AC-6B1□-4□

content
1 Preface.....................................................................................................................1
2 Basic descriptions.................................................................................................. 2
2.1 The Specification of machine model..............................................................2
2.2 Working environment..................................................................................... 2
2.3 Attention......................................................................................................... 2
2.4 Specification................................................................................................... 4
2.5 Accessories..................................................................................................... 4
3 Working principle..................................................................................................5
3.1 Combination................................................................................................... 6
4 Machine structure..................................................................................................7
4.1 Main components........................................................................................... 7
4.2 External parameters........................................................................................ 7
4.3 The installation of common parts.................................................................11
5 Introduction of operation interface................................................................... 18
5.1 Startup...........................................................................................................18
5.2 Combination................................................................................................. 19
5.3 Statistics........................................................................................................25
5.4 Parameter setting.......................................................................................... 26
5.5 Time setting.................................................................................................. 27
5.6 Program table................................................................................................28
5.7 Manual operation..........................................................................................29
5.8 Program setting.............................................................................................33
5.9 Advanced parameter setting......................................................................... 46
5.10 Calibration.................................................................................................. 52
5.11 Parameters import and export.....................................................................55
5.12 Control pannel............................................................................................ 56
6 Operation method................................................................................................60
6.1 Parameter setting method............................................................................. 61
6.2 Detail chart of process..................................................................................66
7 Troubles Shooting................................................................................................ 67
8 Color remarks of mainboard’s I/O cables........................................................ 71
9 Maintenance......................................................................................................... 73
10 Transportation and storage.............................................................................. 73
11 Connected with packing machine and elevator..............................................74
12 Wiring diagram..................................................................................................75
13 Source of two CIS assembly instruction....................................................... 100
1 Preface
Thank you for using AC-6B series Microprocessor Multi-heads Weigher. AC-6B series
Microprocessor Multi-heads Weighers are fully automatic computerized combination scale,
especially designed for packaging granular stuff. It adopts advanced technology with 32 bit high
speed microprocessor and the predominant characteristics are high efficiency and high degree of
accuracy.
The object of making this manual is to help users to use and maintain the equipment. This
manual provides how to operate this machine and some basic maintaining measures. Meantime,
we own a well trained team with excellent techniques for the after-sale service, who are able to
provide you with full-range service immediately. This manual is designed for the machine model
of AC-6B10-4□,AC-6B14-4□,AC-6B16-4□.

Special notice:
Our products cover a wide range of products, and the length of this
manual is limited. It only describes general models or general
functions. All pictures are schematic diagrams, which means that the
physical configuration of the machine may not be completely
consistent with the contents of the pictures, but it does not affect the
understanding of the application of the machine. Our products are
constantly improving, if there are technical changes, without further
notice. If you have any questions about the specific structure or
application of the machine, please contact our sales staff.
Be sure to read the above statement clearly before.

1
2 Basic descriptions
2.1 The Specification of machine model
This machine’s model number is AC-6B. The label can be explained as follows.

AC-6B □□-□□

（3）multiheag weigher version

（2）nember of heads
（1）trademark abbrviation
Fig 2-1-1 Standard product model

□□ □
（5）Code for special purpose
(can be omitted)
（4）Bucket model code
Fig 2-1-2 Standard product identification number
For details, please consult our sales staff.
2.2 Working environment
[1] Temperature: -100C ~ 400C, Humidity: 35-85%.（No condensation）
[2] Single-phase power: AC220V±10%, Adaptive 50/60Hz.
[3] Installation environment: On a hard, horizontal and non-oscillation surface.
[4] Grounding: Make sure the grounding terminal is grounded.
[5] Jamming source: Keep away or shield off.
[6] Should work in axenic and non-dusty workshop when packing food products.
[7] Avoid working in the surrounding with causticity gassy.
[8] Forbid to touch the screen with nipping tools.

2.3 Attention
[1] Don’t strike or push a large pressure on weigh buckets.
[2] Do check and clean out the remained material inside buckets before running. Press
“ZERO” button to empty buckets and set to zero before operation.
[3] Do switch off the power supply when maintaining or cleaning.

2
 [4] Do switch off the power supply when there is a malfunction in electric parts. It should be
maintained by an electronic-engineer.
[5] Make sure that the machine is fastened and stable when cleaning, maintaining or operating
the machine, because there is still a certain distance from the machine body to the ground
if the Microprocessor Multi-heads Weigher is installed on the top of the packing machine.
[6] The volts d.c. should be less than 30V of the connection signal which produced by other
equipments connecting with the Microprocessor Multi-heads Weigher such as feeding
apparatus, Packing machine, conveyor, etc. And the load current should be not more than
100mA.
[7] Don’t touch the buckets’ door, weigh buckets and other running parts while the machine is
running.
[8] Do spend hours poring over this manual before operation. And set program parameters and
system parameters rightly.
[9] It is forbidden to use the high pressure water gun to flush the motor shaft seal ring and the
dust ring under the aluminum box (The dust ring is thin and easy to be broken by the high
pressure water gun).
Seal ring Notice：
Bucket drive unit
When cleaning the machine, it is
forbidden to use high pressure water
(or high pressure gas) to directly
spray the seal ring and dust ring
position!

Dust ring

3
 2.4 Specification
Parameter Machine model
Item AC-6B16-4□ AC-6B14-4□ AC-6B10-4□
Supply Voltage AC220V AC220V AC220V
Supply
50Hz/60Hz 50Hz/60Hz 50Hz/60Hz
frequency
Rating current 15A 13A 9A
Power 3.0kW 2.6kW 2.0kW
Bucket number 16 14 10
Weighing range 15g~4000g 15g~4000g 15g~4000g
Accuracy X(2) X(2) X(2)
Capacity 800mL～7500mL 800mL～7500mL 800mL～7500mL
Max. speed 140 bags/min 140bags/min 80bags/min
Pro-memory 0~99 0~99 0~99
Table 1
Note 1: This parameter is a typical value, the actual performance of different models is
different, subject to the nameplate parameters.
Note 2: The weighing speed is related to the characteristics of the material, and there is a big
difference. For details, please consult our sales staff.

Enterprise Standard：QB/440606 17 10174－2011

2.5 Accessories
Instruction 1 set
Packing List 1 set
Qualification Certificate 1 set

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3 Working principle
Products to be weighed are firstly delivered by Conveyor and fed into the infeed funnel.
Then it can be dispersed to linear feeder Pans from the vibrating Top Cone controlled by
program. The products flow thickness can be changed by adjusting the height of the infeed
Funnel. Products to be weighed are distributed evenly into each linear feeder Pan, stored in feed
bucket. When weigh buckets complete the previous weighing and after they are cleaned out,
products to be weighed in feed buckets can be fed into weigh buckets to prepare for next
combination. Meanwhile this machine can work with other equipments like packaging machines
or conveyor by signal communication, the work flow is shown in Fig 3-1..

Conveyor

I n fe e d F u n n e l
Microprocessor Multi-heads Weigher

Top Cone

L in e a r F e e d e r L in e a r F e e d e r

Feed Bucket Feed Bucket

W e ig h B u c k e t W e ig h B u c k e t

W e ig h B u c k e t C o m b in a tio n
N O .X

DUMP

P a c k a g e M a c h in e , C o n v e y o r , e tc

Fig. 3-1 Work flow

5
3.1 Combination
The CPU calculates the weight value from each weigh bucket, adds up the single weight
and gets numerous combinations which meet the set deviation from Target Weight, then selects
the closest one to the Target Weight as shown in Fig 3-1-1.The gate of these selected buckets
should open to discharge the products which may be stored in Collecting gate or dropped into
the packaging machine for packing.

Applicable combination
Fig 3-1-1combination principle

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4 Machine structure
4.1 Main Components
The main components of AC-6B10(14/16)-4 series are shown in Fig 4-1-1

Fig 4-1-1
1 Indeed Funnel 9 Collating Funnel
Photoelectricity level
2 10 Wire For Display
Sensor (Optional)
3 Top Cone 11 Main Switch
4 linear feeder Pan 12 Display
5 feed bucket 13 Hook for display
6 weigh bucket 14 Hang Bolt
7 Collating Chute 15 Aluminum Case
8 Base Frame

Table 2
4.2 External parameters
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 1. Packing Size:
AC-6B14-4A (1.6 liters) 1600(L)×1210(W)×1484(H)
AC-6B10-4A (1.6 liters) 1436(L)×1086(W)×1388(H)
AC-6B14-4A (No spring structure) 1805(L)×1436(W)×2238(H)
AC-6B16-4A (5.5/7.5 liters) 2340(L)×2190(W)×2110(H)
AC-6B14-4A (5.5/7.5 liters) 2340(L)×2190(W)×2110(H)
AC-6B10-4A (5.5/7.5 liters) 2340(L)×2190(W)×2110(H)
AC-6B14-4A (3.0 liters) 1600(L)×1136(W)×1374(H)
AC-6B10-4A (3.0 liters) 1436(L)×1086(W)×1388(H)
AC-6B14-4A-12 (0.5/0.8 liters) 1336(L)×936(W)×1113(H)
AC-6B10-4A-13 (0.5/0.8 liters) 1336(L)×930(W)×1146(H)

2. Packing Weight: <=1000mL:about 400kg; 1300mL～3000mL:about 510kg;

>=5500mL:about 1200kg
3. Assembly Dimension:
AC-6B14-4A (1.6/3.0 liters) as shown in Fig.4-2-1
1895

1200
1440
1203

1207
935
1059

Fig 4-2-1-A Fig 4-2-1-B

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AC-6B14-4A (No spring structure) as shown in Fig.4-2-2

Fig 4-2-2-A F Fig 4-2-2-B

AC-6B16-4A (5.5/7.5 liters) as shown in Fig.4-2-3

1986
2353
2802
1986
1005
450

1635

Fig 4-2-3-A Fig 4-2-3-B

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AC-6B14-4A (0.5/0.8 liters) as shown in Fig.4-2-4

824 (900)
1143(1185)
867(928)

267(275)

841 (946)
250(280)
30
110

720(670)
800(750)

Fig 4-2-4-A Fig 4-2-4-B

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4.3 The installation of common parts
4.3.1 Bracket and Infeed Funnel Installation
As shown in Fig 4-3-4, first install the supporting bar, supporting frame on the host
body ,make it fixed. Then install the Infeed Funnel on the brackets.

Infeed
Funnel

Supporting
Frame

Supporting
Bar

Fig 4-3-1

4.3.2 Bucket installation

1. Weight bucket as shown in Fig. 4-3-2 to Fig. 4-3-4, put the fixed rod of buckets to the
fixed rod of Aluminum cases. Insert the fixed rod into the Locking mount with a gentle force.

2. Keep the bucket at position (1), rotate it downwards by the Fixed rod to position (2) . Set
the bucket horizontally.

3. Feed bucket is similar to weight bucket.

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 1.0L~1.3L weigh bucket 1.0~1.3L weigh bucket
Fig 4-3-2A Fig 4-3-2B

2.5L or more weigh bucket 2.5L or more weigh bucket

Fig 4-3-3A Fig 4-3-3B

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 Locking mount 1

Fixed Axis 2

Fixed Rod 1

Locking mount 2

Feed Bucket
Weigh Bucket
Fig 4-3-4A （AC-6B14(10)-4A-21F ） Fig 4-3-4B（AC-6B14(10)-4A-21F）

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4.3.3 Linear feeder pan installation
The installation diagram of feeder pan was shown in Fig 4-3-5,there are three types:
Type 1(Fig 4-3-5): put the Feeder pan above the notch of the vibrator and install it. After
that insert section “b” of the Vibrator to section “a” of the feeder pan.
Type 2(Fig 4-3-6):loosen the locking handle to the position of “loosen”, and insert section
“a” of the Feeder Pan to section “b” of the Vibrator slantingly. Level the Feeder Pan and tighten
the locking handle.
Type 3(Fig 4-3-7):put the notch above the feeder pan in the position of screws on the
vibrator and fix them by one head.After that put the locking ring from A to B.

NOTICE: Each linear feeder Pan should be well installed and has no bump with
each other.

Fig 4-3-5 Fig 4-3-6

Fig 4-3-7a Fig 4-3-7b

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4.3.4 Collating Chute installation
There three types:

Type 1 (Fig 4-3-8a) & Type 2 (Fig 4-3-8b) . Put the Collating Chute into the notch of the
Middle Frame.

Fig 4-3-8a

Fig 4-3-8b

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Type 3(Fig 4-3-8c). put the collating chute into the weigher locating along the Position 1, and
insert it into the bracket as shown in position 2.

Position1

Position2

Fig 4-3-5c

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4.3.5 Collection bucket installation
1. As shown in Fig 4-3-9a, install the collection bucket Hook on the host box, and make it stable.

Fig 4-3-9a

2. Insert the collection bucket into the Locking mount for both sides. Set bucket horizontally.

Fig 4-3-9b
NOTE: Please correspond with the “Aluminum Case” number when installing feed bucket,
weigh bucket and Collating Chute

17
5 Introduction of operation interface
All functions of the Multi-heads Weigher can be finished by touching the display screen
which is easy to operate. Every function will work after touching the display screen for 0.5-1
second. Furthermore, the range of every parameter will be shown after RANGE: on the inferior
of the display screen.

5.1 Startup
Switch on the power supply, software starts to self-exam and then we can see the Main
Screen as shown in Fig.5-1-1.Here to the LV3 grade interface,user can choose the operating level
according to their need.Operation method ： click the icon of switching operation level in the
upper right corner and input the password for the level what you want, and then press Enter to
confirm. Factory password setting: LV3: 333333; LV2: 222222; LV1: 111111, enter LV3
operation level，you can modify the password of LV1 and LV2. If loses the LV3 level password,
you need to contact the supplier to reset the password.

Fig. 5-1-1 zero

Interface introduction:

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1.zero：To clean out products remained in feed buckets and weigh buckets, and at the same time
set load cells to zero once again. Before running, it is necessary to perform a zero
setting operation to ensure accurate measurement.
2.clear：To clean out all products remained in the machine. The main feeder , the linear feeder,
feed buckets and weigh buckets will run continually to clean out
products.Operation method: press this button once,the weigher will run
continually.Press it again ,button is orange and automatic stop.
3.clean：Press this button,all buckets will keep open.The residence time that buckets keep open
can be set in system setting interface.All buckets will close automatically when it
is time up.

5.2 Combination

Fig. 5-2-1 combination

Press this button to switch to the relevant function setting interface which
zero
contains zero, clear and clean functions. The setting interface as shown in
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 the 5-1-1, as shown in figure data is only for reference.

Show the operation of the weigher. Digital blocks show the running
states of each unit bucket.Different states have different color-coded and
combination representing different meaning. Specific meaning can be seen in using

instructions by clicking in the upper right corner.

Enter statistic interface, the results for each combination of scales are
statistic
recorded.

You can adjust the parameters of MF time 、 LF time 、 speed.But the

para set
parameters won’t be saved after power off.

You can adjust the parameters about time settings. And the parameters
time set
won’t be saved after power off,too.

Press this button and then enter the interface which includes program
menu table, manual operation, program setting, advanced parameters and
calibration functions.

1.The weigher will stop working by lack of material,and the button of

LLL will be flashing.

There are two kind of situations that the weigher will stop working by
lack of material ).

(1) The lever-sensor has detected the lack of the material ,and meets the
conditions of stopping machine(refer to the parameter of L-L-L Ratio
LLL setting.

(2) The lever-sensor has detected material,but the weigher still working
with that the weigh bucket always can't detect material, and the this
situation lasts 10 minutes or more.

2, When the function LLL is pressed, and the scale is lack of material,the
weigher will go on running by pressing button run . When detected
materials, the weigher will run automatically after 10 seconds.

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 3,(1)When the button of LLL ,the machine will stop to detect the lack
of material ,but after running and stop the machine ,the function will be
active again.

(2)When the parameter of L-L-L Ratio is setted to 0,the function LLL

is banned.

Press this button and enter interface to choose function form level
ctrl panel password setting, date/time setting，touch screen setting, program set and
language setting.

stop To stop the weigher.

run To run the weigher.

Open the camera and switch to the monitoring interface.

* Note: The basic version without this function. For details, please
consult our sales staff.

Set the monitor parameters, Refer to the section 5.12 control pannel for
ctrl panel
detail.

Connect to computer,press the button and the weigher will be controlled

by computer. Off line:Press the button and the weigher will be

on line disconnected from monitor.IP setting refer to system set for detail.

* Note: The basic version without this function. For details, please
consult our sales staff.

Toggle operation permission, Refer to the section 5.9 advanced

parameter setting for detail.

Describe the meaning of the bucket color displayed on the monitor.

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0 products in the bucket
The value of weighing bucket reaches “No load”*“tgt wt”. And
waiting for combination.
1 no combination max
The number of times the weighing bucket finds the combination is
accumulated to the number of “No select”, and the bucket will be forced
combination or forced discharge.
2 reserve,not use
3 combination
The number of times the weighing bucket finds the combination is
accumulated to the number of “No select”, the bucket forced
combination and the weight of the combination is still acceptable at this
time.(but the combination is not the best.)
4 less combination
The number of times the weighing bucket finds the combination is
accumulated to the number of “No select”, the bucket forced
combination and the weight of the combination is not acceptable,the
bucket forced discharge.
5 mandatory emissions
When a qualified combination cannot be found, feeding bucket
discharge to the weighing bucket once more once more whicth value is
smallest, if the qualified combination cannot be found, forced discharge

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is performed according to the “Mul-up limit(“up limit” and “L-limit” are
Multiplied and find combination again)”.
6 zero error
During the operation, when the automatic zero setting is executed
according to the “zero time”or“zero times” interval, if the value of
weighing bucket larger than the +“zero range”(positive value), the bucket
is considered abnormal and the zero setting operation is not performed.
And prompt the fault.
7 normal combination
Normal combination,and it will discharge if received request.
8 first time of enfoecing disch
When a qualified combination cannot be found, feeding bucket
discharge to the weighing bucket once more whicth value is smallest, and
it will combine again.
9 over weight
The value of weighing bucket is larger than the “tgt wt+up
limit”or“Enforce limit”(if setting is not zreo).
10 communication failed
The main board failed to communicate with the single board. This is
caused by a hardware failure.
11 less than -0.5g
The value of weighing bucket is smaller than the -“zero
range”(Negative value).
12 zero
During the operation, when the automatic zero setting is executed
according to the “zero time” or “zero times” interval, if the value of
weighing bucket is not abnormal(Within the range of ±“zero range”),it
wiill perform zero setting operation.
13 No Load
After weighing bucket discharged,and feeding bucket has been
discharged to weighing bucket,but the value of weighing bucket smaller
than “No load”*“tgt wt” now.
14 feeding
Weighing bucket has been discharged,and waiting for feeding bucket

23
to discharged.
15 a hopper Inhibited
The head is manually disabled or automatically disabled due to
communication failure. If the communication is normal, the prohibition
can be released by manual operation.

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5.3 Statistics

Fig. 5-3-1 statistics

Interface introduction:
1. Program NO. can be selected from program list.
2. Product name、target weight、up limit、L-limit、target speed ,all these parameters can be set
in basic parameter interface of program setting which is convenient for reference.
3.Qual,failed,qua rate, mean dev with total weight these five parameters are the statistical
analysis of the results of this operation that make the operation easy and intuitive
understanding.
4. Failed record which show the corresponding No. 、weight 、 time of the fail package of the
operation, you can press the coin of triangle next to the key to flip up and down.
5. Record No.: show the record number you check. Total No. is shown above, the record to be
seen is shown below.
6. CAR: press this button to clear all records.
7. Export records: Export records via USB disk.You will get the following 2 files:
ExportStatRecord.csv and ExportStatRecordUnq.csv . ExportStatRecord.csv is stat records;

25
ExportStatRecordUnq.csv is unqualified record，These two documents can open with xls
compatible software( such as Microsoft office , wps office(for free) and so on ) .

5.4 Parameter setting

Fig5-4-1 parameter set

Interface introduction:
1. Show the running time and amplitude of main feeder and linear feeder, the value can be
adjusted by pressing increase or decrease key. Notice: the amplitude of linear feeder can be
adjusted individually. Operation: touch it for selection and press increase or decrease key to
change its value.
2. Setting speed, which operation method is same with amplitude of linear feeder.
Note:If “MF mode” is “1”(Rotary feeder mode),MF ”amp” became MF “delay”.
Notice: the dynamic parameters won’t be saved after power supply being off.

26
5.5 Time setting

Fig 5-5-1 time set

Interface introduction：
The parameters can be adjusted during operation, and the value will be saved after power
supply being off. Operation method: touch the button and input the value through the
key-board on the right，and then press Enter to confirm or press Ce to delete it. The range is
displayed under the key-board for user for reference.Time parameters specific meaning and
the setting method, please refer to time setting of program setting (5.8 program setting).

27
5.6 Program table

Fig 5-6-1 program table

Interface introduction：
As shown in Fig5-6, the programs which are stored different parameters are displayed on this
interface, you can press the triangle icon to turn the page. The program name and product
name of running operation are displayed on the lower-left corner. Program NO.96 to NO.99
are factory settings, parameters in these program can not be modified.

All the parameter setting will be copied from the number of original
program to the number of target program. Operation method: choose the
Copy…
program number and press this button ,and then select the number of target
program. OK will appear when operating successfully.

Delete the selected program .Operation method: touch the program number
Delete for selecting and press Delete, and then press Enter to confirm. OK will
appear when operating successfully.

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 Choose the program which is saved with setting parameter. Operation
Select method: press this button and choose the program number, and then press
Enter to confirm. OK will appear when operating successfully.

5.7 Manual operation

Fig5-7-1 manual operation

Interface introduction:
Cycle run, continuous run can test the operation of the weigher and the mechanical
components. Linear vibrator, main vibrator, feed bucket, weigh bucket, collection bucket
respectively to test the various parts, testing and so on. Inhibit head is used to prohibit the
fault bucket. When the bucket is pressed, the color from blue to red. Weight used to observe
a weight of weigh bucket if it is accurate and realize weigh sensor and main sensor zero
reset. Sampling test for observation the situation of sampling.
Note:when selected“cycle run”、“conti run”、“MF、“LF”、“FB”、“WB”，if press the bucket
icon, corresponding unit will run;if press the ellipse icon in the middle,all of the group will
run.

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5.7.1 Touch it for selecting and press the channel number corresponding
to each weighing section, the selected section will operate for
cycle run once with the process of MF, LF, FB, WB and CB. If Elliptic icon
was touched，all sections will operate for once. Hold to press it,
all selected sections will operate continually.

5.7.2 Continue run. It has similar function with cycle run. The
conti run difference is that it will run continually only when you press
another button. It can test the weigher for a long time.

5.7.3 Main feeder . Touch it for selecting and press the elliptic icon, the
MF main feeder will operate for once. Hold to press it, the main
feeder will operate continually.

5.7.4 Linear feeder. Touch it for selecting and press channel number
corresponding to each linear feeder, the selected linear feeder will
LF operate once. All linear feeders will operate for once by press the
elliptic icon. Hold to press it, the linear feeder will operate
continually.

5.7.5 Feed bucket or weight bucket . Touch it for selecting and press
FB channel number, the selected feed bucket or weight bucket will
operate for once. All feed buckets or weight bucket will operate
WB for once by pressing the elliptic icon. Hold to press it, the feed
buckets or weight buckets will operate continually.

5.7.6 Collection bucket. Touch it, and then the channel number of
collection bucket will turn green. When you touch NO.01, the
CB NO.1 collection bucket will run. When you touch NO.02,the
NO.2 collection bucket will run. Touch the elliptic icon, all
collection bucket will operate.

5.7.7 Inhibit the broken-down channel corresponding to one weight

section and other channels keep running. There is a circle with
different digital blocks in the display screen. When other channels
Inh head
running, the inhibited head block will show in black. When the
inhibited head starts to work again as a normal head, it will show
in different colors.

30
5.7.8 Touch it for selecting and press channel number, the weight of the
selected channel will be displayed, press that channel number
weight again to set load cell back to zero. (Before setting zero, make sure
there is no product left in weigh buckets. The function will fail if
there are more than 200g products left in the bucket.)

5.7.9 Sampling interface is shown as fig 5-7-2, which is only for

Sample
reference.

5.7.10 Press the icon,the images of the camera will be displayed on the
screen;press the icon again,the images disappeared.
camera
* Note: The basic version without this function. For details, please
consult our sales staff.

Fig5-7-2 sampling

nterface introducting:

As shown in Fig5-7-2, red curve is the sampling curve and the corresponding abscissa denotes of
yellow line is sampling time. When load cell takes sample without reaching peak, the weigher is
31
working in error state. When load cell takes sample in situation that the curve reaches peak and
fluctuations, the weigher is working in poor state. Only when load cell takes sample in situation
that curve reaches peak and keeps stable, the weigher is working in good state.

Test several times, the difference between the sampled value and the current value equal or less
than 0.1,the weigher is working in good state.

5.7.11
smp val: Sampling value.

5.7.12
max val: The maximum sampling value during sampling.

5.7.13
current value Note：On the right of the “max val”

To set a target weighing speed. By adjusting this

parameter, you can find the best speed which is
good for taking sample. Operation method: Increase
target
5.7.14 speed the speed by pressing "▲" button; Decrease the
Value: speed by pressing the "▼"button. As you change
the value of this parameter, the parameter of speed
(5.8.6)will change accordingly.
5.7.15 To set a WB delay(For more information of this
parameter, please refer to 5.8.26 ).By adjusting this
parameter, you can find the best delay time which is
good for taking sample. Operation method: Increase
WB Delay
Value: the value by pressing "▲" button; Decrease the
value by pressing "  " button. As you change the
value of this parameter, the parameter of WB
delay(5.8.26) will change accordingly.
5.7.16 To set the filter coefficient of “weigh bucket”. By
adjusting this parameter, you can find the best value
which is good for taking sampling. Operating
Filter method: Increase the value by pressing "▲" button;
Decrease the value by pressing " " button. As you
change the value of this parameter, the parameter of
Filter(5.8.16) will change accordingly.

32
5.7.17 To set the settled time of “weigh bucket”. By
adjusting this parameter, you can find the best value
which is good for taking sampling. Operation
settled method: Increase the value by pressing "▲" button;
time
Decrease the value by pressing "  " button. As you
change the value of this parameter, the parameter of
settled time(5.8.34) will change accordingly.

5.7.18 To set a single bucket zero.

zero
5.2.19 To run the machine.
test
5.2.20 Exit the sample oper interface.
back

5.8 Program setting

Fig 5-8-1 basic parameters

33
5.8.1 To set the name of the product to be weighed. Operation method:
Touch it for selecting and input the name of product through the
pro. name
keyboard on the right of the screen, and then press Enter to
confirm. Caps is a switch button, and Bks a delete a button.。

5.8.2 To decide the method of measuring.

There are three patterns(0,1,2,3)for material weighing.

0 : weighing mode, weighing in g/kg for unit and display in g/kg

for unit too.

1 : counting mode, weighing in g/kg for unit and display in

comb distr p(pieces) for unit. Quantity(p)=tgt wt(g/kg)/single wt(g/kg).

2 : counting mode, weighing in p for unit and display in p for unit

too.

3: The same as 1,but subtract single tare.counting mode, weighing

in g/kg for unit and display in p(pieces) for unit. Quantity(p)=

tgt wt(g/kg)/(single wt(g/kg)-single tare(g/kg)).

5.8.3 To set a target weight of one package to be packed. The range is

tgt wt
between 0.1 and 9999.9.

5.8.4 To set the limit of up deviation based on the “tgt wt”.The range is
up limit
between 0.0 and 9999.9.

5.8.5 To set the limit of low deviation based on the “tgt wt”. The range is
L-limit
between 0.0 and target value-0.1.

5.8.6 To set a target weighing speed according to the speed of the

speed packaging machine or the actual situation .The max speed please
refer to the section 2.4 Specification.

5.8.7 It is used as a correct value when the multi-heads weigher cannot

be calibrated a amendatory value referring to the deviation between
discr the actual weight and the display weight, i.e. “actual weight, =
display weight, + discr”. It can be set as positive or negative value.
The range is between -99.9 and +99.9.

34
5.8.8 To set the target weight of one product. This parameter only
single wt performs when all the products is the same weight. The range is
between 0.1 and 999.9.

5.8.9 The weight of the material bag 。 When “comb distr” setted,the
single tare
function active.The range is between 0.0 and single wt-0.1.

5.8.10 To set the up limit of single weight.When “Comb distr” is 2,the

machine automatically calculates the actual single weight of the
single wt material when running, and when exceeding the upper limit value,
max
the single weight value of the display combination interface is
displayed red. The range is between 0.1 and 99.9.

5.8.11 To set the low limit of single weight.When “Comb distr” is 2,the
machine automatically calculates the actual single weight of the
single wt material when running, and when exceeding the lowerer limit
min
value, the single weight value of the display combination interface
is displayed red. The range is between 0.1 and 99.9.

35
Middle parameter

Fig 5-8-2 middle parameter

5.8.12 It is a percentage to be set. When the weight in a single weight

bucket is less than this percentage of the target weight, the feed
bucket would continue feeding the weigh bucket until the
No load
weight in this single weigh bucket reaches this percentage, so
that this weigh bucket could attend combination. The range is
between 1 and 99% and the recommendation is 10%-15%.

5.8.13 It refers to the times of the bucket not attending combination.

Such bucket would be forced to attending combination after XX
No select which is the setting value of this button. By doing this, it can
improve the using rate of weigh buckets. The range is between
10 and 9999, the recommendation is 300.

5.8.14 To set a drop times to get the target weight. The target weight is
drop times divided into drop times to dump products, It means each
dumping weight = actual weight / “discharge times”. It works for

36
 the weight requirement that can’t reach in one time. The range is
the integer between 1 and 99.

5.8.15 Discharge time of collection bucket. To set an interval time

among the collection buckets for discharging product. If the
discharged product is a low density and big volume one, this
parameter is necessary to avoid blocking the discharging bucket
when all combined weigh buckets drop product at the same time.
Therefore, the combined weigh buckets can drop the product to
the collection bucket or Packing machine according to this
parameter. Its range setting refers to drop times CB, and it must
drop times be set less than the value of drop times. For example: when the
CB
value of discharge times is set to 2,the parameter of discharge
time of collection bucket can be set to 1 or 2.If the target weight
is 200g and this parameter is set to 1,the weigh bucket will open
twice and drop 100g product for each time, then the collection
bucket will open for once. When the parameter is set to 2, the
weigh bucket will open twice and drop 100g product for each
time. The collection bucket will open every time of feeding, that
mean the collection bucket will open twice.

5.8.16 To set the filter coefficient of weigh bucket.

Filter coefficient is the times that A/D card samples the weight
data from load cell. If the frequency in sampling gets more, the
result will

be closer to the real weight. But A/D Card spends more time on
Filter the sampling. There are 19 grades of filter coefficient. If the
value is higher, the weighing data will be better, but it will
respond slower. The operating method is: Press it for selecting
and input a new value, and then press Enter to confirm. If
succeed, it will show OK. The range is between 0 and 15 ,and
the recommended value is 8-12.

37
5.8.17 Feed delay time. It refers to the feeding delay of external feeding
machine (such as conveyor). When the level sensor (or main load
cell) detected no products in the “Infeed Funnel” and sended out
the dumping signal, the conveyor received and fed products into
feeding time
the Indeed Funnel. When the fed weight is up to the upper limit
of the level sensor (or main load cell), the starved feeding signal
will last for feeding time to stop output. The range is between 1s
and 999s.

5.8.18 To set a maximum weight value for main feeder . This value is
dispersion the upper weight value of product to be added. The range is
max
between 0.01 and 30.00kg.

5.8.19 To set a minimum weight value for main feeder . It will require
dispersion
min to add product when below this value. Range: 0.01-30.00kg.

5.8.20 1.When using main sensor to detect the lack of materials(the

parameter is set to 1),the weigher will stop working if the
material weight is less than low limit by the ratio.

2.When using lever -sensor to detect the lack of materials on the

top cone(the parameter is set to 0), the function L-L-L Ratio is
L-L-L ratio depending on the parameter FEED ON TIME at this time. The
range is between 1 and 99%.For example, Assuming the feeding
time is set to 10S , the L-L-L ratio is set to 10% , then LLLon/off
is in effect when the lack of material time is over 1s .

3.The function LLLon/off is invalid if the parameter of L-L-L

Ratio is setted to 0.

5.8.21 If actual weigh of a weigh bucket lower than setting value,it will
not attend combination.(but the parameter “No load” will
Comb.L-limit attend. ) It may provide better result in counting mode(the
parameter “Comb distr” is 1 or 2).The range is between 0.0 and
half of “tgt wt”-0.1.

5.8.22 When “Comb distr” is 2, in order to ensure the single weight is

Enforce limit
accurate, when the weight of the bucket exceeds the set value, it

38
 will be forced to discharge as an overweight combination. Set to
0 can prohibit this function.

5.8.23 When “Comb distr” is 2,the interval time machine re-calculates

the single weight. Set to 0 can prohibit this function. Note: when
sgl-wt reset the function is opened, the scale will find the combination of
the single weight calculated by the machine instead of the setting
value ”single wt” . The range is between 0 and 999 min.

Feeder setting

Fig 5-8-3 feeder set

Interface instruction:
Touch it for selecting and then enter the interface as shown in Fig 5-8-3. Amplitude and time of
main feeder and linear feeder can set in this interface. Operation method: touch it for selecting
and input a new value，and then press Enter to confirm. The amplitude and time of main feeder
and linear feeder can be changed by pressing＜，＞.
Note 1 : If “MF mode” is “1”(Rotary feeder mode),”MF amp” became ”MF delay”.
Note 2 : For a new machine, if the amp of feeders are greater than 90 and the time
are greater than 2000ms to meet the requirements, it indicates that the design may not

39
 meet the actual application. Please contact the salesperson for confirmation in time to
avoid damage to the feeder due to overload.

Time setting

Fig 5-8-4 time set

5.8.24 Feeder bucket delay. To set a delay time from feed bucket
starting to open to linear feeder beginning to operate and dump
products into feed bucket. During this period feed bucket
should be cleaned and closed. Its range is different by inputting
different value of setting speed. If the delay time is not enough
FB delay
(shorter than the last time of motor of feed bucket), the product
will go to weigh bucket directly or be clamped by the door of
feed bucket. But if too long, it will reduce the weighing speed.
you can set a appropriate value referring to the characteristics
of product and target weight.

5.8.25 Feed bucket open time. feed bucket will close after FB open
FB open time
time. The range is between 1ms and 2000ms.

40
5.8.26 Weigh bucket delay. To set a delay time from weigh bucket
starting to open to feed bucket beginning to operate and dump
WB delay products into weigh bucket. The working principle and set
method please refer to fb delay. The range is between 1ms and
9999ms. Recommend value is 200.

5.8.27 Weigh bucket open time. Weigh bucket will close after WB
WB open time
open time. The range is between 1ms and 2000ms.

5.8.28 Collection bucket delay. To set a delay time from weigh bucket
starting to open to the collection bucket beginning to operate
CB delay again and dump products into the packaging machine. The
range is between 1ms and 9999ms. (Only valid after stalling a
collection bucket). Recommend value is 600.

5.8.29
CB open Collection bucket open time. Collection bucket will close after
time CB open time. The range is between 1ms and 2000ms.

5.8.30 The range is between 0~±2000ms. (Only valid after installing

a collection bucket). Recommend value is 100.
1. If the value is greater than or equal to 0: The combined
weigh buckets are opened (Discharge to the collection bucket),
the ready signal is given after “ CB delay ”. If a request signal is
given, the collection bucket is opened to discharging. After the
delay of “ after CB delay ”, the combined weigh buckets can be
opened again;
after CB 2. If the value is less than 0, the ready signal is given in
delay
advance.
The lead time is: “ CB delay ” - “ after CB delay(absolute value) ”.
If a request signal is given, the combined weigh bucket will be
discharged to the collection bucket again, but the collection
bucket will not open the discharge until the delay of “ CB delay ”.
Note: If the advance time is 0, the ready signal will be send
when weigh buckets complete combination (not open to
discharging).

41
5.8.31 Discharge delay time. To set a delay time. After the weigher
discharging products to packaging machine, the packaging
discharge
machine will send out a “finish discharging” signal to the
delay
packaging machine after delaying a period of dis delay. Its
range is between 1ms and 9999ms.

5.8.32 To set the duration for “discharge” signal sent to the packaging
discharge machine. That is, the signal will disappear after it lasts for
time
discharge time. The recommended value is 100.

5.8.33 Stagger Interval. To set an interval time among the combined

buckets for discharging product. If the discharged product is a
low density and big volume one, this parameter is necessary to
avoid blocking the Discharging Hopper when all combined

stagger weigh buckets drop product at the same time. Therefore, the
interval combined weigh buckets can drop the product to the collection
bucket or Packing machine according to this parameter. The
range is between 1ms and 9999ms.( when the weigher works
with the collection bucket, it will open once after all products
are dumped.)

5.8.34 The load cell will weigh after settled time. Its range is between
settled time
400-3000ms.

5.8.35 During the automatic zero interval, the weigh bucket

participated in combination performs zeroing automatically
when operating in order to keep the weighing accuracy. When
zero interval
the bucket is cleared, it won’t attend to combination and it will
show green color. The range is between 1min and 999mins. The
recommended value is 10.

42
Motor mode

Fig 5-8-5 motor mode

To set the motor mode of feed bucket、weigh bucket. There are five modes for choice, that is, 0，
1，2，3，4.Pattern4 is the factory setting.

43
AFC

Fig 5-8-6 AFC

5.8.36 To set the automatic control model of linear feeder 0, 1 ,2 and 3
can be chosen.
0 means the AFC function is off, i.e. the program can not
modify the amplitude of linear feeder automatically, but it only
can be changed by manual.
1 means the program can automatically modify the amplitude

AFC of linear feeder according to the AFCT tgt No. It is called

AFCT model.
2 means the program can automatically modify the amplitude
of linear feeder according to the AFCI tgt wt. It is called AFCI
model.

3 means the time of linear feeder fluctuates changes up and

down.

44
5.8.37 When AFC is set to 1, the program would automatically modify
the amplitude of linear feeder according to the AFCT tgt NO,
AFCT tgt No. i.e. it is the desired number of buckets which is the average
number of weigh buckets attended to combination. The range is
between 0.1 and 7.0.The recommended value is 3.5.

5.8.38 It refers to the allowable deviation based on the total numbers

AFCT No. limit of combined buckets in the range of AFCT Rst int. The range is
between 0.1 and 99.9. The recommended value is 4.0.

5.8.39 To set the weighing times after which the amplitude of linear
AFCT Rst int feeder will change once. The range is between 1 and 99. The
recommended value is 10.

5.8.40 When AFC model is set to 2, AFCI model is on.

AFCI tgt wt is the expected weight in each single bucket during

AFCI tgt wt
feeding process by LF, and it is an average value. The range is
between 0.1 and 3200.0.

5.8.41 It refers to the allowable deviation based on the AFCI tgt wt

of each single bucket in the range of AFCI Rst int in total.
AFCI wt limit
The range is between 0.1 and 999.9. The recommend value is
(AFCI tgt wt × (1/6-1/10) × AFCI Rst int).

5.8.42 To set the weighing times after which the amplitude of linear
AFCI Rst int feeder will be changed once. The range is between 1 and 99.
The recommended value is 10.

5.8.43 Deviation time is the largest deviation time of linear feeder

T-dis fluctuations . The range is between 0 and 5000.And the range is
change with the time of linear feeder.

45
 5.9 Advanced parameter setting

Fig 5-9-1 system set

5.9.1 To select the model of collection bucket.0 means no collection

Collection
bucket installed.1 means collection bucket installed.

5.9.2 To set the detecting way of main feeder . The range is 0-1.
0 means the quantity of products fed to “main feeder Pan” will
load cell be controlled by level sensor .
1 means the quantity of products fed to “main feeder Pan” will
be controlled by the load cell of “main feeder ” .

5.9.3 Scail point position setting is in the setup process and system
scail ptn parameters values of decimal position. Setting range:0-3. The
recommended value is 1.

5.9.4 To set the unit of the weight. The range is 0-1.

unit 0 means the unit is Gram;
1 means the unit is Kilogram.

46
 The recommended value is 0.

5.9.5 To set the multiple of up limit and low limit. When the system can’t
find proper combination and enforce the bucket to combine, it’s
Mul-up limit able to control the weight of fail packages under the multiple range
of up limit and low limit. The range is between 1 and 99. The
recommended value is 2.

5.9.6 Enforce discharging. The bigger this value is, the higher the pass
rate will be, but the running continuity will be worse. Usually, the
program will find another combination in the residual buckets after
an acceptable combination. If there is no eligible combination, it
Enforce
will compare “the residual buckets number” with “Enforce”. And if
the residual buckets number is greater than or equal to “Enforce”, it
will choose the closest to the target weight of a combination to
enforced-dump. The recommended value is 8.

5.9.7 During the automatic zero interval, the weigh bucket participated in
combination performs zeroing automatically when operating in
order to keep the weighing accuracy.

zero mode 0:if running time achieves the setting value,automatic

zero mode
zero will be executed.

zero mode 1: if combination times achieves the setting

value,automatic zero will be executed.

Set 0 by default.

5.9.8 When execution automatic zero, if absolute value of the bucket

zero range larger than the setting value,this bucket will be considered
abnormal, and prohibited running. The recommended value is 5.

5.9.9 Set the feeding structure of main feeder .Set the value according to
the structure of machine.
MF mode
0:Vibration feeding structure.
1:Rotary feeding structure.

5.9.10 Discharge way,to set the dumping way of discharging products

disch way
from weigher to packaging machine.

47
 Range：0-4 valid if the parameter Collection is “1”。

0：Dual open door mode.High-speed mode. If received input signal,

weigh bucket open to discharge to the collection bucket, two doors
of collection bucket will open after CB delay at the same time.

1:Over-weigh separate mode. If qualified combination, one door

open,or another door open.

2:Independent mode. Usually connect to 2 packers.Both of 2

control cables valid.

5.9.11 To set the way of receiving the “Ready” signal.

There are 4 ways from 0 to 3.The principle is as shown in Fig
5-9-2.
0: Impulse Memory. After the Multihead Weigher receives a
“Ready” signal which is an impulse signal, the program will
memorize it. After receiving an “Input” signal, the “Ready”
signal will work. When the impulse comes down from 1 to 0, it is
valid.
1: Impulse Non-Memory. After the Multihead Weigher receives a
“Ready” signal which is an impulse signal, the program will not
memorize it if it doesn’t receive an “Input” signal. If there is no
trigger way impulse signal, it won’t Drop products even if it receives an
“Input” signal. When the impulse comes down from 1 to 0, it is
valid.
2: Level Memory. After the Multihead Weigher receives a
“Ready” signal which is a level signal, the program will memorize
it. When it receives an “Input” signal, the “Ready” signal will
work at once. When the level is going up from 0 to 1, it is Valid.
3: Level Non-Memory. After the Multihead Weigher receives a
“Ready” signal which is a level signal, the program will not
memorize it if it doesn’t receive and “Input” signal. If there is no
high-level signal, it won’t Drop products. After receiving an
“Input” signal. When the level is going up from 0 to 1, it is Valid.

48
 Fig 5-9-2 Trigger way

5.9.12 The effect of linear feeder is a ratio of setting value of amplitude.

amp gain
Setting range is 0-2.

5.9.13 To set the frequency of linear feeder and main feeder and they
will working better.The range is between 40-70Hz.The
Feeder freq recommended value is 50.
* Note: The basic version without this function，it’s not used. For
details, please consult our sales staff.

5.9.14 To set the opening time of all of the buckets. It will work when
reset time touching the Clean button. The range is 1-99min.After the time is
over, the doors will close automatically.

5.9.15 Range：0-2: recommended set to 2.

0：Single-cycle mode，Internal calculation once, fine one
combination at the same time,it can fine combination much easier.
1：Double-cycle mode，Internal calculation once, fine two
run mode
combinations at the same time,the speed is faster.
2：Asynchronous mode，As long as the weighing bucket is
discharged, it is immediately fed to the weight bucket,be sure no
weight bucket is empty and more efficient feeding.

49
5.9.16 when comb distr is 2 or 3, ,nternal computing mantissa rounding,
the remainder is equal or greater than the set value, the integer will
carry be added, otherwise the remainder is rounding, When calculating
the number of materials, evaluate how much weight is “one piece”.
If there is no special application, Set 5 by default.

5.9.17 The last byte IP address of the machine(IP address:

192.168.1.xxx ), the range is 2-200,Each device address must be
unique. The host(computer e.g.) IP address must be set to
192.168.1.222, subnet mask:255.255.255.0 .

The online function requires the use of the software on the

network addr computer side. The software interface on the computer side is the
same as the interface on the monitor, which facilitates remote
control of the combination scale. If you have this need, you can
contact sales to provide computer software.

* Note: The basic version without this function. For details, please
consult our sales staff.

Motor mode interface introduction:

Motor of FB, motor of WB, motor of CB, the function of these three motor settings and set
methods are the same. Respectively set into the feed bucket, weigh bucket, collection bucket
motor mode. Now to set an example for motor of feed bucket reference description.

50
 Fig5-9-3 motor pattern

Fig5-9-4 motor pattern of MF

51
 a) There are five groups:mode 0,mode 1, mode 2, mode 3, mode 4. Mode 4 is the
factory setting and you can't change it.
b) Sections: the stepper motor rotation cycle is divided into 19 sections, as shown in
Fig5-9-3,the diagram is “a rate”…” Nineteen-speed” speed sections in units of Hz
(frequency), set the value the greater the stepper motor, the speed is faster and the
greater noise.
c) Speed: motor rotation speed. Motor will rotate counterclockwise for a positive
value and rotate clockwise for a negative value. The 20 paragraph is pulse
compensation when succeed to detect the locating signal.
d) Pulse：To the motor of the signal pulse, a circle of pulse for 400, the user can set
each pulse values according to need.The 20 paragraph is pulse compensation when
failed to detect the locating signal.
e) Pause time: To set the pause time for step motor by –D- parameter. At that time the
pulse several into a pause time, namely the corresponding buckets open time. If
the parameter is modified that the corresponding bucket open time will change
accordingly.
f) Delay: Motor of MF only,to set the pause time for step motor.
g) Acc time: Acceleration time of motor.
h) Con time: Constant speed time of motor.
i) Dec time: Deceleration time of motor.
Note ： N20: Compensation of mechanical errors,factory setting:pulse ： 50
speed：5。

5.10 Calibration

52
 Fig 5-10-1 calibration

5.10.1 Select initial calibration for each head such as head NO. 1 ，
meantime, the display will show the original weight of the head or
the changing value. when you are sure that there is nothing inside
the weigh bucket, press zero key to confirm the Zero weight,
cursor will move from zero to full. Here, put 1000g poise in the
weigh bucket ,and then press full ,the display will stably show
1000.0. Then, take away the poise, the cursor will move back to
zero and show the value as 0.0, which means the calibration for
initial
head NO. 1 has been finished successfully. At last, put a less
weight poise such as 100g poise in the weigh bucket, check if the
display will show the correct weight. If yes, that means the
calibration has been done well. Enter next calibration head number
with the same process as last operation. If the calibration work
bad, it is able to do the calibration again until it is satisfy.

Note: The whole calibration process should be done under an

environment without wind and vibration.

53
5.10.2 After long time running, if the Zero weighing work is not good, it
is able to select Re-calibration. From Calibration Menu to update
the Zero point, just select the bucket number, press zero to
auto
confirm, then the calibration will be finished automatically
without applying any poise. If the auto work not good, please do
the initial calibration again.

Note: Weights placed.

Correct Wrong Wrong

54
5.11 Parameters import and export

Fig 5-11-1 import/export

Plug the USB storage to the monitor,the button will be valid if detected the device ,you can
download or upload the parameters.the file format is .dat,you can copy the parameters to another
machine.

55
5.12 Control pannel
Password setting

Fig 5-12-1 password setting

Password set interface introduction:

Password of LV1, LV2 and LV3 can be modified according to the tip.

56
Time setting

Fig 5-12-2 date/time set

Interface introduction:

Date set：To set system date. Press icon “year” 、“month” 、“day” 、“hour” 、“minute” , and
input the number.

57
Touch screen setting

Fig 5-12-3 touch screen set

Interface Introduction:

Touch screen back light time: To control the lit time of LCD with the setting value. Set to 0, the
back light will be always on. when set to 1-99, backlight will turn off after the setting value if
without operation.Operation method:touch it for selection and input the value,and then press
Enter to confirm.Range:0,1-99. Units: min.

Touch screen calibration: operate according to the prompt and touch the five point of the screen.

Another way - Boot calibration: After power on,the operating system logo appeared,then
disappeared after about 3 seconds,and the screen turn light yellow.If you press the screen for
about 2 - 4 seconds,it will jump into calibration interface.

NOTE:If you press the screen over 4 seconds,it will jump into software updating interface.

58
Language：

Fig 5-12-4 Language

Interface Introduction：

Language selection: there are three types of language in the display can be chosen. Different
languages can be costumed for requirement of users.Operation method: press the language you
need, and press Enter to confirm.

Software update：
Engineering use only.

59
6 Operation method
As shown in Fig 6.1, here is the specific operation process of a Mufti-head weigher working
normally which is only for reference. Usually, after starting up the machine, you must reset zero
firstly, enter the corresponding interface to set parameters for your requirement, All the setting
parameters are recorded automatically (If you have the same product weighed you have weighed
before, you needn’t to set parameter again as long as choosing the pro NO in progra table set
well already.). Then return to run, Let the weigher work, in which users can adjust some
parameters dynamically that are not recorded. Enter statistic to exam record. After finishing
work, all products should be clear up and keep the weigher clean.

Start up
↓
Zero
↓
↓ ↓
Old program New program
↓
Set system
↓
Set program run
↓ unideal
Run
Run well
↓
Clear Copy program
↓
Clean

Fig 6.1 operate process

60
6.1 Parameter setting method

Announce: The method below is only for reference, please set parameter on your practice.

6.1.1 Advanced parameter and control panel

Finished the advanced parameter setting, set parameters for your requirement.

tgt wt, up limit, L-limit , feed time, drop times,these parameters are easily set according to your
actual requirement. Here are some commonly-used methods of parameter setting.

mul-up limit The value is set depending on the up limit and L-limit . If the two

(5.9.5) parameters are set as big as enough, set mul-up limit to 1. On the contrary,
if the program can’t find appropriate combination frequently, set mul-up
limit to 2 or 3, the recommended value is 2.

Enforce Adjusting this value can adjust the pass rate and working efficiency. Only

(5.9.6) when the residual bucket number is greater than or equal to the value of
Enforce, the enforced-dumping will be performed. The bigger this value is,
the higher the pass rate is, but the slower the efficiency is. E.g. to the 14
heads weigher, If we set Enforce to 10 and the last combination used four
heads (7,12,13,14), the coming combination can be searched from the
left 10 buckets. If the system can’t find out the applicable combination,
comparing residual buckets number(10) to the value of Enforce (10), it’s
equal that Enforced dumping is performed (the discharged combination is
most close to Target Weight). According to the number of bucket, when the
heads is 14 we usually set it to 10, when 10,the value is 6.

collection If the weigher is equipped with a collection bucket, please set value to 1,if

(5.9.1) not, set the value to 0

trigger way According to the discharge single of convey connected with weigher, we

(5.9.11) select 0,1,2,3 the four pattern, when the convey sends signals in the way of
impulse, set the value to 0(program will memorial the signal) or
1( program will not memorial the signal),other way, if the convey sends a
level signal, set it to 2(program will memorial the signal) or 3 (program
will not memorize the signal).

motor of FB There are 5 modes (0, 1, 2 ,3 4) to be chosen.4 is the factory setting. One

motor of WB cycle of the motor operating is divided into what you set (please refer to
61
motor of CB Fig 5-9-3). The bigger the segment value is, the more fast the motor runs.

6.1.2 Program setting

Finished the advanced parameter setting, set parameters for your requirement.

tgt wt, up limit, l-limit, feed time, drop times,these parameters are easily set according to your
actual requirement. Here are some commonly-used methods of parameter setting.

Set it according to the speed of the packaging machine and the actual
Speed(5.8.6)
situation of the weigher. when the packing speed is slower than the
running speed of the weigher, set it corresponding with the packaging
speed; If opposite, set the value according to the weighing speed
refers to paragraph 5.8 Specification.

discr (5.8.7) Discr is set up to find out the deviation between display weight and
actual weight. actual wt= display WT +bias wt . In most cases, the
value of this parameter is 0 ,the display WT is accordance with the
actual WT, If not, adjust other parameters to set the bias WT to 0 or
Taken 50 or 100 bags from the results when weigher weighing,
calculating the average deviation between display WT and actual
WT.

MF amp Set the four parameters according to the weight of weigh bucket.
Usually, in one working cycle, if all the weigh buckets are fed enough
(according to the percentage set by No load or 1/3 of the tgt wt), the
LF amp four ones are set satisfactorily. If not, adjust their values according to
the actual situation. Usually, we set MF amp 45-60, LF amp around
50, MF time around 20-30, LF time around 200-300ms.Actually, MF
MF time
amp and MF time, LF amp and LF time the two group parameters are
connected with each other respectively. If one increases, the other
should decrease accordingly. When the setting value is too high and
LF time
works a long time, the coil of main vibrator and linear vibrator may be
burned out, the transformer on main board will become hot which

62
 maybe shut off the weigher.

AFC It’s Used to set the automatic feeder control model. Please refer to the

(5.8.36) next Fig 6.2.usually, we set the value of “AFC” to 0。If you choose
AFCT, AFCIor AFCR, please read the following contents carefully.

No tracting
tgt No.
AFCT No. limit
Rst int
AFC tgt wt
AFCI wt limit
Rst int

AFCR T-dis

Fig 6.2

Usually we set AFCT tgt No. （ 5.8.32 ） to 2.9-3.5 for the optimal
AFCT
combination of buckets is 2.9-3.5. AFCT Rst int (5.8.34) is set according to
actual needs, which generally set to 10.

AFCT No. limit (5.8.33) is set based on the result of AFCT Target NO.×
AFCT Rst int,Generally speaking, the bigger the Rst int is, the bigger the
AFCT No. limit will be. Refer to the previous settings, the recommended
value is 4.0. In AFCT mode, after succeeding in setting the 3
parameters, there is no need to change the other parameters for the product
with various target weights. The amplitude of linear feeder Pan will be
adjusted automatically during the operation

AFCT PROCESS

1. Adjustment for too big LF amplitude:

The total discharged buckets number after Rst int > AFCT tgt No.× AFCT Rst int+ AFCT No.

63
limit, →Amplitude of total linear feeder Pans -1

2. Adjustment for too small LF amplitude:

The total discharged buckets number after Rst int < AFCT tgt No× AFCT Rst int + AFCT limit NO
→Amplitude of total linear feeder Pans +1

3. Keep proper LF amplitude:

Discharged buckets number after Rst int = AFCT tgt No× AFCT Rst int + AFCT No. limit
→Amplitude of total linear feeder Pans without change

AFCI Usually we set AFCI tgt wt (5.8.35) around 1/5—1/3 of target WT. The
value of AFCI Rst int (5.8.37) is recommended to be set to 10.

AFCI wt limit (5.8.36) is supposed to be set in accordance with the

following rules: AFCI tgt wt × (1/6-1/10) × AFCI Rst int).In AFCI model,
the above 3 parameters should be set before operation according to the
target value (with different target values, the AFCI tgt wt and AFCI wt limit
should be changed). The linear feeder amplitude will be adjusted
automatically during the operation.

AFCI PROCESS:

1. Adjustment for too big LF amplitude of every single bucket:

Accumulated weight in a bucket after Rst int > AFCI tgt wt× AFCI Rst int + AFCI wt limit →
Single linear feeder amplitude -1

2. Adjustment for too small LF amplitude of every single bucket

Accumulated weight in a bucket after Rst int < AFCI tgt wt× AFCI Rst int + AFCI wt limit →
Single linear feeder amplitude +1

3. Keeping proper LF amplitude of every single bucket

Accumulated weight in a bucket after Rst int = AFCI tgt wt× AFCI Rst int + AFCI wt limit →
Single linear feeder amplitude without change

64
No load (5.8.12), No load is a percentage which is set up to ensure that the total weight
of all the buckets is greater than the target weight, the rules we set the
No select(5.8.13)
value is: No load ≥ (1/numbers of buckets)× 100%. Usually the value is
between 15%-25%. The value of No select is proposed to 1000 depend on
our experience.

The four parameters are set according to the floating of products and target
FB delay(5.8.24)
weight. The setting principle is that make sure discharging time of each
WB delay(5.8.26) segment should be less than the delay time firstly, second set the value as
CB delay(5.8.28) small as possible based on the first principle to high the speed of weigher.
From testing many times for different products, usually, we set delay time
after CB delay
to 150-200 (CB delay:600).
(5.8.30)

discharge delay These two parameters should be set up to observe the following rules:

(5.8.31)
discharge delay + discharge time <= the total time for the products
discharge time discharged into the packing machine

(5.8.32)

dispersion max The two parameters are set according to the single vol. and weight of one
product. The setting principle is: when the product with big vol. and light
(5.8.18)
weight, the two values should be small. on the contrary, set the two
dispersion min
parameter to big value。
(5.8.19)

As indicated in last passage, we introduced methods to set the part of

motor of FB
motor. After setting well the motor, we select the motor part for actual
motor of WB
working requirement.4 is the factory setting.
motor of CB

65
6.2 Detail chart of process
As indicated in the above, These are some commonly used methods of general parameters
setting. If you wanna get more please refer to Fig 6.3 which gives the detail of operation process
and the relationship between some parameters.

Power on operational procedure of the Ready signal

mulithead weigher and signal output diagram Impulse
Dump Electric level
command
Collection
hopper running
Discharge
signal
Dis delay time Dis on time
Weigh buckets
running The opening of collection hopper
Feed buckets
running WB delay
Power
on Main feeder /
linear vibrator
running FB delay
With function of collection hopper
Zeroing

Ready signal
Impulse
Dump Electric level
Recalibration Zero checking
command
Weigh buckets
running
Discharge
signal
Parameter Dis delay time Dis on time
setting

Feed buckets
running WB delay
Running Main feeder /
linear vibrator FB delay
running
Without function of colletion hoppe r

Auto-weighing Level check OUT1A/B Feeding

Completion of
one weighing

OUT4A/B Ready
IN1A/B Apply

VFFS Apply OUT2A/B Dump

Wait Automatic

OUT3A/B Over
weight

OUT4A/B Ready

Dump
OUT2A/B Dump

OUT3A/B Over
weight
Stop

Fig 6.2 The detail chart of operation process

66
 7 Troubles shooting
Symbols Problem Reasons
Over Weight ， single bucket
weight exceeds “tgt wt+up
Orange
limit” or “Enforce limit”(if
setting is not zreo)..
Not enough products in the
Shallow blue weigh bucket
The value of weighing bucket 1. Clear the dust and irritate stuff on WB hanger
Yellow-green is smaller than the -"zero
range" (Negative value).
Gray Inhibit to use this bucket
Yellow Module communication failed
when the automatic zero
setting is executed, if the value 1. Clear the dust and irritate stuff on WB hanger
Fuchsia of weighing bucket larger
than the +"zero range"
(Positive value).
Discharge
Start to combine unless the
incontinuous
finishing the last combination.
Packing speed
AFC setting improper
becomes slower
Low passrate Less combination
Solution Methods
1. Reduce “LF amp” when AFC=0;
2. Increase “tgt No.” when AFC=1;
3. Reduce “tgt wt” when AFC=2.
1. The amplitude of linear feeder is too small
2. Affected by “No load” value
2. Adjust “WB motor mode”, ensure no product
clamped when buckets are closed
1. It can be restarted in the “manual oper”.If module
communication failed，it will turned back to the
inhibit state.
Check if module power supply has improper
contact.
2. Adjust “WB motor mode”, ensure no product
clamped when buckets are closed
1 Reduce the value of “mul-up limit”
2 Reduce the value of “Enforce”
3 Increase the value of “up limit” and “L- limit”
1 The value of “AFCT tgt No.” should be set to
3-5
2 The value of “AFCI tgt No.” should be set
between 1/5 and 1/3 of “tgt wt”
1 reduce the amplitude to increase the number of
combination buckets
2 increase the value of “up limit” and “L- limit”.
67
Weak opening Opening speed of Motor is too
Decrease speed of motor mode
buckets fast

Much noisy Closing speed of Motor is too

when closing Decrease speed of motor mode
fast
buckets
Carry out the “continue ope” in “Manual ope”
The door of
buckets can’t The Photoelectric detection of interface.
turn off after the location is fail Check the Photoelectric detection switch when there
opening. is only individual motor works bad
1 If grounds are secure
2 If Display is connected properly
Display out of Communication failed 3 The power source of 5V for display cannot be
working
lower than 4.5V, and the 12V cannot be lower than
10V.

Death or Strange
phenomenon of Processor may be interference Turn off the machine then start it again
fault
1. Grounding should be secure.
1. Zero Deviation 2. Do initial calibration once again.
Too big
3. Increase “filter” value.
discrepancy
between 1. Adjust motor mode, increase pause time for the
2.Products still remaining in
displayed Weight motor.
weigh bucket
and actual 2. Increase “WB delay ”value
Weight 3.Responding speed of load
1. Reduce “filter” value
cell too slow

68
Operation instructions for red icon handling fault during operation

Figure 7-1 [troublesht] red icon appear for the fault

Figure 7-2 Into [troublesht] interface

69
Figure 7-3 Troubleshooting guidelines
Clear the physical failure of the bucket then click the [clr trouble] key, and the weigher will enter
the [combination] interface.

Note: weighing bucket fault, click [weight] key, click the bucket number, If the weight value of
the bucket is greater than 5 grams, the physical fault of the weighing bucket shall be removed,
for example, the material is between the aluminum case and the pendant, and then click the
bucket number, execute zero command, after 5 seconds and display 0.0-0.2 grams, the
[troublesht] process has been completed.

Figure 7-4 Interface after troubleshooting

70
8 Color remarks of mainboard’s I/O cables
discharge control cable:
Ready:multihead weigher has found the combination to be ready to discharge. It will output
the continuous switch signal, and disappear signal after receiving input signal.
Product discharge: When the multihead weigher finishes the discharge, it will send out one
pulse switch signal. The time of this signal can be set on “time setting”.
Over weight: When the weight of the current combination exceeds the upper limit setting, in
addition to the discharge signal, an overweight signal will also be given. It appears at
the same time as the ready signal and does not disappear until the discharge signal
disappears.
Input signal: When multihead weigher is ready to discharge , if received input signal,
multihead weigher will discharge. It can be pulse signal or level signal.

Lable Color Number Color Meaning

ReadyA Orange ReadyB Yellow Ready signal (output)

DropA Green DropB Blue Discharging signal (output)

OverWTA Purple OverWTB Gray Overweight signal (output)

InputA Brown Input1B Red Request dropping (input)

Note 1: The voltage applied to the output port cannot exceed 30V (AC/DC), and the load
current does not exceed 100mA; the input signal is live (InputB is 24V-).
Note 2: basic version only has one set of packaging control signal cable, enhanced version has
two sets of packaging control Signal lines (such as Input1A, Input2A) can be connected to two
packaging devices at the same time.

71
 feeding control cable：
Without hoist speed control function

Lable Color Number Color Meaning

FillA Brown FillB Blue Filling signal output,enable control

With hoist speed control function

Lable Color Number Color Meaning

FillA Yellow FillB Green Filling signal output,enable control

0V Black 10V Red Filling signal output,speed control

Requiring to add: The level of product is less than the system setting, the multihead weigher
will give out the continuous switch signal. Its working time can be set on “system
setting”.

Note 1: The enable signal load voltage is less than 250V, and the load current is less than 10A.
Speed control signal output voltage: DC 0-10V, load resistance is greater than or equal to
10kΩ.

72
9 Maintenance
In order to make sure the machine running well and extend the service life, you must do
well in daily Maintenance work. Do swift off the power before maintaining and checking. All
operators must be trained through expert course.
[1] Non-maintenance personnel do not do tear down of the machine.
[2] All the components touch with product directly should be cleaned after daily use.
[3] Before running the machine, make sure there is nothing on the hook of weigh buckets, and
clean out the hook after working.
[4] Add edible oil on the joint of bucket every week to keep the bucket running smoothly.
[5] Clean the dust on the machine every two months.

10 Transportation and storage

[1] Do carefully when transporting, loading and unloading the vibrators and buckets, Inhibit to
throw, chuck, collision and inversion and prevent from the Shaking intensely and drench.
[2] Multi-heads Weigher should be keep at the temperature between -10℃~40℃, relative
humidity is less than 85%. The air must not contain causticity.

73
11 Connected with packing machine and elevator

Ready1A,1B/Ready2A,2B
Drop1A,1B/Drop2A,2B
OverWT1A,B/OverWT2A,B
Input1A,1B/Input2A,2B
Empty1,2

74
Fig 9.1
12 Wiring diagram
Note 1: For reference only, the actual wiring of different models will be different, if there is any technical change, without prior notice, if Note 2:
necessary, please contact our sales staff.

Note 2: AC-6B1□-4A series basic version is different from the enhanced version. The structure of the feeder drive circuit and motor drive circuit are
different. Accessories cannot be universal.

75
AC-6B14-4A-□□ series, the enhanced version
Linear feeder Linear feeder Main feeder No.31(CAN2)Single board No.1-No.14 Single board
motor of load cell of motor of motor of load cell of motor of motor of
main feeder main feeder collect bucket 2 collect bucket 1 weigh bucket feed bucket weigh bucket
Hoist Control
-LF1 -LF2 -LF3 -LF4 -LF13 -LF14 -MF1 -MF1
DC0-10V OUT dry free contact M
OA1 OA2 OA3 OA4 OA1 OA2 OA3 OA4
NO.1 - No4, FEED R G W BK R G W BK
Linear feeder . 4. .in
. . all
..... Linear feeder + - A B
drive board 1 drive board 4 AO1 OT2
CON6 CON5 9V CON6 CON5 9V NO.1-NO.14(CAN1)
Expansion board(No.22) Motor driver CONB CON3 CONA CON2 NO.31(CAN2) CONB CON3 CONA CON2
DC220V

DC220V

CAN2H
CAN2H

CAN2L
. 15
. . .in. . all

CAN2L
CON4 E- I- I+ E+
. .... E- I- I+ E+

15V+
15V+
Single board Single board

9V+
15V-
15V-

9V+

9V-
9V-

CAN2H

50VN
CAN2L

50VL
CON5 CON4 CON1 CON5 CON4 CON1

5V+
5V-

32V2+
8V1+
32V+

CAN2H

CAN1H
32V2-
CAN2L

CAN1L
20V+
8V1-
32V-

8V1+
Optional

9V1+
8V+

8V+
8V1-

9V1-
9V+

8V-

8V-
REL
9V-
DC220V

DC220V

DC220V

DC220V

CON1 CON3 CON1 CON3

Linear feeder Linear feeder
power board 1 power board 2 resistor

CON2 CON2
220VN
220VN

220VN
220VN
220VL

220VL

220VL

220VL

Hoist control cable

CAN1H

CAN2H
CAN1L

CAN2L
Fill1A
32V+

32V-
CAN
BAT Fill1B

8V1+
FEED

20V+

8V1-
20V-
Regulators
board -SMPS1

8V1+
15V+

8V1-
9V+
15V-
9V+

9V-
220VN
220VL

L2 5V+
9V-

20VN

12VN
20VL

12VL
L V1+
5V- control cable 2

5V
20V-

N2
main board
REL

N V1-
12V+
L3

CTRL2
N2 -KM1 L3

V2-
V2+
V1-

V2-

V1-
PE
V1+

V2+

V1+
-SMPS3

V2+
-SMPS2

12V-

12V
-KA1

PE V2-
control cable 1

20V

12V
24V+ CTRL1

-T2
24VN

50VN
24VL

50VL
PE

PE
V3+
L2

N
L

N
L

24V
220V
24V-

0
N2
L2

V3-
N2
PE

N2
PE
L2

L2
24V

50V

N2 FILTER N7
L7
-T1

-T3 feeding detector

OUT
L4 220V

L4 220V
N2 0V

N2 0V

WH
BU
BR

BR
BU
-L1
24V+
standard version LSS1

IN
PE 24V-

L6
-FU1

-FU4

Optional
15A

5A

-FU3
-SF 5A
-QF L2
L L1
Monitor
AC220V

L
N1 N2 camera
N
N

PE
PE

POWER

76
 motor of
Linear feeder Main feeder Hoist Control main feeder No.31(CAN2)Single board No.1-No.16 Single board
M load cell of motor of motor of load cell of motor of motor of
DC0-10V OUT dry free contact main feeder collect bucket 2 collect bucket 1 weigh bucket feed bucket weigh bucket
-LF1 -LF2 -LF3 -LF4 -MF1 -MF1 -MF2 -MF2

OA1 OA2 OA3 OA4 NO.1 - No5, OA1 OA2 OA3 OA4 + - A B
AO1 OT2
Linear feeder 5 in all Linear feeder
drive board 1 .......... drive board 5 Expansion board(No.22) Motor driver
CON6 CON5 9V CON6 CON5 9V CON4 NO.1-NO.16(CAN1)
CONB CON3 CONA CON2 NO.31(CAN2) CONB CON3 CONA CON2

220VN
220VL
DC220V

DC220V

CAN2H
CAN2H

CAN2L
CAN2H

CAN2L
. . .17
. . in
. . .all
CAN2L
E- I- I+ E+
..... E- I- I+ E+

15V+
15V+

Single board Single board

9V+

5V+
-FAN

15V-
15V-

9V+

9V-

5V-
9V-

CON5 CON4 CON1 CON5 CON4 CON1

32V1+

32V2+
32V1-
8V1+

CAN2H

CAN1H
32V2-
CAN2L

CAN1L
20V+
8V1-

8V1+

9V1+
8V+

8V+
8V1-

9V1-
9V+

8V-

8V-
REL
9V-
Optional
DC220V

DC220V

DC220V

DC220V

CON1 CON3 CON1 CON3

Linear feeder Linear feeder
power board 1 . . . . . . . power board 3 resistor resistor
CON2 CON2
220VN
220VN

220VN
220VN
220VL

220VL

220VL

220VL

CAN1H

CAN2H
CAN1L

CAN2L
Hoist control cable
Fill1A
BAT Fill1B
32V2+
32V1+

CAN
32V1-

32V2-

8V1+
FEED

20V+

8V1-
20V-
Regulators
board -SMPS1
8V1+
15V+

8V1-
9V+
15V-
9V+

5V+
9V-
L2
9V-

20VN

12VN
20VL

12VL
220VN
220VN

L
220VL
220VL

V1+
5V- control cable 2

5V
20V-

N2
REL

N V1-
12V+ main board
L3

N2 -KM1 L3

CTRL2
V2-
V2+
V1-

V2-

V1-

PE
V1+

V2+
-SMPS3

V1+

V2+
-SMPS2

12V-

12V
-KA1

PE V2-
control cable 1

20V

12V
24V1N

24V2N

24V+ CTRL1
24V1L

24V2L

-T3
PE

PE

V3+
L2

N
L

N
L

24V
220V
24V-

0
N2
N2
L2

V3-
L2

N2

N2
PE

PE
L2

L2

FILTER N7
L7
feeding detector
-T1

-T2

OUT

WH
BU
BR

BR
BU
-L1

24V+
N2

N2
L4

L5

LSS1
IN

24V-
PE
N2

Optional
L6
-FU1

-FU2
15A

15A

-FU3

-SF
5A

-QF L2
L L1
AC220V

Monitor camera
N1 N2
N
PE

High capacity version

77
 -SMPS3 -SMPS1
5V+ RD

to connect
+V1 9V+ RD +V1
5V- BK

to feeder
-V1
9V- BK -V1

to main
-SMPS2 15V+ RD +V2 12V+ RD

board

board
+V2

board
15V- YE -V2 12V- BU

to connect
+V1 8V1+ RD -V2
8V1- YE +V3 24V+ RD
-V1 PE GN
24V- BK
9V1+ RD -V3

board
+V2 N N2 BK

BK 32V-

RD 32V+
9V1- BK L2 BK
-V2 L
PE GN N
N2 BK
L L2 BK 2k
N N2 BK
L L2 BK resistor
-D1
BU 24VN 32V- BK

-
~
BK N2

-
YE L4 -T1

~
PE GN 32V+ RD

+
L N PE

+
BU 24VL
AC220V

switch
N BU N1 BU

+
power

~
L BN L1 BN to feeder
power board
POWER
to connect
board

220VN BK
220VL RD

20V+ RD
L3 BK

20V- BK
L3 BK
L2 BK
N1 BU

L4 YE
L1 BN

L2 BK
L2 BK
L2 BK
L2 BK
N2 BK
N2 BK
N2 BK
N2 BK
N7 BU
L7 BN
RD
BK
YE
RD

A1
20V+
20V-
8V-

A2
8V+

N7 BU
L7 BN

+ - - +
8 5
7V 24V 1L1 3L2 5L3 13N0

FU1(15A)
Regulator 4 1

FU2(5A)
board filter Contactor -J2
Leakage

+
AC12V AC20V -L1 14 13
switch 2T1 4T2 6T3 14N0
20VL
20VN
12VN
12VL

12 9
BU N2
BN L6
GN PE

single board(CAN2)
BK
BK

A2
BK
BK

to CON4 of No.31
RD 20V+
BK 20V-
BK N7

BK 20V-
YE L7

BK N2
BK N2
BU N2

BK L2
BK L2

BK L2

BK REL
BK L2
BK N2

BK L2
BN L6

BK L2

BK L2
BK N2
BK N2
-T3
20V+ RD
BK N7
YE L7

REL BK

standard version

78
 expansion

drive board
board

to connect
to feeder
-D2 -SMPS2
to middle

32V2+ RD RD 8V1+ +V1

~
+
BU 24V2L YE 8V1- -SMPS1 -SMPS3
L5 YE

board
-V1

drive board
47000uF 33000uF RD 9V+

to main board
RD 5V+ +V1
frame

-T2 RD 9V1+ +V1

~
32V2- BU BU 24V2N N2 BK +V2

to feeder
BK 5V- BK 9V-
BK 9V1- -V1 -V1
-V2

~
-
BU 12V+ +V2 RD 15V+ +V2
2k GN PE BK 15V-
BK 12V- -V2
resistor -D1 BK N2 -V2
N RD 24V+ +V3 GN PE
to middle

32V1+ RD BK L2

~
+
BU 24V1L L BK 24V- -V3 BK N2
N
+

+
L4 YE BK L2
47000uF 33000uF
frame

~
32V1- BU BU 24V1N -T1 N2 BK L
BK N2
N
-

~
-
BK L2
L

feeder motor to feeder

N 220VN BK
220VL RD
power board
L
YE-GN PE NC
WH W

220VL BK

220VN BK
220VN BK
220VL RD
W to connect

L3 BK

L3 BK

20V+ RD
20V- BK
L2 BK

L4 YE
L5 YE
BK V

BK

BK

BK
BK
N1 BK

BK
board

BK
V

BK

BK
BK
L1 BK
-FAN1

N7 BU
L7 BN
RD U

N2

N2

N2
N2

N2

L2
U

L2

L2
L2
L2 BK A1 A2
FAN

N2 BK

N7 BU
L7 BN

20V+ RD
20V- BK
PE GN

8V- YE
8V+ RD
8 5
1L1 3L2 5L3 13N0

FU2(15A)
FU1(15A)
Leakage 4 1

FU3(5A)
filter Contactor -J2 + - - +
control cable,to switch

+
-L1 14 13 24V 9V
expansion board 2T1 4T2 6T3 14N0
12 9 Regulator board

BU N2
BN L6
GN PE AC24V AC12V
A2

20VN
20VL
12VL
12VN
YE L7
BK N7

N2

N2

L2
L2
N2
N2
BK L2
BK N2

L2
L2
L2

BK 20V-

RD 20V+
BK 20V-
BK L2

BK REL
BN L6

BK L2

BK N2
BK L2

BK N2

BK L2
BK L2
BK

BK

BK
BK
BK
BU

BK
BK
BK
L1 BK
N1 BK

High capacity

BU
BU
WH
BK
-T4
power
switch
to CON4 of No.31

YE L7
BK N7
single board(CAN2)
PE GN

L BN
N BU

PE N L
AC220V

79
 -SMPS3 -SMPS1
+V1 5V+ RD

to connect
+V1 9V+ RD

to feeder
5V- BK
-V1
9V- BK -V1

to main
-SMPS2 15V+ +V2 12V+ RD

board
RD
+V2

board
board
15V- YE -V2 12V- BU

to connect
+V1 8V1+ RD -V2
8V1- YE +V3 24V+ RD
-V1 PE GN
-V3 24V- BK
9V1+ RD

board
+V2 N N2 BK

BK 32V-

RD 32V+
9V1- BK L2 BK
-V2 L
PE GN N N2 BK
L L2 BK
N N2 BK 2k
L L2 BK resistor
-D1
BU 24VN 32V- BK

-
PE GN

~
emergency switch BK N2
L N PE
AC220V

+ -

+ -
N BU YE L4 -T1

~
1 2 32V+ RD
BU 24VL
RD L1 1 L0 BU
2
to feeder

+
~
POWER
power board

to connect
board

220VN BK
220VL RD

20V+ RD
L1 BK
N1 BK
L0 BU

L3 BK

20V- BK
L3 BK
L2 BK
L4 YE
L2 BK
L2 BK
L2 BK
L2 BK
N2 BK
N1 BK

N2 BK
N2 BK
L1 BK
L1 RD

N2 BK
N BU
L BN
N7 BU
L7 BN
RD
BK
YE
RD

A1 A1
20V+
20V-
8V-
8V+

A2 A2
N7 BU
L7 BN

8 5
+ - - +
7V 24V 1L1 3L2 5L3 13N0 1L1 3L2 5L3 13N0

FU1(15A)
Regulator 4 1

FU2(5A)
board filter -J2
Leakage Contactor Contactor

+
AC12V AC20V -L1 14 13
switch 2T1 4T2 6T3 14N0 2T1 4T2 6T3 14N0
20VL
20VN
12VL
12VN

12 9
BU N2
BN L6
GN PE
BK
BK
BK
BK

A2 A2

RD 20V+
BK 20V-
BK L1
BK N1
BK N1
BK N7

BK 20V-
YE L7

BK N2
BK N2
BU N2

BK L2
BK L2

BK L2
BK N1
BK L1

BK REL
BK L2
BN L6
BK N1

BK L2

BK L2
BK N2
BK N2
BK N2
BK L2

-T2
BK N7
YE L7

to CON4 of No.31
Spring built-in structure version single board(CAN2)

80
 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 O1A O2A O3A O4A O5A O6A O7A O8A O9A O10A O11A O12A
- +
2C10DxxxxxxxA

24V- 24V- 24V- 24V- 24V- 24V- 24V- 24V- O1B O2B O3B O4B O5B O6B O7B O8B O9B O10B O11B O12B
2C14DxxxxxxxA BK 24V-
relay 1
-
2C16DxxxxxxxA feeding cable 1 FEED

12
14

4
8
Fill1B BU

13
9

1
5
RD Fill1A+
+ 2
Fill1A BN

主板 VT OverWT2A 7
1
GY OverWT2B 8
to SMPS1 GN Drop2A 5 control cable 2
RD 5V+ BU Drop2B 6
OR Ready2A 3
BK 5V- 5V YE Ready2B 4
RD 12V+ BK 1 CTRL2
BK 12V- 12V RD 2
VT OverWT1A 7
GN FG GY OverWT1B 8
ON GN Drop1A 5 control cable 1
拨码开关 BU Drop1B 6
OR Ready1A 3
1 2 3 4 1 拨到"ON" YE Ready1B 4
1
CTRL1
2

24V+ RD BN
CAN1 CAN2 GN LSS1 LSS1 GN WH
BK 24V- 24V- BK BU

monitor
CAN2L
CAN1L

24V-
CAN2H

24V-
24V+
CAN1H

24V+
(15 pin T-socket)
BN Input2A

BK
BU
RD
RD RD Input2B
BN
BN

BU
BU

BN Input1A
-SMPS1 RD Input1B

Note：1、CAN1 of main board：single board of No.1-No.16 bucket。

CAN2 of main board：single board of collect bucket(NO.31);
Feeder drive board(No.1-No.5)。

8 7 6 5 4 3 2 1
RD
8 9 10 8 7 6 5 4 3 2 1

4 5 6 7 camera YE 15 14 13 12 11 10 9

1 2 3 MONITOR
15 14 13 12 11 10 9
shield 1 2 3
4 5 6 7
8 9 10
camera
1-shield 6-BN 4 -GN
2-RD 7-YE 5 -WH
3-BK 8-BU 6 -BN
4 core --- 10 core
4-GN 9-VT 7 -YE
RD --- VT
5-WH 10-GY 9 -RD
shield --- GY
15-BK
YE --- BU

81
82
 board No.setting
（back of the board）
to load cell
+I GN
-I WH 5 4 3 2 1
+E RD open for“1”
-E BK
FG shield short for“0”

8V single board CAN1 motor of CAN1 motor of

weigh bucket feed bucket
CAN2 motor of CAN2 motor of
L CAN collect bucket 2 1 4 1 4 collect bucket 1
H CONB CONA
CON4 CON5
CON1 CON2 CON3

GD IN1 VC GD IN1 VC 9V 8V 35V

CAN1 detector of detector of
feed bucket weigh bucket
PE (GN) CAN2 detector of detector of
feed bucket 1 feed bucket 2
board No.setting list

code of board code of board

CON1 NO. (order:54321) NO. (order:54321)
(BK)
2 (YE) 1 00001 9 01001
to RD 8V+ 1
(RD)
connect detector of 2 00010 10 01010
BN 8V- collect bucket 3
board 3 00011 11 01011
(middle BN CAN1L
4 00100 12 01100
frame) BU CAN1H 5 00101 13 01101
(BK) 6 00110 14 01110
CB(collect BN CAN2L 1 2 (RD)
bucket): motor of (GN) 7 00111 15 01111
BU CAN2H collect bucket 4 3 (YE)
(No.31) CON5 8 01000 16 10000

RD 8V1+
to YE 8V1- CON4 31 11111
connect
board to connect board YE 9V1+
BU 32V1- (middle frame)
(middle BU 32V2- OR 9V1-
frame) feeder power BK REL
BU 32V1+ RD 24V+
BU 32V2+ control(No.31
only)

83
 feeder board No.setting list

code of board power

+
CON1 OB1 OA1 OB2 OA2 OB3 OA3 OB4 OA4 NO.(order:123456) feeder board
CON6 1 2 3 4 1 100000 1 - 4 1-CON3

VH1
C1

C2
2 010000 5 - 8 1-CON1

VH1
3 110000 9 -12 2-CON3

G1 G1
L1

4 001000 13/14/MF/MF 2-CON1

N1

+
AC-6B10

VH2
L2

CON5 3 110000 9/10/MF/MF 2-CON3

VH2
N2

C3

C4
CON2

G2 G2
CON3 feeder drive board AC-6B16
4 001000 13/14/15/16 2-CON1
switch setting 5 101000 MF/MF 3-CON1
feeder power board （switch“ON”is 0,
No1.for example） 5V 9V
plug in
ON 9V
123456 socket
power board CON2

BK 220VL

BK 220VN CON4
to Contactor CON4
to main BU CAN2H
BK 220VL CON5
board CAN2 BN CAN2L
BK 220VN BK 9V-
to SMPS 3 BK15V-
RD 9V+ to SMPS 3
RD15V+

power board drive board

CON1、CON3 CON6 feeder connector

220V-BK BK220V- BU
220V-BK BK220V- to feeder
BN LF-X
220V+RD RD220V+

220V+RD RD220V+

84
Motor drive board （Screw feeding model）

power

CON5 code of board

CONA CONB CONC NO.(order:123456) feeder
1 00001 1-3
motor 1 motor 2 motor 3
2 00010 4-6
3 00011 3-9
4 00100 10-12
5 00101 13-15
Motor drive board 6 00110 16

CON6
CON1
5 4 3 2 1

CON5 open for“1”

board No.setting
short for“0” （back of the board）
CON4
CON2 CON3

CON5 CON1
RD 5V1+
to SMPS3
BK 32V1- BK 5V1-
to DC32V BK 32V2-
RD 32V1+ to main BN CAN2L
RD 32V2+ board CAN2 BU CAN2H

85
Rotary main feeder and analog signal control hoist (optional)
Moter driver
Socket of
Control cable

Hoist control Fill1A+ RD

（dry free contact） +

13
24V- BK

5
1
24V- BK

9
GN Fill1B main board Switch
Hoist control 24V+ RD

14
12
24V output

8
4
（Analog Output： YE Fill1A -
DC 0-10V;
Load:10kΩ min）

Fill1A+ RD
Switch setting

24V+ RD
0V BK
10V RD

10 9 8 7 6 5 4 3 2 1

ON
Terminals of
power & motor

- + - + - + - + - + - + A B A B A B A B - + control cable of
AO1 AO2 IN1 IN2 IN3 IN4 OT1 OT2 OT3 OT4 24V expansion board
5V
OT5
5V BU
5V
OT6 YE

8 7 6 5 4 3 2 1

15 14 13 12 11 10 9
OT6
5V WH
5V
OT7 BK
OT7
board No.setting
（back of the board）
No.22 fixed 1 2 3 4 5

CON1
CON1
TA CAN H
L
to main BU CAN2H
TB board CAN2 BN CAN2L
RB 5V -
+ BK 5V-
RA
to SMPS1 RD 5V+

L1 L2 L3 L4 L5 GD

86
the enhanced version，1.6/3.0 liters

10V/17V变

接地铜排
A2

漏电
压器和稳压板
2T1 4T2 6T3 14N0

FU1(15A)
FU2(15A)
FU3(5A)
接触器 开关
1L1 3L2 5L3 13N0
-SMPS3
A2 A1
-T2 9V15V

电源线
直流供电 POWER
8V
接地； PG11
中座地线 8 LF5-MF振机线
8V+、8V1+、9V1+、32V+； 7

TR1D
OA4

TR2D

NO.4
OB4
24V变压器

TR1C
OA3
9

TR2C
8V-、8V1-、9V1-、32V-。

OB3

TR1B
OA2

TR2B
6

OB2
接地铜排
-T1

TR1A
OA1

TR2A
OB1
PE

L1

L2
其余到分立板 转接板
10

TR1D
OA4

TR2D

NO.3
OB4

TR1C
OA3

TR2C
5

OB3

TR1B
（共15条）

OA2

TR2B
OB2
32V

TR1A
OA1

TR2A
OB1
8V1

TR1D
9V1

OA4

TR2D

NO.2
11

OB4

TR1C
OA3

TR2C
OB3

TR1B
OA2
4

TR2B
OB2
8V

TR1A
OA1

TR2A
OB1
接地铜排
~ ~ ~

8V 8V1 9V1 32V + -

TR1D
OA4

TR2D

NO.1
OB4

TR1C
12

OA3

TR2C
转接板（共4块板）

OB3

TR1B
OA2

TR2B
OB2
3

TR1A
OA1

TR2A
OB1
+ -

1
13
CON1 N/A N/A N/A N/A CON3 CON1 N/A N/A N/A N/A CON3
VH1 VH1 G1 G1 VH2 VH2 G2 G2 VH1 VH1 G1 G1 VH2 VH2 G2 G2

+ + + +

2
C2 C4 C2 C4
+ + + +

+ -
LF1-4振机线 C1 C3

VR4

VR3
C1 C3

VR4

VR3

14
L1 N1 L2 N2 L1 N1 L2 N2

1
N/A N/A N/A CON2 N/A N/A N/A CON2

32V、8V1、9V1 主振传感器、
主控板电源线、
显示器线
摄像头、电眼
加料线
FEED MONITOR CAN1 集料斗光
电检测线 1
PG9 PG11 3针航空插座

CON1
-SMPS2
+

H CAN
L
-

A8V

+I绿
FG屏蔽网

+E红
-I白
-E黑
传感器
接称重
第二组 8V 9V

GD IN1 VC

CON2
第一组

GD IN1 VC

CON3
主板 集料斗
2

CON4
信号线 主控板
5V

信号线 电机线
12V

FG
ON

1 2 3 4

CTRL1 CTRL2 -SMPS1

B8V

集料斗2
CON5
4针航空插座

32V1

1
5V 24V 12V

CONB
CAN1 CAN2

4
1
CONA
4
集料斗1
PG11 PG11 接地铜排

87
the enhanced version，5.5/7.5 liters

L1 L2 L3 L4 L5 GD

+ RA

NO.3 NO.2
5V -

NO.4 NO.1
RB

Expansion
L TB
CAN H TA

OT7

board
5V

Motor
OT6
5V
TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A
OT5
5V
24V OT 4 OT3 OT2 OT1 IN4 IN3 IN2 IN1 AO2 AO1
- + A B A B A B A B - + - + - + - + - + - +
TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A

OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1

（9V/15V） driver
-SMPS3

-J2

A2
2T1 4T2 6T3 14N0
A2

1L1 3L2 5L3 13N0

Contactor
+

+
CON1
1

VH1
C1

C2

N/A
VH1
N/A
G1 G1
L1

A1
N/A

N1

+
N/A

VH2
L2

N/A
N/A

VH2
N2

N/A
C3

C4
CON2
FU1(15A)

G2 G2
detector

CON3
motor

VR4
VR3
FU2(15A)

feeder cable
FU3(5A)

+
of CB

CON1
of CB

VH1
C1

C2

N/A
2

VH1
N/A
G1 G1
L1
N/A

N1

+
N/A

VH2
L2

N/A
N/A
power cable

VH2
N2

N/A
C3

C4
CON2

G2 G2
CON3
VR4
VR3
4 pin 3 pin （PG11）

+
CON1
VH1
C1

C2

N/A
3

VH1
N/A
5

G1 G1
L1
4

N/A

N1

+
N/A

VH2
L2

N/A
N/A

VH2
N2

N/A
C3

C4
CON2

G2 G2
motor of MF、

CON3
3

VR4
VR3
6

Leakage
switch
32V1 B8V GD IN1 VC GD IN1 VC

fan of MF

NO.31
CON4 CON3 CON2 CON1
CON5

2
CONA CONB H CAN
4 1 4 1 L

cables of CB
集料斗1 集料斗2
A8V

传感器
FG屏蔽网
-E黑

7
connect board
+E红
接称重
-I白
+I绿

board
1 32V1、32V2
8 filter
8V1
16 9V1 8V Ground
8V 9 ground
15 12V Transformer
10
and Regulators
14 11 board -T3
5V 24V 12V

-SMPS2
-SMPS1

13 12 32V1、32V2
Ground

8V 9V
CAN1/8V/9V(SMPS)

24V
Transformer
-

-T1
+
main board

control control
CAN1 CAN2

group 1 group 2
-D2 -D1 24V
PG11 PG11 （8V/9V） ~ ~ ~ ~ ~ ~ Transformer
-SMPS2
+ - + - -T2
feeding monitor

+
+
+

+
-
-
-

-
PG7 PG11

88
the enhanced version，0.5/0.8 liters

12V/17V Transformer
and Regulators
A2

filter
Leakage

Ground
2T1 4T2 6T3 14N0

switch
FU1(15A)
FU2(15A)
FU3(5A)
Contactor
1L1 3L2 5L3 13N0
board
-T3
A2 A1

DC power supply

ground；
T1 POWER 8V+、8V1+、9V1+、32V+；
24V Transformer 8V-、8V1-、9V1-、32V-。

-SMPS3
9V15V
PG11

TR1D
PE

OA4

TR2D
OB4

NO.4
TR1C
OA3

TR2C
OB3
8V L1

TR1B
OA2

TR2B
OB2

TR1A
to single board

OA1

TR2A
OB1
L2

feeder cable
（15 pieces）
6 7 8 9

Ground

TR1D
OA4

TR2D
OB4

NO.3
TR1C
OA3

TR2C
~ ~ ~

OB3

TR1B
connect board

OA2

TR2B
OB2
5

TR1A
+ -

OA1

TR2A
OB1
32V 10
4 8V1

TR1D
+ -

OA4

TR2D
11

NO.2
OB4
8V 8V1 9V1 32V

TR1C
OA3

TR2C
9V1

OB3

TR1B
3

OA2

TR2B
OB2

TR1A
OA1

TR2A
OB1
8V
12 connect board（4 pieces）
2
+ -

1 14 13

Ground
TR1D
OA4

TR2D

NO.1
OB4

TR1C
OA3

TR2C
OB3

TR1B
OA2

TR2B
OB2

TR1A
OA1

TR2A
OB1
32V、8V1、9V1、
cables of NO.31 camera、CAN1

2
1
NO.31 CON1

+
N/A
VH1
N/A
VH1 G1 G1

+
N/A
VH2 VH2
N/A
G2 G2
CON3 CON1

+
N/A
VH1
N/A
VH1 G1 G1

+
N/A
VH2
N/A
VH2 G2 G2
CON3

L
+I绿
-I白
+E红
-E黑
FG屏蔽网

A8V
集料斗2
1 4 1 4
集料斗1
single board +
C2

C1
+
C4

C3
+
C2

C1
+
C4

C3
H CAN CONB CONA
CON5
CON1
VR4 VR4

CON2 CON3 CON4

VR3 VR3

GD IN1 VC GD IN1 VC B8V 32V1 L1 N1 L2 N2 L1 N1 L2 N2

N/A N/A N/A CON2 N/A N/A N/A CON2

1 2
detector motor control control
of CB of CB cable 1 cable 2
3 pin 4 pin -SMPS2 - +

PG11 PG11
8V 9V main board
feeding
5V

monitor
12V

FG

-SMPS1
ON

1 2 3 4

5V 24V 12V CAN1 CAN2

PG9
PG11

89
AC-6B14-4A-□□ series, the basic version

No.31(CAN2)Single board No.1-No.14 Single board

load cell of motor of motor of
load cell of motor of motor of weigh bucket feed bucket weigh bucket
main feeder collect bucket 2 collect bucket 1
Hoist Control motor of
main feeder
Linear feeder Main feeder
DC0-10V OUT dry free contact
M R G W BK R G W BK

.......... FEED
-LF1 -LF2 -LF3 -LF14 -MF1 -MF1
+ - A B NO.1-NO.14(CAN1)
OA1 OA2 OA3 .......... OA14 OA15 OA16 AO1 OT2 CONB CON3 CONA CON2 NO.31(CAN2) CONB CON3 CONA CON2

Feeder drive board

E- I- I+ E+
. 15
. . .in
. . all
...... E- I- I+ E+

Expansion board Motor driver Single board Single board

CON4 CON4 CON5 CON4 CON1 CON5 CON4 CON1

CAN2H
CAN2L
110VN

CAN2H

CAN2H
110VL

8V1+

CAN1H
50VN
CAN2L

CAN2L

32V+
50VL

CAN1L
8V1-

20V+
9V1+

8V1+
32V+
32V-

9V1+
9V1+

8V+

8V+
9V1-

8V1-
32V-
9V1-

9V1-
8V-

8V-
REL
5V+
5V-
Optional

电阻

CAN1H

CAN2H
CAN1L

CAN2L
Hoist control cable
110VN
110VL

Fill1A
CAN Fill1B FEED

20V+

8V+
20V-
32V+

32V-

8V-
-T1

Regulators
220V

110V
0

board -SMPS1
8V1+
9V1+

L2 5V+
8V1-
9V1-

20VN

12VN
20VL
220VN

12VL
220VL

L V1+
5V-

5V
20V-

N2 N V1-
12V+ main board
L3

N2 -KM1 L3

V2-

V1-

PE
V2+

V1+

V2+
-SMPS2

12V-

12V
-KA1

PE V2-
CTRL
20V

12V
24VN

24V+
-T3
24VL

50VN
50VL
PE

V3+
L2

N
L

24V
220V
REL

24V-
0
N2
L4

V3-
feeding detector
N2
PE
L2
24V

50V
N7
L7
-T2

-T3

WH
BU
BR

BR
BU
OUT
L5 220V

L4 220V
N2 0V

N2 0V
24V+
FILTER
-L1

LSS1
standard version 24V-
IN

PE
Optional
N2
L6
-FU3

-FU2

-FU4
15A

15A

MONITOR
5A
-FU1

-SF
5A

-QF L2
L L1
AC220V

N1 N2 Monitor
N
PE

POWER

90
 No.31(CAN2)Single board No.1-No.14 Single board
load cell of motor of motor of
load cell of motor of motor of weigh bucket feed bucket weigh bucket
main feeder collect bucket 2 collect bucket 1
Hoist Control motor of
main feeder
Linear feeder Main feeder
DC0-10V OUT dry free contact
M R G W BK R G W BK

-LF1 -LF2 -LF3

.......... -LF14 -MF1 -MF1
..........
+ - A B NO.1-NO.14(CAN1)
OA1 OA2 OA3 OA14 OA15 OA16 AO1 OT2 CONB CON3 CONA CON2 NO.31(CAN2) CONB CON3 CONA CON2

Feeder drive board Expansion board Motor driver

E- I- I+ E+

Single board . . 15
. . .in
. . all
...... E- I- I+ E+

Single board
CON4 CON4 CON5 CON4 CON1 CON5 CON4 CON1

32V1+
220VN
220VL

32V2+
CAN2H

32V1-
8V1+
110VN

CAN2H

CAN2H
110VL

CAN2L

CAN1H
32V2-
CAN2L

CAN2L

CAN1L
8V1-

20V+

8V1+

9V1+
8V+

8V+
9V1+

8V1-

9V1-
9V+

8V-
9V1-

8V-
REL
5V+

9V-
-FAN

5V-
Optional
110VN
110VL

电阻 电阻
-T1
220V

110V
0

CAN1H

CAN2H
CAN1L

CAN2L
Hoist control cable
Fill1A
BAT Fill1B
32V2+
32V1+

CAN
32V1-

32V2-

8V1+
FEED

20V+

8V1-
20V-
Regulators
board -SMPS1

8V1+
8V1-
9V+
9V-
L2 5V+

20VN

12VN
20VL

12VL
220VN
220VN

L
220VL
220VL

V1+
5V-

5V
20V-

N2
REL

main board
N V1-
12V+ control cable
L3

N2 -KM1 L3

V2-

V1-
PE
V2+

V1+

V2+
-SMPS2

24V
12V- CTRL
-KA1

PE V2-

20V

12V
24V1N

24V2N
24V1L

24V+
24V2L

-T4
PE

V3+
L2

N
L

220V

12V
24V-
N2

0
N2
L2

V3-
L2

N2
PE
L2
24V

24V

N2 FILTER N7
L7
feeding detector
-T2

-T3

OUT
L4 220V

L5 220V
110V

110V

WH
BU
BR
N2 0V

BR
BU
N2 0V

滤波器
-L1
24V+
IN LSS1
PE 24V-
-FU1
25A

L6
-FU2

-FU3
15A

15A

Optional
-FU4

-SF
5A

-QF L2
L L1
AC220V

N1 N2 显示器
N
PE

High capacity version

91
 -SMPS2 -SMPS1 2k
5V+ RD
+V1

to connect
8V1+ RD resistor
+V1 5V- BK -D1
8V1- YE -V1 BU 24VN
-V1

to main
32V- BK BK 32V-

-
~
+V2 12V+ RD BK N2
9V1+ RD to connect

board
board
+V2 12V- BU

-
9V1- BK -V2 YE L4 -T2

~
-V2 BU 24VL 32V+ RD RD 32V+ board

+
+V3 24V+ RD
PE GN 24V- BK

+
~
-V3
N N2 BK
L L2 BK
N2 BK
N
L L2 BK

POWER
PE GN YE 220VL
to feeder
L N PE

110VL RD
AC220V

switch

N BU N1 BU
power

BK 220VN -T1
L BN L1 BN
110VN RD drive board

to connect
board

220VN BK
220VL YE
L3 BK

20V+ RD
20V- BK
L3 BK
L2 BK
N1 BU

L4 YE
L2 BK
L1 BN

BK
BK
BK

BK
BK
BK

BK
N7 BU
L7 BN
20V+ RD
20V- BK
8V- YE
8V+ RD

L2
L2
N2

L2
N2
N2

L2
A1 A2 -J2
N7 BU
L7 BN

8 5
+ - - +
7V 24V 1L1 3L2 5L3 13N0

FU2(15A)
FU1(15A)
4 1

FU3(5A)
Regulator board filter
Leakage Contactor

+
AC12V AC20V -L1 14 13
switch 2T1 4T2 6T3 14N0
20VN
20VL
12VL
12VN

12 9
BU N2
BN L6
GN PE

single board(CAN2)
BU
BU
WH

to CON4 of No.31
BK

A2
BK N7

RD 20V+
YE L7

RD 20V-
BK 20V-
BK L2

BK L2
BK L2
BK N2
BK N2
BU N2
BK L2
BK N2

BK REL
BN L6
BK L2
BK L2

BK L2
BK L2

BK N2
BK N2
-T3
20V+ RD
YE L7
BK N7

REL BK

standard version

92
 expansion

drive board
board

to connect
-D2

to feeder
-SMPS2
to middle

32V2+ RD

~
RD 8V1+

+
BU 24V2L L5 YE +V1 -SMPS1

+
YE 8V1-

board
47000uF 33000uF -V1
frame

-T2

~
32V2- BU BU 24V2N N2 BK RD 5V+

to main board
RD 9V1+ +V1
+V2
BK 9V1- BK 5V-

~
-
-V2 -V1
2k BU 12V+ +V2
GN PE
resistor -D1 BK 12V-
BK N2 -V2
N
to middle

32V1+ RD RD 24V+ +V3 to feeder

~
+
BU 24V1L BK L2
+ L BK 24V- -V3 drive board

+
L4 YE
47000uF 33000uF
frame

~
32V1- BU BU 24V1N -T1 N2 BK
BK N2
-

~
-
N

110VL RD
110VN RD
BK L2
L

feeder motor
N 220VN BK YE 220VL
L 220VL RD BK 220VN -T1
YE-GN PE GN PE
NC
WH W

220VL BK

220VN BK
220VL YE

220VN BK
W to connect

L3 BK

L3 BK

20V+ RD
20V- BK
BK V

BK

BK
BK

L2 BK
BK

BK

L2 BK

L5 YE
L4 YE
BK

L2 BK

L2 BK
V board

N1 BK
L1 BK
N7 BU
L7 BN
RD U -FAN1

N2
N2

N2
N2

L2
L2
U
L2 BK A1 A2

N7 BU
L7 BN
FAN

N2 BK

20V+ RD
20V- BK
8V- YE
8V+ RD
PE GN 8 5
Leakage 1L1 3L2 5L3 13N0

FU3(15A)
FU2(15A)
FU1(25A)
4 1

FU4(5A)
control cable,to
filter switch Contactor -J2 + - - +

+
expansion board -L1 14 13 24V 9V
2T1 4T2 6T3 14N0
12 9 Regulator board
BU N2
BN L6
GN PE
AC24V AC12V
A2

20VN
20VL
12VL
BK 20V-

12VN
N2

N2

BK REL
L2
N2
N2
YE L7

L2
L2
BK N7

L2
L1 BK
N1 BK

RD 20V+
BK L2
BK N2

BK 20V-
BK L2
BK L2
BN L6

BK L2

BK L2
BK L2

BK N2
BK N2

BK L2
BK

BK

BK
BK
BK

BK
BK
BK

BU
BU
WH
BK
power
switch
High capacity -T4

to CON4 of No.31

YE L7
BK N7
single board(CAN2)
PE GN

L BN
N BU

PE N L
AC220V

93
 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 O1A O2A O3A O4A O5A O6A O7A O8A O9A O10A O11A O12A
- +
2C10DxxxxxxxC

24V- 24V- 24V- 24V- 24V- 24V- 24V- 24V- O1B O2B O3B O4B O5B O6B O7B O8B O9B O10B O11B O12B
2C14DxxxxxxxC BK 24V-
feeding relay
-
FEED

12
14

4
8
Fill1B BU

13
9

1
5
+
RD Fill1A+
Fill1A BN
Main board
feeding cable 1

RD 5V+
BK 5V- 5V
-SMPS1 RD 12V+ RD Fill1A+
BK 12V- 12V RD 24V+ CTRL
VT OverWT1A
GN FG GY OverWT1B
ON GN Drop1A
BU Drop1B
bit 1 switch OR Ready1A control cable 1
1 2 3 4 to "ON" YE Ready1B

WH
BU
BR

BR
BU
24V+ RD BN
CAN1 CAN2 GN LSS1 LSS1 GN WH
BK 24V- 24V- BK BU

24V-
monitor

24V-
24V+
24V+
CAN2L
CAN1L

CAN2H
CAN1H

(15 pin T-socket)

BK
BU
RD
RD
BN

BN Input1A
BN

BU
BU

-SMPS1 RD Input1B

Note：1、CAN1 of main board：single board of No.1-No.14 bucket。

CAN2 of main board：single board of collect bucket(NO.31);
Feeder drive board(No.1) and Expansion board(NO.22)。

8 9 10
8 7 6 5 4 3 2 1
4 5 6 7 MONITOR 1 2 3
1 2 3
4 5 6 7
8 7 6 5 4 3 2 1

15 14 13 12 11 10 9 15 14 13 12 11 10 9
8 9 10

1-shield shield
2-RD 5-WH 4 -GN 7 -YE
3-BK 6-BN 5 -WH 9 -RD
4-GN 7-YE 6 -BN 15-BK

94
 board No.setting list
board No.setting
to load cell （back of the board）
（“ON”is 0,the figure code of board code of board
+I GN shows the No.1） NO. (order:12345) NO. (order:12345)
-I WH ON
+E RD
1 100000 8 000100
-E BK 123456 2 010000 9 100100
FG shield 3 110000 10 010100
4 001000 11 110100
5 101000 12 001100
6 011000 13 101100
8V single board CAN1 motor of CAN1 motor of 7 111000 14 011100
weigh bucket feed bucket
CAN2 motor of CAN2 motor of
L CAN collect bucket 2 1 4 1 4 collect bucket 1 CB 111110
H CONB CONA
CON4 CON5
CON1 CON2 CON3

GD IN1 VC GD IN1 VC 9V 8V 26V

CAN1 detector of detector of
feed bucket weigh bucket
PE (GN) CAN2 detector of detector of (BK)
feed bucket 1 feed bucket 2 2 (YE)
1
detector of (RD)
collect bucket 3
CON5
CON1
RD 8V1+
to RD 8V+ to YE 8V1- (BK)
connect YE 8V- connect 1 2 (RD)
board board motor of (GN)
BU 26V- collect bucket 4 3 (YE)
(middle BN CAN1L
frame) BU CAN1H BU 26V+
CB(collect BN CAN2L CON4
bucket) : BU CAN2H
to connect board BN 9V1+
(middle frame) OR 9V1-
feeder power BK REL
control(No.31 RD 24V+
CAN2 only)

95
Rotary main feeder and analog signal control hoist (optional)

Hoist speed Hoist enable

（Analog output：（dry free contact）
DC 0-10V）
Fill1A+ RD
+

13
24V- BK

5
1
24V- BK

9
GN Fill1B main board
24V+ RD

14
12
24V output

8
4

Fill1A+ RD
YE Fill1A -
0V BK
10V RD

24V+ RD
- + - + - + - + - + - + A B A B A B A B - +
AO1 AO2 IN1 IN2 IN3 IN4 OT1 OT2 OT3 OT4 24V
5V
OT5
5V BU
5V 5V+
board
Expansion OT6 YE
OT6 DIR- To motor driver
(Optional) 5V WH
5V 5V+ (Rotating main feeder)
OT7 BK
OT7 CLK-
board No.setting
（back of the board）
No.22 fixed 1 2 3 4 5

CON1 CON1
TA CAN H
TB L
RB 5V - to main BU CAN2H
+ board CAN2 BN CAN2L
RA
BK 5V-
to SMPS1 RD 5V+
L1 L2 L3 L4 L5 GD

96
the basic version，1.6/3.0 liters

110V Transformer
12V/17V Transformer
A2

filter
Leakage

Ground
and Regulators
2T1 4T2 6T3 14N0

switch
FU1(15A)
FU2(15A)
FU3(5A)
Contactor
1L1 3L2 5L3 13N0

A2 A1
board-T3 -T1

DC power supply

ground； 8V、26V e
bl
ca
8V+、8V1+、9V1+、32V+； 24V Transformer er
8 ed
PE
8V-、8V1-、9V1-、32V-。 -T2 7 fe
Feeder drive board
L1
POWER 6 9
L2
to single board
（15 pieces） PG11 connect board 10

Ground
5 32V
8V1
9V1
8V 11
8V 8V1 9V1 26V ~ ~ ~ 4
+ -

connect board（4 pieces）

12
+ -
3
NO.31 32V1 B8V GD IN1 VC GD IN1 VC

CON4 CON3 CON2 CON1

13
CON5
CONA CONB H CAN
4 1 4 1 L
集料斗1 集料斗2
A8V

2
FG屏蔽网
传感器 -E黑
+E红
接称重
-I白
+I绿

+ -

1 14 CAN1、
26V、8V1、9V1 cables of single
board(collect bucket)
FEED MONITOR
detector
of CB 1
PG9 PG11 -SMPS2 - +

main board
8V 9V 5V
12V
3 pin
CTRL
FG
ON

-SMPS1 motor
1 2 3 4

5V 24V 12V
CAN1 CAN2

of CB
2
PG11 接地铜排
4 pin

97
the basic version，5.5/7.5 liters

Expansion
Feeder drive board board
L1 L2 L3 L4 L5 GD

position of 4
+ RA
- 5V RB
L TB
CAN TA
H

OT7
5V

Motor
OT6

connect board
5V
OT5
5V

（9V/15V）
24V OT 4 OT3 OT2 OT1 IN4 IN3 IN2 IN1 AO2 AO1
- + A B A B A B A B - + - + - + - + - + - +

-SMPS3 driver
Ground
Ground 32V1、32V2

-J2
2 1

A2

A2
2T1 4T2 6T3 14N0
1L1 3L2 5L3 13N0
Contactor
8V1
motor detector -T1 feeder cable、 9V1 connect

A1
FU3(5A)

of CB of CB 110V load cell of MF

FU2(15A)

8V board
Transformer power cable FU1(15A)

1 （PG16）
4 pin 3 pin
NO.31 4 motor of MF、
3 5
fan of MF
A32V B8V GD IN1 VC GD IN1 VC

CON4 CON3 CON2 CON1

CON5
CONA CONB H CAN
4 1 4 1 L
集料斗1 集料斗2
A8V

传感器
接称重
FG屏蔽网
-E黑
+E红
-I白

cables of single 2 single boards

6 Leakage middle frame
+I绿

（No.8 e.g.）
board(collect bucket) switch
8V/9V(SMPS) 8V
1 feeder motor 7
ground
-FAN2 filter Cable of power
CAN1 14
connect boards source
Communication 8 Ground
PE
cable
13
9 12V Transformer L1
12 10 32V1、32V2 and Regulators
L2
-SMPS2 -SMPS1 camera 11 board
Ground

（8V/9V） （5V/12V
/24V）
CH2 CH1 connect
CH2 - + - +
board
main board 24V
Transformer
control control
- + - +
-
+

group 1 group 2 - +

PG11 PG11
~ ~ ~

CH1
- +

CH2
24V
~ ~ ~

Transformer CH1
feeding monitor
Cables of
PG7 single boards
PG11
（16 total）

Note:Communication cables of
Circuit boards use
hand-in-hand connection.

98
the basic version，1.6/3.0 liters

12V/17V Transformer
and Regulators
A2

filter
Leakage

Ground
2T1 4T2 6T3 14N0

switch
FU1(15A)
FU2(15A)
FU3(5A)
Contactor
1L1 3L2 5L3 13N0
board
-T3
A2 A1

Feeder drive board

POWER
T1 DC power supply
24V Transformer PG11
8V ground；

Ground
feeder cable 8V+、8V1+、9V1+、32V+；
8V-、8V1-、9V1-、32V-。
6 7 8 PE

9
~ ~ ~
L1

connect board
5
+
to single board
-
L2

32V 10 （15 pieces）

+ -
4 8V1
9V1 11
3 8V
12
2
+ -

1 14 13 8V 8V1 9V1 26V

32V、8V1、9V1、
cables of NO.31
connect board（4 pieces）
camera、CAN1 T1
NO.31
single board 110V Transformer
+I绿
-I白
+E红
-E黑
FG屏蔽网

A8V

L 1 4 1 4
H CAN CONB CONA
CON5
CON1 CON2 CON3 CON4

1 2
GD IN1 VC GD IN1 VC B8V 32V1

detector motor
包装
of CB of CB 控制线1 堵塞件

3 pin 4 pin -SMPS2 - +

PG11 PG11
main board
8V 9V
加料
5V
12V

显示器线
FG
ON

1 2 3 4
控制线
-SMPS1 CAN1 CAN2

5V 24V 12V PG11 PG9

99
 13 Source of two CIS assembly instruction（This part is optional）
1. Lock the triplet onto the lining board by using the M6 six socket screws and self-locking nuts.
2. Lock the lining board onto the machine base by a ring locking.

Self locking nut

Lining board

Source of three CIS

100
3. Use the air pipe connect the two CIS with the chassis.

air out connector

Chassis connector

air in connector

Use the air pipe connect the

three CIS with the chassis

101
4. Connect the air in and switch on the button (turn left for pressure-decrease and turn right for pressure-increase),
5. Then adjust pressure to 0.4~0.6MPA.

Step 2: turn left for

Step 1: lift the knob pressure-decrease and turn
right for pressure-increase

Remark：
To keep the machine dry and prevent water vapor from
entering the machine，please keep ventilation after switch
off the machine,until the machine is completely cooled or
stop gas supply after two hours passed。

102
103