire was inserted into the duct. Grout not CGM quality. Compliance
completely filled inside. to be submitted again.
Pile 373/P6
BMRC/PH2/QA/SOR/ Observed (on 07.02.2024) the batch slips are not signed by BMRCL engineers at File sent to HO on
26 07.02.2024 ü ü
2022/NCC/AirportP2/444 site. 06.03.2024
DOC of Pile: 03.02.2024
old SOR HO
Remarks
Open Closed
Span AP 711-710
Span alignment done after 1st stage stressing, following observations were made
during bearing inspection. Rectification done on
BMRC/PH2/QA/SOR/
27 16.02.2024 * AP 711-710 UP-A (Gap in b/w bearing to pedestal - 2mm and bearing to ü 12.03.2023, Compliance to
wedge plate - 1mm) be submitted by NCC
* AP 711-710 UP-C (Gap in b/w bearing to pedestal - 1mm)
AP 440 Pile reinforcements
28 21.02.2024 Pile reinforcement submerged in sewage water. ü ü
2022/NCC/AirportP2/449 06.03.2024
Observed from 29.01.2024 to 20.02.2024
AP 445 Pile 04
BMRC/PH2/QA/SOR/
29 21.02.2024 Pile build up found less than 1 meter. ü
AP 478 RHS Pile 03
BMRC/PH2/QA/SOR/
30 21.02.2024 Pile build up found less than 1 meter and concrete is mixed with soil. ü
Vadeyarpura Casting Yard I Girder AP 445-446/G4
BMRC/PH2/QA/SOR/ Observed improper stacking of I Girder
31 26.02.2024 ü Rectification In-progress
2022/NCC/AirportP2/454 I Girder is tilted and damaged
Area of damage:100X700mm
BMRC/PH2/QA/SOR/ Vadeyarpura Casting Yard I Girder AP 723-724/G3 Rectification done, waiting

32 26.02.2024 ü
2022/NCC/AirportP2/455 Observed repair on down stand of I Girder. Also, found voids. for UPV test and report.
AP 563/P1 Routine Pile vertical load test.

BMRC/PH2/QA/SOR/ * Observed tilt in crown.
33 28.02.2024 ü
2022/NCC/AirportP2/456 * Arrangement of the jack above the steel plate is improper.
* Observed some strands are damaged.
Pier AP 433 Up line / LHS Pier
Pier construction procedure order dated 15.02.2023 is not followed.
BMRC/PH2/QA/SOR/
34 29.02.2024 * Observed for type 3 Pier, full height reinforcement is being tied without 2nd ü ü
lift concreting.
Height of Pier: 21.31m (pile cap top to portal beam top)
Total 34 32 2 1 8 8

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ABSTRACT for Quality (BMRCL) SOR - Pkg 2 3/15/2024

2 No. of Good SOR 249 249

3 SOR closed 183 183

ABSTRACT for LPMC (RITES) SOR - Pkg 2 3/15/2024

2 No. of Good SOR 292 292

3 SOR closed 179 179

4 File sent to HQ for SOR closure 2 2 67(29), 67(30)

SOR no.17,18,19,42,43 & 90 to

Sl SOR Date of Age in SOR Action SOR Status

BMRC/PH2/QA/SOR/2022/ In House Lab/Steel Yard For information

BMRC/PH2/QA/SOR/2022/ Pile 652/P1 & 663/P1 Rahul,

Station Pile C08-P5

Pile Cap AP 699

BMRC/PH2/QA/SOR/2022/ In House Lab For information

Concreting of the Pile C03/P5 witnessed

Witnessed concreting of U girder:

Witnessed the following lab tests:

Pile cap AP 694

BMRC/PH2/QA/SOR/2022/ Viaduct Pile cap AP 690 For information

BMRC/PH2/QA/SOR/2022/ Pier AP 702 For information

Verified cross sonic logging test register:

Witnessed Cement testing for the week no-29:

Witnessed the following lab tests:

Pile AP681/P2 LHS

In House lab AP Pier 704

Sonic Tube Records

BMRC/PH2/QA/SOR/2022/ Pier Cap AP 701 Bharath,

Pile AP 509/P4 & 501/P3

Bagalur Station Pile Cap C03

Concreting of the Pile AP 513/P2 witnessed:

Pile AP 498/P4 & AP498/P2

BMRC/PH2/QA/SOR/2022/ AP 492/P4 Pile Rahul Thandel

Vadeyarpura Casting Yard

Vadeyarpura Casting Yard

BMRC/PH2/QA/SOR/2022/ AP 497 Rahul Thandel

Vadeyarpura Casting yard

Vadeyarpura Lab Pile AP 486/P1Pile AP 517/P4

Pile A01/P2 Bagalur Station

Vadeyarpura Casting Yard

Vadeyarpura Casting Yard

Vadeyarpura Casting Yard

BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting Yard Bharath, For information

Pile cap AP681 LHS

Jakkur station Pile A01/P3

Pile Cap AP684

Pile AP 518/P3 Sonic Tubes 1-2

Pile Cap AP 477 LHS

Near AP 446 Container

BMRC/PH2/QA/SOR/2022/ Pier C08 Bagalur Station Chethan Kumar For information

Vadeyarpura Casting yard

Vadeyarpura Casting Yard

C08/P5 Yelahanka Station

AP 700 Pier Cap Stitch concrete witnessed:

BMRC/PH2/QA/SOR/2022/ Vadeyarpura Casting Yard Bharath,

Vadeyarpura Casting Yard

Vadeyarpura Casting Yard

Piercap AP 652 Date of casting: 18.01.2023

BMRC/PH2/QA/SOR/2022/ Pile AP 449/P3 Rahul Thandel

Vadeyarpura Casting Yard

Pile AP 436/P2 Date of Casting: 17.01.2023

BMRC/PH2/QA/SOR/2022/ Vadeyarpura Quality Lab Bharath, For information

Pier Cap AP622

Pier Cap AP520